CUSTOM COIL SOLUTIONS

FOR AEROSPACE AND MILITARY TECHNOLOGY Experts in fine- (to 58 gauge) precision windings for complex Aerospace, Military and Industrial Coil applications. Manufacturer of aerospace, industrial, military, nuclear, medical, marine, motor and communications industries. CUSTOM COIL SOLUTIONS FOR AEROSPACE & MILITARY TECHNOLOGY

OVERVIEW TECHNOLOGY Fine-wire Coils Wound with 38-58AWG Classic Coil Company has developed wire, usually Fine-wire (to 58 gauge) precision windings for complex proprietary Micro Coil Technology, a miniature coil or Aerospace and Military applications involving more than one Gyroscopes type of wire wound in a Precision windings under microscopes complex manner. Accelerometers Wire sizes #2 to #58 Military Ordinance Encapsulated Coils NASA Soldering Specification 8739.3 & J-STD-001 Guidance Systems Provide an external Computer-aided LCD-vision metrology inspection seal and insulation Munitions procedures from environment- Sensors Value-added assemblies, lead , flex circuits with unintended electrical conductors Night Vision coils, connectors Tactical Weapons Molding, vacuum-impregnating, transfer and liquid Tape Wrapped Coils Fire Controls molding “Dry” coils used in ITAR Compliant ITAR Compliant guidance, proximity Tight tolerances for mission-critical applications sensor, medical, optical, J-STD-001 Soldering and relay technology. Fast turnaround for prototypes and small lot samples Value-Added Assemblies, Connectors, Flex Circuits Specialized coils for Liquid Epoxy Coils military guidance and CAPABILITIES Used in applications control systems requiring over molding, MATERIALS APPLICATIONS such as switchgear, Classic Coil has the equipment and personnel to meet all of your most QUALITY ASSURANCE We can produce just about any clutch and brake coil, The coils we manufacture are used in and motor control coils. demanding requirements. applications from SBD armaments to configuration of coil that you may need. ISO 9001:2015 Certified Exotic materials such as gold, platinum human implantable devices as well as in Paper Section Coils Semi-clean coil fabrication, testing and packing facility J-STD-001 and IPC-A-620 Certified operators and every possible industrial environment. and copper-clad aluminum have been Uses mica paper to inspectors insulate each layer Closed loop single- and four-spindle, computer-controlled used in our products. Nuclear power industry certification of copper wire for winding machines capable of perfect layer winding and applications in nuclear microscope-equipped operators Numerous aerospace awards for quality We are not limited by size or configuration power, mining and Precision fine-wire tension devices Hold tolerances to +/- (.0005") to ( .0127mm) 2 to 58 gauge wire ignition coils. Fine-wire stripping processes CCD camera-equipped microscopes for inspection and Air coils, coils, ovals, rectangles and custom Microprocessor-controlled tinning, soldering and dimensional confirmation configurations Part Feeding Coils with secondary assembly stations Gold wire coil and laminations, Microprocessor-controlled ovens and freezers Silver wire vacuum-impregnated CCD camera-equipped microscopes with 20” LCD viewing with epoxy Size doesn’t matter; Platinum wire monitors for inspection, training, and dimensional Classic can do it all confirmation Flex circuits soldered to coils Torroid Coils Over molding, liquid epoxy, vacuum-impregnation, Used in electronics Solid-state, multi-megahertz, multi-functional transfer molding industries and other testing instruments special applications Litz wire Paper section coils for the nuclear industry ENGINEERING ASSISTANCE

Classic Coil is happy to offer engineering assistance as a service to our clients. Our engineering staff stands ready to work with you through each step of the process to optimize your coil design for functionality and low cost. It all starts with understanding your product’s environment through to first Engineering assistance categories include: Above: Our production runs. We follow Advanced engineering Bobbin Design department utilizes Product Quality Planning (APQP) & Lead Wire Selection a variety of CAD and guidelines for product development. engineering programs Magnetic Path Components to assist in the design, Encapsulant Decisions construction and For qualified projects, we make performance of your CAD Component Files prototypes at a minimum charge plus products. any out-of-pocket tooling costs. Materials Selection

OUR BACKGROUND AND MISSION

Classic Coil Company was founded of our employees, many of whom in 1973 and, always maintaining its have been with the company since original excellence, has grown and its inception. Our capabilities and expanded to meet the needs of its philosophy give us an edge in today’s clients. Over the decades, our business very competitive marketplace, an edge leaders have followed a philosophy that can assist you with all of your of continuous improvement, ensuring electromagnetic coil and assembly manufacturing efficiencies to keep costs needs. down and negotiated supply contract terms to benefit our customers. We remain innovative, incorporating new technologies, upgrading equipment and software, and exploring new At left: Company headquarters in products and markets. We believe in Technology Park, tapping into the long-term knowledge Bristol, Connecticut

Technology Park, 205 Century Drive, Bristol, CT. 06010 | (800) 825-4319 | classic-coil.com