Higher accuracy produces greater profitability

330 3,160 4,090 M/C HIGHT(F.L.):3,100mm M/C HIGHT(F.L.):3,225mm 40

M/C HIGHT(F.L.):3,250mm M/C HIGHT(F.L.):3,375mm 295 , 2 610 , 3 065 635 , , 2 5 350 , 2 2,700 3,460

850 CENTER 275 2,880 YBM640V /YBM950V /YBM9150V/YBM1218V

M/C HIGHT(F.L.):3,385mm M/C HIGHT(F.L.):4,420mm

M/C HIGHT(F.L.):3,635mm M/C HIGHT(F.L.):4,841mm 9,025 7,000 5,906 095 730 , 255 880 , , 180 , 4 2 6 410 1 , 361 , 5 200 , 1 705 1 500 , 1

665 472 1,800 2,431 2,515 ****=APC type 5,671 1,393 2,929 1,844 2,880

Printed in Japan 13041000 Bulletin no. V07012E 15 8) Splash guard & Chip conveyor 5) Pallet ○ ○ ○ ○

Manual door & Roof+Twin screw ○ ○ ○ ○ Pallet size 500×400mm 900×500mm 900×1,500mm 1,200×1,800mm 9) NC unit FANUC 31i-B5 FANUC 31i-B5 FANUC 31i-B5 FANUC 31i-B5 600×400mm

10) Mass of machine 8,000kg 11,000kg 16,000kg 29,000kg Pallet surface configuration M16 tapped holes ○ ○ ○ ○ 11) Electric power supply 38kVA 38kVA 41kVA 64kVA Thickness of pallet 110mm 100mm 120mm 200mm Mass of pallet 200kg 300kg 1,400kg 2,300kg 6) Pallet chucking device ○ ○ ○ ○ YASDA’s mission: 2. Standard equipments YBM640V YBM950V YBM9150V YBM1218V Pallet loading capacity 300kg 400kg 2,500kg 4,000kg Optical scale feedback system X, Y & Z axes ○ ○ ○ ○ Uncompromising spirit going 7) Automatic changer ( ATC ) Hydraulic unit ○ ○ ○ ○ for higher precision machining. Tool number 60 60 tools 100 tools 60~240 tools Auto lubricating unit for slideways ○ ○ ○ ○ Our know-how and skill based on long experience creates Max. dia of tool φ100mm φ100mm φ100mm φ100mm Auto power unit off ○ ○ ○ ○ innovative and state-of-the art technologies. Max. length of tool 250mm 250mm 300mm 350mm Thermal distortion stabilized system Spindle head,Saddle Spindle head,Saddle Spindle head,Saddle ○ Max. mass of tool 7kg 7kg 7kg 20kg Leveling jack screw ○ ○ ○ ○ YASDA V-series has achieved wide range of machining, from heavy- 8) Cutting oil unit ( AB type ) Spot light ○ ○ ○ ○ duty cutting to highly accurate finish cutting at the highest accura- AA type+piping for oil hole ○ ○ ○ ○ Standard machine color RAL 1013(Oyster white) ○ ○ ○ ○ cy level achievable in the market. YASDA Preload self-adjusting 9) High pressure cutting oil unit Disassembling tool ○ ○ ○ ○ system ensures high profitability of machining all the time. � Spindle center through flood coolant type ○ ○ ○ ○

Pump output pressure 6Mpa ○ ○ ○ ○ YASDA V-series has Thermal distortion stabilizing system as stan- dard (as option for additional machine components) and it helps sus- 3. Optional equipments YBM640V YBM950V YBM9150V YBM1218V Pump output pressure 3.5Mpa ○ ○ ○ ○ tain the highest accuracy of the machine performance all the time. 1) High-torque spindle � Spindle flange through flood coolant type Model SA40-10000-11 Pump output pressure 6Mpa ○ ○ ○ ○ YASDA V-series has high speed machining function HAS-3 (Highly ─ ─ ○ ─ (Preload self-adjusting system) Accurate and Speedy machining system). HAS-3 together with care- Pump output pressure 3.5Mpa ○ ○ ○ ○ Spindle speed range 50~10000min-1 ─ ─ ○ ─ � Air coolant ( Spindle center through type ) ○ ○ ○ ○ ful manufacturing process of the machine, it becomes possible to fin- 2) High-speed spindle � Micro-fog coolant unit ○ ○ ○ ○ ish the final machined work pieces exactly reflecting the program Model 30-30000-11 ○ ○ ○ ─ 10) Oil shower unit ○ ○ ○ ○ from CNC control. Spindle speed ranges 150~30000min-1 ○ ○ ○ ─ 11) Cutting oil temperature control unit ○ ○ ○ ○

Spindle drive motor AC5.5/11kW( cont./ 5min. rating) ○ ○ ○ ─ 12) Automatic tool length compensation system & tool breakage sensing system ○ ○ ○ ○ Spindle nose taper N.T.No.30 ○ ○ ○ ─ 13) Auto-measuring system ○ ○ ○ ○ Spindle bearing inner diameter φ50mm ○ ○ ○ ─ 14) Splash guard ( with Pallet chucking device ) 3) Automatic pallet changer ( APC ) ○ ○ ○ ○ Auto door+Roof ○ ○ ○ ○ Mass of unit 1,500kg 2,500kg 5,000kg 7,000kg 15) Chip conveyor ○ ○ ○ ─ Safety guard for pallet changer ○ ○ ○ ○ 16) Thermal distortion stabilized system ○ ○ ○ ─ 4) Preload stand ( PLS ) ○ ○ ─ ─ 17) HAS-3 system / YASDA ( Highly Accurate & Speedy machining system ) Number of pallet stands 5 stands 4 stands ─ ─ Feedrate 1~12,000mm/min 1~12,000mm/min 1~12,000mm/min 1~10,000mm/min Mass of unit 2,500kg 3,000kg ─ ─ ※All specifications are subject to change without notice. Automatic program search ○ ○ ─ ─ ※The photos appeared in this catalogue may differ from those of standard specifications. ※Colors of the machines or their parts in this catalogue are not exclusively YASDA's standard. Safety guard for PLS ○ ○ ─ ─

