Integration Document iTEMP TMT 162 Temperature Transmitter via FOUNDATION Fieldbus to the PlantPAx Process Automation System
System Using a 1757-FFLD or FFLDC
Topic Page Preferred Integration 2 Application Overview 4 Example System 9 Installation 10 Configure the FF Linking Device and the iTEMP TMT 162 20 Temperature Transmitter Visualization 54 Additional Resources 59 2 iTEMP TMT 162 Temperature Transmitter via FOUNDATION Fieldbus to the PlantPAx Process Automation System
Preferred Integration Rockwell Automation and Endress+Hauser have strengthened their strategic alliance to provide complete process automation solutions that use best-in-class instrumentation, software, and control systems.
There are hundreds of different components in a typical plant: controllers, remote I/O, electrical drives, safety equipment, and sensors. Each must be integrated, configured, and optimized during start-up and operation. Recognizing the challenges this creates, Rockwell Automation and Endress+Hauser are focused on providing scalable, off-the-shelf solutions.
To supply robust system solutions, Rockwell Automation pre-tests many third-party manufactured HART, FOUNDATION Fieldbus, and PROFIBUS PA field devices in the system test laboratory for compatibility with the Rockwell Automation PlantPAx process automation system. Each field device is connected to the PlantPAx system and is subjected to interoperability testing procedures similar to operating procedures in your plant. The results of each field test are recorded in a test report for integration planning purposes.
For Endress+Hauser field devices, an additional step provides an “Integration Document” and “Interoperability Statement” for each tested instrument. The Integration Document provides information on installation, configuration, startup, and operation of the integrated system. The Interoperability Statement is assurance that the Endress+Hauser field device meets PlantPAx system interoperability performance measures, as jointly established by Rockwell Automation and Endress+Hauser and verified through completion of common test procedures performed by either company. Both the Integration Document and Interoperability Statement help reduce risk with ease of integration.
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The overall mission of the alliance is to provide proven solutions that combine field instrumentation with Fieldbus networks, such as HART, FOUNDATION Fieldbus, and PROFIBUS PA networks, with asset management capabilities and Rockwell Automation’s system capabilities to provide a total engineered solution.
Through preferred integration and support of increasing requirements for plant-wide control, the alliance offers the following benefits: Reduced integration costs throughout engineering, commissioning, and start-up Optimized plant availability and output Ensured product quality and consistency Optimized traceability to meet regulatory demands Predictive maintenance through intelligent instruments For new construction, process improvements at an existing plant, or operating cost reductions, the alliance delivers the following: Preferred integration reduces risk, reduces integration costs, and protects investment with pre-engineered interoperability. Both companies believe open systems and standardized interfaces bring maximum benefits. Advanced diagnostics with plant-wide control provides better visibility of plant health and easier access to instrument diagnostics, which ultimately leads to faster troubleshooting and improves decision-making. Collaborative lifecycle management leads to improvements in design, engineering, and startup and support of plants. This collaboration increases productivity, manages information about instrumentation assets, optimizes plant assets, and results in a complete lifecycle management solution.
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Application Overview This document provides a step-by-step approach to integrating an Endress+Hauser iTEMP TMT 162 Temperature Transmitter via FOUNDATION Fieldbus into a Rockwell Automation PlantPAx process automation system. This Section Describes Application overview Details about the field instrument and control system. System details Specifications on the required hardware and software components. Installation How to connect the measurement instrument to the FOUNDATION Fieldbus linking device. Configuration How to: • Configure the FOUNDATION Fieldbus linking device. • Configure the measurement instrument. Visualization How to implement and configure a graphical display of device information.
The ControlLogix platform provides a robust EtherNet/IP backbone for communication to process Fieldbus networks. The PlantPAx system architecture uses producer/consumer technology, allowing input information and output status to be shared by all ControlLogix controllers in the system. Application Server - Integrated Asset Management
Engineering Work Station Operator Work Station (EWS) (OWS) Process Automation System Server (PASS)
EtherNet/IP
ControlLogix
ControlNet EtherNet/IP
1757-FFLDC 1757-FFLD
TMT 162
This integration document assumes you have a working knowledge of ControlLogix systems. For more details regarding the equipment and tasks described in this document, see Additional Resources.
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iTEMP TMT 162 Temperature Transmitter
The iTEMP temperature field transmitter TMT162 is a two-wire transmitter with analog output or Fieldbus protocol, two (optional) measuring inputs for resistance thermometers and resistance transmitters in 2-wire, 3-wire or 4-wire connection, thermocouples and voltage transmitters. The LC display shows the current measured value digitally and as a bar graph with an indicator for alarms. The unit is designed for mounting in the field.
