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Executive Summary www.alicongroup.co.in Casting The Future TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified. Alicon – Executive Summary 2018 www.alicongroup.co.in Together We Make It Happen 2 Casting The Future Guiding Philosophy – Alicon North Star TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified. BUSINESS PHILOSOPHY ALIGNMENT WITH NORTH STAR North Star Encompasses Our Roles in the Family, Organization & Society. 2018 www.alicongroup.co.in Together We Make It Happen Casting The Future Shareholding Pattern TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified. RAI & ASSOCIATES ENKEI CORPORATION PUBLIC Other 100% owned INDIA JAPAN Entities of Rai and Associates 65.1 % 14.7% 20.2 % INDIA INDIA 100 % ALICON HOLDING GmbH AUSTRIA 100 % INDIA SLOVAKIA Illichmann Castalloy s.r.o 100 % ENGINEERING SERVICES LIMITED AUSTRIA Illichmann Castalloy GmbH 2018 www.alicongroup.co.in Together We Make It Happen 4 Casting The Future ALICON GROUP TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified. ALICON – 1969 (49 years) of casting the future in Aluminium. India’s pioneer in LPDC. (3698 Employees) ESTABLISHMENT ILLICHMANN – 1929 (89 years) of proven global track record in Aluminium Castings. (147 Employees) 4 Manufacturing Facilities Located at - Pune (2)– Shikrapur & Chinchwad - Binola & - Slovakia (Europe) 13 Distinct Plants within these Facilities FACILITIES Technology centre Globally competent Tool manufacturing facility Quality & Testing Laboratories at each location Full Fledged Machine Shop (including sub-assembly facility) GDC (Stationary, Tilting & Durville) (1.0 Kg – 42 Kg) CASTING LPDC (Conventional) (1.0 Kg – 50 Kg) PROCESSES Sand Casting (1.0 Kg – 50 Kg) 2018 www.alicongroup.co.in Together We Make It Happen 5 Casting The Future ALICON GROUP GEOGRAPHIC PRESENCE TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified. Steve Knights Miroslav Koral Mauricio Silva, Slovakia California UK Warehouse ,Slovakia Warehouse, Detroit Illichmann Castalloy Andreas Heim Vienna Warehouse ,Charleston Alicon Castalloy 2018 www.alicongroup.co.in Together We Make It Happen 6 Casting The Future ALICON GROUP – Strategic Differentiators TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified. Alicon group is a global consortium of companies involved in Design, Engineering, Casting, Machining and Assembly, Painting and Surface Treatment of Aluminum Components. ❑ Alicon Group Sales INR 1013 Crores net of taxes (USD 156 million) with Export to EU,US and East Asia ❑ One of the largest Aluminum foundry in India with presence in Austria and Slovakia. P r o t o S u r f a c e D e s i g n & Tr e a t m e n t , ❑ Joint Venture & Tech. Collaboration with Enkei Corporation (Japan) M f g . P a i n t i n g . ❑ Core Competence: To o l Machining & D e s i g n & ▪ Prototyping /Soft Tooling A s s e m b l y. S i m u l a t i o n ▪ Designing (CAD/CAM/CAE/Simulation) ▪ In house Tool Manufacturing VA/VE To o l Suggestions. Manufacturing ▪ Die Casting (Sand Casting/GDC/LPDC) ▪ Testing F i x t u r e C a s t i n g Design& Mfg. ▪ Machining, Assembly & Painting. Manufacturing ❑ Casting for E-mobility , Automotive, Aerospace, Defense, Locomotive, Medical, Energy and