1158 8217_Getriebemotoren_EN.qxp:1158 8217_Getriebemotoren_EN 20.03.2008 10:46 Uhr Seite 1
Drive Technology \ Drive Automation \ System Integration \ Services
The future is straightforward and safe: Gear units and motors in a modular system
Gearmotors 1158 8217_Getriebemotoren_EN.qxp:1158 8217_Getriebemotoren_EN 20.03.2008 10:46 Uhr Seite 2
2 Gearmotors
Another milestone at SEW-EURODRIVE: Safe worldwide standards for each drive solution
This brochure on our new modular system for gearmotors documents once more the values we live by in our company. It shows that you can rely on SEW-EURODRIVE in every respect. Because the new modular system fulfills our brand promise in many ways. It includes techni- cally unique innovations, opens up even more possibilities for selecting the right drive solution, simplifies the configuration of components and provides investment security worldwide.
The redevelopment of the tried and tested DT/DV In the future, gearmotors from SEW-EURODRIVE motor series has turned all gearmotor variants will continue to fulfill all standards worldwide. of SEW-EURODRIVE into future-proof innovation What’s more, by integrating them into a stand- carriers of the highest quality. The new AC motor ardized modular system, SEW-EURODRIVE has series DR encompasses the entire range of effi- become the first manufacturer to offer energy ciency ratings including energy efficient motors, efficient motors along with conventional AC a logical consequence of the developments in motors within one series. Each motor includes environmental policies worldwide. three brake variants. This ensures a much better price for the energy efficient motor. Last but not least, the DR series is the best SEW-EURODRIVE motor that has ever been launched.
Driving the world – with innovative drive solutions for all branches of industry and for every application. Products and systems from SEW-EURODRIVE for any application – worldwide. SEW-EURODRIVE products can be found in a variety of industries, e. g. automotive, building materials, food and beverage as well as metal-processing. The decision to use drive technology “made by SEW-EURODRIVE“ stands for safety regarding functionality and investment. 1158 8217_Getriebemotoren_EN.qxp:1158 8217_Getriebemotoren_EN 20.03.2008 10:46 Uhr Seite 3
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At the same time, the new motor series offers state-of-the-art drive technology. the same advantages that have made the DT/DV series successful in millions of drive solutions This brochure gives you a complete overview of worldwide. These include, above all, power, all possible gearmotor variants. The content is compact design, versatility, reliability and long divided into gear units, motors and accessories / service life. Together with many other benefits, options. At the end of each section, clearly also in combination with our drive electronics structured tables give an overview of matching components, they have turned our gearmotors components for your individual drive solution. into what they are today: 1158 8217_Getriebemotoren_EN.qxp:1158 8217_Getriebemotoren_EN 20.03.2008 10:46 Uhr Seite 4
4 Gear unit overview
The area of application for our gear units: the world
We do not exaggerate when we proudly say: There is no industry and no drive application in the world for which our gear units in combination with the required motors would not offer excellent performance. Areas of application include automotive engineering, the food and beverages industry, logistics (airport logistics, intralogistics and port logistics), the wood processing, construction and construction materials industries, and countless special applications, e.g. in theaters.
Depending on power requirements, space and helical, parallel shaft helical, helical-bevel, heli- technical specifications, SEW-EURODRIVE offers cal-worm, and SPIROPLAN® right-angle gear the full range of gear units in a modular system: units. Input covers, motor adapters and various clamping joints in line with the gear unit family are also available from SEW-EURODRIVE. 1158 8217_Getriebemotoren_EN.qxp:1158 8217_Getriebemotoren_EN 20.03.2008 10:46 Uhr Seite 5
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Helical gear units (R): always the optimum space/performance ratio
Six single-stage and fourteen two- and three- and variety of torque ratings and gear ratios is stage sizes covering a power range from 50 to peerless. They also satisfy demands for high 18,000 Nm: Our helical gear units always offer output speeds or low weight due to the many an optimum equilibrium between performance available sizes. and space requirements. The fine graduation The result: one helical gear unit will always fit.
