New cover 24/9/08 8:38 am Page 1

® Workshop Solutions

BODYSHOP & WORKSHOP TOOLS

www.sykes-pickavant.com SP BRAKE & SUS 1-14 b 23/9/08 5:39 pm Page 1

Sykes-Pickavant has been at the forefront of providing specialist Workshop Solutions for Vehicle Repair and Servicing, in both the Bodyshop, and Workshop, for more than 75 years, and this latest catalogue brings you up to date solutions for the 21st century bodyshop or workshop, and the repair problems faced every day.

Sykes-Pickavant believes strongly in providing on-going support for both our products and our customers, therefore you will find in this catalogue comprehensive spare parts and applications information, and we always encourage and welcome our customers to contact us for further advice whenever necessary. You can contact Sykes-Pickavant for Technical Help concerning any of the products in this catalogue :-

Phone : +44 (0) 1922 702222 e-mail: [email protected] Fax : +44 (0) 1922 702223 web: www.sykes-pickavant.com

Sykes-Pickavant Workshop Solutions are designed to solve specific problems encountered in the modern Automotive Bodyshop or Workshop - consequently, before any product is released, extensive quality and applications testing is undertaken, and, where possible, in-situ images or drawings, are created in order to provide a better understanding of the application.

“The first Body Repair Tool Kit to achieve Thatcham™ accreditation”

Sykes-Pickavant is constantly striving to improve product quality Standards. Because the quality of the products we design is so Important to us, we were delighted to receive the first-ever Thatcham® Accreditation for Body Repair Tools - refer to p.17.

Sykes-Pickavant encourages Safety In The Workplace, and has introduced this range of Safety Footwear for the benefit of our Automotive End-User customers: Safe yet Stylish for the modern Technician – three styles to choose from

Safety Trainers Oil & Heat Resistant Soles Steel Toe Cap & Mid-Sole Sizes: UK 7 - 12 SPW303-SIZE

Trekker Safety Workboots Oil Resistant Soles Steel Toe Cap & Mid-Sole Anti-static Sizes: UK 7 - 12 SPWF50-SIZE

Hiker Waterproof Safety Workboots Oil & Heat Resistant Sole Steel Toe Cap & Mid-Sole Waterproof Leather Uppers Sizes: UK 7 - 12 SPWF5P-SIZE

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CONTENTS 1

Body Repair Tools

• Panel Beating - Hammers, Dollies, Spoons...... 2 - 6

• Panel Repair Tools...... 7

• Door & Trim Tools...... 8 - 9

• Cutting Tools...... 10 - 11

• Flanging Tools...... 12

• Grip & Clamps...... 13 - 15

• Body Repair Tool Sets ...... 16 - 17

Torque Control

• Torque Wrenches & Torque Multipliers...... 18 - 21

Workshop Tools

• Stud Extractors & Nut Splitters...... 22 - 23

• Thread Files...... 23

• Fastener Tools...... 24

• Inspection Tools & Hand Lamps...... 25

• Test Tools...... 26

• Miscellaneous Tools...... 27 - 28

Index...... 29

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2 PANEL BEATING HAMMERS

Panel Beating Hammers High quality investment casting alloy steel heads with hardened striking surfaces • Fine quality octagonal wooden shafts fitted as standard Flat Faced Hammers - • Wood and steel wedged handles ensure maximum head Traditional flat faced hammers are designed to construct or retention with improved safety reconstruct sheet metal vehicle components, as well as for the removal of small imperfections • The heads have a tapered centre allowing the shaft to in sheet metal surfaces. expand into the head & are secured with a double wedge The flat surface minimises distortion and limits the stretching effect of the Spare parts: hammer blow. Flat surface hammers require a high 05602000 replacement shaft and wedges degree of precision so as not to crease the metal surface. Crowned Face Hammers - Crowned faced hammers are used for the same general Shrinking Hammers - purposes as flat faced hammers but are less likely Useful in the final stages of panel finishing when slightly to cause a crease if the hammer blow is not precise. stretched areas of metal can be encountered. In using this type The crowned face does however, produce more marked of beater, small amounts of metal are forced into the spaces stretching around the impact area. created by the cross milling. They can also be used on cold aluminium, but working on sheet steel will be quicker if heat is applied to the area. Whenever possible, such beating should be carried out on the inside of the panel to minimise resurfacing needed prior to painting.

Panel Beater Standard Bumping Panel Beater Standard Bumping Flat Face 05600000 Crowned Face 05610000 • Medium-weight, flat face panel beater suitable for • Medium-weight, crowned face panel beater straightening thicker gauge suitable for straightening thicker metals where significant gauge metals where significant corrective force is required. corrective force is required.

Ref 05600000 Ref 05610000 Round Face 41mm Round Face 41mm Square Face 38mm Square Face 38mm Head Width 97mm Head Width 97mm Weight 0.425kg Weight 0.425kg

Panel Beater Light Bumping Panel Beater Light Bumping Flat Face 05680000 Crowned Face 05620000 • Light-weight, flat face panel beater • Light-weight, crowned face panel beater suitable for applying measured suitable for applying measured force in areas of light damage force in areas of light damage or on thinner gauge metal. or on thinner gauge metal

Ref 05680000 Ref 05620000 Round Face 32mm Round Face 32mm Square Face 25mm Square Face 25mm Head Width 89mm Head Width 89mm Weight 0.37kg Weight 0.37kg

Panel Beater Straight Pein & Finish Panel Beater Straight Pein & Finish Flat Face 05290000 Crowned Face 05650000 • Medium-weight, flat face • Medium-weight, crowned finishing panel beater face finishing panel beater with straight pein. with straight pein.

Ref 05290000 Ref 05650000 Round Face 41mm Round Face 41mm Square Face Square Face Head Width 130mm Head Width 130mm Weight 0.425kg Weight 0.425kg

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PANEL BEATING HAMMERS 3

Panel Beater Pick and Finishing Panel Beater Pick and Finishing Flat Face 05300000 Crowned Face 05660000 • Medium-weight flat face panel beater with round point • Medium-weight crowned face panel beater with round point pick head designed to remove low spots when finishing pick head designed to remove low spots when finishing

Ref 05300000 Ref 05660000 Round Face 38mm Round Face 38mm Square Face Square Face Head Width 135mm Head Width 135mm Weight 0.43kg Weight 0.43kg

Panel Beater Shrinking & Panel Beater Double Ended Flat Face Hammer 05690000 Shrinking Hammer 05280000 • Medium-weight flat face shrinking hammer, specifically • Medium-weight, flat face shrinking hammer, specifically designed for panel beating on slightly stretched designed for panel beating on slightly stretched areas of metal areas of metal • Specially designed head improves stretched areas by forcing • Twin head with 1 round flat face small amounts of metal into spaces created by cross milling and 1 square, cross milled face • Both round and square faces are cross milled

Ref 05690000 Ref 05280000 Round Face 41mm Round Face 41mm Square Face 38mm Square Face 38mm Head Width 97mm Head Width 97mm Weight 0.425kg Weight 0.425kg

