Ashwini Profile Components #73, Abbigere, Post, -560090. Contact: 9742906879 / 9900744447, Email: [email protected].

About Ourselves

Ashwini Profile Components (APC), established in the year 1986 as a machine shop, involved in machining / manufacturing of large and heavy high precision mechanical components, Hydro and Wind Turbine components, Steam Turbine components.

Our manufacturing unit situated in Abbigere, Bangalore is housed with special facilities machineries, APC undertakes manufacture, Job works, assemblies, sub- assemblies etc. to customer drawings and specifications.

With over 13-skilled technical operators and supervising staff, conversant with various standards engineering practices and with a unique combination of equipment’s capabilities, APC has established itself as a one-stop shop for manufacturing solutions in mechanical engineering.

We ensure quality products are produced each and every time.

Our instruments are periodically calibrated and records like history cards, dimensional reports, etc. are maintained for each and every job.

Facilities are constantly added / upgraded to meet requirements of increased customer needs.

1

Ashwini Profile Components #73, Abbigere, Chikkabanavara Post, Bangalore-560090. Contact: 9742906879 / 9900744447, Email: [email protected].

Our Initiatives

Quality, Health, Safety & Environment Initiatives

At Ashwini Profile Components (APC), quality is our prime importance. As a part of our vision to meet customer requirements, we at APC try to achieve the highest possible quality standards.

The highest HSE standards are achieved through a process of training, risk identification and control, supplemented by communication to all employees and contractors of APC.

APC has established a set of procedures to cover all key processes and monitors these on a continuous basis to ensure effective functioning of the system.

APC has taken quality seriously and has been checking for defects with appropriate corrective action whenever and wherever necessary. Regular reviewing of individual processes and quality system is carried out for effectiveness and facilitating continual improvement.

At APC, we strive to establish high environmental ethics and enhance our ability to attain and measure environmental performance.

APC is working towards implementation, maintenance and continual improvement on Occupational Health & Safety Management system. Our measures are appropriate to the nature and scale of the organization’s Occupational Health & Safety Management risks.

Employees are made aware of their individual Occupational, Health & Safety Management obligations, through communication of all policy initiatives taken towards QHS&E.

These initiatives are reviewed periodically to ensure they remain relevant and appropriate to APC. 2

Ashwini Profile Components #73, Abbigere, Chikkabanavara Post, Bangalore-560090. Contact: 9742906879 / 9900744447, Email: [email protected].

Infrastructure

CNC TURNING CENTER

Make : Askar Microns Model : Spinner 22 Maximum Turning Dia. : 450 mm. Job Holding : 300 mm. Between Centers : 650 mm. Stroke X : 250 mm. Stroke Z : 750 mm. Turret : 8 Station Tail Stock : MT 5 CNC System : Siemens 828D. Power : 22 KW. Chuck / Tailstock / Turret : Hydraulic

3

Ashwini Profile Components #73, Abbigere, Chikkabanavara Post, Bangalore-560090. Contact: 9742906879 / 9900744447, Email: [email protected].

HORIZONTAL BORING MACHINES

For boring, deep hole drilling, keyway milling and other such operations, there are an array of boring machines both table and floor type are available.

COLLET (Germany) Spindle Dia : 85 mm X-Travel : 1000 mm Y-Travel : 1000 mm Z-Travel : 1500 mm Spindle Stroke : 800 mm Loading Capacity : 1500Kgs

PEGARD AF9 (Belgium) Spindle Dia : 90 mm Table : 1300 x 900 X-Travel : 900 mm Y-Travel : 900 mm Z-Travel : 1400 mm Spindle Stroke : 600 mm Loading Capacity : 1500Kgs

4

Ashwini Profile Components #73, Abbigere, Chikkabanavara Post, Bangalore-560090. Contact: 9742906879 / 9900744447, Email: [email protected].

HEAVY DUTY LATHES

Various capacity lathes are available for machining of shafts up to 10 meter in length.

Precise turning of Steam Turbines Rotors, Power and Hydro Generator Shafts, Wind Turbine Shafts etc are machined on these lathes.

This machine is ideally suited for machining of one-end large flange type shafts, heavy-duty steel mill rolls, large turbine and alternate rotors etc. These lathes are periodically maintained and calibrated for accuracy and run-out needs of the jobs.

WMW DZ 1250 (Germany) Admit between Center : 10.5 Meters Center Height : 600 mm Total Length : 12 Meters Loading Capacity : 15 – 20 Tons Swing over Bed : 1250 mm Swing over Cross : 950 mm

5

Ashwini Profile Components #73, Abbigere, Chikkabanavara Post, Bangalore-560090. Contact: 9742906879 / 9900744447, Email: [email protected].

WMW DLZ 630 (Germany)

Turning Dia over Bed : 630 mm Admit between Center : 2.5 Meters Center Height : 290 mm Loading Capacity : 1 Tons Swing over Bed : 800 mm Swing over Cross : 600 mm

CMC CENTEX RHINO Admit between Center : 5 Meters Center Height : 600 mm Loading Capacity : 5 Tons Swing over Bed : 1250 mm Swing over Cross : 1000 mm

6

Ashwini Profile Components #73, Abbigere, Chikkabanavara Post, Bangalore-560090. Contact: 9742906879 / 9900744447, Email: [email protected].

