Kirloskar pneumatic co. ltd. A Kirloskar Group Company
Exceeding Your Expectations!
Oil Injected electric screw compressor Kirloskar – Your dependable partner
Established in the year 1958, Kirloskar Pneumatic Company Limited is a pioneer in compressed air and gas solutions. Kirloskar Pneumatic Company Limited, a flagship company in Kirloskar group is IMS certified company. KPCL has grown over the past 50 years by serving the customers with all types of air and gas compressors. The multi-product company has transformed with cutting-edge products and processes to meet the demands and applications.
The company has a strong presence in the global market with customers in more than 40 countries and partners in more than 10 countries. KPCL operates from Pune factory with a state-of-the-art facilities for research & development, manufacturing, assembly, testing, meteorology and other business processes.
2 At Kirloskar, we are innovating relentlessly to provide smart solutions
In-House Technology and Infrastructure
Airends which are the heart of screw compressor with asymmetric, helicoidal screw profile are manufactured in-house using state-of- the-art rotor cutting machine and have our own casting facility.
Kirloskar Pneumatic have manufacturing facilities and equipment such as CNC horizontal and vertical machines, grinding machines, paint shop etc to maintain high precision and tolerances. Kirloskar manufacturing plant is ISO certified. To meet highest quality standard product are manufactured under supervision of expert team.
Applications:
General Engineering Food & Beverages
Air used for operating Sorting of grain and legume, automated machinery, sand packaging and boxing products. blasting in a machine shop and manufacturing requirement.
Oil & Gas Automobile Industry
Compressed air is used for Used for Pneumatic tools, utility and instrument air. removal of dust and inflating Compressor can be customized tyres. to meet the requirement.
Textile Chemicals
Compressed air is used for Air is used as spinning, texturing, conning, service air and knitting and instrument air. instrument air.
Cement Steel Industry Compressed air is used in the Used for pneumatic conveying, burners of furnaces, cooling dust collector, bag filtration, rolls and material transportation. instrument air, packing & process air.
3 Kirloskar High standard, energy-saving screw compressor for best performance.
Airend
• High efficiency airend and reliable arrangement for transmission of power makes the compressor energy efficient and reliable performance machine. • Airend is compact in design with best rotor lobe combination to get good volumetric efficiency to produce high flow rate. • Airend has forged rotors which leads to higher durability and strength
Air Intake System
• Guided suction filter helps in lower pressure drop and lower noise • Two stage filtration ensures cleaner air all the time with efficiency of 99.95%
Canopy & Base Frame
• Modular metallic canopy is acoustically designed to limit noise level of the package to 78 dBA at a distance of 1 meter. The noise measurement is as per Pneurop / Cagi ISO2151 & ISO3744 standard. • Proper doors are provided for easy accessibility to internal components. • Can be opened while compressor is in operation
4 Air Oil Separation System
• Compressed air and lube oil separated in multi stage air-oil separator tank • Efficient air-oil separator element limits the oil carry over to the desired level • Minimum pressure drop across the separator
After Cooler
• Air is cooled in radiator type after cooler • Differential pressure monitoring across cooler enables continuous checking of cooler performance and detection of choking • Provide auto drain trap to remove water from the system
Electric Motor
• Provide Indian manufactured motors • Efficiency class as per IE2 (can provide IE3 motors as an options) • Protection as per IP55, class F insulation suitable for site condition • Start up can be as per Star-Delta or Direct-On-Line
5 Control Panel
The compressor is provided with ‘Starter cum Control Panel’, which is microprocessor based and inbuilt in the compressor
Display screen - 3.2 inches graphic LCD display
IP protection - IP 65 from front and IP from rear
Communication - can be easily communicated with DCS, Scada through RS 232 / RS 422 / RS 485, Ethernet
Real time clock - real time will be displayed on the controller or any alarm can be retained up to two weeks
Panels have protection against reverse polarity
Starters are Type 2 co-ordination - under short circuit conditions the contactor or starter shall prevent damage to the installation or person
Remote monitoring and control (as an option)
Features: IOT as an option wherein remote monitoring of compressor can be done.
• On the springboard display, the user can see the total on/off and alarm-wise population of all the compressors with the last updated data. • On individual dashboard, the user can see the last data with the date, time and operating parameters for the respective compressor. • User can see the required parameters for the selected period of the respective compressor and can export the same in an excel format.
6 Energy Saving
In-Built Kirloskar Variable Frequency Drives (VFD) as an option
VFD helps in matching the compressor output with the plant load by varying the motor speed. The power consumption reduces in line with the plant load, this helps in reducing the power consumption thereby reducing the electricity bill.
VFD helps in maintaining low starting motor currents. Thus reduction of thermal & mechanical stresses on motors & belts during starts.
Suitable for compressed air system with fluctuating demand.
