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Patented Apr. 19, 1938 2,114,280

UNITED STATES PATENT OFFICE 2,114,280 MAKING GUANDINE SALTS Jacob W. H. Aldred, near Sheffield, Ala. No Drawing. Application August 23, 1935, Serial No. 37,535 3 Claims. (CI. 260-125) (Granted under the act of March 3, 1883, as amended April 30, 1928; 30 O. G. 757) This application is made under the act of pressures and temperatures to form a product March 3, 1883, as amended by the act of April rich in with a high yield only 30, 1928, and the invention herein described, if When the , ammoniuim salt and alm patented, may be manufactured and used by Or monia, are present in certain definite proportions. for the Government for governmental purposes The guanidine may be separated in the form of without the payment to me of any royalty a guanidine Salt from the smaller proportion of thereon. other nitrogen compounds produced or further This invention relates to the conversion of Separated as the base, guanidine. cyanamide nitrogen in cyanamide to One example is given for the operation of my () other forms of fixed nitrogen, particularly to process. Crude is extracted O fixed nitrogen in the form of guanidine nitrogen. With five times its weight of for two hours One of the objects of this invention is to con with frequent stirring and the resulting slurry fil Wert the fixed nitrogen in crude calcium cyan tered. The calcium in the filtrate is precipitated amide into a form in which it is available as a at Once With an amount of 20% sulfuric acid add plant food which is less toxic than calcium cyan ed to give the mixture a pH of 7, using thymol 5 amide. Another object of this invention is to blue indicator and the precipitated calcium sul produce the mixture of materials which are rich fate separated by filtration. This latter filtrate, in guanidine nitrogen. Still another object of Containing about 3% cyanamide nitrogen with this invention is to produce certain guanidine Small quantities of cyanamide derivatives, is ad 20 Salts which contain more than one eie justed to a pH of 5 by the further addition of 20 ment. Other objects of this invention include Sulfuric acid, using methyl red indicator, and the the production of guanidine salts from which Solution is concentrated by evaporating at a tem guanidine may be readily produced for use in perature below 70° C. An autoclave is charged the arts, for instance, in the manufacture of rub With 780 parts by weight of the concentrated ber chemicals. Cyananide Solution, containing 487 parts by 25 The utilization of crude calcium cyananide as Weight of cyanamide, 320 parts by weight of a fertilizer has been a major problem in the cyan mono- phosphate and 350 parts by amide industry Since commercial production be Weight of Water, and 255 parts by weight of am gan some decades ago. Free cyanamide, its salts nonia, added to the mixture. The total charge and its soluble polymers, such as dicyanodiamide, is heated to 150° C. and maintained for one hour 30 are said to be toxic to plants. Consequently, it at this tenperature and under the pressure which has been necessary to use calcium cyanamide is developed in the autoclave. The resulting with certain precautions intended to mini product Of 1473 parts by weight contains 19.8% mize this difficulty. Furthermore, the use guanidine nitrogen, which is equivalent to a con 35 of crude calcium cyananide in the preparation of Version of 60% of the original cyanamide to mixed has been restricted very much guanidine. 35 since the use of more than a very limited quan Another example is given for the operation of tity causes a reversion of the mono-calcium phos Iny proceSS. A concentrated cyanamide solution phate in Superphosphate fertilizer mixtures. is prepared according to the method given in {{} Calcium cyanamide may be hydrolyzed to pro the example above. An autoclave is charged with duce annonia. The annonia, may be used to 520 parts by weight of the concentrated cyan 40 treat fertilizer mixtures or may be oxidized to amide Solution, containing 324 parts by weight of nitric acid with the subsequent formation of Cyanamide, 510 parts by weight of ammonium Initiates which may be incorporated in fertilizer Sulfate and 470 parts by weight of an ammonium mixtures. , may be formed also from cal hydroxide Solution, containing 28% . cium cyanamide and this compound may be used The charge is heated to 145° C. and maintained as such or in combination in fertilizer mixtures. for two hours at this temperature and under the Free cyananide from calcium cyanamide has pressure Which is developed in the autoclave. The been treated with ammonium salts to produce guanidine compounds. resulting product contains 10.05% of guani dine nitrogen which is equivalent to a, conversion 50 I have found that calcium cyanamide and solu Of 46.5% of the original cyanamide to guanidine. tions of free cyanamide prepared from calcium Still another example is given for the operation cyanamide can be subjected to ammonolysis by of my process. An autoclave is charged with 556 treatment with ammonium Salts and a substan parts by Weight of a concentrated cyanamide 55 tial excess of ammonia, under Superatmospheric solution containing 348 parts by weight of cyan 55

