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Jagadhri Clsuter ACNielsen ORG-MARG Situation Analysis for SME Sector Jagadhari Cluster Submitted to TERI By ACNielsen ORG-MARG SUMMARY OF FINDINGS • The town was earlier very famous for its brassware including utensils, though nowadays the brass work is not in much practice due to high cost. Subsequently Jagadhri entered into, and made its mark in high quality stainless steel products. In addition to this jagadjri has also entered into a new business in the last decade, the business of trading timber. ➢ ANNUAL TURNOVER Annual Turnover (In crores) 35 30 30 25 25 18 17 18 20 15 15 14 15 12 12 13 10 6 6 6 4 4 4 5 3 2 1 2 0 2005-06 2006-07 2007-08 Upto 0.25 crores 0.25 to 0.5 crores 0.5 to 0.75 crores 0.75 to 1.0 crores 1 to 1.25 crores 1.25 to 1.5 crores Above 1.5 crores ACNielsen ORG-MARG ➢ PRODUCTION Annual Production (In Tonnes) 30 27 25 20 21 19 20 17 16 14 15 15 13 10 12 12 8 10 6 5 4 5 3 2 1 1 1 1 1 1 0 2005-06 2006-07 2007-08 Upto 10 Tonnes 10 to 20 Tonnes 20 to 30 Tonnes 30 to 50 Tonnes 50 to 100 Tonnes 100 to 200 Tonnes 200 to 400 Tonnes Above 400 Tonnes ACNielsen ORG-MARG ➢ ENERGY REQUIREMENTS • CUMULATIVE FUEL USAGE Qty consumer per Number of Units using annum the fuel Electricity 9847800 Units 87 Coal / Hard Coke 11533 Tonnes 84 Firewood 2514 Tonnes 84 HSD 268930 Liters 68 Furnace Oil 76900 Liters 9 • USAGE OF ELECTRICITY (IN UNITS CONSUMED PER ANNUM) Usage of Electricity (In Units consumed per annum) Upto 50000 Units 61% 26% 50000 to 100000 Units 100000 to 150000 Units 150000 to 200000 Units 3% Above 200000 Units 3% 7% ACNielsen ORG-MARG • USAGE OF COAL / HARD COKE (IN TONNES PER ANNUM) 33% Usage of Coal / Hard coke (In Tonnes per annum) Upto 10 Tonnes 10 to 20 Tonnes 24% 20 to 30 Tonnes 30 to 50 Tonnes 50 to 100 Tonnes 15% 100 to 300 Tonnes 300 to 500 Tonnes 11% 2% Above 500 Tonnes 2% 6% 7% • USAGE OF FIREWOOD (IN TONNES PER ANNUM) Usage of Firewood (In Tonnes per annum) 33% Upto 10 Tonnes 10 to 20 Tonnes 32% 20 to 30 Tonnes 30 to 50 Tonnes 12% 50 to 100 Tonnes Above 100 Tonnes 2% 6% 15% ACNielsen ORG-MARG • USAGE OF HSD (IN LITERS PER ANNUM) Usage of HSD (In Liters per annum) 43% Upto 2500 liters 32% 2500 to 5000 liters 5000 to 7500 liters 7500 to 10000 liters 3% Above 10000 liters 1% 21% ➢ RAW MATERIAL REQUIREMENT • CUMULATIVE RAW MATERIAL USAGE Qty consumed per Number of Units using the raw annum material AL 1986 Tonnes 18 Brass 4290 Tonnes 55 ACNielsen ORG-MARG • USAGE OF AL (IN TONNES PER ANNUM) 22% Usage of AU (In Tonnes per annum) 22% Upto 25 Tonnes 17% 25 to 50 Tonnes 50 to 100 Tonnes 100 to 200 Tonnes 200 to 300 Tonnes 6% Above 300 Tonnes 22% 11% • USAGE OF BRASS (IN TONNES PER ANNUM) 41% Usage of Brass (In Tonnes per annum) Upto 15 Tonnes 15 to 30 Tonnes 30 to 60 Tonnes 25% 60 to 120 Tonnes 120 to 600 Tonnes 16% Above 600 Tonnes 2% 11% 5% ACNielsen ORG-MARG FIELD OBSERVATIONS ✓ Jagadhri is famous for its brassware including utensils, Earlier there were about 750 small units in and around the town manufacturing brass, aluminum & stainless steel, at present approx 130 to 150 units are functioning. The brass work is not in much practice due to high cost of raw material ✓ The main area where units are located are Jagadhari Railway road, Jaroda gate, Jesco colony, Gopi Sankar link road, Mukherji Nagar, Nanakpur Industrial area, Hanuman gate, New Chhachhrauli Road & Kalyan nagar etc. ✓ Maximum units are functioning from 15 to 20 years ✓ Majority of the units function in one shift and the units are using local technology, largely the entire work is manual in certain cases its mechanised. There are a handful of units in Main Bazar & Gauri Shankar Road wherein 4/6 units