Saves up to 35% energy through:
• Minimized idle time • Reduction of working pressure • Quick reaction on demand changes • Smooth operation • Less compressor wear • Longer lifetime • No starting current peaks
Compressor with VFD Compressor without VFD
Maintenance Installation Maintenance 9% 2% 9% Installation 2% Equipment Cost Energy Equipment Cost 12% Consumption 12% 42%
Saving Energy 35% Consumption 77%
7 Air / Oil Flow Diagram
8 1. Electric Motor 2. Drive coupling 3. Air-end 10 4. Intake air filter 5. Intake air control valve
6. Air-Oil Separator 7 9 7. Minimum pressure valve 4 8. Combi-cooler 9. Moisture separator 11 10. Outlet valve 5 12 11. Autodrain 6 12. Oil filter 2 1 3
Built in Accessories
Moisture Separator with Auto Drain Trap: It separates condensed moisture from cooled compressed air. Safety Relief Valve: It protects against building up high pressure in air / oil separator Blow Down Valve: This facilitates very low power consumption in unloaded condition Additional Safeties: Minimum pressure valve, oil level indicator etc.
Accessories
Kirloskar Refrigerated Dryer
Capacity: 40 cfm-1300 cfm Working pressure: 7-16 kg/cm2 Dew Point: +30 c - +150 c PDP
Salient Features:
Maintenance free and user friendly Compact design occupies lesser floor space. Eco friendly refrigerant for all models Low pressure drop Dual stage affective moisture separation Built with necessary system protectors
8 Particulate Filters Receivers
Capacity: Capacity: 40-1350 cfm 0.5m3 - 5m3 Working Pressure: Working pressure: 7-16 kg/cm2 7-13 kg/cm2 Filtration Range: 3-0.005 microns
After Sales and Support Services
We provide a spare parts and maintenance service through our offices and dealer network. We recommend to use original spare parts for the compressors. The spares are generally supplied in pre-packaged kits for all items of a particular type of model and maintenance operation. Genuine Spares and Service
• Complies with OEM standards. • Ensures high performance of compressor. • Minimal service requirements • Services and spares delivered at lowest lead time • In-house customer training facility • Comprehensive field assistance • Dedicated customer care center for quick response
Typical Compressed Air System
Air compressor Receiver Pre-filter Refrigerant Fine filter air dryer
Air
9 Technical Data
R1 Model Free Air Delivery Maximum Working Pressure Electric Motor cfm m3/min Kg/cm2 g psi g KW hp KES 7 - 7.5 46 1.3 7.5 107 7 10 KES 7 - 10 38 1.08 10.0 142 7 10 KES 7 - 13 31 0.88 13.0 185 7 10 KES 11 - 7.5 61 1.73 7.5 107 11 15 KES 11 - 10 53 1.5 10.0 142 11 15 KES 11 - 13 45 1.27 13.0 185 11 15 KES 7 - KES11
Note: Overall dimensions “L – 1230 mm, W – 720 mm, H - 1468 mm Unit performance measured according to ISO 1217 Ed 3 Annexure-C, 1996 All models given above are air cooled
R3 Model Free Air Delivery Maximum Working Pressure Electric Motor cfm m3/min Kg/cm2 g psi g KW hp KESe 37 - 7.5 255 7.2 7.5 107 37 50 KESe 37 - 8.5 241 6.8 8.5 121 37 50 KESe 37 - 10 221 6.2 10.0 142 37 50 KESe 37 - 13 189 5.3 13.0 185 37 50 KESe 45-7.5 305 8.6 7.5 107 45 60 KESe 45-8.5 290 8.2 8.5 121 45 60 KESe 45-10 268 7.5 10.0 142 45 60 KESe 45-13 233 6.6 13.0 185 45 60 KESe 55-7.5 368 10.4 7.5 107 55 75 KESe 55-8.5 349 9.8 8.5 121 55 75 KESe 55-10 324 9.1 10.0 142 55 75 KESe 55-13 286 8.0 13.0 185 55 75
KES 37-7.5 229 6.5 7.5 107 37 50 KES 37-8.5 211 6.0 8.5 121 37 50 KES 37-10 191 5.4 10.0 142 37 50 KES 37 -13 144 4.1 13.0 185 37 50 KES 45-7.5 266 7.5 7.5 107 45 60 KES 45-8.5 238 6.8 8.5 121 45 60 KES 45-10 226 6.4 10.0 142 45 60 KES 45-13 196 5.6 13.0 185 45 60 KES 55-7.5 297 8.4 7.5 107 55 75 KES 55-8.5 277 7.8 8.5 121 55 75 KES 55-10 266 7.5 10.0 142 55 75 KESe 37 - KESe 55 KES 55-13 226 6.4 13.0 185 55 75
Note: Overall dimensions “L – 1730 mm, W – 925 mm, H - 1530 mm Unit performance measured according to ISO 1217 Ed 3 Annexure-C, 1996 at nominal working pressure of 7, 8, 9.5 and 12.5 kg/cm2(g) All models given above are air cooled Models available with option for integrated VFD
10 R2 Model Free Air Delivery Maximum Working Pressure Electric Motor cfm m3/min Kg/cm2 g psi g KW hp KES 15 - 7.5 96 2.7 7.5 107 15 20 KES 15 - 8.5 87 2.5 8.5 121 15 20 KES 15 - 10 80 2.3 10.0 142 15 20 KES 15 - 13 66 1.9 13.0 185 15 20 KES 18 - 7.5 119 3.4 7.5 107 18.5 25 KES 18 - 8.5 110 3.1 8.5 121 18.5 25 KES 18 - 10 100 2.8 10.0 142 18.5 25 KES 18 - 13 85 2.4 13.0 185 18.5 25 KES 22 - 7.5 140 4.0 7.5 107 22 30 KES 22 - 8.5 133 3.8 8.5 121 22 30 KES 22 - 10 119 3.4 10.0 142 22 30 KES 22 - 13 102 2.9 13.0 185 22 30 KES 30 - 7.5 187 5.3 7.5 107 30 40 KES 30 - 8.5 178 5.0 8.5 121 30 40 KES 30 - 10 154 4.4 10.0 142 30 40 KES 30 - 13 138 3.9 13.0 185 30 40 KES 15 - KES 30
Note: Overall dimensions “L – 1250 mm, W – 650 mm, H - 1550 mm Unit performance measured according to ISO 1217 Ed 3 Annexure-C, 1996 at nominal working pressure of 7,8,9.5 and 12.5 kg/cm2(g) All models given above are air cooled Models available with option for integrated VFD.