Panel Beater Curved Pein Thatcham Approved Crowned Face 05370000 Many of Sykes-Pickavant's • Medium-weight, crowned face finishing Body Repair Tools have been approved by the Motor Industry panel beater with curved pein for Research centre at Thatcham use where access is restricted See pp 17 for details of the Thatcham Approved Body Repair Tool Kit

Ref 05370000 Sykes-Pickavant has created a range of Body Repair Round Face 41mm Tool Kits covering a variety of tasks and applications Square Face Head Width 142mm See pp 17 for details of the full range of Body Repair Weight 0.425kg Tool kits available

Rubber Faced Mallet 05310000 Copper / Rawhide Hammer 05320000 • Rubber mallets, with interchangeable heads, are ideal for use • A useful addition to any bodyshop on aluminium and may also be used in the manufacture of panels in sheet steel toolkit, handy when refitting rubber • Flat and cone shape rubber ends, boot and door opening seals screw-in for fast, easy replacement • Constructed with quality hard wood shaft and durable aluminium head Ref 05320000 Round Faces 28.5mm Ref 05310000 Hammer Size 2 Flat Face 50mm Spare parts: Length 306mm Coned Face 50mm Weight 1.06kg Length 306mm 05311100 replacement rubber cone face Weight 0.575kg 05311200 replacement rubber flat face

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4 DOLLIES

Dolly - US Style Pronounced Edges Dolly - US Style Regular Slim Dolly 05410100 05420100 • American style dolly with pronounced edges • American style - one flat face, one convex face, and one edge

Ref 05410100 Ref 05420100 Length mm 90 Length mm 90 Width mm 55 Width mm 65 Depth mm 35 Depth mm 32 Weight kg 1.15 Weight kg 1.05

Dolly - Thin Curved Dolly Dolly - Radius Dolly 054301V2 05440100

• Lightweight curved dolly suitable for a wide variety of • Convex surface on all sides panel beating tasks - reforming beads and mouldings, reshaping panels, raising low spots

Ref 054301V2 Ref 05440100 Length mm 125 Length mm 140 Width mm 55 Width mm 55 Depth mm 37 Depth mm 40 Weight kg 0.90 Weight kg 0.75

Dolly - Large Grooved Dolly Dolly - Pinch Wedge Dolly 05450100 05460100 • Convex face on all sides • Wedge shaped dolly with rounded end One flat face and one curved face

Ref 05450100 Ref 05460100 Length mm 130 Length mm 106 Width mm 68 Width mm 65 Depth mm 25 Depth mm 26 Weight kg 1.15 Weight kg 0.98

Dolly - Thin Toe Dolly Dolly - Anvil Dolly 054801V2 054901V2 • Lightweight thin toe dolly • General purpose dolly with • Enables access in difficult to reach areas two curved faces • One flat face and one curved face

Ref 054801V2 Ref 054901V2 Length mm 115 Length mm 102 Width mm 56 Width mm 72 Depth mm 25 Depth mm 62 Weight kg 0.86 Weight kg 1.40

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DOLLIES 5

Dolly - Grid Toe Dolly Dolly - Utility Dolly 05500100 055201V2 • Convex curved grid-pattern face which assists in • Double-ended general purpose dolly, with two curved faces shrinking stretched areas of metal

Ref 05500100 Ref 055201V2 Length mm 120 Length mm 76 Width mm 58 Width mm 57 Depth mm 28 Depth mm 58 Weight kg 1.16 Weight kg 1.15

Dolly - Thick Curved Dolly Dolly - Heel Dolly 05530100 05540100 • Semi-circular model, ideal for rounded and contoured panels • Medium weight curved dolly suitable for a wide variety of • One flat face and one convex face panel beating tasks - reforming beads and mouldings, reshaping panels, raising low spots

Ref 05530100 Ref 05540100 Length mm 140 Length mm 83 Width mm 54 Width mm 63 Depth mm 55 Depth mm 36 Weight kg 1.35 Weight kg 1.08

Dolly - Hatchet Dolly Dolly - Curved Head Dolly 05550100 05560100 • Hatchet shape with curved head and straight edge • Double-faced, large head model • Two curved surfaces

Ref 05550100 Ref 05560100 Length mm 135 Length mm 125 Width mm 62 Width mm 90 Depth mm 26 Depth mm 70 Weight kg 0.84 Weight kg 1.30

Dolly - Round Head Dolly Dolly - Heavy Toe Dolly 05570100 055801V2

• Double-ended dolly for re-shaping • Heavyweight toe dolly rounded and contoured panels • Enables access in difficult • One domed and one flat round surface to reach areas One flat face and one curved face

Ref 05570100 Ref 055801V2 Length mm 56 Length mm 125 Width mm 56 Width mm 60 Depth mm 56 Depth mm 30 Weight kg 0.73 Weight kg 1.37

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6 SPOONS AND BUMPING BLADES

Spoons and Bumping Blades

Spoons are used for bumping and prying, they can also be used instead of a dolly when direct access to the rear of a panel is obstructed. The choice of spoon depends on the original contour of the metal, the amount of access available and the proposed action (ie roughing or levelling).

Heavy Duty Pry Spoon Long Reach Dolly Spoon 05120100 05130000 • For prying, levering and panel beating in areas that are • General purpose long reach dolly/spoon with wide, inaccessible to dollies. tapered head and long handle suitable for reaching • Heavy duty pry spoon specially designed for separating where access is restricted. outer panels from the inner frame structure Ref 05130000 Ref 05120100 Length mm 355 Length mm 405 Width mm 64 Width mm 63 Weight kg 1.80 Weight kg 1.48

Pry and Surfacing Spoon General Purpose Spoon 05730100 05740000 • Multi-purpose double ended spoon which is designed for • Pry/surfacing spoon specially designed for panel panel beating where access is restricted and beating work in restricted areas and for separating outer panels from inner frame structure separating the outer panels from the inner frame structure.

Ref 05730100 Ref 05740000 Length mm 295 Length mm 295 Width mm 40 Width mm 37 Weight kg 1.10 Weight kg 1.10

Angled Surfacing Spoon Bumping Tool Flat Bumping Tool Half 05780000 05940000 Round 05950000 • Multi-purpose surfacing spoon, Flat steel blade with Half round steel blade with serrated with specially designed angled head serrated teeth and pvc handle teeth and pvc handle for panel beating work in restricted areas. • Suitable for removing bumps, • Suitable for removing bumps, dents For example separating outer panels dents & flattening wavy surfaces and flattening wavy surfaces from inner frame structure depending on • Ideal for semi-finishing work • Ideal for semi-finishing work on the amount of access available. on body panels body panels • Milled serrations help prevent • Milled serrations help prevent metal stretch metal stretch Ref 05780000 • 350 x 35mm • 350 x 35mm Length mm 185 Width mm 45 Weight kg 1.56

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PANEL REPAIR TOOLS 7

Adjustable Body Blade Holder c/w Premium Quality File Blade 057100V2

• Adjustable blade holder, suitable for forming and shaping fillers and metal during body repair work. • Steel tension adjuster and base plate • Supplied with Premium Quality 9tpi. Flat blade