Helical gear units (R)
Type Maximum output Gear ratio [i] Gear ratio multi-stage torque [Nm] gear unit [i]
RX series (single-stage) 69 … 830 1.30 ... 8.65 – Sizes 57 / 67 / 77 / 87 / 97 / 107
R series (two- and three-stage) 50 ... 18,000 3.21 ... 289.74 90 ... 27,001 Sizes 07 / 17 / 27 / 37 / (also with reduced backlash) 47 / 57 / 67 / 77 / 87 / 97 / 107 / 137 / 147 / 167
RM series (two- and three-stage) 450 ... 18,000 4.29 ... 289.74 134 ... 27,001 Sizes 57 / 67 / 77 / 87 / 97 / 107 / 137 / 147 / 167
The gear units series R are available in the following designs: – Single or multi-stage – Foot or flange-mounted version – Foot and flange-mounted version – Flange-mounted design with extended output bearing hub 1158 8217_Getriebemotoren_EN.qxp:1158 8217_Getriebemotoren_EN 20.03.2008 10:46 Uhr Seite 6
6 Gear unit overview
Parallel shaft helical gear units (F): tailor-made for adverse space conditions
The particularly slim-fit parallel shaft helical gear and its large torque range from 120 to 18,000 units are used wherever space is limited. Various Nm, this standard gear unit is an ideal solution for mounting positions and designs make for a large many materials handling and process engineering range of applications even under adverse condi- applications. tions. Thanks to its construction characteristics
Parallel shaft helical gear units (F)
Type Maximum output Gear ratio [i] Gear ratio multi-stage torque [Nm] gear unit [i]
F series (two- and three-stage) 120 ... 18,000 3.77 ... 281.71 87 ... 31,434 Sizes 27 / 37 / 47 / 57 / 67 / (also with reduced backlash) 77 / 87 / 97 / 107 / 127 / 157 1158 8217_Getriebemotoren_EN.qxp:1158 8217_Getriebemotoren_EN 20.03.2008 10:46 Uhr Seite 7
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Helical-bevel gear units (K): strong performance and high efficiency in a very compact design
The compact design of all our gear units is most They ensure a remarkably high degree of effi- obvious in our helical-bevel gear units. They are ciency of more than 96 per cent in both torque sophisticated right-angle gear units for all engi- directions and for any input speed. A gear unit neering applications that require space-saving built to last: The gearing is designed for high installation. At the same time, they provide a endurance and thus makes for a high-torque, powerful torque range from 200 to 50,000 Nm. wear-free drive.
Helical-bevel gear units (K)
Type Maximum output - Gear ratio [i] Gear ratio multi-stage torque [Nm] gear unit [i]
K series 200 ... 50,000 3.98 ... 197.37 94 ... 32,625 Sizes 37 / 47 / 57 / 67 / (also with reduced backlash) 77 / 87 / 97 / 107 / 127 / 157 / 167 / 187
The gear unit series F and K are available in the following designs: – Foot or flange-mounted version – B5 flange-mounted version – B14 flange-mounted version – With solid shaft or hollow shaft – With hollow shaft with keyed connection, shrink disc, splined hollow shaft or TorqLOC® 1158 8217_Getriebemotoren_EN.qxp:1158 8217_Getriebemotoren_EN 20.03.2008 10:47 Uhr Seite 8
8 Gear unit overview
Helical-worm gear units (S): simple design for increased cost-effectiveness
The strength of the helical-worm gear units is their gear units also offer a significantly higher level simple mechanical structure. Tailored individually of efficiency than pure worm gear units. Power to torque and speed requirements, they save in- is transmitted linearly to the drive shaft and the stallation space and costs when implemented in torque shocks are reduced – making for a low simple applications. In addition to the large gear noise level. ratio in the worm gear stage, our helical-worm Their torque range runs from 92 to 4,000 Nm.