2 2,114,280 amide, 442 parts by weight of ammonium chloride nium salt. The use of an excess of ammonia, over and 542 parts by weight of ammonium hydroxide that necessary to form the ammonium Salt has a containing 28% of ammonia. The charge is heat beneficial effect on the yield of guanidine, par ed to 145° C. and maintained for two hours at this ticularly with those salts which dissociate at low temperature and under the pressure which is de temperature under normal atmospheric preSSure. veloped in the autoclave. The resulting product The amount of Water required will wary Within contains 13.04% guanidine nitrogen which is considerable limits, depending upon the source of equivalent to a conversion of 55% of original the cyanamide, the concentration of the cyan cyanamide to guanidine. amide solution, if free cyanamide is used as such, In the examples given above the nitrogen in the and Whether or not gaseous ammonia, or ammoni O cyanamide which has not been converted into um hydroxide is used. The total charge to the guanidine nitrogen is substantially completely autoclave should usually contain an amount of converted into ammonia, urea, and other nitrogen Water equivalent to a 20 to 50%. Solution of the compounds. Cyanamide contained in the charge. It is evident that there are numerous factors The ratio of the ammonia, used to the cyan Which Will influence conditions for the most Satis amide or the cyanamide equivalent of the charge factory operation of my invention, the actual should be such that there is substantially more limits of which cannot be established except by than one mol. of ammonia for each mol. of cyan detailed study of each set of raw materials and amide. For example, in the treatment of a mix finished products involved. ture containing free cyanamide, ammonium ni The crude calcium cyanamide may be the usual trate and ammonia, the equivalent molal propor commercial product which contains from 20 to tion of H2CN2:HNO3:NH3 should be substantial 25% cyanamide nitrogen. This crude calcium ly 1:1:more than 1 and preferably approximate cyanamide may be used directly as the source of ly 2; in the treatment of a mixture containing the cyanamide by charging it with an ammonium free cyanamide, ammonium sulfate and am salt, water and a Substantial eXcess of ammonia, monia, the equivalent molal proportion of into an autoclave and heating for an optimal H2CN2:H2SO4: NH3 should be substantially 2:1: period of time, depending upon the nature and not less than 2 and preferably approximately 4; proportion of the constituents of the charge. The and in the treatment of a mixture containing free resulting slurry, which not only contains guani Cyananide, an ammonium phosphate and am 30 dine nitrogen and ammonia, nitrogen, but calcium In Onia, the equivalent molal proportion of salts, may be used directly or mixed with other H2CN2:H3PO4: NH3 should be substantially 3:1: nitrifying materials for nitrifying SuperphOS inore than 3 and preferably approximately 6. phate. The temperature of the reaction may range The crude calcium cyanamide may be treated from 50 to 180° C., although a temperature be 35 with dioxide and Water to produce a solu tween 130 to 180° C. is preferred. tion of cyanamide from which the precipitated The pressure in the autoclave depends primar calcium carbonate produced may be separated. ily upon the reaction temperature and the par The crude Calcium cyanamide may be treated tial pressures of the ammonia, and the water With Water to form a solution of acid calcium above the mixture, for example with a proportion 40 cyanamide and the calcium precipitated by the of H2CN2:H3PO4:NH3 of 3:1:6 and the average addition of dilute sulfuric or dilute phosphoric reaction temperature of 150° C., the pressure acid, although dilute sulfuric acid is preferred, range is 250 to 360 pounds per square inch during until a neutral Solution containing cyanamide is the period of treatment for one hour. obtained. The cyanamide solutions obtained by It Will be Seen, therefore, that this invention 4. 5 the methods given above are usually rather dilute actually may be carried out by the modification and require concentration by evaporation at a of certain details without departing from its temperature below 70° C. Spirit or scope. When free cyanamide is used it may be ad I claim: mitted either as a very dilute solution, as a con 1. Process of making guanidine sulfate from centrated Solution or even as solid cyanamide, calcium cyanamide, which comprises forming a although it has in most instances been found mixture of the calcium cyanamide with ammon preferable to use solutions containing 20 to 50% itun Sulfate, ammonia and water to produce a Cyanamide nitrogen. Very concentrated cyan mol. ratio of H2CN2:H2SO4:NH3 of 2:1:more than amide solutions lead to more rapid reactions with 2; and heating the mixture in an autoclave at 5 5 lower yields of guanidine and increased operating 130 to 180° C. to form a product rich in guani pressure. The more dilute solutions also give dine sulfate. lower yields and in addition must be evaporated 2. Process of making a mixture rich in a guan to recover the product in Solid form. idine Salt from calcium cyanamide, which con Any ammonium Salt of a mineral acid may be prises forming a mixture of the calcium cyan 6 used, such as ammonium chloride, ammonium amide With an ammonium salt, ammonia, in an nitrate, ammonium carbonate, ammonium Sul amount not less than one mol. for each mol. of fate or an ammonium phosphate. In many in Cyananide, and Water; and heating the mixture Stances it is preferable to Use an ammonium Salt in an autoclave to form a product, rich in the (35 which does not produce materials which are un guanidine salt. desirable when the product rich in guanidine is 3. ProceSS of making a mixture rich in a guan used. For instance, in the production of fer idine Salt from an alkaline earth metal cyanamide tilizer materials, it is preferable to use ammonium Which comprises forming a mixture of the cyan nitrate or an ammonium phosphate, since both the nitrate and phosphate are desirable fertilizer amide, an ammonium salt, ammonia in an constituents. annount not less than one mol. for each mol. Of The amount of ammonia used is such that the cyanamide, and water; and heating the mixture charge contains a Substantial excess over that in an autoclave to form a product rich in the equivalent to the amount required to neutralize guanidine Salt. completely the mineral acid to form an ammo JACOB W. H. ALDRED, 5