General purpose adjustable body blade holder complete with blade, suitable for forming and shaping of fillers and metals during bodywork repairs. • Compatible with most flat profile 356mm body blades • Robust construction with steel tension adjuster, sole plate, and tough plastic handles • 2 position handle for vertical or horizontal use • Supplied complete with Premium Quality, Standard Cut, Flat 9tpi blade, suitable for use on soft metals, lead solder, fillers etc. • Full range of blades available :

Body blades available: Standard Quality Blades Premium Quality Blades Reference Description tpi Reference Description tpi 05711100 Standard Cut flat blade 9 057111V2 Standard Cut flat blade 9 05711200 Fine Cut flat blade 13 057112V2 Fine Cut flat blade 12 05711500 Plasticut flat blade 6.5 057115V2 Plasticut flat blade 6.5

Note: Please order all blades as single blades Please order large volumes in multiples of 10 for ease of shipment 057111S3 Pack of three ( 1 of each ) Standard Quality Blades 057111P3 Pack of three ( 1 of each ) Premium Quality Blades

Panel Puller - Heavy Duty 05270000 • Slide hammer panel puller, with heavy duty steel hammer slide (1.6kg) • Replacement screws available for attaching to panels • Can also be used with SP hub puller plates

Spare parts:

05271100 adaptor for holding screws 05271200 replacement screws

Door Lock Hole Reforming Tool 05960000

Universal two piece tool suitable for reforming flush fitting or round recess door lock holes. • Repairs holes up to 50mm wide and 35mm recess diameter • Double sided • Manufactured from carbon steel

Total Diameter 60mm Recess Diameter 35mm Weight 0.49kg

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8 DOOR & TRIM TOOLS

Hinge Pin Remover - 10mm Solid Pins 04520000 Door hinge pin remover specially designed for use on solid pins as found on Ford Fiesta 1990 onwards • Manufactured from high strength carbon steel. • Designed for access where space is limited • 19mm square bar, with 10mm jaw opening

Ref 04520000 Length mm 280 Width mm 19 Jaw mm 10 Weight kg 0.80

Hinge Pin Remover - 7.5mm Solid Pins 04530000

Double ended door hinge pin remover specially designed for use on solid pins found on Ford Fiesta, Escort and Orion • Manufactured from high strength carbon steel. • Designed for access where space is limited • 16mm square bar, double ended, with 7.5mm jaws

Ref 04530000 Length mm 270 Width mm 16 Jaw mm 7.5 Weight kg 0.56

Hinge Pin Remover - Hollow Pins 04540000 • 12mm square bar, with 5.5mm jaw opening • Supplied with a set of three roll pin removers

Ref 04540000 Length mm 270 Width mm 16 Jaw mm 7.5

• Roll pin removers:- • 04540400 for 3.5mm pins - length 106mm • 04540500 for 4.5mm pins - length 106mm Optional Pin Removers • 04540600 for 5.5mm pins - length 106mm 04500800 for 5.0mm extra long pins • 04540300 set of all three 04501000 for 4.0mm pins

Suction Clamp Set ( 6 ) 06820000

Set of six plastic suction cups • Can be used individually, or in pairs • For the clamping of trim components and mouldings whilst adhesive is curing • Ideal for door trim, badges, rear view mirrors, protection mouldings, door trim etc • Excellent suction on painted panels and windows

The suction clamp adheres to the surface whilst each end of the clamp provides downward pressure to keep the two surfaces in contact

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DOOR & TRIM TOOLS 9

Trim Tool Set 04550000 Set of five plastic trim tools ideal for roof linings, door trim, panel trim, and moulding strips

Designed to enable the safe removal of vehicle trim panels without damage • Manufactured from strong flexible plastic • Set of five angled, lever, and panel pullers

Universal Body Trim Tool 04580000 Highly versatile universal body trim tool suitable for removing body trims and clips including weather strips, door trims, headlamp fittings, windscreen clips, plastic mouldings and badges.

• Multi-application tool, for use on all types of trim and trim clips • Suitable for weather strips, door trim, plastic mouldings, badges, clips etc. • Manufactured from high quality spring steel

Trim Clip Remover and Plier 04600000

For quick removal of clips, fasteners, door trim panels, fascia supports, trim panels

• Large nose allows trim panels to be unhooked with no risk of breaking or tearing • Squeeze prevention pin • Length 240mm

Door Handle Spring Clip Tool 05890000

Compact, hand held specially designed for removing spring clips from interior door handles.

• Manufactured from durable mild steel, with tough spring steel jaw • For removing spring clips from interior door handles

Windscreen Wiper Arm Remover 08245000

Ideal tool for removing stubborn windscreen wiper arms

• Unique 4- way design allows for 4 different jaw widths to be selected • Reversible and interchangeable legs • Removable centrepiece for wider applications coverage • Capacity from 19 - 36mm

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10 CUTTING TOOLS

Zipcut Spot Weld Remover 04001100

• Auto-centring tool for removal of spot welds • Adjustable centring device enables depth of cut to be controlled • 5/16" hex shank for use with drill chucks of 3/8" capacity • Reversible screw-on cutter blade for longer life

• Replaceable cutters and pins available:- • Spare cutters - 04001400 • Spare pins (3) - 04001500

Spot Weld Cutter Kit 04030000

For drilling out spot welds on automotive bodywork, or sheet metal fabrications Contains both 5/16" and 3/8" hex shank cutting tools, Each supplied with two spare 'crowns' ( cutting blades ) and spare location pins Each crown is reversible, thereby providing 4 x cutting blades and doubling the usable life of the tool • Spring loaded centring mandrel • Six-point crowns for longer lasting cutting

Spot Weld Drills - High Speed Cobalt Steel

• High speed cobalt steel drills, for removal of spot welds without distortion • Range of sizes available

04020100 8mm Stubby 04021100 8mm Jobber 04021300 6.5mm Stubby 04022000 6.5mm Jobber Stubby Spot Weld Drill

Reference Type Length Diameter 04020100 Stubby 80mm 8mm 04021100 Jobber 115mm 8mm 04021300 Stubby 70mm 6.5mm 04022000 Jobber 100mm 6.5mm Jobber Spot Weld Drill

Sheet Metal Compound Tin Snips 06080000 Metal shears with compound angled jaws and sprung handles, specially designed for cutting light to medium grade sheet metal. • High quality with pressed metal handles and drop forged, precision ground jaws • Handles spring assisted for ease of operation and pvc coated for comfort

Reference Jaw Type Length Cut Length Weight 06080000 Compound 240mm 40mm 0.60kg

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CUTTING TOOLS 11

Conical Hole Cutters - Multicut Stepped Cutters • Cut holes in ferrous and non-ferrous metals, fibreglass and plastics up to 3mm thick • Conical shaped, stepped cutter suitable for body repair work, fitting wings, mirrors, aerials, and electrical work • Self centring, 3/8" diameter, tri-lobular shank prevents slipping • Manufactured from high speed steel

Multi-Cut Hole Cutter 5 - 22mm 04080000 • Self-centring conical hole cutter, for metal, fibreglass and plastics up to 3mm thick • 3/8" diameter shank • 5mm - 22mm capacity in 1.6mm steps

Multi-Cut Hole Cutter 11 - 29mm 04090000 • Self-centring conical hole cutter, for metal, fibreglass and plastics up to 3mm thick • 3/8" diameter shank • 11mm - 29mm capacity in 1.6mm steps