Helical-worm gear units (S)
Type Maximum output Gear ratio [i] Gear ratio multi-stage torque [Nm] gear unit [i]
S series 92 ... 4,000 6.80 ... 288.00 110 ... 33,818 Sizes 37 / 47 / 57 / 67 / 77 / 87 / 97 1158 8217_Getriebemotoren_EN.qxp:1158 8217_Getriebemotoren_EN 20.03.2008 10:47 Uhr Seite 9
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SPIROPLAN® right-angle gear units (W): low-noise lightweights
The single-stage SPIROPLAN® right-angle gear- aluminum housing, the noise level is almost motors deliver their power reliably and quietly: perfectly low. The oil filling is independent of the In the power range from 0.09 to 2.2 kW, mounting position which means SPIROPLAN® the SPIROPLAN® series provides output torque gearmotors can be used universally and are ratings up to 180 Nm – its wear-free gearing nearly maintenance free. The gear ratio range ensuring very quiet operation. In combination offers highest output speeds and optimized with the compact design and the light-weight mechanical efficiency.
SPIROPLAN® right-angle gear units (W)
Type Maximum output Gear ratio [i] torque [Nm]
W10 25 3.91 … 75.00
W20 40 6.57 … 75.00
W30 70 6.57 … 75.00
New: W37 110 3.5 ... 70.00
New: W47 180 3.5 ... 70.00
The gear unit series S and W are available in the following designs: – Foot or flange-mounted version – B5 flange-mounted version – B14 flange-mounted version – With solid shaft or hollow shaft Additional designs of the gear unit series S: – With hollow shaft with keyed connection, shrink disc, splined hollow shaft or TorqLOC® 1158 8217_Getriebemotoren_EN.qxp:1158 8217_Getriebemotoren_EN 20.03.2008 10:47 Uhr Seite 10
10 Motor modular system
The new motor modular system: one single series for millions of drive combinations
Configuring gearmotors with AC motors from SEW-EURODRIVE has never been easier: A modular system comprising a single series of the new DR motors offers all efficiency levels, including energy efficient motors. In 2002, SEW-EURODRIVE was the first manu- facturer worldwide that had managed to use die-cast copper technology in an industrial high-volume production process for the manufacturing of our energy efficient motors.
Other new features in the new modular system Overview of benefits are the option to choose between three different – Very simple configuration and ordering brake sizes, depending on the motor size, and – Configuration of all motor variants from one cost-optimized encoders built into the motor. single series – Even more options, even fewer restrictions All motor optimizations and designs of the new – Saves space and costs due to compact DR series are available for all efficiency classes. design They comply with all worldwide standards and – Future-proof, also from an environmental already fulfill the forthcoming IEC standard. point of view (regulations) For planners and users, they offer a number of – Reduced prices for energy efficient motors unique benefits. due to integration – Reduced prices due to selection of different brake sizes 1158 8217_Getriebemotoren_EN.qxp:1158 8217_Getriebemotoren_EN 20.03.2008 10:47 Uhr Seite 11
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The efficiency classes of the future
The efficiencies of the energy efficient motors The list of regulations comprises: from SEW-EURODRIVE comply with international – Europe CEMEP, renewed voluntary agreement limit values and standards, often they exceed – Australia/New Zealand MEPS 2006 the requirements. – USA EPAct 1992 – Canada CSA C390 – Brazil NBR7094, PROCEL
IE3 Premium Efficiency
Australia, New Zealand, USA and Canada – Very high efficiency level – 4-pole AC motors of the DRP type (energy efficient motors): Motor size 90 and larger: 0.75 ... 200 kW – Copper or aluminum die-cast cage
IE2 High Efficiency
Europe, Australia, New Zealand, USA, Canada, Brazil – High efficiency level – 4-pole AC motor of the DRE type (energy efficient motors): Motor size 80 and larger: 0.75 … 200 kW – Copper or aluminum die-cast cage
IE1 Standard Efficiency
Europe, Asia, Africa, Central and South America without Brazil – Improved efficiency level – 4-pole AC motors of the DRS type (standard motors): Motor size 71 and larger: 0.37 … 200 kW – Copper or aluminum die-cast cager
For technical data, please refer to page 20. 1158 8217_Getriebemotoren_EN.qxp:1158 8217_Getriebemotoren_EN 20.03.2008 10:47 Uhr Seite 12
12 Motor modular system
Brake variants in the modular system