(YBM640V /YBM950V )

13 14 Outstanding high speed and high precision die and mold machining and high productivity with compact machine design

高精度加工、高速加工、高精度なコンタリング加工を含む金型加工を主目的に開 発されたATC付き「たて型CNCジグボーラー」YBM640V 、YBM950V 、 YBM8120V、YBM1218Vは、幅広いユーザーニーズに応え、長時間の無人化運 転が可能な自動パレット交換装置やプリロードスタンドを装備したタイプをラインナッ プ。目的にあった仕様を選択することができます。 YBM 640V provides the highest accuracy and profitability available in market, showing excellent performance in hard of die & YASDA独自の先進技術を搭載 mold, highly accurate mold base machining YASDA CNC JIGBORER「 V」SERIESは、YASDAの独創的な先進技術 and other versatile purposes. を搭載し、高精度加工をさらに高い次元へとレベルアップしています。 ●剛性の高い「プリロード自己調整型スピンドル」を搭載。重切削と高面品位 加工を両立させています。 ●機体の熱変形を最小限に抑える「機体温度制御システム」で、工場環境の 悪影響を受けることなく、長時間にわたる安定した高精度加工を可能にし ています。 ●高精度補間機能「HAS-3( High Accurate & Speedy machining system )」 を搭載。高品位なNCデータを正しく加工に反映させ、高精度、高速高精 密加工を実現しています。

YBM 950V has larger capacity than 640V and responds to a broad range of customer needs. YASDA designed options for automa- tion like PLS (Preload Stand) ensures highest accuracy with multiple applications.

(YBM640V /YBM950V )

1 ■Mechanical construction of YBM 640V Ver.Ⅲ and YBM950V Ver.Ⅲ YASDA’s classical accuracy with larger work area Most rigid bridge type construction with symmetric design

Ideal base structure drawing versatile machining performance with highest accuracy

Weight of spindle head and saddle units are improved for higher responsibility. Highly rigid box and roller guide ways: straightness with- YBM 8120V has excellent performance in mold in 2μm with high surface base application. Its high performance will help roughness. reduce total manufacturing time and its process cost a lot.

Bridge type symmet- ric construction with Highly rigid feed drive minimum thermal de- with big diameter ball formation. screws, supporting high ac- Improved its rigidity curacy and high response by employing one unit for precise die and mold solid cast iron con- machining. struction, by which col- umn and top beam are formed together for YBM 1218V has BT50 preload self-adjusting sys- higher rigidity. tem spindle and promise highest accuracy for large size of components. Excellent mechanical design supports stability of the highest accuracy all the time.

■YASDA guide ways are assembled horizontally on top beam, promising highest accuracy all the time due to the two main reasons: This design is easier to adjust mechanical accuracy. The center of gravity stays in the top beam, preventing torsion movement of the top beam, and minimizing its posture distortion.

2 3 ■Mechanical construction of YBM 640V Ver.Ⅲ and YBM950V Ver.Ⅲ YASDA’s classical accuracy with larger work area Most rigid bridge type construction with symmetric design

Ideal base structure drawing versatile machining performance with highest accuracy

Weight of spindle head and saddle units are improved for higher responsibility. Highly rigid box and roller guide ways: straightness with- YBM 8120V has excellent performance in mold in 2μm with high surface base application. Its high performance will help roughness. reduce total manufacturing time and its process cost a lot.

Bridge type symmet- ric construction with Highly rigid feed drive minimum thermal de- with big diameter ball formation. screws, supporting high ac- Improved its rigidity curacy and high response by employing one unit for precise die and mold solid cast iron con- machining. struction, by which col- umn and top beam are formed together for YBM 1218V has BT50 preload self-adjusting sys- higher rigidity. tem spindle and promise highest accuracy for large size of components. Excellent mechanical design supports stability of the highest accuracy all the time.

■YASDA guide ways are assembled horizontally on top beam, promising highest accuracy all the time due to the two main reasons: This design is easier to adjust mechanical accuracy. The center of gravity stays in the top beam, preventing torsion movement of the top beam, and minimizing its posture distortion.

2 3 ■Mechanical construction of YBM 1218V Highly rigid construction helps sustain the highest accuracy YASDA’s original mechanism to ensure high precision rotation available in market with BT50 spindle for full range of its spindle rotation

Improved rigidity of spindle related units, employing YASDA hybrid (box & roller) guide ways Preload self-adjusting system Spindle motor (Model: SA type) YASDA spindle motor employs a

Yasda’s exclusive preload self-adjusting two coil changeover type wind- system technology provides a large pre- Z-axis travel mechanism to- ing, and helps high torque drive gether with cross rail unit load at low speed and reduces the pre- at both of high and low spindle load according to the heat generated by speeds. In order to sustain the high- higher speed. This mechanism creates est accuracy in large size a clearer advantage over the conven- Thermal deformation control working area, Z-axis mecha- tional fixed type preload system. system in the spindle head nism is moved with the ① An appropriate preload for full range of cross rail unit, which is dif- Spindle head and saddle of the the spindle speed achieves both heavy- ferent from ram-type head machine contain the largest exo- duty cutting at low rpm, and highly ac- stock seen in market, thermic parts such as spindle, curate finish cutting at high rpm pre- which has reduced spindle spindle motor and feed motor. cise all the time. rigidity. This is why machining centers ② Spindle unit and Spindle motor are con- suffer from thermal distortion nected co-axially by a diaphragm cou- which can easily result in inconsis- pling, in order to achieve high precision tent machining accuracy. rotation of the spindle throughout the YASDA’s design prevents such full speed range of the spindle. distortion by circulating heat ex- ③ YASDA spindle performs at the best change fluid throughout the spin- machining condition regardless of vari- dle head, controlling the tempera- ous cutting resistances like high helix ture of spindle head following the angle cutting with ball , or back sensor for reference room temper- face machining. ature. YASDA hybrid (box & roller) guide ways