Vertical Turret Lathe

For turning of Turbine Casings (steam & exhaust), for Motor Bodies etc, there are VTLs ranging from a swing dia of up-to 2200mm.

All these machines have infinitely variable A/C drives for the table and are fitted with DRO’s for X & Y axis for both the heads (RAM & TURRET).

Gear blank machining, Turbine casings, flanges, profiling, Valves etc, are machined on our VTLs.

Titan SC22 (Romania) Table Dia : 2000 mm Max. Swing : 2200 mm Turret Height : 1500 mm RAM Head Stroke : 1200 mm Swiveling : 35 Degrees Turret Head Stroke : 760 mm Swiveling : 35 Degrees Max. Job Weight : 10 T

7

Ashwini Profile Components #73, Abbigere, Chikkabanavara Post, Bangalore-560090. Contact: 9742906879 / 9900744447, Email: [email protected].

WEBSTER & BENNETT 48” (England)

Table Dia : 1200 mm Max. Swing : 1500 mm Height under Cross-Rail : 800 mm RAM Head Stroke : 500 mm Max. Job Weight : 02 Ton

WEBSTER & BENNETT 36”- England

Table Dia : 900 mm Max. Swing : 1100 mm Height under Cross-Rail : 600 mm RAM Head Stroke : 400 mm

Max. Job Weight : 01 Ton

8

Ashwini Profile Components #73, Abbigere, Chikkabanavara Post, Bangalore-560090. Contact: 9742906879 / 9900744447, Email: [email protected].

Radial Drilling Machines

CSEPEL RFH-100 (Hungary) Drill capacity : 100 mm Depth of throat : 1600 mm Mounting table length : 3160 mm Swing over Bed : 800 mm Swing over Cross : 600 mm

CSEPEL RF-50 (Hungary) Drill capacity : 50 mm Depth of throat : 1600 mm Mounting table length : 1600 mm Swing over Bed : 800 mm Swing over Cross : 600 mm

9

Ashwini Profile Components #73, Abbigere, Chikkabanavara Post, Bangalore-560090. Contact: 9742906879 / 9900744447, Email: [email protected].

Facilities Information Bay – 1 Bay – 2

Total Area : 5000 SQ FT : 5890 SQ FT

Built-up Area : 3000 SQ FT : 3500 SQ FT

Power (HT) : 65 HP : 65 HP

Back-up Power Generator : 82 KVA

Cranes : 5 TONS : 10 TONS

Our Mission

In our pursuit for excellence & commitment towards quality, we at Ashwini Profile Components strive to achieve this through competitive pricing, adherence to customer requirements in total, timely deliveries & continual improvements to ensure total customer satisfaction.

Our clients

1. TRIVENI TURBINE LIMITED, Bangalore

2. TRIVENI ENGG & INDS LIMITED, Mysore

3. FOURESS ENGINEERING () LTD, Peenya Bangalore

4. MAXWATT TURBINES PVT. LTD., Jigani, Bangalore

5. ENTELLCAD ENGINEERING, Mysore

6. PRECISION MACHINE KRAFT Pvt. Ltd., Abbigere, Bangalore

7. MECHANO ENGINEERING COMPANY, Peenya, Bangalore

8. GEAROCK FORGE PRIVATE LIMITED,

10

Ashwini Profile Components #73, Abbigere, Chikkabanavara Post, Bangalore-560090. Contact: 9742906879 / 9900744447, Email: [email protected].

Measuring Instruments :

 Vernier Caliper

0 – 150 mm : 3 Nos

0 – 200 mm : 4 Nos

0 – 250 mm : 1 Nos

0 – 300 mm : 11 Nos

0 – 450 mm : 1 Nos

0 – 600 mm : 2 Nos

0 – 1000 mm : 4 Nos

0 – 1500 mm : 1 Nos

0 – 2000 mm : 1 Nos

 Depth Micrometer

0 – 100 mm : 1 Nos

 ID Micrometer

0 – 1000 mm : 2 Nos

11

Ashwini Profile Components #73, Abbigere, Chikkabanavara Post, Bangalore-560090. Contact: 9742906879 / 9900744447, Email: [email protected].

 OD Micrometer

0 – 25 mm : 3 Nos

25 – 50 mm : 3 Nos

50 – 75 mm : 2 Nos

75 – 100 mm : 2 Nos

0 – 150 mm : 1 Nos

150 – 300 mm : 1 Nos

300 – 400 mm : 1 Nos

400 – 500 mm : 2 Nos

500 – 600 mm : 1 Nos

600 – 700 mm : 1 Nos

700 – 800 mm : 1 Nos

800 – 900 mm : 1 Nos

900 – 1000 mm : 1 Nos

1000 – 1200 mm : 1 Nos

 Stick Micrometer

50 – 1000 mm : 2 Nos 12

Ashwini Profile Components #73, Abbigere, Chikkabanavara Post, Bangalore-560090. Contact: 9742906879 / 9900744447, Email: [email protected].

 Dial Bore Gauge DIA

18 – 35 mm : 1 Nos

35 – 50 mm : 1 Nos

50 – 100 mm : 2 Nos

 Slip Gauge

0.5 – 100 mm : 1 Set

 Height Gauge

0 – 300 mm : 1 Nos

0 – 600 mm : 1 Nos

0 – 1000 mm : 1 Nos

 Surface Plate

1000 x 1000mm : 1 Nos

13