TRANSFORMATION THROUGH ENGINEERING AND INNOVATION Our philosophy is to offer ’s best to the world and bring the world’s best to India, positioning us as an innovation-driven engineering company.

– H P Nanda, Founder Chairman Escorts Limited: Railway Equipment Division

Taking Engineering Excellence to the next level

Committed to engineer a better the second largest railway network Our collaborations with global world, Escorts combines endless in the world. technology leaders have enabled possibilities of human caliber with us to seamlessly weave experience, innovative engineering solutions We believe in sustaining our engineering and excellence to to address the growing needs – growth curve, both organically and be counted among the industry safety, comfort and reliability – of through astute product definitions. leaders.

Escorts Railway Equipment Division The trusted partner of Indian and Global Rail Networks

Escorts’ Railway Equipment systems backed by state-of-the-art Portfolio Division (RED) possesses a calibration facilities and standard rich, multi-decade experience room (including automatic 3D • The division caters to the needs in the manufacture of critical CMM and other facilities selected of the and railway components. The division around MSA principles). metro rail products (operationalised in 1962) is one • The division focuses on the of the oldest such units in the Strategy safety, comfort and reliability country, partnering the Indian niche • Presence across the rolling Railways in its modernization • Within this broad range, division stock segments for passenger offers diverse products (brake journey. The division is a market coaches, locomotives, wagons, leader across all its product systems, couplers, suspension EMUs and metro/ MRTS systems, composite materials, offerings. RED develops cutting- • Strong focus on the principles of edge technology products in vestibule, green toilets and lean and frugal engineering and testing equipment) a state-of-the-art research and operational excellence design facility and through Marketplace collaborations with leading Product technology providers. The division The division enjoys more than • Mix of in-house manufacturing, has specialized in the safety, half a century of collaborative technology transfer agreements comfort and reliability niche. working with the Indian Railways, (and buybacks) and contract manufacturing its principal customer. Additionally, RED is an ISO 9001:2015 & we are also exporting products to ISO 14001:2015 company • Focus on innovation through the development of high-end, railway networks across the world, and received coveted Railway including: industry specific IRIS: REV03 next-generation equipment (for instance, bogie-mounted brake • Asia – Indonesia, Thailand, (ISO TS/22163) certification systems and axle-mounted disc Sri Lanka, Bangladesh, with products conforming to brakes, among others) Myanmar, Malaysia, Taiwan, Indian RDSO (Research Design • Synergistic focus on other systems Iran, Vietnam and China & Standards Organization) and and components (for instance • Oceania – New Zealand international standards (UIC and fire protection and retardation • Africa – Ghana, Egypt, Tanzania, AAR, among others). The division’s systems) for the Indian Railways Senegal and Gabon manufacturing facility is spread • Europe – Spain across 5,98,580 Sq. Ft. housing robust production and testing Presence facilities. The division also possesses • One manufacturing unit located strong quality practices and in Faridabad ()

1 Escorts Limited: Railway Equipment Division

Escorts Group Leading India’s Growth Story

Escorts Group, one of India’s leading Driving growth through innovation is the engineering companies, is a partner of choice cornerstone of the company’s strategy. for farming and construction equipment Escorts has been a harbinger of new in the country. For seven decades, Escorts technology and has introduced several has helped in accelerating India’s socio- products and services that have helped economic growth through its presence take the country forward in key growth across high-growth sectors of agri-machinery, areas. Following the globally accepted best construction and material handling manufacturing practices with relentless focus equipment and railway equipment. Powered on research and development, Escorts has, by an in-house research and development over the years, developed products that are centre and collaborations with global technologically sound and operationally technology leaders, Escorts is committed to efficient. Through our engineering initiatives, contribute towards India’s growth story we have been creating solutions that and bringing in quality change in the help our customers be happier and lives of people. more productive.