Reference Length Capacity Shank Diam Weight 04080000 70mm 5 - 22mm 3/8 0.075kg 04090000 75mm 11 - 29mm 3/8 0.125kg

Conical Hole Cutters - Unicut Variable Cutters Variable hole cutters • Ideal for door/wing mirrors, aerials, electrical work etc • Use with 3/8˝ chuck

04100000 - 6 to 20mm 04110000 - 16 to 30mm 04120000 - 25 to 40mm

Reference Length Capacity Shank Diam Weight 04100000 70mm 6 - 20mm 3/8 0.06kg 04110000 75mm 16 - 30mm 3/8 0.125kg 04120000 80mm 25 - 40mm 3/8 0.27kg

Panel Hole - 6mm Punch 04300000 Specialist tool designed to punch 6mm holes in body panels and metal flanges, enabling accurate alignment, in order to produce stronger welded joints. Suitable for use with oxyacetylene, mig-welding, or brazing equipment. • Robust construction featuring chrome finished handles with pvc grips • Shaped head fits over awkward wing panels, rain gutters, and wheel arches • Long, 250mm handles ensure minimum effort for rapid hole punching • Spare punch and spring repair kit available

Reference Length Handle Punch Size Capacity Weight 04300000 335mm 250mm 6mm 1.22mm 1.20kg

Spare parts: 04280500 Replacement punch and spring www.sykes-pickavant.com SP BRAKE & SUS 1-14 b 23/9/08 5:57 pm Page 13

12 FLANGING TOOLS

‘Rolastep’ Flanging Tool - 17mm 04230000

‘Rolastep’ Flanging Tool - 12mm 04240000

• For producing a continuous stepped flange ( lap joint ) (17mm wide - model 04230000 ) (12mm wide - model 04240000 )

• Light-weight portable edge setter, used to produce a continuous stepped flange along the edge of sheet metal • Creates a 'joggled' lap joint suitable for adhesive repair work on replacement body panels • For recessing inspection panels, fitting sun roofs and general stiffening work on sheet metals • Will tackle straight, curved or corrugated edges on sheet metal 0.5 to 1.2mm thick (24 to 18swg) • Simple and easy to use, with either spanner, or socket and ratchet • Handles made from drop forged high quality alloy steel for strength and durability • Small diameter twin drive rollers can be adjusted to the correct gauge of metal to prevent thinning or distortion

‘Rolastep’ spare parts:

04240100 Replacement drive, gear, screw and bush 04240200 Replacement 12mm rollers kit 04240300 Replacement 17mm rollers kit

Note: Replacement rollers can be also used to convert one model to the other

Reference Dimensions Step width Step depth Min Radius Min Radius Capacity Weight Flat sheet Corrugated 04230000 290 x 60 x 70 mm 17mm 1 mm 33 mm 12 mm 0.5 - 1.2mm ( 24 - 18swg ) 1.15kg 04240000 290 x 60 x 70 mm 12mm 1 mm 33 mm 12 mm 0.5 - 1.2mm ( 24 - 18swg ) 1.00kg

Door Skin Crimping Tool 04310000

Portable hand held crimping tool suitable for bending and crimping flanges when replacing door skins and body panels. • Tough, replaceable nylon pads prevent damage to door skin when crimping flanges • 2 nylon pads supplied, 32mm wide for limited access, 50mm wide for faster crimping on straight edges Crimping the panel flange • High quality chrome plated tool with pvc coated handles for comfort

Spare parts:

04310100 32mm nylon pad 04310200 50mm nylon pad

Reference Length Handles Jaw width Nylon Blocks Weight 04310000 310mm 200mm 16mm 32 x 22 small 0.81kg 50 x 22 large

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LOCKING PLIERS & CLAMPS 13

Grip 5” - Curved Jaw 06600100 Grip Wrench 10” - Curved Jaw 06600300

• General purpose curved jaw Grip Wrenches for a wide variety of applications • Narrow profile, large opening, curved shaped jaws • Provides firm grip on all round shapes

Reference Length - ins / mm Capacity Weight 06600100 5” / 135mm 0 - 30mm 180g 06600300 10” / 235mm 0 - 63mm 600g

Omnium Jaw Grip Wrench - 7” 06600800 Omnium Jaw Grip Wrench - 10” 06600900 • Unique multipurpose jaw configuration, combining Straight, Curved and Convex jaw profiles • Modern design of jaw profile is ideal for all trades ; eg welding, automotive, plumbing, DIY etc • Securely grips a wide variety of shapes, including round, flat, large size objects

Reference Length - ins / mm Capacity Weight 06600800 7” / 200mm 0 - 40mm 410g 06600900 10” / 235mm 0 - 60mm 630g

Hose Clamp Grip Wrench 10” 06601200 Hose pinch-off clamp Grip Wrench Instant clamping of hoses without risk of damage Ideal for brake, fuel, cooling system hoses, and small pipes up to 30mm diam.

Reference Length - ins / mm Capacity Weight 06601200 10” / 235mm 30mm max 380g

Set of 5 Grip Wrenches 06600000 Contents: 1 x 06600100 Curved Jaw Grip Wrench 5” 1 x 06600300 Curved Jaw Grip Wrench 10” 1 x 06600800 Omnium Jaw Grip Wrench 7” 1 x 06600900 Omnium Jaw Grip Wrench 10” 1 x 06601200 Clamp Jaw Grip Wrench 10”

Ergo Grip - Grip Wrench Locking Plier 06602700 Unique 'pistol-grip' locking plier, specially designed to reduce stress on wrist and forearms. One hand control for release, adjustment, and application • 2 in 1 Pliers and • 50% more force in twisting applications - more comfort, less fatigue • Jaw Opening : 0 - 40mm

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14 WELDING CLAMPS

Sheet Metal / Welding Clamps Robust pressed steel construction grip-wrench style clamps with chrome finish All models feature an adjusting screw and quick release lever

Sheet Metal Locking Clamp 06500800 Wide jaw locking clamp for holding sheet steel and body panels • Powerful grip makes light work of squaring templates and forming corners etc • Jaw width - 75mm

Reference Length Jaw Width Max Opening Weight 06500800 200mm 75mm 30mm 0.575kg

Welding 'C' Clamp - 11" ( 275mm ) 06501100 Large capacity deep throat clamp, with small gripping area, for awkward shapes and access

• Suitable for holding together sheet metal, body panels and other materials. • Powerful grip and deep throat ideal for handling awkward shapes encountered when welding, glueing, marking off and template making • Small gripping area allows close up working and deep throat enables access around bulky and awkward shapes eg. door sills

Reference Length Jaw Opening Jaw Width Throat Depth Weight Closed 06501100 280mm 0 - 90mm 55mm 80 - 150mm 0.90kg

Welding 'C' Clamp - 18" ( 487mm ) 06501400 • Suitable for holding together sheet metal, body panels and other materials where access is restricted. • Powerful grip and deep throat ideal for handling awkward shapes encountered when welding, glueing, marking off and template making • Small gripping area allows close up working and deep throat enables access around bulky and awkward shapes eg. door sills

Reference Length Jaw Opening Jaw Width Throat Depth Weight Closed 06501400 495mm 300mm 250mm 165 - 405mm 1.90kg

Welding Clamp 06501200 Split jaw locking clamp providing maximum access to working area • Deep throated locking clamp suitable for holding together sheet metal, body panels and sills whilst welding. • Powerful grip, deep throat and split jaws give maximum visibility and access to working area

Reference Length Jaw Opening Jaw Width Throat Depth Weight Closed 06501200 265mm 63mm 75mm 30mm 0.75kg

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WELDING CLAMPS 15

Axial Grip Welding Clamp 'L' Shaped Jaw 06502000

• Thin jaw flat axial grip welding clamp, suitable for holding body panels, sills.