SPINDLE POWER & TORQUE DIAGRAM SPINDLE POWER & TORQUE DIAGRAM Excellent combination of slide surface ( BUILTIN TYPE :30000rpm) (TYPE:SA40-10000-7.5)

kw and roller units ensures superb damp- 20 kg.cm 7.5 5min 97.4 1600 8.76 1404 ing capability in high speed and high 1400 15 POWER 6.0 ・cm) ・cm) B ・cm) ・cm) TORQUE B 5.5

One unit solid bridge (kw) 1190 1200 (kW) ( 30MIN.RATED)

precision machining. Also high surface POWER (kg (kg 5min TORQUE 1000 construction 11 10 4.0 ( 30MIN.RATED) roughness on the guide ways ensures 800

=0.0144xN 3.50 600 kW xN

Solid bridge with symmetric SPINDLE POWER 2 high response in 3 dimensional machin- SPINDLE POWER 2 5.5 2.0 5 SPINDLE TORQUE SPINDLE TORQUE 400 =0.01 POWER POWER 1.75 design is mounted on hand kW ing. TORQUE 0.72 TORQUE 200 0.61 (CONTINUOUS) 73.0 0 scraped surface of the ma- 150 0 50 400 520 800 1200 9600 10000 0 3000 6000 9000 12000 15000 18000 21000 24000 27000 30000 450 -1 -1 SPINDLE SPEED min chine bed. Outstandingly SPINDLE SPEED( min ) ( ) stiff machine construction SPINDLE POWER & TORQUE DIAGRAM SPINDLE POWER & TORQUE DIAGRAM ( TYPE:SA50 -10000 -22) supports heavy duty machin- ( TYPE:SA40-24000-18.5) THIS CHARACTERISTIC DIAGRAM SHOWS RATED OUTPUT FOR 30 MINUTES POWER POWER ing with BT50 spindle stable, TORQUE TORQUE 22.0 25%ED (15MIN.RATED) (CONTINUOUS) 118 20 22 22 draws the best performance 15min. 20 98100 15min. 18.5 18.5 25%ED 30.6 18 15 30

CONT. (kW) (kgf-m) of cutting tools and helps (kW) 80 15.7 15 (N.m) CONT. POWER save total running cost. 10 20 10 50 TORQUE 44.1 42

35.8 SPINDLE POWER kW=0.0314xr.p.m. SPINDLE POWER 5 10 SPINDLE TORQUE 5 22.1 SPINDLE TORQUE

7.2 1.5 2.1 0.83 6.2 0 100 1500 1800 4000 50 700 0 5000 8000 10000 20000 24000 0 500 1000 1500 2000 2500 9500 10000 SPINDLE SPEED min-1 ( ) SPINDLE SPEED(r.p.m.)

4 5 ■Mechanical construction of YBM 1218V Highly rigid construction helps sustain the highest accuracy YASDA’s original mechanism to ensure high precision rotation available in market with BT50 spindle for full range of its spindle rotation

Improved rigidity of spindle related units, employing YASDA hybrid (box & roller) guide ways Preload self-adjusting system Spindle motor (Model: SA type) YASDA spindle motor employs a

Yasda’s exclusive preload self-adjusting two coil changeover type wind- system technology provides a large pre- Z-axis travel mechanism to- ing, and helps high torque drive gether with cross rail unit load at low speed and reduces the pre- at both of high and low spindle load according to the heat generated by speeds. In order to sustain the high- higher speed. This mechanism creates est accuracy in large size a clearer advantage over the conven- Thermal deformation control working area, Z-axis mecha- tional fixed type preload system. system in the spindle head nism is moved with the ① An appropriate preload for full range of cross rail unit, which is dif- Spindle head and saddle of the the spindle speed achieves both heavy- ferent from ram-type head machine contain the largest exo- duty cutting at low rpm, and highly ac- stock seen in market, thermic parts such as spindle, curate finish cutting at high rpm pre- which has reduced spindle spindle motor and feed motor. cise all the time. rigidity. This is why machining centers ② Spindle unit and Spindle motor are con- suffer from thermal distortion nected co-axially by a diaphragm cou- which can easily result in inconsis- pling, in order to achieve high precision tent machining accuracy. rotation of the spindle throughout the YASDA’s design prevents such full speed range of the spindle. distortion by circulating heat ex- ③ YASDA spindle performs at the best change fluid throughout the spin- machining condition regardless of vari- dle head, controlling the tempera- ous cutting resistances like high helix ture of spindle head following the angle cutting with ball end mill, or back sensor for reference room temper- face machining. ature. YASDA hybrid (box & roller) guide ways

SPINDLE POWER & TORQUE DIAGRAM SPINDLE POWER & TORQUE DIAGRAM Excellent combination of slide surface ( BUILTIN TYPE :30000rpm) (TYPE:SA40-10000-7.5)

kw and roller units ensures superb damp- 20 kg.cm 7.5 5min 97.4 1600 8.76 1404 ing capability in high speed and high 1400 15 POWER 6.0 ・cm) ・cm) B ・cm) ・cm) TORQUE B 5.5

One unit solid bridge (kw) 1190 1200 (kW) ( 30MIN.RATED)

precision machining. Also high surface POWER (kg (kg 5min TORQUE 1000 construction 11 10 4.0 ( 30MIN.RATED) roughness on the guide ways ensures 800