Features and benefits: • Highest reliability in harsh industrial environments due to dual compartment housing and compact fully potted electronics • Blue backlit display with large measured value, bar graph and fault condition indication for ease of reading • Ability to display parameters of up to four other devices • Dual sensor input capability e.g. 2 Pt100 3-wire or 1 Pt100 4-wire & TC • Min./max. process value recorded • Sensor monitoring: Breakdown information, sensor backup, drift alarm and corrosion detection avoids shutdown and enables a quick maintenance intervention • Sensor matching: Linearization with Callendar van Dusen or polynomial - equation allowing for optimal accuracy of the temperature measurement
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• Mathematical functions for differential and average temperature add flexibility to the measurement
Corrosion of the sensor connections can lead to corruption of the measured value. The field transmitter therefore offers the option of detecting corrosion on the thermocouples and resistance thermometers with a 4-wire connection before measured value corruption occurs. The transmitter avoids false measured readings and is also able to indicate a warning on the display as well as through HART or FOUNDATION Fieldbus protocol when wire resistance are exceeding reasonable values.
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Measured Variables
Temperature (temperature linear transmission behavior), resistance, and voltage.
FOUNDATION Fieldbus Signals and Requirements from Instruments
FOUNDATION Fieldbus Interface:
• Data transmission rate: 31.25 kBit/s • Error current FDE (Fault Disconnection Electronic): 0 mA • Bus connection with integrated reverse polarity protection • Signal encoding: Manchester II • Function blocks: Resource block, 2 × sensor transducer, display transducer, advanced diagnostics transducer, 3 × analog input (execution time 25 ms), PID (50 ms), input selector (25 ms) • Output data: Available values via AI-blocs: temperature (PV), temp. sensor 1, temp. sensor 2, terminal temperature • Input data: Positive zero return (ON/OFF), zero point adjustment, measuring mode, reset totalizer • Link Master (LM) function is supported
Power requirements
• Current consumption: 12 mA • Permitted supply voltage: 9 to 32 V
Standards
• FOUNDATION Fieldbus H1, IEC 61158-2, galvanically isolated • ITK version 5.2 • According to IEC 60079-27, FISCO/FNICO
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Control System
The control system includes these components:
Component Description Controller The ControlLogix controller is a modular, high performance controller, that uses RSLogix 5000 programming software to configure, program, and monitor a system. FOUNDATION Fieldbus linking The 1757-FFLD serves as a link between FOUNDATION Fieldbus’ High Speed EtherNet device (HSE) and H1 segments. Each H1 port can support 16 Fieldbus devices (with 8-10 recommended). The FFLD also bridges the EtherNet/IP and H1 segments to provide connectivity for FOUNDATION Fieldbus devices to Logix controllers. ControlNet FOUNDATION The 1757-FFLDC linking device bridges from ControlNet to either two or four H1 ports. The Fieldbus linking device linking device enables RSFieldbus host communication to the H1 ports via FOUNDATION Fieldbus' High Speed Ethernet (HSE) encapsulated on ControlNet. By supporting H1 and ControlNet protocols, the linking device is capable of bridging Rockwell Automation products on ControlNet to FOUNDATION Fieldbus products on H1 networks. Programming software RSFieldbus is a full-function graphic configuration environment that includes an OPC HSE server. With RSFieldbus, users can configure devices offline, without physical instruments. Online, users can deploy, monitor and modify device and control configurations. As a system tool, RSFieldbus is used for remote setup, configuration, operation and maintenance of FOUNDATION Fieldbus devices and systems.
Exchange blocks provide direct communications between the linking device and Logix controllers through EtherNet/IP and RSLogix 5000 profiles. Exchange blocks are configured by RSFieldbus along with all FOUNDATION Fieldbus device function blocks. Visualization software FactoryTalk View Site Edition software is an HMI software program for monitoring, controlling, and acquiring data from manufacturing operations throughout an enterprise. A generic display provides a graphical representation, via faceplates, of the field instrument connected to the FOUNDATION Fieldbus linking device.
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Example System These components and specifications are recommended for preferred integration.
Hardware
Description Catalog Number iTEMP TMT 162 temperature transmitter TMT162-A2C131KAB FFLD 1757-FFLD FFLDC 1757-FFLDC
Software
For further details, please refer to the PlantPAx Selection.