Reference Length Jaw Opening Jaw Width Throat Depth Weight 06502000 215mm 0 - 18mm 18mm 15mm 0.14kg

Axial Grip Welding Clamp - Restricted Access - 'J' Shaped Jaw 06502500

• Thin jaw, restricted access axial grip welding clamp, suitable for holding wheel arches, apex panels and lipped edges.

Reference Length Jaw Opening Jaw Width Throat Depth Weight 06502500 220mm 0 - 18mm 18mm 15mm 0.40kg

Axial Grip Welding Clamp - Wide Jaw - 'W' Shaped Jaw 06503000

• Wide jaw flat axial grip welding clamp, with specially designed 'W' shaped head suitable for holding long body panels and sills.

Reference Length Jaw Opening Jaw Width Throat Depth Weight 06503000 195mm 18mm 56mm 36mm 0.50kg

Micro Welding Clamps - pack of two (2) 06503500

• Compact lightweight aluminium clamps that are lightweight and strong. • Ideal for hard to get at places. • Quick and easy to use - ideal for wheel arch repairs, door alignment and headlamp panels.

Reference Length Length Max Jaw TMax Closed Open Opening Clamping 06503500 92mm 100mm 20mm 11mm

Plug Weld Pliers 06505000

Special welding clamp for use while MIG welding

• Eliminates 'burn-thru' on thin panel work • Copper alloy pad - low affinity to molten weld, and has good heat dissipation properties • Prevents adhesion to the weld

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16 BODY REPAIR TOOL SETS

Body Repair Set - Starter Kit 05810300

• Versatile kit containing 2 panel beating hammers, spoon, and 3 dollies, suitable for performing a wide range of body repair tasks. • Ideal as a general purpose starter kit. • Contents: 05600000 Panel Beater Standard Bumping Flat Face 05650000 Panel Beater Straight Pein and Finish Crowned Face 05520100 Utility Dolly 05530100 Thick Curved Dolly 05580100 Heavy Toe Dolly 05730000 Pry/Surfacing Spoon • Supplied in a flat-pack carton

Body Repair Set - Lightweight Kit 05820100

• Lightweight kit containing 2 panel beating hammers, 3 dollies and 1 bumping tool • Suitable for working on light gauge steel and aluminium

• Contents: 05620000 Panel Beater Light Bumping Crowned Face 05310000 Rubber Faced Mallet 05490100 Anvil Dolly 05430100 Thin Curved Dolly 05480100 Thin Toe Dolly 05940000 Bumping Blade Flat • Supplied in steel case

Body Repair Set - Standard Kit 05800100

• General purpose panel beating kit containing 3 panel beating hammers, 4 dollies, 2 spoons and body blade holder with 1 blade.

• Contents: 05280000 Panel Beater Shrinking Flat Face 05600000 Panel Beater Standard Bumping Flat Face 05650000 Panel Beater Straight Pein and Finish Crowned Face 05520100 Utility Dolly 05530100 Thick Curved Dolly 05580100 Heavy Toe Dolly 05500100 Grid Toe Dolly 05730000 Pry/Surfacing Spoon 05740000 General Purpose Spoon 05710000 Adjustable Body Blade Holder and 1 Blade • Supplied in steel case

Body Repair Set - General Kit 05830100

• Comprehensive panel beating kit containing 5 panel beating hammers, 4 dollies, 3 spoons, and body blade holder with 3 different blades. • Suitable for performing most panel beating and body repair tasks.

• Contents: 05280000 Panel Beater Shrinking Flat Face 05620000 Panel Beater Light Bumping Crowned Face 05650000 Panel Beater Straight Pein and Finish Crowned Face 05660000 Panel Beater Pick and Finishing Crowned Face 05310000 Rubber Faced Mallet 05520100 Utility Dolly 05530100 Thick Curved Dolly 05580100 Heavy Toe Dolly 05500100 Grid Toe Dolly 05730000 Pry/Surfacing Spoon 05740000 General Purpose Spoon 05780000 Surface Spoon 05710000 Adjustable Body Blade Holder c/w 3 different Blades • Supplied in steel case

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BODY REPAIR TOOL SETS 17

Body Repair Set - Master Kit 05840100

• Master panel beating kit containing 8 panel beating hammers, 5 dollies, 4 spoons, 2 shaping tools and a body blade holder with 3 different blades. • Suitable for performing a wide range of panel beating tasks.

• Contents: 05280000 Panel Beater Shrinking Flat Face 05290000 Panel Beater Straight Pein and Finish Flat Face 05300000 Panel Beater Pick and Finishing Flat Face 05370000 Panel Beater Pein and Finish Crowned Face 05600000 Panel Beater Standard Bumping Flat Face 05610000 Panel Beater Standard Bumping Crowned Face 05620000 Panel Beater Light Bumping Crowned Face 05310000 Rubber Faced Mallet 05500100 Grid Toe Dolly 05520100 Utility Dolly 05530100 Thick Curved Dolly 05570100 Round Head Dolly 05580100 Heavy Toe Dolly 05120000 Heavy Duty Pry Spoon 05730000 Pry/Surfacing Spoon 05740000 General Purpose Spoon 05780000 Surface Spoon 05940000 Bumping Tool Flat 05960000 Door Lock Hole Reforming Tool 05710000 Adjustable Body Blade Holder c/w 3 different Blades • Supplied in steel case

“Thatcham™ Accredited” Body Repair Tool Kit 058500TH

“The first Body Repair Tool Kit to achieve Thatcham™ accreditation”

• General purpose 13 piece set of Body Repair Tools approved by Thatcham™ for Insurance Approved Body Repair work.