=0.0144xN 3.50 600 kW xN

Solid bridge with symmetric SPINDLE POWER 2 high response in 3 dimensional machin- SPINDLE POWER 2 5.5 2.0 5 SPINDLE TORQUE SPINDLE TORQUE 400 =0.01 POWER POWER 1.75 design is mounted on hand kW ing. TORQUE 0.72 TORQUE 200 0.61 (CONTINUOUS) 73.0 0 scraped surface of the ma- 150 0 50 400 520 800 1200 9600 10000 0 3000 6000 9000 12000 15000 18000 21000 24000 27000 30000 450 -1 -1 SPINDLE SPEED min chine bed. Outstandingly SPINDLE SPEED( min ) ( ) stiff machine construction SPINDLE POWER & TORQUE DIAGRAM SPINDLE POWER & TORQUE DIAGRAM ( TYPE:SA50 -10000 -22) supports heavy duty machin- ( TYPE:SA40-24000-18.5) THIS CHARACTERISTIC DIAGRAM SHOWS RATED OUTPUT FOR 30 MINUTES POWER POWER ing with BT50 spindle stable, TORQUE TORQUE 22.0 25%ED (15MIN.RATED) (CONTINUOUS) 118 20 22 22 draws the best performance 15min. 20 98100 15min. 18.5 18.5 25%ED 30.6 18 15 30

CONT. (kW) (kgf-m) of cutting tools and helps (kW) 80 15.7 15 (N.m) CONT. POWER save total running cost. 10 20 10 50 TORQUE 44.1 42

35.8 SPINDLE POWER kW=0.0314xr.p.m. SPINDLE POWER 5 10 SPINDLE TORQUE 5 22.1 SPINDLE TORQUE

7.2 1.5 2.1 0.83 6.2 0 100 1500 1800 4000 50 700 0 5000 8000 10000 20000 24000 0 500 1000 1500 2000 2500 9500 10000 SPINDLE SPEED min-1 ( ) SPINDLE SPEED(r.p.m.)

4 5 Die and Mold samples created by YASDA CNC JIGBORER V SERIES Hard milling: Machining from solid blocks and finishing high precision dies Advanced thermal control system and molds. This results in saving total processing time and cost as well as improving profitability.

Thermal distortion stabilizing system Temperature-controlled (±0.2℃ to reference room temperature) heat exchanged fluid circulates throughout the main structure, bridge saddle and spindle head, of the machine. This system is equipped in the spindle head and the saddle unit as standard, and in the bridge as an option.

■Thermal distortion stabilizing system of YBM640VVer.Ⅲ ,YBM950V Ver.Ⅲ

※COLUMN =Option

column

Cooling for ball screw bracket and saddle unit

■Thermal distortion stabilizing system of YBM1218V

cross rail bridge

bed Cooling for ball screw bracket and cross rail unit

6 7 Die and Mold samples created by YASDA CNC JIGBORER V SERIES Hard milling: Machining from solid blocks and finishing high precision dies and molds. This results in saving total processing time and cost as well as improving profitability.

column

7 The state of the art: YASDA mechanical construction supporting highest accuracy

●Carefully finished hardened guide ways are mounted precisely on the hand scraped machine base YASDA commits itself with skilled know-how to finishing perfectly smooth and precise guide ways, and mounting these on the carefully hand- scraped machine base. Guide ways are through hardened and carefully lapped after grinding pro- cess to increase its surface roughness.

Measuring point Measured value Conversion Compensation

0 -- 0.00 0.00 1 00′00″00 0.00 0.19 2 00′00″30 - 0.29 0.10 3 00′00″20 - 0.48 0.10 4 00′00″50 - 0.97 - 0.19 5 00′00″00 - 0.97 0.00 ●Pallet chucking mechanism ●Ball screw bracket

Interval: 200 (m m) YASDA pallet chucking system is designed with highly rig- Brackets mating faces for ball screws are carefully Maximum: 0.19 (μ m) Minimum: -0.19 (μ m) id pallet of 120mm thickness (in case of tapped holes sur- hand scraped in order to maintain the ultimately Straightness: 0.39 (μ m) face) and it is supported by a large diameter curvic cou- right angle to the guide ways when the ball screws 1μm /1 scale 0.19 pling mechanism (for YBM640V ). are assembled. By this process, high rigidity of Top surface of the pallet, made of high quality cast iron, is thrust bearings are maintained and ensures out- 200 mm / 1 scale 0.00 precisely hand-scraped ensuring highest accuracy. The bot- standing performance with highest accuracy and re- tom of the pallet is flat and flexible to use with transporting liability. -0.19 system like automatic warehouse or FMS systems. Measured straightness data after the installation of guideway. Curvic coupling with large diameter is employed for pallet chucking system of YBM640V . This curvic coupling sys- ●Optical scale feedback tem has 72 teeth with 30 degree engagement angle. When YASDA employs specially ordered optical scales for these teeth are engaged, the center of the curvic coupling is highly accurate positioning. These optical scales automatically located. By have minimum increment of 0.0001mm. this design, high repeatabili- ●Diameter of curvic coupling Positioning accuracy YASDA CNC Borer shows error of positioning accu- ty and rigidity of pallet 640V …………φ320mm racy 1μm or less in 10μm step feed. This accuracy change is assured.

performance proves that each axis is smoothly control-

Positioning accuracy led without stick slip and that the performance of the

Measured value pitch : 20mm Unit : mm machines is outstandingly reliable. Longer tool life and X-axis smooth finished surface of die and mold components 0~900 920~1800 are expected from this excellent result. ●TABLE ●TABLE ●TABLE ●TABLE

Target Error Target Error 0.0000 0.0000 "# 20.0000 0.0004 # '

40.0000 0.0002  Unit feed(1/100mm Step) Unit : mm , 60.0000 0.0000 % 80.0000 -0.0003 , 100.0000 -0.0001 X-axis Y-axis Z-axis 120.0000 -0.0002 140.0000 0.0002 0.0000 0.0000 0.0000 ●PALLET ●PALLET ,# 160.0000 0.0001 0.0100 0.0100 0.0100 ,& 180.0000 -0.0002 0.0200 0.0200 0.0200 200.0000 0.0000 0.0300 0.0300 0.0301 ●PALLET 220.0000 -0.0001 0.0400 0.0400 0.0400 "

240.0000 -0.0005 0.0500 0.0500 0.0500 # 260.0000 -0.0003 0.0599 0.0600 0.0600 280.0000 -0.0001 0.0700 0.0700 0.0700 # 300.0000 0.0000 0.0801 0.0800 0.0800 0.0900 0.0900 0.0900 320.0000 -0.0001 '  ,

340.0000 0.0000 0.1000 0.1000 0.1000 360.0000 -0.0002 380.0000 0.0000 0.0900 0.0900 0.0900 400.0000 -0.0002 0.0799 0.0801 0.0799 420.0000 -0.0002 0.0699 ,&

8 9 The state of the art: YASDA mechanical construction supporting highest accuracy

●Carefully finished hardened guide ways are mounted precisely on the hand scraped machine base YASDA commits itself with skilled know-how to finishing perfectly smooth and precise guide ways, and mounting these on the carefully hand- scraped machine base. Guide ways are through hardened and carefully lapped after grinding pro- cess to increase its surface roughness.