Smaller holding torques are required for inverter Additional features of the brake are operation. An energy efficient motor requires – Manual brake operation less braking work. Today’s brakes are often - Automatic disengaging dimensioned too large for this purpose. - Lockable This is why the new motor modular system from – Monitoring of SEW-EURODRIVE makes it possible to choose - Function from up to three brake sizes for each motor size - Wear (overview on page 21). 1158 8217_Getriebemotoren_EN.qxp:1158 8217_Getriebemotoren_EN 20.03.2008 10:47 Uhr Seite 13
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The built-in encoder is fully integrated into the motor
For many applications it is sufficient to detect The new and cost-optimized solution form the speed or a position. For this purpose, SEW-EURODRIVE is a built-in encoder. It is fully complex and expensive mounted encoders or integrated into the motor and connected inside elaborate proximity sensors have been used or at the motor terminal box. Due to its simple in the past. structure, the built-in encoder can be retrofitted. 1158 8217_Getriebemotoren_EN.qxp:1158 8217_Getriebemotoren_EN 20.03.2008 10:47 Uhr Seite 14
14 Options and accessories: Designs
Mounting flexibility also on the input end
SEW-EURODRIVE offers optimum solutions for the input end in line with the gear unit family, to provide more flexibility and efficiency also on the side of the motor. Input covers and motor adapters are characterized by compact dimensions, low weight and long service life. Tailored specifically to our gear units, these components ultimately increase the economic efficiency of the drive as a whole.
SEW-EURODRIVE offers eight different cover example, with a height-adjustable motor moun- sizes for different power ratings. These options ting platform that allows for simple installation enable optimum connection of the drive compo- and startup. Or the integrated backstop, which nents depending on the gear unit and the drive ensures compact drive design and optimum task. Take the height adjustment for covers, for operating characteristics.
The input covers and adapter variants are excellent examples to show how our gear units can increase efficiency in any drive anywhere. 1158 8217_Getriebemotoren_EN.qxp:1158 8217_Getriebemotoren_EN 20.03.2008 10:47 Uhr Seite 15
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Adapters open up more possibilities
In addition to the integrated torque limiting to 280 and all NEMA motors size 56 to 365 coupling, there is an adapter variant with inte- can be mounted to the 7-series gear units. grated hydraulic centrifugal coupling. It is The AQ adapter accepts servomotors – either equipped with protection against overheating servomotors with positive key connection (AQA) as standard. An integrated mechanical brake or non-positive connection with a clamping ring and an integrated backstop are optional. With hub (AQH). the AM motor adapters, all IEC motors size 63 1158 8217_Getriebemotoren_EN.qxp:1158 8217_Getriebemotoren_EN 20.03.2008 10:47 Uhr Seite 16
16 Options and accessories: Designs
Installation does not get much easier: The TorqLOC® hollow shaft mounting system
Simple Economical The new design of the TorqLOC® mounting The TorqLOC® mounting system makes it system makes for simple assembly and dramati- possible to use drawn, unprocessed material all cally improves removal of the drive even after the way to quality level h11 for customer shafts, lengthy periods of operation. SEW-EURODRIVE reducing costs even further. No additional will deliver the drive with the bushing for the machining of the customer shaft required! respective diameter. The operator will install the clamping ring on the customer shaft and the drive can be simply mounted and fixed. The Flexible installation is simple and fast because there are A well though-out product down to the smallest no interference fits that have to be overcome. detail: Up to four different rated diameters can Removal will be just as simple and takes place be adapted with one gear unit size, resulting in in reverse order. a reduction of variants. 1158 8217_Getriebemotoren_EN.qxp:1158 8217_Getriebemotoren_EN 20.03.2008 10:47 Uhr Seite 17
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Awards
The trade journal “Plant Engineering” has awarded SEW-EURODRIVE received the “Silver Award” for the “Product of the Year 2002”. TorqLOC® in the category “Power Transmission”. The award is given to innovative products which The “Silver Award” was handed out at the lead to ground-breaking improvements at the National Plant Engineering Show in Chicago production level. in early March 2003.