R4 Model Free Air Delivery Maximum Working Pressure Electric Motor cfm m3/min Kg/cm2 g psi g KW hp KES 75-7.5 534 15.1 7.5 107 75 100 KES 75-8.5 485 13.7 8.5 121 75 100 KES 75-10 435 12.3 10.0 142 75 100 KES 75-13 367 10.3 13.0 185 75 100 KES 90-7.5 626 17.7 7.5 107 90 120 KES 90-8.5 595 16.8 8.5 121 90 120 KES 90-10 537 15.1 10.0 142 90 120 KES 75 - KES 90 KES 90-13 427 12.0 13.0 185 90 120
Note: Overall dimensions “L – 2232 mm, W – 1112 mm, H - 1740 mm Unit performance measured according to ISO 1217 Ed 3 Annexure-C, 1996 at nominal working pressure of 7, 8, 9.5 and 12.5 kg/cm2(g) All models given above are air cooled Models available with option for integrated VFD.
R5 Model Free Air Delivery Maximum Working Pressure Electric Motor cfm m3/min Kg/cm2 g psi g KW hp KES 110-7.5 769 21.7 7.5 107 110 150 KES 110-8.5 761 21.5 8.5 121 110 150 KES 110-10 659 18.6 10.0 142 110 150 KES 110-13 551 15.9 13.0 185 110 150 KES 132 - 7.5 881 24.9 7.5 107 132 180 KES 132-8.5 870 24.6 8.5 121 132 180 KES 132 - 10 768 21.7 10.0 142 132 180 KES 132 - 13 652 18.4 13.0 185 132 180 KES 160- 7.5 1047 29.6 7.5 107 160 215 KES 160 - 8.5 1036 29.3 8.5 121 160 215 KES 160 - 10 934 26.4 10.0 142 160 215 KES 160-13 758 21.4 13.0 185 160 215 KES 110 - KES 160
Note: Overall dimensions “L – 2960 mm, W – 1655 mm, H - 2025 mm Unit performance measured according to ISO 1217 Ed 3 Annexure-C, 1996 at nominal working pressure of 7, 8, 9.5 and 12.5 kg/cm2(g) All models given above are air cooled • Models available with option for integrated VFD.
Due to continuous engineering improvements, specifications are subject to change without prior notice. Products images displayed in this brochure are only for representation and may not exactly match the actual product. 11 Ludhiana
Dehradun
New Delhi Noida Shivpur
Jodhpur Kanpur Guwahati Patna Varanasi Udaipur
Ahmedabad Bardhaman Jamshedpur Indore Kolkata Vadodara
Rourkela Nashik Nagpur Aurangabad Raipur Silvassa Bhubaneshwar
Mumbai Pune Secunderabad After Market Support
Hyderabad Visakhapatnam Air compressor division (acd) provides after sales service (for products in warranty & out of warranty) through head office and its wide spread network of branch offices, channel partners, service franchisees. Panjim Dealer Location The spare parts division caters to the need of all spare parts of reciprocating Branch Office compressors, centrifugal compressors, screw compressors, railway brake Head Office compressors and high pressure compressors. This is further supported Bangalore Chennai by a well spread dealers network all over India. The training is provided at client site location after commissioning of our compressor system. We also have our own customer training center for Coimbatore conducting seminars & service workshops for the client representatives at Kochi our head office as per agreement.
Note: Since kpcl pursue continual growth and up gradation, we reserve the right to modify above data/specifications in accordance with improved design
022 - 25219500 [email protected], [email protected]