• Contents:

05290000 Panel Beater Straight Pein and Finish Flat Face 05300000 Panel Beater Pick and Finishing Flat Face 05370000 Panel Beater Pein and Finish Crowned Face 05690000 Panel Beater Flat Face and Shrinking Face 05430100 Thin Curved Dolly 05480100 Thin Toe Dolly 05520100 Utility Dolly 05730100 Pry / Surfacing Spoon 05940000 Bumping Tool Flat 057100V2 Adjustable Body Blade Holder c/w 3 different blades

• Supplied in steel tool box

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18 TORQUE

The 'Motorq' Professional Torque Wrench Range

Features on all Torque Wrenches in the 'Motorq' range include:-

• Secure locking mechanism to avoid forced adjustment against the lock • Extended handle for comfort, and reduced calibration drift • 72 tooth Ratchet (ratchet repair kits available) 72 tooth Ratchet • Dual scale - Nm / lbf.ft • Chemical resistant lens for clear reading of scale • Accurate to + / - 3%, manufactured to ISO6789 standard • Supplied with calibration certificate, traceable to National Standards Dual Scale • Full after sales service and calibration available Micrometer Adjustment

Part No. Model Sq Dr Torque Torgue Length Weight NM Lbs. Ft mm kg

80002000 Motorq 20 3/8 push-thru 4 - 20 3 - 15 210 0.40

80006000 Motorq 60 3/8 reversible 8 - 60 6 - 45 305 0.60

80010000 Motorq100 3/8 reversible 20 - 100 15 - 74 356 0.75

80010100 Motorq100 1/2 reversible 20 - 100 15 - 74 356 0.75

80020000 Motorq200 1/2 reversible 40 - 200 30 - 148 455 1.00

80030000 Motorq300 1/2 push-thru 60 - 300 44 - 221 570 1.40

80033000 Motorq330 1/2 push-thru 60 - 330 44 - 243 690 1.40

80039900 Motorq399 3/4 push-thru 80 - 400 59 - 295 690 2.10

'Motorq' Torque Wrenches spare parts : Ratchet Repair Kits : 80011500 Ratchet Repair Kit ( 3/8 sq dr ) for Motorq60 / Motorq 100 80030500 Ratchet Repait Kit ( 1/2 sq dr ) for Motorq 100 / Motorq 200 80033500 Ratchet Repair Kit ( 1/2 sd dr push-thru ) for Motorq 300 / Motorq 330 - single pawl 80033600 Ratchet Repair Kit ( 1/2 sd dr push-thru ) for Motorq 300 / Motorq 330 - twin pawl 80033800 Ratchet Repair Kit ( 1/2 sd dr push-thru ) for Motorq 300 / Motorq 330 - quad pawl

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TORQUE 19

'Motorq' Heavy Duty Torque Wrench Range

Features include:-

• Break-back type of torque wrench for heavy-duty applications • 36 tooth ratchet head with push-thru square drive • Graduated scale on handle for easy adjustment • Supplied with Calibration Certificate, traceable to National Standards • Full after-sales service and calibration available

Motorq Heavy Duty Torque Wrench Specifications:-

Reference Sq. dr. Range Nm Range lbf.ft Length Weight 80040000 3/4”sq dr push-thru 150 - 700 110 - 516 1090mm 6.00kg Heavy Duty Ratchet 80040200** 3/4“sq dr push-thru 150 - 700 110 - 516 1090mm 6.00kg 80050000 3/4“sq dr push-thru 300 - 1000 221 - 738 1470mm 7.00kg 80050200** 3/4 “sq dr push-thru 300 - 1000 221 - 738 1470mm 7.00kg 80055000 1” sq dr push-thru 700 - 1500 500 - 1000 1470mm 10.40kg All models supplied with Calibration Certificate traceable to National Standards ** Models 80040200 / 80050200 supplied with NAMAS / UKAS Laboratory Calibration Certificate

Heavy Duty Torque Wrench Spare Parts :

80040900 3/4 square drive 80041000 3/4 to 1” square drive adaptor

‘Motorq' Heavy Duty Torque Multipliers

Features include:- • Single stage epicyclic gears, producing a 5 : 1 multiplication ratio • Use with conventional torque wrenches for heavy duty applications • Supplied with reaction bars, in plastic storage case • After sales service available 'Motorq' Torque Multipliers Specifications:- Reference Ratio Input Drive Max. Input Output Drive Max. Output Weight 80060000 5 : 1 1/2" sq.dr. / 32mm hex 340 Nm 3/4" 1700 Nm 4.3kg 80065500 5 : 1 3/4" sq.dr. / 36mm hex. 540 Nm 1" 2700 Nm 4.5kg

Heavy Duty Torque Multiplier Spare Parts 80060200 3/4 square drive (post 1994) 80060300 3/4 square drive (pre 1994)

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20 TORQUE

‘Tuftorq’ Professional Torque Wrench

• A classic design of Mechanical Torque Wrench • Ideal for Industrial and Engineering applications • Slim design for ease of access • Robust construction for durability in the most extreme working environments

Reference Model Sq.Dr. Nm Lbf.ft Length Weight 82002000 Tuftorq 20 3/8” 2.5 – 11 Nm 2 – 8 300mm 0.56kg 82007000 Tuftorq 70 1/2” 12 – 68 Nm 10 – 50 480mm 1.00kg 82015000 Tuftorq 150 1/2” 25 – 150 Nm 20 – 110 575mm 1.70kg 82025000 Tuftorq 250 1/2” 50 – 250 Nm 40 – 180 605mm 2.30kg 82035000 Tuftorq 350 1/2” 70 – 350 Nm 50 – 260 815mm 3.00kg 82080000 Tuftorq 800 3/4” 140 - 800 Nm 120 - 580 935mm 6.50kg

• Wide-angled ‘break’ point reduces risk of over application of torque • ‘Break’ type torque wrench is not length dependant can be held anywhere on the handle or barrel. • Guaranteed accuracy ± 4% in accordance with EN ISO 6789:2003. • Dual scale: Nm and Lbf.ft. • Precision torque setting, using a simple fold-away torque adjustment handle • Triple signal when the set torque is reached: Sound – hear the ‘click’ Sight – watch the mechanism move, and watch it ‘break’ Touch – feel the ‘break’ as the effort required is reduced • Push-through square drive enables left hand and right hand tightening. • Supplied in moulded plastic storage case • Supplied with fully traceable Calibration Certificate to international standards • Repair and Calibration service available

Torque Measurement Conversion Chart International System English System Metric System Spare Parts Units m Nm c Nm Nm Lbf.in Lbf.ft gf cm Kgf cm Kgf m 82000100 - Replacement Sq Dr 3/8 1 m Nm 1 0.1 0.001 0.009 0.0007 10.2 0.01 0.0001 82010100 - Replacement Sq Dr 1/2 82080100 - Replacement Sq Dr 3/4 1 c Nm 10 1 0.01 0.088 0.007 102 0.102 0.001 1 Nm 1000 100 1 8.851 0.738 10197 10.2 0.102 1 Lbf in 113 11.3 0.113 1 0.083 1152.1 1.152 0.0115 1 Lbf ft 1356 135.6 1.356 12 1 13826 13.83 0.138 1 gf cm 0.098 0.01 0.0001 0.0009 0.00007 1 0.001 0.00001 1 Kgf cm 98.07 9.807 0.098 0.868 0.072 1000 1 0.01 1 Kgf m 9807 980.7 9.807 86.8 7.233 100000 100 1

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TORQUE 21

‘HandiTorq’ Torque Wrench with Quick Release Ratchet

• Professional quality torque wrench c/w reversible QR ratchet • Bi-directional - can be used for left-hand and right-hand applications • Simple adjustment and locking mechanism