Agricultural segments. FULL SYSTEM SOLUTIONS 2018 www.alicongroup.co.in Together We Make It Happen 7 Casting The Future Industries we are Serving TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified. AUTOMOTIVE NON AUTOMOTIVE E-MOBILITY • Two Wheeler • Agriculture • Two Wheeler • Three Wheeler • Energy • Passenger Cars • Passenger Cars • Medical and Health • Medium and Heavy • Multi Utility Vehicle • Defence Commercial vehicle • Multi purpose Vehicle • Infrastructure • Small Commercial Vehicle • Locomotive • Light Commercial Vehicle • Aero and Marine • Medium and Heavy Commercial vehicle 2018 www.alicongroup.co.in Together We Make It Happen 8 Casting The Future TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified. Alicon Castalloy Limited Customer Base 9 2018 www.alicongroup.co.in Together We Make It Happen Casting The Future ALICON GROUP CUSTOMERS TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified. TWO WHEELER OEM FOUR WHEELER OEM TIER 1 & NON AUTO AND MANY MORE…. 2018 www.alicongroup.co.in Together We Make It Happen 10 Casting The Future TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified. Alicon Castalloy Limited Product Gallery – Auto Legacy Business 2018 www.alicongroup.co.in Together We Make It Happen 11 Casting The Future PRODUCT GALLERY – 2W CYLINDER HEAD - INDIAN LOCATIONS TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified. COMPONENT AAFB CYLINDER HEAD COMPONENT 08-K CYLINDER HEAD COMPONENT SUPER CYLINDER HEAD MAKE HERO MOTO CORP MAKE SUZUKI MAKE BAJAJ AUTO LTD ENGINE AIR COOLED_125 cc ENGINE AIR COOLED_125 cc ENGINE AIR COOLED_100 cc ALLOY HS1BF ALLOY AC4B ALLOY AC4B ANNUAL VOL. 1 Mn ANNUAL VOL. 100 K ANNUAL VOL. 0.36 Mn BRIDGE FORK MARKET DOMESTIC MARKET DOMESTIC MARKET DOMESTIC TOP COMPONENT TWIN CYLINDER HEAD COMPONENT KYJ CYLINDER HEAD COMPONENT E01 CYLINDER HEAD MAKE ROYAL ENFIELD – Interceptor MAKE HONDA & continental GT MAKE MAHINDRA ENGINE WATER COOLED_250 cc ENGINE AIR COOLED_650 cc ENGINE AIR COOLED_110 cc ALLOY HSIS ALLOY AC4C ALLOY AC4B ANNUAL VOL. 12 K ANNUAL VOL. 60 K ANNUAL VOL. 50K MARKET DOMESTIC MARKET DOMESTIC MARKET DOMESTIC • Alicon Business share in the Indian Two wheeler segment is 42%. • Won several accolades from Customers in Capacity Enhancement, Quality Improvement, Design & Development and Delivery. 2018 www.alicongroup.co.in Together We Make It Happen 12 Casting The Future PRODUCT GALLERY CYLINDER HEAD – 4W INDIAN LOCATIONS TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified. COMPONENT B08 CYLINDER HEAD COMPONENT CYLINDER HEAD COMPONENT CYLINDER HEAD MODEL RENAULT NISSAN_KWID MODEL MARUTI_OMNI MODEL TATRA_TRUCK FUEL VARIANT GASOLINE_798 cc FUEL VARIANT GASOLINE_800 cc FUEL VARIANT DIESEL_ 800 cc ALLOY AC4B ALLOY AC4C ALLOY LM25 ANNUAL VOL. 300 K ANNUAL VOL. 108 K ANNUAL VOL. 12 K COMPONENT P15 CYLINDER HEAD COMPONENT CYLINDER HEAD COMPONENT CYLINDER HEAD MODEL NISSAN ASHOK LEYLAND_DOST MODEL TATA ACE MODEL MAHINDRA JEETO FUEL VARIANT DIESEL_1598 cc FUEL VARIANT DIESEL_798 cc FUEL VARIANT DIESEL_690 cc ALLOY LM25 ALLOY AlSi9Cu3 ALLOY LM25 ANNUAL VOL. 30 K ANNUAL VOL. 120 K ANNUAL VOL. 48 K 2018 www.alicongroup.co.in Together We Make It Happen 13 Casting The Future TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified. Alicon