Description Catalog Number RSFieldbus RSLogix 5000 Enterprise Series programming 9324-RLD700NXENE software, Professional edition
Includes: RSLinx Classic software RSLinx Enterprise software FactoryTalk View Site Edition (SE) software 9701-VWSXXXXXENE FactoryTalk AssetCentre server 9515-ASTSRVRENE FactoryTalk AssetCentre process device 9515-ASTPRDCFENE configuration E+H FieldCare Standard Asset Management SFE551 software (optional) RSLinx Communication (optional) 1756-FFLD/FFLDC
For specifications of the engineering workstation (EWS) and operator workstation (OWS), see the PlantPAx Process Automation System Manual, publication PROCES-RM001.
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Installation The following information is a summary of the installation procedures. See Additional Resources for complete installation instructions, including warnings.
Installation can be accomplished by either traditional methods or by utilizing Fieldbus connectors. Both methods are described below to allow users to choose the installation method best suited to the application.
Connect an iTEMP TMT 162 Temperature Transmitter
• Switch off the power supply before installing or connecting the WARNING device. Failure to observe this may result in destruction of parts of the electronics. • When installing Ex-approved devices in a hazardous area, take special note of the instructions and connection schematics in the respective Ex documentation added to these Operating Instructions. The local E+H representative is available for assistance if required.
1. Remove the cover clamp.
2. Unscrew the housing cover on the connection compartment together with the o-ring.
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3. Open the cable glands of the device.
4. Feed the cables through the opening in the cable glands.
5. Connect the cables as shown in the following figures.
6. On completion of the wiring, tighten the screw terminals. Tighten the cable glands again. Screw the hosing cover down again and refit the cover clamp.
7. In order to avoid connection errors read the hints given in the connection check section of the BA224ren Operating Manual.
Item Description A FF terminals - Fieldbus communication and power supply B Fieldbus cable (FOUNDATION Fieldbus) C Ground terminals D Ground terminal (external, relevant for remote version)
Fieldbus Connectors
The connection technology of FOUNDATION Fieldbus allows measuring devices to be connected to the fieldbus via uniform mechanical connections such as T-boxes, junction boxes, etc. This connection technology, using prefabricated distribution modules and plug-in connectors, offers significant advantages over conventional wiring:
• Field devices can be removed, replaced, or added at any time during normal operation. Communication is not interrupted. • Installation and maintenance is significantly simplified. • Existing cable infrastructures can be used and expanded instantly, e.g. when constructing new star distributors using 4-channel or 8-channel junction boxes.
The device can therefore be supplied with a ready-mounted fieldbus connector. Fieldbus connectors for retrofitting can be ordered from
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Endress+Hauser as a spare part. Please see Endress+Hauser Support and contact your representative.
Item Description 1 Protection cap for connector 2 Fieldbus connector Pin assignment/color codes 2.1 Brown wire: FF+ (terminal 1) 2.2 Blue wire: FF- (terminal 2) 2.3 Not assigned 2.4 Green/yellow: earth
Protect the terminals from electrostatic discharge. Failure to observe WARNING this may result in destruction of parts of the electronics.
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Connect a Field Instrument to the FOUNDATION Fieldbus Linking Device
To wire the linking device, complete the following sections.
Wire Requirements
The FOUNDATION Fieldbus recommendation for the cable connecting fieldbus devices is Type A, #18 AWG (0.8 mm) shielded, twisted-pair wire. It is important to calculate how the planned topology for the fieldbus segment, selected wiring, supplied power, and intended mix of fieldbus devices may impact the overall performance of a fieldbus network. For more information, see the FOUNDATION Fieldbus specifications, Wiring and Installation Application Guide, publication AG-140 at http://www.fieldbus.org.
Ethernet Connection for FFLD
Connect the Ethernet cable to the Ethernet port on the underside of the linking device. The factory default for the linking device is Dynamic Host Configuration Protocol (DHCP) for initial configuration.
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ControlNet Ports for FFLDC
Connect the ControlNet cables to the ControlNet port on the side of the linking device. Two ports (A and B) are provided for redundant media ControlNet connections.
Note: More detailed information on connections and connector locations are available in the 1757-FFLDC user manual.
In a redundant system, all devices on a channel must be connected ATTENTION through the same cable. That is, all channel A device ports connect to one cable; all channel B device ports connect to the other cable.
Ethernet Connection for FFLDC
The Ethernet port is intended for temporary local programming WARNING purposes only and not intended for permanent connection. If you connect or disconnect the Ethernet cable with power applied to this module or any device on the Ethernet network, an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding.
The Ethernet port does not need to be wired for normal operation of the linking device. The Ethernet port is used as a temporary connection to access the embedded web pages for diagnostic purposes. The linking device has a default IP address of 192.168.1.10. Connect the Ethernet cable to the Ethernet port on the underside of the linking device.