Reference Model Sq. Dr. Nm Lbf ft Length Weight 81002000 HandiTorq 20 1/4” 4 – 20 39.8 – 172.6** 325mm 0.64kg 81010000 HandiTorq 100 3/8” 20 – 100 16.6 – 71.9 435mm 1.30kg 81020000 HandiTorq 200 1/2” 40 – 200 33.2 – 143.8 521mm 1.59kg 81033000 HandiTorq 330 1/2” 60 – 340 51.6 – 243.4 613mm 1.81kg **Lbf ft ins • Manufactured to ISO 6789 quality standard with accuracy to +/- 3% • Supplied with fully traceable Calibration Certificate to international standards • Dual Scale : Nm and Lbf.ft • Quick release ratchet with revering lever • Micrometer scale adjustment with spring loaded locking ring • Supplied in moulded plastic storage case • Repair and Calibration service available

'Motorq' Angular Torque Gauges

80070000 'Motorq 700' Angular Torque Gauge 1/2" sq. dr. 80075000 'Motorq 750' Angular Torque Gauge 3/4" sq. dr. • For turning torqued fasteners through a further angle, as per vehicle manufacturers' specifications • Oil resistant, non-reflective surface and adjustable reaction arm • Supplied with both male and female square drives

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22 STUD EXTRACTORS

Stud Setter & Extractor Stud Setter & Extractor 01200000 01220000

• Acentric wheel provides powerful • Compact high-strength design grip, for stud setting or removing • 19mm hex drive rusted and stubborn studs • Capacity 6mm - 12mm • 1/2" sq.dr drive • Capacity 6mm - 19mm studs

Straight Fluted Extractor Set 01800000

• For removal of broken studs - 6mm - 12mm diameter • Broken stud is drilled out, and an extractor is used to remove the remains of the stud

• Set comprising:- 5 x drill bits 10 x drill guides 5 x extractor assemblies

Straight Fluted Extractor Set 01820000

• As per 01800000 - 5 x extractors only • For removal of broken studs - 6mm - 12mm diameter • Broken stud is drilled out, and an extractor is used to remove the remains of the stud • Set comprising:- 5 x extractor assemblies

Concentric Roller Stud Extractor Set 66099000 Screw 66195000 Extractor Set (5 piece)

• 4 piece Concentric Roller type Stud Extractor set 66099000 • Sizes : 1/2 sq dr x M6, M8, M10, M12 • Spiral LH screw • Supplied in moulded plastic box extractors (easy-outs) Available individually ;- • 3 - 19mm capacity 66199300 M6 • Supplied in plastic 66199500 M8 case 66199700 M10 66199900 M12

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NUT SPLITTERS & THREAD FILES 23

Mechanical Nut Splitter - 20mm 66035000

• Removes seized nuts without damaging threads • Hex drive • 20mm nut capacity • Replacement cutter available (66035300)

Spare Parts 66035300 - Replacement Cutter Blade

Hydraulic Nut Splitter - 22mm Hydraulic Nut Splitter - 37mm 031600V2 033600V2

• Removes seized nuts without damaging threads • Removes seized nuts without damaging threads • Allen Key hex drive, • Allen Key hex drive, • 22mm nut capacity • 37mm capacity • Replacement cutter available (031612V2) • Supplied in steel storage case • Replacement cutter available Spare Parts (033612V2) 031612V2 - Replacement Cutter Blade

Spare Parts 033612V2 Replacement Cutter Blade

Hydraulic Nut Splitter Set 22mm & 37mm 033604V2

• Contents :- 031600V2 22mm Hydraulic Nut Splitter 033600V2 37mm Hydraulic Nut Splitter • Supplied in metal storage case

Thread Restorers 01560000 / 01560100 / 01560200 / 01560300

• For repairing damaged threads where a conventional die cannot be used • Each restorer provides eight pitch sizes of thread form

Thread Restorers Specifications:- Reference Thread Form Pitch Sizes

01560000 BSW / BSF 11, 12, 14, 16, 18, 20, 22, 26 01560100 SAE / UNF 12, 13, 14, 16, 18, 20, 24, 28 01560200 Metric 0.75, 1.00, 1.25, 1.50, 1.75, 2.00, 2.50, 3.00 01560300 BSP 11, 12, 14, 16, 19, 20, 22, 28

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24 FASTENER TOOLS

Impact Driver & Bits Set 04010100

• For use with a medium weight hammer, to loosen stubborn screws and nuts • Ideal for removal of door hinge brackets • Supplied in storage case, with seven inter-changeable bits • Storage space available for additional bits

Replacement Bits available :-

67065000 Slotted Blade 5/16 x 36mm 67065200 Slotted Blade 3/8 x 36mm 67065400 Slotted Balde 1/2 x 36mm 67066000 XPT No 1 x 36mm 67066200 XPT No 2 x 36mm 67066400 XPT No 3 x 36mm 67066600 XPT No 4 x 36mm

Security Star 5 Point Bit Set - 9 piece 66057000

• 9 piece set of 1/4 sq dr 5 point Security Star Bits on socket rail • For 5 point tamperproof bolts • Ideal for modern fasteners as used on electrical components eg ECU's, Airbags,Injector System Components, Air Flow Meters, Diesel Pumps etc. • Sizes : TS10H, TS15H, TS20H, TS25H, TS27H, TS30H, TS40H, TS45H, TS50H

E Torx® Socket Set on Rail - 8 piece 66057600

• 8 piece set of 3/8 sq dr E Torx® sockets on Rail • Sizes : E6, E8, E10, E11, E12, E14, E16, E18

Hex Bit Socket Set on Rail - 8 piece 66057700

• 8 piece set of 3/8 sq dr Hex Bit Sockets ( MM ) on socket rail • Sizes : M3, M4, M5, M6, M7, M8, M9, M10

Tamperproof Torx® Bit Socket Set on Rail - 11 piece 66057800 • 11 piece 3/8 sq dr Tamperproof Security Torx® Bit Sockets on a rail • Sizes : T10, T15, T20, T25, T27, T30, T40, T45, T50, T55, T60

Universal Circlip Tool 02830000 • T - Bar handle with screw action for precise control • Use for internal & external applications • Supplied with 4 pairs of inter-changeable tips • 2.29mm / 3.00mm / 3.91mm / 4.32mm diameter

• Replacement Tip Set available : 02831600 - set of 4 pairs of replacement tips ® Torx is a registered trademark of Camcar / Textron www.sykes-pickavant.com SP BRAKE & SUS 15-28 b 23/9/08 5:03 pm Page 11

INSPECTION TOOLS 25

Inspection Hand Lamp 12v / 24v. 03010000 • Robust hand lamp with strong polycarbonate lens • Supplied with universal joint and clamp • 7 metres insulated cable with clips • Powered by vehicle battery (12v. or 24v) • Replacement bulbs available - (03010570 12v - box of 10) - (03010670 24v - box of 10)

Spare Parts 03010570 Replacement Bulbs 12v - box of 10 03010670 Replacement Bulbs 24v - box of 10

Inspection Hand Lamp 240v 03020000 • Design as per model 03010000 • Supplied with 240v - 12v transformer to BSEN60950 standard • Thermal cut-out and voltage overload protection • Supplied with universal joint and clamp • 7 metres insulated cable with clips • Replacement bulbs available - (03010570 12v - box of 10) - (03010670 12v - box of 10)

