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Systems for Industrial Automation SCADA MES EMS Iiot Systems for Industrial Automation The industrial automation system is a combination of software, hardware and communications infrastructure that allows real-time data acquisition from the production process and its management and optimization. Siviko OOD is a certified integrator of Ignition SCADA 7.9, which is the most innovative and powerful industrial platform in the world, while being among the most affordable. The industrial control system helps in three main ways: • Greater productivity and lower costs; • Data collection from production for analysis and optimization, and connection to business planning and logistics systems; • Helps to introduce and comply with standards and quality control through production traceability and procedures; The industrial automation system may include four main sub-systems: SCADA MES Supervisory Control And Data Acquisition - system for Management Execution System - system for production monitoring, control and collection of production data. planning, control and management. EMS Energy Management System – energy management IIoT system of electricity, water, air, gas, etc. Industrial Internet of Things – enables the acquisition and accessibility of far greater amounts of data, at far greater speeds and efficiency than before by decoupling devices from applications. © Siviko OOD, 2017 What is an Industrial Automation System? The industrial automation system is a combination of software, hardware and communications infrastructure that allows real-time data acquisition from the production process and its management and optimization. System for data data industrial Physical Control of local automation Business planning information production processes (SCADA, MES, EMS, IIoT) and logistics processes (PLC) (ERP) management management Programmable logic controller (PLC) – is a SCADA (Supervisory Control and Data MES (Manufacturing Execution System) – EMS (Energy Management System) – . robust computer that is designed to work Acquisition) is a supervisory and data This system allows the planning and an energy management system that in harsh environments and adapted to the collection system, which allows the management of the entire production includes electricity measurement, needs of the production process. These management of production processes and process. forecasting and cost analysis and power devices are a major data source for the the collection and analysis of data. quality analysis. It may also include Costs The main functionalities of the typical MES industrial automation system. related to water, gas, air, etc. It connects with the machines and system include: installations in the production and Planning and traceability of the allows the input of data by the production process in real time; employees. IIoТ (Industrial Internet Of Things) – is a Traceability and production efficiency Shows real-time measurements via network of intelligent computers, devices, statistics and downtime monitoring; graphical interface. and objects that collect and share huge Quality control and management; Allows centralized and local process amounts of data. It enables the management in real time. Managing and storing machine settings acquisition and accessibility of far greater and recipes; amounts of data, at far greater speeds, Keeps historical data on measured and far more efficiently than before. It also values. decouples devices from applications. © Siviko OOD, 2017 What are the benefits? The main benefits of the industrial automation system are increased productivity, data extraction from the production process and better quality control. Productivity Data Quality o Optimization of the cost of materials, o Faster problem solving based on o Reduction of waste due to quicker labor and energy. collected data and analyzed response to alarm events, more information. precise control of settings and greater o Enhanced productivity through automation. complete or partial automation of o Enhances the ability to make certain processes, improved material informed decisions. o Facilitated quality control of different flow and less process interruption. types of processes o No paper document, which reduce o Quick input or recording of settings manual data entry in the ERP system o Traceability of the entire production on particular machines, which saves and limits the communication errors. and quick access to historical data - time and errors. Real time tracking for route cards and input materials. deviations from settings and o Control and traceability of primary corrections. materials (connection with scales, o Help in compiling 8D reports and flowmeters, etc.), work-in-process other methods by finding the root o Faster training and putting into and finished products. cause of a problem. operation of new workers. o Exact forecasting of electricity o Help with introducing and adhering to o Prevention of serious industrial consumption, which enables various standards, including:: accidents and incidents. bargaining for better tariffs on the free electricity market. • ISO 9001:2015 и ISO 9001:2008 o Preventive maintenance of machines • ISO 14001:2004 as a result of data analysis. Less o Real time information for order status unplanned interruptions. and production output. • ISO 50001:2011 © Siviko OOD, 2017 Presenting Ignition SCADA Ignition is unlimited, so at the affordable price of a single server license you can easily get all your data, implement any industry application, and have an unlimited number of customers - all from one universal industrial platform. o Ignition is a powerful and affordable industrial software with fully Some of the companies using Ignition SCADA integrated modules for creating complete SCADA, MES, EMS and IIoT solutions. o Provides easy connectivity to external systems, databases and controllers and other hardware devices and machines regardless of manufacturer. o Ignition SCADA is being developed by Inductive Automation, an independent company founded in 2003 and based in California, USA. o 44% of the largest US companies (the 100 largest Fortune companies) use Ignition SCADA as well as thousands of other customers in over 100 countries around the world.. o It is used in a variety of industries: • Chemical industry • Energy, plumbing and other infrastructure • Machinery and Manufacturing, • Metallurgy and plastics, • Grain-storage and agriculture, • The Food and Beverage Industry, • Transport, Logistics and Warehouses, • Others © Siviko OOD, 2017 Server-Centric Web-Based Deployment Ignition has an unique server-centric web-based deployment model. With Ignition, you can instantly web-launch an unlimited number of zero-install, full runtime clients on virtually any device. The central Ignition gateway can be on one central server or distributed across several servers, located on premise, in the cloud, or a combination of both. You can even put Ignition all the way out to the edge of the network. • Sensors - for temperature, position, weight, speed, frequency, pressure, electrical parameters, counting input, etc. • Manually Inputs - input and visualization of data from local devices - computers, tablets and more. • PLCs and Remote Peripherals (RTUs) - collects sensor data and manages various actuators (engine, pump, cylinder, etc.) • Network – with cable of wireless • SCADA Computer – a personal computer that serves a particular task and has a definite physical location. Often it is also a server. • HMI (Human Machine Interface) – man-machine interface. Graphic visualization on a monitor, tablet, phone, or other device. © Siviko OOD, 2017 Various functionalities Numerous applications based on Ignition SCADA can be developed according to the specific needs. These are just some of them. The current state of the Manages and tracks key Alarms for events and Loading, storing and Energy management of It facilitates operators' whole production and processes through accidents. Traceability of managing settings electricity, water, air, gas work through guides, individual machine can predefined algorithms the reaction when (recipes) on machines and others. Quality boundaries and blocking be seen at a glance at and boundary values. removed. and tracking their correct indicators of power of wrong commands. mnemo charts. application. supply.. Improves quality and reduces accidents. Traceability and material Tracking performance of Tracking the work, Production data is stored Reports and information Makes a link between flow management - machines and operators. condition and location of digitally and is easily on the production the data generated in stocks, current status of Maintenance tools used in production. accessible for review and process produced production and the ERP orders, inputs, etc. management. analysis. Statistical data. automatically. system.. © Siviko OOD, 2017 Comparison between Ignition SCADA and conventional SCADA systems Conventional SCADA • Based on one operating system - Windows • Multiplatform - Windows, Linux, MAC OS • Closed for communication only to specialized devices - specific PLC • Independent platform. Open for communication with devices from models, IO modules, etc. various manufacturers: Wago, Siemens, Allen Bradley, Omron, all MODBUS devices and more. • Closed connection to a single database • Open links with a large number of databases - MySQL, MS SQL, Oracle DB and etc. As a consequence - easy communication with external systems such as ERP. • Licensing based on number of clients (users), number of tags (points • Server license - unlimited number
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