H1 Terminal Block
Note: The H1 RTBs are keyed so they will only fit into the corresponding socket. Be certain that the cables are connected to the correct RTBs. You must use a power conditioner between the fieldbus power supply and the devices on the fieldbus network. For more information, see the FOUNDATION Fieldbus specifications, Wiring and Installation Application Guide, publication AG-140 at http://www.fieldbus.org.
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The linking device provides two parallel terminals on each H1 network. Use one to connect to the fieldbus devices.
H1 Terminal Block Layout
+ - + - + - + - + - + - + - + - H1-1 H1-2 H1-3 H1-4
Power Supply for the FFLD/FFLDC
1. Insert the following wires into the corresponding connector.
– Chassis ground to connector 1 - CHASSIS GND – 24V common to connector 2 - DC GND – +24V DC input power to connector 3 - 24V DC (+20%)
1 CHASSIS GND 3 2 24V DC (+ 20%) DC Gnd
2. Apply power to the linking device.
Configure the IP address of the FFLD
Note: Antivirus software may affect connections.
The following instructions describe how to configure and set up network parameters for the Ethernet linking device.
Assign an IP Address
Note: You can use any BOOTP/DHCP Server.
Example: The Rockwell Automation BOOTP/DHCP Server (BOOTP) is a standalone program that combines the functionality of standard BOOTP software with DHCP software. The linking device is shipped with DHCP enabled.
To configure the linking device by using BOOTP, perform the following steps.
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1. Choose Start > Programs > Rockwell Software > BOOTP-DHCP Server 2.3.2 Standalone > BOOTP-DHCP Server 2.3.2 Standalone.
BOOTP opens and the linking device sends a request.
2. Verify that the linking device is the correct device by matching the MAC address with the MAC address found on the label of the linking device (under the barcode).
3. Double-click the request.
A New Entry dialog box opens.
4. Type the IP address for the linking device.
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5. Click OK.
The device is added to the Relation List at the bottom of the BOOTP/DHCP Server window.
6. To permanently assign this configuration to the linking device, select the device and click Disable BOOTP/DHCP. When you cycle power to the linking device, it uses the configuration you assigned and does not issue a DHCP request.
7. To enable DHCP for the linking device, select the device and click Enable DHCP.
Install the EDS File
The EDS file can be uploaded directly from the linking device. This feature lets you register the EDS file for the device from within RSLinx software by following the steps listed below.
1. Open RSLinx software and browse for the linking device.
2. Right-click the linking device and select Upload EDS file from device.
3. Complete the EDS wizard to register the EDS file.
The EDS file can also be downloaded from www.ab.com/networks/eds.html and installed with the RSLinx EDS Hardware Installation Tool.
Set Up the ControlNet Network for the FFLDC
If you use the FFLDC: The configuration of the FFLDC and the FFLD are identical with the exception that the FFLDC requires the use of the FFLDC ControlNet Setup Tool to connect it to the RSFieldbus before any other activity takes place.
The following sample procedure is an example for the FFLDC in ControlNet.
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1. Launch the FFLDC ControlNet Setup Utility. From Start > Programs > Rockwell Software > RSFieldbus > FFLDC ControlNet Setup.
2. From the Location window, select the ID ShellHSE.ini, and then click Open.
3. The FFLDC ControlNet Tool will open.
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4. Browse to the FFLDC.
5. Click on the to add the FFLDC path to the utility as shown.
6. Click on the to save the configuration to the IDShellHSE.ini file. 7. Use the RSFieldbus Logix block to transfer data to ControlLogix.
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Configure the FF Linking What You Will Accomplish Device and the iTEMP TMT 162 Temperature As you complete the procedures in this integration document, you will learn how to configure and monitor a FOUNDATION Fieldbus H1 segment’s data Transmitter using the following steps:
1. Create a project using RSFieldbus in the FFLD/FFLDC.
2. Create and define HSE and H1 networks.
3. Configure function blocks for both Fieldbus instruments and the FFLDS.
4. Create a Control Module and enter its strategy.
5. Integrating Logix 5000 and FFLD/FFLDC Logix Block.
1. Creating a Project in RSFieldbus (Off-Line)
RSFieldbus software is Fieldbus HOST software used to configure the FOUNDATION Fieldbus network and associated FF Devices. A single instrument and the FFLD/FFLDC will be on the network. Begin by creating the offline project in the RSFieldbus software.
Create an RSFieldbus Project
1.Open RSFieldbus. Note: In RSFieldbus, create a new project or use a template. A template quickly allows the reuse of a past project’s work. In this example, since nothing had been created before, a new project will be created from scratch.