are there which are having an furnace and rolling mills for making Aluminum & SS sheets ✓ In case of units making utensils, the energy cost is hardly 5% of the total production cost as they are using hand tools and Molds, Frames for preparing the utensils of different sizes & shapes. The units which are making sheets there the Energy cost is 12 to 15% of total production cost. ✓ The Jagadhri metal and brass industry is facing a crisis because of the irrational policies of the state and Central Governments. earlier there was only 1 per cent Central Sales Tax (CST) on this trade which was enhanced to 2 per cent and now it is 4 per cent. The state government had declared this industry as small scale industry whereas the Central Government did not provide any such facilities under the SSI. This industry was paying heavy duty so it could not compete with the large scale industries. Electricity Supplied by Haryana State Electricity Board. Power available 12 to 15 hr regular & the per unit rate starts from Rs. 4.50/- ACNielsen ORG-MARG Raw Material ❖ Main Raw Materials such as metal scrap, sheets, billets and ingots. These units operate on very low profit margins. ❖ Collect from Local Trader’s ❖ Coal/fire wood/HSD/FO getting from local trader’s. Equipments ❖ Furnace (800oC to 1000oC melting capacity) ❖ Motor ❖ Hot rolling machine ❖ Cold rolling machine ❖ Annealing furnace ❖ Cutting machine Process Raw material Casting of Billets Hot Rolling melting Acid washing Cold Rolling Rolling in 2 high mill polishing Cutting in different Finish product sizes packaging. ACNielsen ORG-MARG Process Raw material Hot rolling Cold rolling melting (800oC to 1000oC) Washing Pressing Cutting Finish product ACNielsen ORG-MARG Cold rolled ACNielsen ORG-MARG Final product ACNielsen ORG-MARG Service Provider Vallabh Strips No. 1520, Old Court Road Opposite. Hindu Girls College, Jagadhri – 135003. Ph-01732-232348, M-9315333111 Yamuna Fabricators House No. 1098 B, Ward No. 20, Vishnu Nagar, Yamuna Nagar, Jagadhri, Haryana - 135 002 M-9254122024, Ph-1732-647287 J. K. Metal Industries Gobind Puri Road, Jagadhri, Haryana 135 003. Metals And Alloys (India), Old Grain Market, Jagadhri-135 003 Ph-1732-241048, M-9812082103 . Gupta Metal Industries Address: Gouri Shanker Link Road, Jagadhri - 135 003 Ph-01732-243337 Mittal Enginering Industries Old Bilaspur Road, Jagadhri 135 003 Ph-01732-47152/47153/44916. ACNielsen ORG-MARG Minimax Metals Pvt. Ltd. Hanuman Gate, Jagadhri -135 001. Ph-01732 -243404/233256/233258. Krishna Metal Works New Chhachhrauli Road, Jagadhri 135 003 Ph-01732-43017/43018/43019. Harinam Enterprises Opp. Aggarsen College, Jagadhri - 135 003. Ph-01732-245543 Balaji Strips Jaroda Gate, Jagadhri 135 001. Ph-01732-241004. Association Metal Manufacturers &Suppliers Association , Jagadhri Ph-243037. (M)- 98120-44695 Mr..Bharat Garg, (Gen , Secretary) Mr. Shakti Garg , (President) Federation of All India Aluminium Utensils manufacturers Jagadhri. 94160-25904, 241904-05, 242081 Sh.Bharat Garg, President) ACNielsen ORG-MARG Yamuna Nagar Industrial Association Industrial area, Yamuna nagar Ph-251370, 251686 ACNielsen ORG-MARG Bankers ❖ SYNDICATE BANK, Bhagwan Parshuram Mandir, Ambala road, Jagadhri - 135 003. ❖ BANK OF BARODA, Ambala Road, Hindu Girls College, Jagadhri, Dist Yamunagar. ❖ BANK OF INDIA , Raja Sahib Street, Khera Bazar, Jagadhri- 135003. ❖ ORIENTAL BANK OF COMMERCE, Ambala Road,Jagadhri-135001. ❖ PUNJAB NATIONAL BANK, Plot No 2, Agarsain Chowk, Jagadhari-135003. ❖ STATE BANK OF INDIA, Court road, Jagadhri, Ph-01732- 41635, 41310. ❖ STATE BANK OF PATIALA, Shri Guru Nanak Khalsa High School, Jagadhri. .
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