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18 Product and design information
All you need is a PC to discover our range of almost unlimited possibilities
Printed documentation, CD-ROMs or downloads: As diverse as the product range of SEW-EURODRIVE are the tools supporting the designer in the planning and design phase. The comprehensive information material and the product-supporting software are a fast and simple tool for drive selection and its integration in the machine or system design.
Order or download in the Internet different product documentation (Docu ROMs) The series of publications entitled “Drive and presentations (CBI-ROM) on CD-ROM or Engineering – Practical Implementation,” such operating instructions, manuals and catalogs as volume 1 “Project Planning for Drives,” offer detailed basic information. 1158 8217_Getriebemotoren_EN.qxp:1158 8217_Getriebemotoren_EN 20.03.2008 10:47 Uhr Seite 19
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Workbench
The SEW Workbench is a planning and configu- VRML, VDAFS and 3D-DXF. Thanks to the high ration tool to specify SEW-EURODRIVE products. functionality, spare parts lists, mounting position The user can make use of simple graphical ele- sheets, dimension sheets and operating instruc- ments to configure even complex systems and tions are determined automatically. check their functionality quickly and easily. A variety of new functions offers our customers To use SEW Workbench, all you need to do is the opportunity to find a drive solution to meet to register via the SEW-EURODRIVE customer their individual requirements and discuss the portal DriveGate (https://portal.drivegate.biz ) results with an SEW-EURODRIVE sales represent- once you have received the data DVD. ative. An Internet update service keeps the products and functions up-to-date. The SEW Workbench offers catalog selection functions for gearmotors, electronic components The SEW Workbench is available in the following and prefabricated cables as well as accessories languages: and options. German, English, French, Dutch, Spanish, Portuguese, Russian, Czech and Polish. Determination of the CAD data ensures the crea- tion of true-to-scale drawings of SEW-EURODRIVE products in the 2D formats DXF and DWG as well as in the 3D formats SAT, STEP, IGES, 1158 8217_Getriebemotoren_EN.qxp:1158 8217_Getriebemotoren_EN 20.03.2008 10:47 Uhr Seite 20
20 Technical data
Technical data
DR motors / 50 Hz motor power [kW]
Motor size Standard motors Energy efficient motors
Standard Efficiency High Efficiency Premium Efficiency Type DRS Type DRE Type DRP
DR 71 0.37 ... 0.55 – –
DR 80 0.75 ... 1.1 0.75 –
DR 90 1.5 ... 2.2 1.1 ... 1.5 0.75 ... 1.1
DR 100 3,0 ... 4.0 2.2 ... 3.0 1.5 ... 2.2
DR 112 4.0 3.0 –
DR 132 5.5 ... 9.2 4.0 ... 7.5 3.0 ... 5.5
DR 160 9.2 ... 15 7.5 ... 11 5.5 ... 7.5
DR 180 15 ... 30 11 ... 22 7.5 ... 18.5
DR 200 30 22 22
DR 225 37 ... 55 30 ... 45 30 ... 45
......