2. From the toolbar menu, select Project File > New > Project.
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3. In the file name field type New Project, EH_INSTRUMENT (or desired name) as shown below, then select Save.
The following window will appear:
Note: This is called the project window. A project called New Project was just created. “Area 1” will contain the process cell(s) which will contain the FOUNDATION Fieldbus function block logic. Later on in the example, a Control Module will be configured here (similar to a routine in RSLogix 5000). “Fieldbus Networks” is where FOUNDATION Fieldbus networks, communication bridges and devices are defined. “HSE Network 1” is preconfigured as default. Later in another section, the H1 network, as well as the FFLD/FFLDC and field devices, will be defined.
2. Create the FFLD/FFLDC and Add Them to the Network.
Now, add the FFLD/FFLDC to the project. This tells the software that the FFLD/FFLDC is on the HSE.
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1. Select the HSE Network 1 and right-click on New > Bridge to add the FFLD/FFLDC to the HSE Network.
2. Complete the dialog as shown below, and then click OK to accept the changes.
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Create the FOUNDATION Fieldbus H1 Network
Now, the FOUNDATION Fieldbus H1 network of the FFLD needs to be defined.
1. In the project window, right-click on the AB_FFLD and select New Fieldbus.
2. Complete the dialog as shown below. When finished click OK.
Note: Remember that the FFLD has two or four H1 ports. For this example, the transmitter is wired to Port 1. It may be connected to any port.
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3. Configure the Logix Blocks for FFLD/FFLDC
1. Double-click on new H1-1 segment to open the H1-1 window.
2. In the H1-1 window, find AB_FFLD, right-click on FB VFD and select New Block.
3. In the New Block dialog box, select Logix Block from the Block Type pull-down menu.
4. Enter AB_FFLD_LB as the Block Tag, then click OK.
5. Verify that the screen appears as follows:
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Now, the mode of the Logix Block needs to be set. This is required to allow the blocks to initialize in a running state.
6. Double-click on AB_FFLD_LB.
7. Expand the FFLD Logix Block MODE_BLK and double-click in the Target value field.
8. Click on the Auto checkbox, and then click the End Edit button.
For the FFLD Logix Block, the SLOT number has to be set. This is similar to the virtual backplane concept. Note: Up to 16 Logix blocks in the FFLD can be configured to transfer data to the Logix controller (slot 0 to 15). Each Logix block gets its own unique slot number and has 8 analog inputs and 8 analog outputs, as well as 8 digital inputs and 8 digital outputs.
9. Click on the SLOT, enter 0.
10. Click End Edit and then Close.
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11. Verify that the screen appears as follows:
12. Verify that the configuration appears as follows:
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Add the E+H Instrument to the H1 Network (Off-line example)
1. Complete the New Fieldbus dialog box. Click OK to close.
2. In order to add a new device to an existing H1 network, in the H1-1 network window, right-click on H1-1 and select New > Device.
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3. Complete the New Device window as shown below and click OK.
Note: Make sure to choose the correct device and revision.
4. Instrument has been added.
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Configure the Function Blocks
Since the instrument has been added to the FOUNDATION Fieldbus network (H1-1), now the device's standard application blocks must be created. Note: The instrument provides a selection of function blocks as shown in this diagram:
FOUNDATION FieldbusTM
1. Double-click on the instrument, right-click on the FB VFD and select New Block.
2. In the New Block dialog box, select Analog Input from the Block Type pull-down menu.
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3. Enter EH_Instrument_AI as the Block Tag and click OK.
4. Double-click on the EH_Instrument_AI.
5. From the same view, select the Channel parameter as required by the application. Note: Selecting the CHANNEL The process variable output by the transducer block is assigned to the analog input block by the CHANNEL parameter. The number of channels available depends upon the device, and the instrument has 14. Only one channel can be connected to the block. Note: The Analog Input (AI) function block is complex, with multiple channel selections, linear types, scaling and alarms available. The AI function block schematic diagram shows the relationship between these parameters.
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Transducer Block Sensor 1: PV1, SV1, RJ1
Transducer Block Sensor 2: PV2, SV2, RJ2
Analog Input n
Analog Input 1
SIMULATE Value, Status
CHANNEL L_TYPE XD_SCALE OUT_SCALE
PV1: CH1 XD_SCALE = OUT_SCALE Cutoff LOW_CUT PV2: CH2 Direct SV1: CH3 SV2: CH4 XD_SCALE OUT_SCALE Filter PV_FTIME RJ1: CH5 Indirect RJ2: CH6 PV
XD_SCALE OUT_SCALE O/S Indirect AUTO MAN square root MODE
ALARM_HYS HI_HI_ALM Alarm detection HI_HI HI_ALM HI LO LO_LO_ALM LO_LO LO_ALM
FIELD_VAL OUT
Linear Type selection example
6. Select the (linear) L_TYPE parameter, and set it to Direct. Note: Selecting the L_TYPE The parameter L_TYPE allows one of the following linearisation types to be selected.