Measuring point Measured value Conversion Compensation

0 -- 0.00 0.00 1 00′00″00 0.00 0.19 2 00′00″30 - 0.29 0.10 3 00′00″20 - 0.48 0.10 4 00′00″50 - 0.97 - 0.19 5 00′00″00 - 0.97 0.00 ●Pallet chucking mechanism ●Ball screw bracket

Interval: 200 (m m) YASDA pallet chucking system is designed with highly rig- Brackets mating faces for ball screws are carefully Maximum: 0.19 (μ m) Minimum: -0.19 (μ m) id pallet of 120mm thickness (in case of tapped holes sur- hand scraped in order to maintain the ultimately Straightness: 0.39 (μ m) face) and it is supported by a large diameter curvic cou- right angle to the guide ways when the ball screws 1μm /1 scale 0.19 pling mechanism (for YBM640V ). are assembled. By this process, high rigidity of Top surface of the pallet, made of high quality cast iron, is thrust bearings are maintained and ensures out- 200 mm / 1 scale 0.00 precisely hand-scraped ensuring highest accuracy. The bot- standing performance with highest accuracy and re- tom of the pallet is flat and flexible to use with transporting liability. -0.19 system like automatic warehouse or FMS systems. Measured straightness data after the installation of guideway. Curvic coupling with large diameter is employed for pallet chucking system of YBM640V . This curvic coupling sys- ●Optical scale feedback tem has 72 teeth with 30 degree engagement angle. When YASDA employs specially ordered optical scales for these teeth are engaged, the center of the curvic coupling is highly accurate positioning. These optical scales automatically located. By have minimum increment of 0.0001mm. this design, high repeatabili- ●Diameter of curvic coupling Positioning accuracy YASDA CNC Jig Borer shows error of positioning accu- ty and rigidity of pallet 640V …………φ320mm racy 1μm or less in 10μm step feed. This accuracy change is assured.

performance proves that each axis is smoothly control-

Positioning accuracy led without stick slip and that the performance of the

Measured value pitch : 20mm Unit : mm machines is outstandingly reliable. Longer tool life and X-axis smooth finished surface of die and mold components 0~900 920~1800 are expected from this excellent result. ●TABLE ●TABLE ●TABLE ●TABLE

Target Error Target Error 0.0000 0.0000 "# 20.0000 0.0004 # '

40.0000 0.0002  Unit feed(1/100mm Step) Unit : mm , 60.0000 0.0000 % 80.0000 -0.0003 , 100.0000 -0.0001 X-axis Y-axis Z-axis 120.0000 -0.0002 140.0000 0.0002 0.0000 0.0000 0.0000 ●PALLET ●PALLET ,# 160.0000 0.0001 0.0100 0.0100 0.0100 ,& 180.0000 -0.0002 0.0200 0.0200 0.0200 200.0000 0.0000 0.0300 0.0300 0.0301 ●PALLET 220.0000 -0.0001 0.0400 0.0400 0.0400 "

240.0000 -0.0005 0.0500 0.0500 0.0500 # 260.0000 -0.0003 0.0599 0.0600 0.0600 280.0000 -0.0001 0.0700 0.0700 0.0700 # 300.0000 0.0000 0.0801 0.0800 0.0800 0.0900 0.0900 0.0900 320.0000 -0.0001 '  ,

340.0000 0.0000 0.1000 0.1000 0.1000 360.0000 -0.0002 380.0000 0.0000 0.0900 0.0900 0.0900 400.0000 -0.0002 0.0799 0.0801 0.0799 420.0000 -0.0002 0.0699 ,&

8 9 ATC (Automatic Tool Changer)

YASDA employs large diameter curvic coupling for APC and ensure highest repeatability in pallet changing all the time, which is vital for automatic pallets management. PLS (Preload Stand) is designed for easier work setting, and enables managing more works Simple and armless changing system automatically with the same high accuracy. Reliable armless tool changing system is employed for NT no. 40 tool change. Tools are changed direct- ly with the stroke of tool magazine itself. Tool maga- zine is stored inside the machine behind the spindle, APC PLS and automatic ATC door prevents chips and foreign objects coming to the tool magazine and putting on tool holders.

CHOICE 30 40

Big tool capacity in a compact size Maximum 240 tools are possible to store (option), en- suring enough capability in automation like pallet changing system.

CHOICE 32 60 120 180 240

10 11

Space saving but more tools with high efficiency For tools capacity 108 to 180 tools, fixed pot type vert- ical panel magazines are employed in order to save floor space. This system supports complex parts ma- chining as well as ability to manage different kinds of works in a short process time. ATC (Automatic Tool Changer)

YASDA employs large diameter curvic coupling for APC and ensure highest repeatability in pallet changing all the time, which is vital for automatic pallets management. PLS (Preload Stand) is designed for easier work setting, and enables managing more works Simple and armless changing system automatically with the same high accuracy. Reliable armless tool changing system is employed for NT no. 40 tool change. Tools are changed direct- ly with the stroke of tool magazine itself. Tool maga- zine is stored inside the machine behind the spindle, APC PLS and automatic ATC door prevents chips and foreign objects coming to the tool magazine and putting on tool holders.