Escorts Group Highlights: Our Businesses: Market Penetration: • Inception: 1948 | Headquarters: • Escorts Agri Machinery • 1,000-plus dealers, stockists Faridabad • Escorts Construction and distributors • Six state-of-the-art Equipment • 1,200-plus sales and service manufacturing plants in India • Escorts Railway Equipment outlets and one in Europe Division • Pan India network for Railway • One of India’s leading tractor Equipment Business manufacturers and amongst the Manufacturing Experience: world’s top ten • World’s largest Pick-n-Carry • 1 million+ tractors Hydraulic Mobile Crane • 16,000+ construction manufacturer equipment • Leading manufacturer of critical • Around six decades of railway components for over experience in manufacturing six decades safety critical Railway • Presence across 40 countries Equipment for India and International market Escorts Limited: Railway Equipment Division

Escorts Group

Railway Equipment Agri Machinery Construction Equipment

Railway Equipment Escorts Agri Machinery’s Escorts Construction Division plays a key mission is to enhance Equipment’s vast role in the growth and agricultural productivity range of construction modernization of the and improve quality of life & material handling Indian Railway industry. in rural India. equipment supports India’s infrastructural growth • Covered area of 5,98,580 sq. • Three plants - Farmtrac, ft. and a captive generation of Powertrac and Component, • Escorts Construction 4000 KVa spread across combined Equipment’s vast range of manufacturing area of • ESCORTS, Railway Equipment construction & material 14,42,364 sq.ft. Division are engaged in handling equipment supports Design, Manufacture, Supply, • Poland Plant, a 100% India’s infrastructural growth Installation and service of subsidiary with installed • State-of-the-art wide range of products like manufacturing capacity of manufacturing and assembly Brake Systems, Couplers, 2500 tractors per annum facility sprawling 6,53,262 Suspension systems and • Key features include Tractor sq.ft. of space Rubber & Friction Products Assembly and Testing Line, for the last 60 years besides • Contemporary capabilities state-of-the-art Paint Shop new high-tech products like and processes including and Engine Assembly with Locomotive Brake Electronics, Fabrication & Weld Shop, Shot built-in foolproofing for Loco Dampers, Axle Mounted Blast & Paint Shop, Stores and quality and testing facility with Disc Brakes, Brake Disc and Dedicated Assembly Lines sophisticated dynamometers, LHB Dampers. transmission assembly and • Capacity of 4,500 units • Escorts RED has a presence testing lines per annum in almost all the rolling stock • Machining lines with segments of Passenger Coach, sophisticated CNC horizontal Locomotive, Wagons, EMUs in machining centers, vertical Indian Railways. machining centers, CNC turning centers as well as precision machines including gear hobbing and shaving machines

3 Escorts Limited: Railway Equipment Division

Quality Engineering

Our relentless focus on quality as a business process has facilitated development of standard operating procedures that stabilize and standardize our operational efficiencies. In our journey of transformation, we have followed global best practices and consequently developed our own excellence model to set new benchmarks in quality standards.

Our testing facilities include: • State-of-the-art calibration facilities and standard room, including Automatic 3D CMM and other facilities selected on principles of MSA • Fully-equipped testing laboratories to carry out detailed examination of friction material and rubber chemicals and metallurgy of ferrous and non- ferrous materials • A modern, full scale dynamometer for testing of friction material products in simulated working conditions of rolling stock • Culture of process design and control to achieve zero defect and Six Sigma objectives • Complete range of inspection, measuring and testing equipment for destructive and non- destructive inspection and analysis of products including components, sub-assemblies, assemblies and system solutions.

Our comprehensive testing system ensures that each product which is produced is able to set a benchmark for quality standards. Escorts Limited: Railway Equipment Division

Manufacturing Excellence

The manufacturing plant of the Railway Equipment Division is spread across an area of over 5,98,580 Sq. Ft. and houses superior production and testing facilities, inclusive of a research and development centre. The unit is capable of manufacturing crucial railway products of high quality. This is further ensured with the involvement of proficient human resource and technology advancement.

• Lean manufacturing concept • Mixers/Kneaders, Wire with capability to produce crimping M/C, Grinding Escorts fosters multipletechnology-based Machines, Welding, Heat products through engagement Treatment and Heat a zero-defect of multiple processes Exchanger ovens.Dust-free air manufacturing conditioned assembly shops • State-of-the-art conveyorised for manufacturing highly culture, which is Paint shop, Automated Shocker critical products Assy. line, Brake Disc product backed by a strong line, CNC Machining (HMCs, • Process design based on FMEA focus on principles UMCs, TCs, and DTCs), hydraulic outcomes to achieve optimum power presses ranging from process capabilities (SPC) of lean and frugal 10 tons to 1000 tons, DESMA • Captive power generation of engineering Injection moulding machines, approx 4.5 MW for 100% power Compression moulding M/C, backup to run uninterrupted and operational Rubber and friction material manufacturing excellence.

5 Escorts Limited: Railway Equipment Division

Product Segment

The division has, over a period of time, developed a comprehensive line of products that match up to international standards. Moreover, our strength lies in our ability to offer high quality products at affordable prices.