7. Expand the MODE_BLK and select the TARGET field.
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8. Click on the Auto checkbox as shown below, and then click End Edit and Close.
With the Analog Input block, there are two more parameters to change.
9. Verify that the screen now appears as shown below:
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4. Create a Control Module and Enter its Strategy
The strategy (logic) is now ready to be configured. There should be three open windows in the RSFieldbus software: New Project and HSE Network 1.
1. Right click on area and select new process cell.
2. Select the New Project window.
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3. Right-click on Area 1 and select New Process Cell.
4. Enter 'Process_Cell' as the tag name, and then click OK.
5. Double-click on Process_Cell to open its strategy window. A container needs to be created for the function block logic. In RSFieldbus, this is called a Control Module.
6. In the Process Cell window that opens, right-click on Process Cell and select New Control Module.
7. Type 'Process_Cell' as the Control Module Tag, and then click OK.
8. To open the CM Strategy window, right-click on CM and select Strategy (or just double-click on CM).
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9. Select the H1-1 window. Click and drag the FFLD/FFLDC Logix Block AB_FFLDC_LB and the EH_Instrument_AI Analog Input Blocks from the H1-1 window into the Control Strategy window as shown. Repeat these steps as required.
10. Select the H1-1 window. Click and drag the EH_Instrument_AI function block from the H1-1 window into the Control Strategy window as shown. Now the blocks are ready to be “wired” or connected.
11. Click on the CM to enable the strategy tool buttons.
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12. Select the Link icon. The cursor changes to a crosshair.
13. Move the cursor to the EH_Instrument_AI and click. The following schematic and pin can be seen out of the function block:
Select the OUT pin (it will turn blue) and click OK.
14. Now to connect to the EH_Instrument_AI, move the cursor to EH_Instrument_AI and click. This will open up the pin configuration of the EH_Instrument_AI block. Move the cursor to the logix block and click.
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15. Select the IN_0 pin (it will turn blue) and click OK.
The configuration should appear as follows:
Note: To connect the FBs you can also use the right click method from the FB screen.
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16. Save the project by clicking the Save Entire Configuration icon.
Export Tags to the Host OPC Database for RS Fieldbus
1. From the New Project window, right-click on New Project and select Export Tags.
2. Select OK when you receive confirmation of Export Tag success.
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Go Online to Assign Device IDs in the Project
Associating/matching the project devices with the actual FOUNDATION Fieldbus devices requires the FOUNDATION Fieldbus Host (Project) to go online with the FOUNDATION Fieldbus network.
All FOUNDATION Fieldbus devices have a unique identity (Device ID) IMPORTANT permanently assigned to the device by the device manufacturer.
1. From the RSFieldbus toolbar menu, select the On-line Mode icon to go online with RSFieldbus.
–Note: In the RSFieldbus New Project project and H1-1 windows, the FFLDC and device icons may have a red “X” on them. This indicates that devices in the project have no association with corresponding devices on the network. In a typical, real life project, all of the devices will show up with a red “X” unless the appropriate Device IDs have been assigned to the device profiles as a part of device configuration. The following steps provide an explanation on how to assign a Device ID to the corresponding device. In the example, the FFLD is used.
If you see no red Xs on devices in the project, please ignore steps 3 IMPORTANT and 4. Those steps are for information only. In case the project contains devices or FFLDC with red Xs, follow steps 3 and 4 for each device.
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2. In the HSE Network 1 window, right-click on the Live List as shown below.
The HSE Live List shows FFLD/FFLDC and PC (HSE Host 1). If you have solid icons, close the Live List window.
3. From the New Project window, right-click on the linking device, then select Attributes.
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4. Complete the Bridge dialog for the AB_FFLD device tag as follows, and then click OK:
5. From the H1-1 network window, right-click on H1-1, then click on Live List.
The FFLD/FFLDC and EH_Instrument are OK (solid icons).
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6. From H1-1 network window, right-click on the EH_Instrument and select Attributes.
7. Complete the Device dialog for the EH_Instrument device tag as follows and click OK.
Note: Repeat procedure for each instrument.