CHOICE 30 40

Big tool capacity in a compact size Maximum 240 tools are possible to store (option), en- suring enough capability in automation like pallet changing system.

CHOICE 32 60 120 180 240

10 11

Space saving but more tools with high efficiency For tools capacity 108 to 180 tools, fixed pot type vert- ical panel magazines are employed in order to save floor space. This system supports complex parts ma- chining as well as ability to manage different kinds of works in a short process time. 1.Standard specifications of base machines YBM640V YBM950V YBM9150V YBM1218V 1-8 スプラッシュガード及びチップコンベア 1) Travel 手動ドア+ルーフ+ツインスクリュー ○ ○ ○ ○ X-axis travel 600mm 900mm 1,500mm 1,800mm 1-9 NC装置 FANUC 31i-A5 FANUC 31i-A5 FANUC 31i-A5 FANUC 31i-A5 Y-axis travel 400mm 500mm 900mm 1,200mm 1-10 機械本体質量 8000kg 11000kg 12000kg 29000kg Z-axis travel 350mm 350mm 450mm 600mm 1-11 電源容量 38kVA 38kVA 32kVA 72kVA Distance from table surface to spindle nose face 150~500mm 200~550mm 150~600mm 200~800mm 2) Table 2. 機体本体標準付属品 YBM640V YBM950V YBM8120V YBM1218V Table working surface 700×450mm 1,000×500mm 1,500×900mm 1,800×1,200mm オプチカルスケールフィードバックX.Y&Z軸 ○ ○ ○ ○ Table loading capacity 300kg 800kg 3,000kg 4,000kg 油圧パワーユニット ○ ○ ○ ○ Table surface configuration width18mm, width18mm, width18mm, width22mm, 摺動面自動給油装置 ○ ○ ○ ○ pitch125mm pitch150mm pitch150mm pitch150mm 自動電源遮断装置 ○ ○ ○ ○ 3) Spindle 機体温度制御装置 簡易タイプ 簡易タイプ 簡易タイプ 装備

Type SA40-24000-18.5 SA40-24000-18.5 SA40-24000-18.5 SA50-10000-22 レベリングスクリュー ○ ○ ○ ○ Preload self- Preload self- Preload self- Preload self- 照明装置 ○ ○ ○ ○ adjusting system adjusting system adjusting system adjusting system 塗装色 RAL 1013(オイスターホワイト) ○ ○ ○ ○ -1 -1 -1 -1 Spindle speed range 100~24,000min 100~24,000min 100~24,000min 50~10,000min 作業工具 ○ ○ ○ ○ Number of spindle speed ranges Direct drive Direct drive Direct drive Direct drive Spindle drive motor AC18.5/22kW AC18.5/22kW AC18.5/22kW AC22kW 3. 機体本体特別付属品 YBM640V YBM950V YBM8120V YBM1218V (cont./15min. rating) (cont./15min. rating) (cont./15min. rating) (30min. rating) 3-1 高速スピンドル Spindle nose taper N.T.No.40 N.T.No.40 N.T.No.40 N.T.No.50 形式 SA40-20000-18.5 ─ ─ ○ ─ Spindle bearing inner diameter φ65mm φ65mm φ65mm φ100mm (プリロード自己調整型スピンドル)

4) Feedrate 主軸回転速度 100~20000min-1 ○ ○ ○ ─ Rapid traverse rate X-axis 20,000mm/min X-axis 20,000mm/min X-axis 20,000mm/min X-axis 18,000mm/min 3-1-2 高速スピンドル Y-axis 20,000mm/min Y-axis 20,000mm/min Y-axis 20,000mm/min Y-axis 18,000mm/min 形式 30-30000-11 ○ ○ ─ ─ Z-axis 20,000mm/min Z-axis 20,000mm/min Z-axis 20,000mm/min Z-axis 12,000mm/min 主軸回転速度 150~30000min-1 ○ ○ ─ ─ Feedrate 1~5,000mm/min 1~5,000mm/min 1~5,000mm/min 1~5,000mm/min 主軸用電動機 AC5.5/11kW(連続/5分定格) ○ ○ ─ ─ Jog feedrate 1~5,000mm/min 1~5,000mm/min 1~5,000mm/min 1~5,000mm/min 主軸テーパ穴 N.T.No.30 ○ ○ ─ ─ 5) Automatic tool changer ( ATC ) 主軸の径 φ50mm ○ ○ ─ ─ Tool number 30 tools 30 tools 60 tools 32 tools 3-2 パレット自動交換装置(APC) ○ ○ ○ ○ Type of tool shank MAS BT40 MAS BT40 MAS BT40 MAS BT50 ユニット質量 1500kg 2500kg 3500kg 7000kg Type of pull stud MAS P40T-1(45deg.) MAS P40T-1(45deg.) MAS P40T-1(45deg.) MAS P50T-1(45deg.) パレットの回転装置 360°回転/手動 ─ ─ ○ ─ Max. dia. of tool φ100mm φ100mm φ100mm φ240mm 3-3 プリロードスタンド(PLS) ○ ○ ─ ─ Max. length of tool 250mm 250mm 300mm 350mm パレットスタンド数 5基 4基 ─ ─ Max. mass of tool 7kg 7kg 7kg 20kg ユニット質量 2500kg 3000kg ─ ─ 6) Spindle head cooling system 自動プログラムサーチ ○ ○ ─ ─ 6,000W 6,000W 6,000W 6,000W Coolant capacity

7) Cutting oil unit ○ ○ ○ AA type : Flood nozzle type ( 2 nozzles ) ○

12 13 8) Splash guard & Chip conveyor 5) Pallet ○ ○ ○ ○

Manual door & Roof+Twin screw ○ ○ ○ ○ Pallet size 500×400mm 900×500mm 900×1,500mm 1,200×1,800mm 9) NC unit FANUC 31i-B5 FANUC 31i-B5 FANUC 31i-B5 FANUC 31i-B5 600×400mm

