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FOOD SAFETY HANDBOOK FOOD Public Disclosure Authorized Public Disclosure Authorized Food Safety Management System A Practical Guide for Building a Robust Food Safety Public Disclosure Authorized Handbook A Practical Guide for Building a Robust Food Safety Management System International Finance Corporation Public Disclosure Authorized Food Safety Handbook Food Safety Handbook A Practical Guide for Building a Robust Food Safety Management System International Finance Corporation © 2020 The World Bank Group 1818 H Street NW, Washington, DC 20433 Telephone: 202-473-1000; Internet: www.worldbank.org Some rights reserved 1 2 3 4 23 22 21 20 This volume is a product of the staff of the World Bank Group with external contributions. 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All queries on rights and licenses should be addressed to World Bank Publications, The World Bank Group, 1818 H Street NW, Washington, DC 20433, USA; e-mail: [email protected]. ISBN (paper): 978-1-4648-1548-5 ISBN (electronic): 978-1-4648-1549-2 DOI: 10.1596/978-1-4648-1548-5 Cover photo: A group of women work in a selection line of an olive factory in Lima, Peru. © Christian Vinces / Shutterstock.com. Used with the permission of Christian Vinces / Shutterstock.com. Further permission required for reuse. Cover and interior design: Kirsten Dennison The Library of Congress Control Number has been requested. Contents Foreword . xi Acknowledgments . .xiii Abbreviations . xv Introduction . 1 CHAPTER 1 Food Safety Standards and Schemes 5 Introduction . 6 BRC Global Standards. 6 . International Featured Standards . 8 Food Safety System Certification 22000 . 9 The PrimusGFS Standards . .10 The Global Red Meat Standard . 11 CanadaGAP . 12 . GLOBALG .A .P . 13. The Seafood Processing Standard of the Global Aquaculture Alliance . .14 . The Safe Quality Food Institute Standard . 15 . The Japan Food Safety Management Association . 16 . ASIAGAP and Japan GAP . 17 Other GFSI-benchmarked standards and certification programs . 18 The Global Markets Program . 20 Notes. .20 . References. 20 . v vi ▪ Contents CHAPTER 2 Principal Food Safety Regulations 23 Introduction . .24 The main food safety regulations . 24 . Requirements for FBOs . 28. Import and export . 37. Regulatory authority . .39 Other relevant regulations. 40 . Other jurisdictions: The Eurasian Economic Union . .44 . Notes . 51. References . 53. CHAPTER 3 Food Safety Tools and Techniques 55 An overview of prerequisite programs. .56 . General information on PRPs . .57 PRP workbook: Instructions and examples. 59 . ▪ PRP 6: Utilities—supply of air, water, and energy . 60. ▪ PRP 9: Management of purchased materials . 72 ▪ PRP 11: Cleaning and sanitizing. .86 . ▪ PRP 12: Pest control. .100 . ▪ PRP 13: Personnel hygiene and employee facilities. .112 . ▪ PRP 14: Rework . 128 General information on HACCP . 140 . ▪ Main work sheets . .145 . • Work sheet 1: HACCP scope . 145 • Work sheet 2: Product and ingredient description . 147 • Work sheet 3: Flow diagram . 152 . • Work sheet 4: Hazard identification and description . .154 . • Work sheet 5: Control measure selection and categorization . .158 • Work sheet 6: Validation of control measures . 160 . • Work sheet 7: Hazard control plan . 162. • Work sheet 8: Verification plan . .164 . • Work sheet 9: Modification and follow-up . 166. • Work sheet 10: Meeting summary . 167. Contents ▪ vii ▪ Supplementary work sheets . 168 • Work sheet A: Hazardous agent codes and classification . 168 • Work sheet B: Hazard assessment table . 169 • Work sheet C: HACCP list of supporting documents . 170 Two other analysis and critical control point systems . 171 Annex 3A . Instructions and sample work sheets: Threat assessment and critical control point . .172 ▪ WS 1 Overview and guide: TACCP work sheets . 172 ▪ WS 2 TACCP instructions and content . 173. ▪ WS 3 Threat and vulnerability scope . 174 . ▪ WS 4 Terms and definitions . 175 ▪ WS 5 Threat assessment critical control point . 176. ▪ WS 6 Types of threats and case study examples . .178 . ▪ WS 7 Understanding the attacker . .180 ▪ WS 8 Assessing threats, vulnerabilities, and risk . 181 ▪ WS 9 Critical controls for consideration . .184 . ▪ WS 10 Response to an incident . 185. ▪ WS A Site team . .185 . ▪ WS B Site plan . 186 ▪ WS C Flow diagram . 187 . ▪ WS D Types of threat . 188 ▪ WS E TACCP site self-assessment . 189 . ▪ WS F Site threat identification . 198 ▪ WS G Risk register. 204 . ▪ WS H Threat decision tree . 205 Annex 3B . Guidelines: Vulnerability assessment and critical control point . 206 . Notes . .208 . References . 208 . CHAPTER 4 FSMS Procedures and Documentation 209 Documentation overview . 210 Documented procedures. .211 . Work instructions . 213 Hazard control plan . 213 . Specifications. .213 . viii ▪ Contents Forms . 214 Records . 214 The approval, issue, and control of FSMS documents . 214 Record retention. 215. Note . 217 Reference . 217 Food safety management system procedures: Templates and instructions . .218 . ▪ Control of Documents . 218 . ▪ Control of Records . .228 ▪ Control of Nonconforming Product . 232 . ▪ Hygiene Procedure . 238 . ▪ Internal Auditing . ..