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8. Close the Live List window. It is time to download the project and assign tags
9. In the New Project window, right-click on HSE Network 1 and then click on Download.
10. On the Download - Fieldbus Networks window, click on Start. Wait for the download to finish.
Go to the CM Window. From the toolbar, select the On Line Monitoring icon.
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Move the cursor into the CM Window. In the CM Window, observe the EH_Instrument_AI OUT parameter live value.
11. Once live data is verified, minimize the RSFieldbus project file.
Note: RSFieldbus can compare the project configuration with the plant configuration and then execute the download only for the discrepant information, without sending unnecessary information to the device. The Incremental Download Algorithm executes the download twice. The first download will verify the configuration and report the differences. The second download will be executed if you decide to update the information in the plant configuration. Blocks and links that exist in the plant online configuration, but not in the project configuration, will be deleted in order to preserve the project configuration consistency. The option Compare parameters (does not activate in the current revision of RSFieldbus) will force RSFieldbus to evaluate the parameters in the devices, comparing the parameters in the plant configuration to the parameters in the project configuration. If you did not select this option, the values of the parameters won't be compared and will be downloaded unconditionally. That means the parameters that already exist in the device will be overwritten!
5. Integrating Logix 5000 and FFLD/FFLDC Logix Block
In this section, you will load an RSLogix 5000 project which contains a project that will place the input from the FFLD Logix Block into the Controller Tag database. EtherNet/IP and FFLD modules will also need to be configured.
Build the RSLogix 5000 Project in the Controller
Create the RSLogix Project.
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1. In RSLogix 5000, select File > New > to open a new controller window.
2. Fill in the data as shown and click OK.
3. The new project window opens.
4. Set up the I/O Configuration.
Ethernet Example
a. Right-click on the 1756 Backplane, 1756-A7.
b. In the Select Module window, Click on Communications.
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c. Select 1756-ENBT/A from the list and click OK.
d. Enter New Module configuration as shown and click OK.
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ControlNet Example
a. Right-click on the 1756 Backplane, 1756-A7.
b. In the Select Module window, Click on Communications.
c. Select 1756-CNBR/D from the list and click OK.
d. Enter New Module configuration as shown and click OK.
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5. The project should look similar to this:
6. Add the 1757-FFLD/FFLDC to the I/O Configuration.
a. In the Project window, right-click on ControlNet or Ethernet. Click on New Module.
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b. In the Select Module window, open the Communications section and select the 1757-FFLD/FFLDC. Click OK.
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c. Enter New Module configuration as shown and click OK.
d. The project should look like this:
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e. In the Project window, right-click on the FFLD/FFLDC Backplane, select New Module, click on Analog and select the Logix Block. Click OK.
f. Configure the Logix Block as shown. The Slot must agree with the Slot parameter in the Logix Block configured for the FFLD/FFLDC in RSFieldbus. Click OK.
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g. The project should look like this:
h. Project I/O configuration is complete.
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Download the RSLogix 5000 Project to the Controller
1. Click on the Controller Properties icon and then on Download.
2. Click on Download to confirm the action.
3. The download should complete without errors.
If using FFLDC: After adding the Logix Block to the project and IMPORTANT downloading to the controller, the ControlNet network will need to be scheduled using RSNetWorx for ControlNet.
4. From the toolbar menu, select Project File > Save Entire Configuration saving the changes.
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Visualization In order to monitor the instruments using the predesigned faceplates, the FFLD/FFLDC must be set up as specified in this integration document and the ControlNet FOUNDATION Fieldbus Linking Device User Manual, publication 1757-UM011A-EN-P and the RSFieldbus User Manual, publication RSFBUS-UM001D-EN-E. We also suggest developing a similar configuration to the one included in the RSLogix 5000 sample project provided by Rockwell Automation. See the Faceplates, Add-On Instructions, and Sample Code (Login required. Please contact your sales representative.) manual. The controller exchanges data between the devices, and the FactoryTalk View SE faceplates notify personnel what is happening in the plant. The following information summarizes the Add-On Instructions and faceplates. See Additional Resources for more detailed information.
Add-On Instructions
An Add-On Instruction exchanges data between each process variable located in the process device and the faceplate installed on a display. The name of the specific instance of the Add-On Instruction becomes the link from the actual instrument to the faceplate on the graphic.
• Structured input data for each field instrument.
The P_AIn_FF Add-On Instruction uses embedded P_MODE and IMPORTANT P_ALARM Add-On Instructions. These embedded Add-On Instructions must already be in the project before importing the P_AIn_FF Add-On Instruction.