LED Mini Torch 03030000

• Single, high output, white LED • Operates on 3 x LR1 batteries (included)

Flexible LED Torch 03040000

• Durable, aluminium body • 610mm detachable, memory flex cable • 4 bright white LED's • Weatherproof • Operates on 3 x AA batteries (included)

Pick-Up Tool (Claw Type) 67000300

• Handle operated pick-up claw • 500mm flexible shaft

Pick-Up Tool (Magnetic) 67000600 • Magnetic telescopic extension • 135 - 480mm extended length

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26 TESTERS

Antifreeze & Coolant Hydrometer 03200000

• Professional tester for measuring the volume percentage of ethylene glycol contained in the cooling system • Indicates the lowest temperature (in °C) to which the cooling system is protected

Battery Acid Hydrometer 03200500

• Professional tester for measuring the state of charge in lead acid batteries • Measures specific gravity and indicates battery condition with a red / green scale

Antifreeze Tester 67020000

• Simple tester giving an instant read-out of coolant temperature protection range • Indicates the % strength of ethylene based antifreeze present

Refractometer 03201000

This multi-purpose tool, tests Coolant, Battery Acid and Screenwash, using an Optical prism test technique.

• Coolant - tests both propylene and ethylene based anti-freeze coolant solutions, and determines the freezing point . • Battery Acid - indicates the specific gravity of the battery electrolyte • Screen Wash - shows the freezing point of screenwash fluids • Freezing point shown in degrees C

Spare Parts 03201700 Spare Lens Cover for Refractometer ( 03201000 )

Professional Circuit Tester Circuit Tester 6 - 12 - 24 volts 67008000 01490000 • 6 - 24v tester c/w 750mm lead

• Robust handle with hardened steel probe • 1.5m heavy duty insulated rubber lead • Uses standard automotive bulb to indicate continuity

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MISCELLANEOUS TOOLS 27

Hook, Pick & Scraper Set - 9 piece 66088700

• Hardened chrome vanadium steel • Ergonomic soft grip handles • Includes multi-purpose scraper, ideal for gasket scraping • Contains 8 hooks and picks, ideal for the fitting and removal of: O rings Seals Bushes Springs Cotter pins Set contents: Fuses 4 x standard hooks & picks 4 x mini hooks & picks • Supplied in moulded storage tray 1 x straight edge scraper

Scraper Set with Stainless Steel Blades 69100000

• 3 piece Scraper Set with stainless steel blades • Hardened stainless steel scrapers with soft grip handles • Set of three : 50mm, 32mm, 32mm with 20' angle

Air Blow Gun Wire Brush 4 Row 02760000 66093500

• Wooden handle with hardened and tempered steel wire • Fingertip control provides • 4 rows of steel brushes infinitely variable airflow • 100mm high velocity cranked nozzle • 1/4" BSP thread connection

Grease Gun Grease Gun Accessory Set 67004000 67005000

• Pistol-grip piston type operation for single handed use Contents:- • Supplied with hydraulic connector and rigid delivery tube • 300mm flexible spout • 150mm cranked rigid spout • For use with 67004000, or any alternative with 1/8" BSP thread

Oil Can with Flexible Spout 66095000

• Force feed oil can with spring trigger return • 500cc capacity with removable flexible spout

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28 MISCELLANEOUS TOOLS

Soldering Iron - 12 volt Accelerator Pedal Depressor 70093000 03270000

• Supplied with battery connection clips and • Holds the accelerator pedal in 4.5 metres of cable precise position for constant engine speed • Progressive trigger action for increasing engine speed • Ideal for one-man operations

Corrosion Assessment Tool for MOT 05920000 • Designed by the VI for checking bodywork and structural corrosion • Approved by the VI for MOT Ispections

Heavy Duty Wing Covers

• Manufactured from heavy duty vinyl cloth, with a soft, non-scratch backing • Wing cover has sewn-in magnets around the edge, to secure it in postion. • Designed to protect paintwork from dirt and accidental scratches.

05150000 Protective Wing Cover Standard Size Dimensions : 800 x 600mm

05350000 Protective Magnetic Wing Cover Large Protective Wing Cover c/w Tool Storage pocket. Dimensions : 1050 x 600mm c/w tool storage pocket

Protective Seat Cover 05160000

• 100% Nylon Seat Cover for protection of seats during service / maintenance work • Grease and water resistant • Fully washable • Universal size fits most car / van seats

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INDEX 29

01200000 22 05410100 4 06601200 13 01220000 22 05420100 4 06602700 13 01490000 26 054301V2 4 06820000 8 01560000 23 05440100 4 08245000 9 01560100 23 05450100 4 66035000 23 01560200 23 05460100 4 66057000 24 01560300 23 054801V2 4 66057600 24 01800000 22 054901V2 4 66057700 24 01820000 22 05500100 5 66057800 24 02760000 27 055201V2 5 66088700 27 02830000 24 05530100 5 66093500 27 03010000 25 05540100 5 66095000 27 03020000 25 05550100 5 66099000 22 03030000 25 05560100 5 66195000 22 03040000 25 05570100 5 67000300 25 031600V2 23 055801V2 5 67000600 25 03200000 26 05600000 2 67004000 27 03200500 26 05610000 2 67005000 27 03201000 26 05620000 2 67008000 26 03270000 28 05650000 2 67020000 26 033600V2 23 05660000 3 67065000 24 033604V2 23 05680000 2 67065200 24 04001100 10 05690000 3 67065400 24 04010100 24 057100V2 7 67066000 24 04020100 10 05711100 7 67066200 24 04021100 10 05711200 7 67066400 24 04021300 10 05711500 7 67066600 24 04022000 10 05730100 6 69100000 27 04030000 10 05740000 6 70093000 28 04080000 11 05780000 6 80002000 18 04090000 11 05800100 16 80006000 18 04100000 11 05810300 16 80010000 18 04110000 11 05820100 16 80010100 18 04120000 11 05830100 16 80020000 18 04230000 12 05840100 17 80030000 18 04240000 12 058500TH 17 80033000 18 04300000 11 05890000 9 80039900 18 04310000 12 05920000 28 80040000 19 04520000 8 05940000 6 80040200 19 04530000 8 05950000 6 80050000 19 04540000 8 05960000 7 80050200 19 04540300 8 06080000 10 80055000 19 04550000 9 06500800 14 80060000 19 04580000 9 80065500 19 04600000 9 06501100 14 80070000 21 05120100 6 06501200 14 80075000 21 05130000 6 06501400 14 05150000 28 06502000 15 81002000 21 05160000 28 06502500 15 81010000 21 05270000 7 06503000 15 81020000 21 05280000 3 06503500 15 81033000 21 05290000 2 06505000 15 82002000 20 05300000 3 06600000 13 82007000 20 05310000 3 06600100 13 82015000 20 05320000 3 06600300 13 82025000 20 05350000 28 06600800 13 82035000 20 05370000 3 06600900 13 82080000 20

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Churchbridge Works - Walsall Road, Cannock, Staffordshire, UK. WS11 8JR Tel: +44 (0) 1922 702222 Fax: +44 (0) 1922 702223 E-mail: [email protected] SP07/01-WSHOP