Brake System Suspension System Composite Material • Air Brake System- Passenger- • TV Type Shocker- Conventional • CBB for Freight application – L Type Conventional&Axle Mounted Coaches • CBB for Coaching application – K Type • Air Brake System- Freight- • NTa Type Shockers – EMU • CBB for EMU application – K Type Conventional& Bogie Mounted Coaches with Air Suspension • CBB for Loco application – L Type • Electro Pneumatic Brake System- • Ta Type Dampers- EMU/MEMU/DEMU Conventional Locos • Brake Pads for LHB / Metro Coaches • Pneumatic Brake System- EMU- • Dampers for LHB Coaches, ABB AC/AC Locos, EMD Loco, Self Propelled Cars • Parking Brake System • Feed Valve for Loco Coupler • Air Brake Accessories • AAR H Centre Buffer Coupler- LHB / Main line Coaches • Leveling Valve for Air Spring Suspension • Semi Permanent Coupler- Schaku Type- EMU/MEMU/DEMU • Automatic Coupler- Metro

Vestibules • AAR H Transition Coupler- Locos – EMD / ALCO • Fire Retardant Vestibules for Passenger Coaches- Conventional / LHB Escorts Limited: Railway Equipment Division

Market Segment

Railway Equipment Division offers products for diverse segments of the Indian Railways :

Passenger Coach Locomotives Air Brake/ Accessories for Feed Valves, Dampers, Brake Blocks, conventional Coaches, Piping, Coupler, Computer Controlled Brake Blocks, Shock Absorbers, Fire Brake System, Traction System. Retardant Vestibules, Air suspension control equipment, FIBA and Air springs Couplers, Axle Mounted Wagons Disc Brake System. Air Brake / Accessories, Piping, LOCO BRAKE Brake Blocks. EP

DISC BRAKE EMUs EP / Pneumatic Brake & Accessories, Dampers, Semi Permanent Couplers, Brake Blocks, Parking Brake, Air suspension control equipment , FIBA and Air springs. DISTRIBUTOR VALVE Metro Door System, Brake System and Others (Under Development) with collaboration with our partners

DAMPERS

COUPLER

DRAFT GEAR

BRAKE BLOCK

BRAKE PAD 7 Escorts Limited: Railway Equipment Division

Certifications

CERTIFICATE awarded to Escorts Limited, Railway Equipment Division Plot no. 114-115, Sector 24 121005, Faridabad (Haryana) India

DNV GL Business Assurance Zertifizierung & Umweltgutachter GmbH

confirms, as an IRIS Certification™ approved certification body, that the Management System of the above organization has been assessed and found to be in accordance with the IRIS Certification™ rules:2017 and based on ISO/TS 22163:2017 for the activities of Design and Development and Manufacturing for the scopes of certification: 03 (Guidance), 06 (Braking system), 16 (Vehicle linkage devices), 19 (Single railway components) Design, Development, Manufacturing & Supply of Braking Systems, Brake Blocks, Couplers, Dampers, Rubber Products & Rubber to Metal Bonded components including Gangway Bellow

Certificate valid from: 10/08/2018 Certificate valid until: 19/07/2021*

Current date: 28/08/2018 Certificate-Register-No: 211508-2016-AQ-IND-UNIFE

* Providing that the subsequent surveillance audits are successful before the validity date of the previous audit. Certification body address: Schnieringshof 14, 45329 Essen, Germany

©2018 UNIFE. All rights reserved. 1/1

Head Office & Works: Mumbai Branch: Chennai Branch: Kolkata Branch: Plot No. 114-115, Sector 24, Times Square, Unit No. A-1, M-3, “M” Block, 3rd Avenue, South Western Wing, Faridabad - 121 005 A-Wing, 3rd Floor, Anna Nagar East, 9th Floor, “AC Market”, Haryana, India Andheri Kurla Road, Chennai - 600 102 1, Shakespeare Sarani, Email: [email protected] Andheri East Tamil Nadu, India Kolkata - 700 071 Web: www.escortsgroup.com Sakinaka, Mumbai - 400 059 Email: [email protected] West Bengal, India Tel.: 91-129-2516382, 6608 Maharashtra, India Tel.: +91-44-26287229 [email protected] Fax: 91-129-2232148 Email: [email protected] Fax: +91-44-26287341 Tel.: +91-33-22825191 Tel.: +91-22-24218159 Fax: +91-33-22814518 Fax: +91-22-24218153