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Global Object
A global object links the tag name to the faceplate, provides a touch area from which the faceplate is to be launched, and displays the process variables and alarms.
A generic global object and faceplate is available for the FF field IMPORTANT instrument. This faceplate provides link status for each process variable displayed.
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Faceplates
The FactoryTalk View SE generic display provides a graphical representation of the instrument based on the information within each Add-On Instruction. Navigation buttons at the top of the faceplate change the information displayed. Status displays show information using a bar graph, numeric values, and trend displays. Other displays show specific alarms and warning indications.
Here are some examples of predesigned faceplates.
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The faceplates provide the following from the device:
• FOUNDATION Fieldbus process values (PV) • PV fault status (communication fault) • FOUNDATION Fieldbus Link Status
Configure the faceplates to provide the following:
• FOUNDATION Fieldbus PV range (minimum and maximum) • Tag name • Description • Engineering units • Mode (such as operator or program) • High-high, high, low, low-low alarms • Over-range and under-range alarms • Alarm delay • Alarm hysteresis
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Link Status Information
FOUNDATION Fieldbus Link Status provides information about an instrument when its transmitter or sensor is not running properly. It produces bit-based and numeric outputs that can be translated into Good Non-Cascade, Uncertain, and Bad Link. The example below shows Bad Link Status due to the Promass 83 Analog Input Block being Out of Service (OOS).
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Additional Resources
Resource Description FOUNDATION Fieldbus Instruments iTEMP TMT 162 Technical Information, publication TI086R/09/en Specifications and details of the iTEMP TMT 162 temperature transmitter. iTEMP TMT 162 Operating Instructions (FOUNDATION Fieldbus), How to install, wire, configure, and operate a iTEMP TMT 162 publication BA224R/09/en/13.10 temperature transmitter. www.products.endress.com/Fieldbus-dd Download DD file for field instrument. *.sym and *.ffo files contain the device descriptions and are www.Fieldbus.org required during the commissioning of the device. *.cff files are common format files that are required during network configuration. Control System Components FOUNDATION Fieldbus Linking Device User Manual, publication How to configure, operate, and maintain a FOUNDATION Fieldbus 1757-UM010B-EN-E Linking Device. ControlNet FOUNDATION Fieldbus Linking Device User Manual, How to configure, operate, and maintain a ControlNet publication 1757-UM011A-EN-P FOUNDATION Fieldbus Linking Device. RSFieldbus User Manual, publication RSFBUS-UM001D-EN-E Overview of RSFieldbus software, and how to configure FOUNDATION Fieldbus devices. Operator Components Add-On Instructions and Faceplates for Visualizing Instrument Data How to implement the Add-On-Instruction in controller logic to work in FactoryTalk View SE, Knowledgebase document with the FactoryTalk View faceplates for Fieldbus instruments. (Login required. Please contact your sales representative.) FactoryTalk View Site Edition User's Guide Volume 1, publication How to design, develop, and deploy FactoryTalk View SE VIEWSE-UM004 applications. FactoryTalk View Site Edition User's Guide Volume 2, publication VIEWSE-UM005 Faceplates, Add-On Instructions, and Sample Code Download AOIs, Faceplates and Global Object graphics, and project (Login required. Please contact your sales representative.) files. Process Control Information PlantPAx Reference Manual, publication PROCES-RM001 Process system recommendations that organize Rockwell Automation products functionally as system elements, which can then be applied in proven, scalable configurations for continuous and batch control. http://www.rockwellautomation.com/process Information about Rockwell Automation process control and Integration Documents. http://literature.rockwellautomation.com Available Rockwell Automation publications, including Integration Documents. http://www.endress.com Information about Endress+Hauser field instruments.
E+H Publication SP00028A/04/en/01.12 RA Publication PROCES-AP054A-EN-P -March 2012 Rockwell Automation Support
Rockwell Automation provides technical information on the Web to assist you in using its products. At http://support.rockwellautomation.com, you can find technical manuals, a KnowledgeBase of FAQs, technical and application notes, sample code and links to software service packs, and a MySupport feature that you can customize to make the best use of these tools.
For an additional level of technical phone support for installation, configuration, and troubleshooting, we offer TechConnect support programs. For more information, contact your local distributor or Rockwell Automation representative, or visit http://support.rockwellautomation.com.
Endress+Hauser Support
Please refer to your local Endress+Hauser Sales Center for precise information regarding the service support available in your area or visit http://www.endress.com. Installation Assistance
If you experience a problem within the first 24 hours of installation, please review the information that's contained in this manual. You can also contact a special Customer Support number for initial help in getting your product up and running.
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New Product Satisfaction Return
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