Final Environmental Impact Assessment and Emp Report
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FINAL ENVIRONMENTAL IMPACT ASSESSMENTGE IRON AND EMP REPORT FOR Proposed Expansion of Manufacturing of M.S. Billets Plant AT Plot no. IP-62 & IP-63, KIADB Industrial Area, Gowribidanur Taluk, Chikkaballapura District, Karnataka PROJECT CATEGORY: A, 3(a), Metallurgical Industries STUDY PERIOD: March to May – 2017 PROJECT PROPONENT: A ONE STEEL AND ALLOY PVT. LTD. PREPARED BY: ENVISION ENVIRO TECHNOLOGIES PVT. LTD. 3rd Floor, Shree Ram Complex, Above Bank of India, Near Kargil Chowk, Surat-Dumas Road, Piplod, Surat-395007 Gujarat. Phone No.: (0261) 2223003, 2224004 Email Add.: [email protected] Website: www.en-vision.in Accreditation by QCI Certificate No. NABET/EIA/1821/ RA 0102 A One Steel and Alloy Pvt. Ltd., Kudumalkunte, Karnataka A One Steel and Alloy Pvt. Ltd., Kudumalkunte, Karnataka Undertaking A One Steel and Alloy Pvt. Ltd., Kudumalkunte, Karnataka A One Steel and Alloy Pvt. Ltd., Kudumalkunte, Karnataka en-vιsιn TABLE OF CONTENTS Chapter 1 Introduction ............................................................................................................................ 2-1 1.1 Purpose of EIA ................................................................................................................... 2-1 1.2 Project Proponent ............................................................................................................... 2-1 1.2.1 Promoters and their Background........................................................................................ 2-1 1.3 Identification of Project ..................................................................................................... 2-1 1.3.1 Need of the Project ............................................................................................................. 2-2 1.4 Scope of Study ................................................................................................................... 2-2 1.5 Regulatory Frame Work .................................................................................................... 2-2 Chapter 2 Project Descirption ................................................................................................................ 2-1 2.1 Type of Project ................................................................................................................... 2-1 2.2 Need of project ................................................................................................................... 2-1 2.3 Project Location ................................................................................................................. 2-1 2.3.1 Site History ........................................................................................................................ 2-6 2.3.2 Key Infrastructure Features and Settlements ..................................................................... 2-7 2.3.3 Sensitive Receptor and Settlements ................................................................................... 2-7 2.4 Existing Plant ..................................................................................................................... 2-8 2.4.1 Site Analysis ...................................................................................................................... 2-8 2.5 Magnitude of Operation ..................................................................................................... 2-8 2.5.1 Product and Capacity ......................................................................................................... 2-8 2.5.2 Machineries/Utilities .......................................................................................................... 2-9 2.5.3 Operational Hours .............................................................................................................. 2-9 2.6 Process Description ............................................................................................................ 2-9 2.6.1 Induction Furnace ................................................................................................................. 2-9 2.6.1.1 Typical Process details of Mild Steel Billet products in the plant……………………. 2-11 2.6.1.2 Re-Heating Furnace…………………………………………………………………... 2-13 2.6.2 Manufacturing Process…………………………………………………………………….. 2-17 2.7 Material Balance .............................................................................................................. 2-15 2.7.1 Material Balance .............................................................................................................. 2-15 2.7.1.1 Chemical Composition of Slag .................................................................................. 2-15 2.7.2 Energy Balance ................................................................................................................ 2-15 2.8 Raw Material .................................................................................................................... 2-16 2.8.1 Raw Materials Requirement............................................................................................. 2-16 2.8.2 Transportation Load ......................................................................................................... 2-16 2.8.3 Storage and Handling of Raw Material ............................................................................ 2-16 2.9 Resources Requirement ................................................................................................... 2-17 2.9.1 Importance to the country and the region ....................................................................... 2-17 2.9.2 Project Cost ...................................................................................................................... 2-17 2.9.3 Land ................................................................................................................................ 2-18 2.9.4 Water ............................................................................................................................... 2-19 2.9.5 Electricity/Power ............................................................................................................. 2-19 2.9.6 Manpower ....................................................................................................................... 2-19 2.9.7 Fuel Requirement……………………………………………………..............................2-20 2.10 Identification of Aspect and impact ................................................................................. 2-20 2.11 Pollution Potential and Mitigation Measures ................................................................... 2-20 2.11.1 waste Water Environment ............................................................................................... 2-20 2.11.2 Air Emission .................................................................................................................... 2-21 2.11.3 Solid/ Hazardous Waste Management ............................................................................. 2-21 2.11.4 Noise Environment .......................................................................................................... 2-22 2.11.5 Hydro-Geological Environment ....................................................................................... 2-22 2.11.6 Socio-Economic Environment ......................................................................................... 2-22 A One Steel and Alloy Pvt. Ltd., Kudumalkunte, Karnataka I-1 en-vιsιn 2.11.7 Ecology and Biodiversity ................................................................................................. 2-22 2.11.7.1 Greenbelt Plan ........................................................................................................... 2-23 2.12 dismantle of existng furnace ............................................................................................ 2-26 2.13 Project Implementation Schedule .................................................................................... 2-27 2.13.1 Construction Activities .................................................................................................... 2-27 2.14 Best Available Technologies……………………………………………………………...2-26 Chapter 3 Descritpion of Environtment.................................................................................................. 3-1 3.1 Introduction ........................................................................................................................ 3-1 3.1.1 Objectives of Baseline Monitoring .................................................................................... 3-1 3.1.2 Period for Data Collection ................................................................................................. 3-1 3.1.3 Study Area ......................................................................................................................... 3-1 3.2 Meteorological ................................................................................................................... 3-2 3.2.1 Climate of Study Area ....................................................................................................... 3-3 3.2.2 Temperature of Study Area ................................................................................................ 3-3 3.2.3 Relative Humidity of Study Area....................................................................................... 3-3 3.2.4 Rainfall of Study Area ......................................................................................................