DR 315 110 ... 200 110 ... 200 90 ... 160
DR motors / 60 Hz motor power [kW]
Motor size Standard motors Energy efficient motors
Standard Efficiency High Efficiency Premium Efficiency Type DRS Type DRE Type DRP
DR 71 0.37 ... 0.55 – –
DR 80 0.75 ... 1.1 0.75 0,75
DR 90 1.5 ... 2.2 1.1 ... 1.5 1.1 ... 1.5
DR 100 3.0 ... 4.0 2.2 ... 3.7 2.2 ... 3.7
DR 112 4.0 3.7 3.7
DR 132 5.5 ... 9.2 4.0 ... 7.5 4.0 ... 7.5
DR 160 9.2 ... 15 7.5 ... 11 7.5 ... 11
DR 180 15 ... 30 11 ... 22 11 ... 22
DR 200 30 22 22
DR 225 37 ... 55 30 ... 45 30 ... 45
......
DR 315 110 ... 200 110 ... 200 90 ... 160 1158 8217_Getriebemotoren_EN.qxp:1158 8217_Getriebemotoren_EN 20.03.2008 10:47 Uhr Seite 21
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Overview of brake combinations for the DR motor
Motor type Maximum braking torque [Nm]
5 10 20 55 110 200 300 600 1200 2400
DR 71 BE05 DR 80 BE1
DR 90 BE2
DR 100 BE5 DR 112
DR 132 BE11
DR 160 BE20 DR 180
DR 200 BE30 BE32 BE62 DR 225
......
DR 315 BE120 BE122
Overview of encoder combinations for DR motor
Motor type Built-in encoder (signal format) Mounted encoder (signal format)
HTL Sin/Cos Absolute Sin/Cos HIPERFACE® HIPERFACE® SSI Other Single-turn Multi-turn Multi-turn
DR 71
DR 80
DR 90 EI7C EI7S AI7W DR 100
DR 112 ES7S ES7H AS7H on request DR 132 on request DR 160
DR 180
DR 200
DR 225
......
DR 315 EH7S on request on request AH7Y 1158 8217_Getriebemotoren_EN.qxp:1158 8217_Getriebemotoren_EN 20.03.2008 10:48 Uhr Seite 22
22 Technical data
Extract from the additional features of the DR motor modular system 1158 8217_Getriebemotoren_EN.qxp:1158 8217_Getriebemotoren_EN 20.03.2008 10:48 Uhr Seite 23
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Additional feature Characteristic SEW type designation
Brakes BE with size designation
Manual brake release Automatic disengaging (BE05-32) HR
Lockable (BE05-122) HF
Brake monitoring Wear/function DUB
Built-in encoder (DR71-132) HTL EI7C
Sin/Cos EI7S
Absolute encoder AI7W
Shaft-centered Sin/Cos ES7S
mounted encoder (DR71-225) HIPERFACE® Single-turn ES7H
HIPERFACE® Multi-turn AS7H
Shaft-centered Sin/Cos EH7S
hollow shaft encoder (DR315) SSI Multi-turn AH7Y
Thermal motor protection 3 PTC resistors TF
3 bimetallic switches TH
Temperature measuring 1 or 3 PT100 units PT
1 KTY84-130 unit KY
Back stop Instead of brake; CW or CCW direction of rotation blocked RS
Plug connectors Integrated in terminal box IS
Mounted (types from Harting) AC../AS../AM..
Forced cooling fan V
Protection cowl C
Air filter LF
Fan Metal AL
Heavy (additional inertia) Z
Condensation drain holes DH
Second shaft end 2W
MOVIMOT® (DR71-100) MM with size designation
MOVI-SWITCH® (DR71-100) MSW 1158 8217_Getriebemotoren_EN.qxp:1158 8217_Getriebemotoren_EN 20.03.2008 10:48 Uhr Seite 24
Drive Technology \ Drive Automation \ System Integration \ Services
How we’re driving the world 1158 8217 / 0408
SEW-EURODRIVE Driving the world
SEW-EURODRIVE is right there for you:
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