Castalloy Limited Product Expansion – Post European Acquisition 2018 www.alicongroup.co.in Together We Make It Happen 14 Casting The Future PRODUCT GALLERY – 2W OTHER PARTS – INDIAN AND GLOBAL LOCATIONS TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified. WHEEL HUB WATER PUMP HOUSING MANUFACTURING ALICON_ MANUFACTURING ALICON_ LOCATION SLOVAKIA LOCATION INDIA COMPONENT WHEEL HUB COMPONENT CRANK CASE RH & LH COMPONENT Y piece Inlet BMW R 1200 GS MODEL INDIAN CHIEF MODEL Adventure MODEL Triumph Bonneville CC 1695 cc ALLOY A356 ALLOY A356 ALLOY A356 ANNUAL VOL. 6 K ANNUAL VOL. 18 K ANNUAL VOL. 60 K CYLINDER CYLINDER HEAD MANUFACTURING MANFACTURING MANUFACTURING MANUFACTURING ALICON_ MANUFACTURING ALICON_ ALICON_INDIA ALICON_INDIA ALICON_SLOVAKIA LOCATION LOCATION LOCATION LOCATION SLOVAKIA LOCATION INDIA Alicon is supplying parts to premium motorcycle segment from both Indian and Global locations 2018 www.alicongroup.co.in Together We Make It Happen 15 Casting The Future PRODUCT GALLERY – SUSPENSION PARTS TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified. COMPONENT REAR SWING ARM MAKE KTM LENGTH 690 mm ALLOY A356 ANNUAL VOL. 35 K MANUFACTURING LOCATION ALICON_SLOVAKIA COMPONENT SWINGARM K8X COMPONENT FRONT FORK ARM COMPONENT REAR SWING ARM CONNECTION ARM - MODEL K8X MODEL BMW K 1300 GT MODEL BMW F 800 GS COMPONENT LH & RH LENGTH 710 mm LENGTH 716 mm LENGTH 656 mm MODEL AUDI A8 ALLOY A356 ALLOY A356 ALLOY A356 ALLOY AlSi7Mgwa ANNUAL VOL. 45 K ANNUAL VOL. 25 K ANNUAL VOL. 35 K ANNUAL VOL. 20 K MANUFACTURING MANUFACTURING MANUFACTURING ALICON_SLOVAKIA ALICON_SLOVAKIA ALICON_SLOVAKIA MANUFACTURING LOCATION ALICON_SLOVAKIA LOCATION LOCATION LOCATION • Alicon specializes in manufacturing of Swing Arm, Fish bone and Space frame components in GDC and LPDC process. • Alicon is able to achieve stringent mechanical properties in space frame. 2018 www.alicongroup.co.in Together We Make It Happen 16 Casting The Future PRODUCT GALLERY OTHERS – 4W – INDIAN AND GLOBAL LOCATIONS TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified. COMPONENT OIL SUMP COMPONENT BASE PLATE COMPONENT EGR PIPE MODEL JAGUAR F - PACE MODEL MARUTI CELERIO MODEL AUDI A4 ALLOY AlSi10Mg ALLOY AlSi9Cu1Mg ALLOY A356 L*B*H 483mm*420mm*274mm AUTOMATIC MANNUAL SPECIALITY SUB ASSEMBLY SPECIALITY TRANSMISSION SPECIALITY WALL THICKNESS VOLUME 3 K yearly VOLUME 120 K yearly VOLUME 14 K yearly MANUFACTURING ALICON_SLOVAKIA MANUFACTURING MANUFACTURING LOCATION ALICON_INDIA ALICON_INDIA LOCATION LOCATION Deep Hole drilling and continuity checking for 25 Innovative Eco-friendly thin wall casting. Wall thickness is Critical part in developing in permanent mould intersecting ports min 3.5 +_0.5mm. (bosses connectivity) COMPRESSOR COMPONENT HOUSING COMPONENT CHAMBER COMP COMPONENT INTAKE MANIFOLD TATA 1.5 L , DAIMLER MODEL HONDA CIVIC MODEL FUSO MODEL MARUTI - ECCO WEIGHT 1.5 Kg ALLOY AC4C ALLOY AC4B ALLOY AC4B PROCESS LPDC PROCESS GDC VOLUME 56 K yearly VOLUME 225 K yearly VOLUME 72 K yearly MANUFACTURING ALICON_INDIA MANUFACTURING MANUFACTURING LOCATION ALICON_INDIA ALICON_INDIA LOCATION LOCATION Casting is hollow from inside Variants -9 2018 www.alicongroup.co.in Together We
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