10) Mass of machine 8,000kg 11,000kg 16,000kg 29,000kg Pallet surface configuration M16 tapped holes ○ ○ ○ ○ 11) Electric power supply 38kVA 38kVA 41kVA 64kVA Thickness of pallet 110mm 100mm 120mm 200mm Mass of pallet 200kg 300kg 1,400kg 2,300kg 6) Pallet chucking device ○ ○ ○ ○ YASDA’s mission: 2. Standard equipments YBM640V YBM950V YBM9150V YBM1218V Pallet loading capacity 300kg 400kg 2,500kg 4,000kg Optical scale feedback system X, Y & Z axes ○ ○ ○ ○ Uncompromising spirit going 7) Automatic tool changer ( ATC ) Hydraulic unit ○ ○ ○ ○ for higher precision machining. Tool number 60 tools 60 tools 100 tools 60~240 tools Auto lubricating unit for slideways ○ ○ ○ ○ Our know-how and skill based on long experience creates Max. dia of tool φ100mm φ100mm φ100mm φ100mm Auto power unit off ○ ○ ○ ○ innovative and state-of-the art technologies. Max. length of tool 250mm 250mm 300mm 350mm Thermal distortion stabilized system Spindle head,Saddle Spindle head,Saddle Spindle head,Saddle ○ Max. mass of tool 7kg 7kg 7kg 20kg Leveling jack screw ○ ○ ○ ○ YASDA V-series has achieved wide range of machining, from heavy- 8) Cutting oil unit ( AB type ) Spot light ○ ○ ○ ○ duty cutting to highly accurate finish cutting at the highest accura- AA type+piping for oil hole drill ○ ○ ○ ○ Standard machine color RAL 1013(Oyster white) ○ ○ ○ ○ cy level achievable in the market. YASDA Preload self-adjusting 9) High pressure cutting oil unit Disassembling tool ○ ○ ○ ○ system ensures high profitability of machining all the time. � Spindle center through flood coolant type ○ ○ ○ ○

Pump output pressure 6Mpa ○ ○ ○ ○ YASDA V-series has Thermal distortion stabilizing system as stan- dard (as option for additional machine components) and it helps sus- 3. Optional equipments YBM640V YBM950V YBM9150V YBM1218V Pump output pressure 3.5Mpa ○ ○ ○ ○ tain the highest accuracy of the machine performance all the time. 1) High-torque spindle � Spindle flange through flood coolant type Model SA40-10000-11 Pump output pressure 6Mpa ○ ○ ○ ○ YASDA V-series has high speed machining function HAS-3 (Highly ─ ─ ○ ─ (Preload self-adjusting system) Accurate and Speedy machining system). HAS-3 together with care- Pump output pressure 3.5Mpa ○ ○ ○ ○ Spindle speed range 50~10000min-1 ─ ─ ○ ─ � Air coolant ( Spindle center through type ) ○ ○ ○ ○ ful manufacturing process of the machine, it becomes possible to fin- 2) High-speed spindle � Micro-fog coolant unit ○ ○ ○ ○ ish the final machined work pieces exactly reflecting the program Model 30-30000-11 ○ ○ ○ ─ 10) Oil shower unit ○ ○ ○ ○ from CNC control. Spindle speed ranges 150~30000min-1 ○ ○ ○ ─ 11) Cutting oil temperature control unit ○ ○ ○ ○

Spindle drive motor AC5.5/11kW( cont./ 5min. rating) ○ ○ ○ ─ 12) Automatic tool length compensation system & tool breakage sensing system ○ ○ ○ ○ Spindle nose taper N.T.No.30 ○ ○ ○ ─ 13) Auto-measuring system ○ ○ ○ ○ Spindle bearing inner diameter φ50mm ○ ○ ○ ─ 14) Splash guard ( with Pallet chucking device ) 3) Automatic pallet changer ( APC ) ○ ○ ○ ○ Auto door+Roof ○ ○ ○ ○ Mass of unit 1,500kg 2,500kg 5,000kg 7,000kg 15) Chip conveyor ○ ○ ○ ─ Safety guard for pallet changer ○ ○ ○ ○ 16) Thermal distortion stabilized system ○ ○ ○ ─ 4) Preload stand ( PLS ) ○ ○ ─ ─ 17) HAS-3 system / YASDA ( Highly Accurate & Speedy machining system ) Number of pallet stands 5 stands 4 stands ─ ─ Feedrate 1~12,000mm/min 1~12,000mm/min 1~12,000mm/min 1~10,000mm/min Mass of unit 2,500kg 3,000kg ─ ─ ※All specifications are subject to change without notice. Automatic program search ○ ○ ─ ─ ※The photos appeared in this catalogue may differ from those of standard specifications. ※Colors of the machines or their parts in this catalogue are not exclusively YASDA's standard. Safety guard for PLS ○ ○ ─ ─

(YBM640V /YBM950V )

13 14 8) Splash guard & Chip conveyor 5) Pallet ○ ○ ○ ○

Manual door & Roof+Twin screw ○ ○ ○ ○ Pallet size 500×400mm 900×500mm 900×1,500mm 1,200×1,800mm 9) NC unit FANUC 31i-B5 FANUC 31i-B5 FANUC 31i-B5 FANUC 31i-B5 600×400mm

10) Mass of machine 8,000kg 11,000kg 16,000kg 29,000kg Pallet surface configuration M16 tapped holes ○ ○ ○ ○ 11) Electric power supply 38kVA 38kVA 41kVA 64kVA Thickness of pallet 110mm 100mm 120mm 200mm Mass of pallet 200kg 300kg 1,400kg 2,300kg 6) Pallet chucking device ○ ○ ○ ○ YASDA’s mission: 2. Standard equipments YBM640V YBM950V YBM9150V YBM1218V Pallet loading capacity 300kg 400kg 2,500kg 4,000kg Optical scale feedback system X, Y & Z axes ○ ○ ○ ○ Uncompromising spirit going 7) Automatic tool changer ( ATC ) Hydraulic unit ○ ○ ○ ○ for higher precision machining. Tool number 60 tools 60 tools 100 tools 60~240 tools Auto lubricating unit for slideways ○ ○ ○ ○ Our know-how and skill based on long experience creates Max. dia of tool φ100mm φ100mm φ100mm φ100mm Auto power unit off ○ ○ ○ ○ innovative and state-of-the art technologies. Max. length of tool 250mm 250mm 300mm 350mm Thermal distortion stabilized system Spindle head,Saddle Spindle head,Saddle Spindle head,Saddle ○ Max. mass of tool 7kg 7kg 7kg 20kg Leveling jack screw ○ ○ ○ ○ YASDA V-series has achieved wide range of machining, from heavy- 8) Cutting oil unit ( AB type ) Spot light ○ ○ ○ ○ duty cutting to highly accurate finish cutting at the highest accura- AA type+piping for oil hole drill ○ ○ ○ ○ Standard machine color RAL 1013(Oyster white) ○ ○ ○ ○ cy level achievable in the market. YASDA Preload self-adjusting 9) High pressure cutting oil unit Disassembling tool ○ ○ ○ ○ system ensures high profitability of machining all the time. � Spindle center through flood coolant type ○ ○ ○ ○

Pump output pressure 6Mpa ○ ○ ○ ○ YASDA V-series has Thermal distortion stabilizing system as stan- dard (as option for additional machine components) and it helps sus- 3. Optional equipments YBM640V YBM950V YBM9150V YBM1218V Pump output pressure 3.5Mpa ○ ○ ○ ○ tain the highest accuracy of the machine performance all the time. 1) High-torque spindle � Spindle flange through flood coolant type Model SA40-10000-11 Pump output pressure 6Mpa ○ ○ ○ ○ YASDA V-series has high speed machining function HAS-3 (Highly ─ ─ ○ ─ (Preload self-adjusting system) Accurate and Speedy machining system). HAS-3 together with care- Pump output pressure 3.5Mpa ○ ○ ○ ○ Spindle speed range 50~10000min-1 ─ ─ ○ ─ � Air coolant ( Spindle center through type ) ○ ○ ○ ○ ful manufacturing process of the machine, it becomes possible to fin- 2) High-speed spindle � Micro-fog coolant unit ○ ○ ○ ○ ish the final machined work pieces exactly reflecting the program Model 30-30000-11 ○ ○ ○ ─ 10) Oil shower unit ○ ○ ○ ○ from CNC control. Spindle speed ranges 150~30000min-1 ○ ○ ○ ─ 11) Cutting oil temperature control unit ○ ○ ○ ○

Spindle drive motor AC5.5/11kW( cont./ 5min. rating) ○ ○ ○ ─ 12) Automatic tool length compensation system & tool breakage sensing system ○ ○ ○ ○ Spindle nose taper N.T.No.30 ○ ○ ○ ─ 13) Auto-measuring system ○ ○ ○ ○ Spindle bearing inner diameter φ50mm ○ ○ ○ ─ 14) Splash guard ( with Pallet chucking device ) 3) Automatic pallet changer ( APC ) ○ ○ ○ ○ Auto door+Roof ○ ○ ○ ○ Mass of unit 1,500kg 2,500kg 5,000kg 7,000kg 15) Chip conveyor ○ ○ ○ ─ Safety guard for pallet changer ○ ○ ○ ○ 16) Thermal distortion stabilized system ○ ○ ○ ─ 4) Preload stand ( PLS ) ○ ○ ─ ─ 17) HAS-3 system / YASDA ( Highly Accurate & Speedy machining system ) Number of pallet stands 5 stands 4 stands ─ ─ Feedrate 1~12,000mm/min 1~12,000mm/min 1~12,000mm/min 1~10,000mm/min Mass of unit 2,500kg 3,000kg ─ ─ ※All specifications are subject to change without notice. Automatic program search ○ ○ ─ ─ ※The photos appeared in this catalogue may differ from those of standard specifications. ※Colors of the machines or their parts in this catalogue are not exclusively YASDA's standard. Safety guard for PLS ○ ○ ─ ─

(YBM640V /YBM950V )

13 14 Higher accuracy produces greater profitability

330 3,160 4,090 M/C HIGHT(F.L.):3,100mm M/C HIGHT(F.L.):3,225mm 40

M/C HIGHT(F.L.):3,250mm M/C HIGHT(F.L.):3,375mm 295 , 2 610 , 3 065 635 , , 2 5 350 , 2 2,700 3,460

850 MACHINING CENTER 275 2,880 YBM640V /YBM950V /YBM9150V/YBM1218V

M/C HIGHT(F.L.):3,385mm M/C HIGHT(F.L.):4,420mm

M/C HIGHT(F.L.):3,635mm M/C HIGHT(F.L.):4,841mm 9,025 7,000 5,906 095 730 , 255 880 , , 180 , 4 2 6 410 1 , 361 , 5 200 , 1 705 1 500 , 1

665 472 1,800 2,431 2,515 ****=APC type 5,671 1,393 2,929 1,844 2,880

Printed in Japan 13041000 Bulletin no. V07012E 15 Higher accuracy produces greater profitability

330 3,160 4,090 M/C HIGHT(F.L.):3,100mm M/C HIGHT(F.L.):3,225mm 40

M/C HIGHT(F.L.):3,250mm M/C HIGHT(F.L.):3,375mm 295 , 2 610 , 3 065 635 , , 2 5 350 , 2 2,700 3,460

850 MACHINING CENTER 275 2,880 YBM640V /YBM950V /YBM9150V/YBM1218V

M/C HIGHT(F.L.):3,385mm M/C HIGHT(F.L.):4,420mm

M/C HIGHT(F.L.):3,635mm M/C HIGHT(F.L.):4,841mm 9,025 7,000 5,906 095 730 , 255 880 , , 180 , 4 2 6 410 1 , 361 , 5 200 , 1 705 1 500 , 1

665 472 1,800 2,431 2,515 ****=APC type 5,671 1,393 2,929 1,844 2,880

Printed in Japan 13041000 Bulletin no. V07012E 15