Ashwini Profile Components #73, Abbigere, Chikkabanavara Post, Bangalore-560090
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Ashwini Profile Components #73, Abbigere, Chikkabanavara Post, Bangalore-560090. Contact: 9742906879 / 9900744447, Email: [email protected]. About Ourselves Ashwini Profile Components (APC), established in the year 1986 as a machine shop, involved in machining / manufacturing of large and heavy high precision mechanical components, Hydro and Wind Turbine components, Steam Turbine components. Our manufacturing unit situated in Abbigere, Bangalore is housed with special facilities machineries, APC undertakes manufacture, Job works, assemblies, sub- assemblies etc. to customer drawings and specifications. With over 13-skilled technical operators and supervising staff, conversant with various standards engineering practices and with a unique combination of equipment’s capabilities, APC has established itself as a one-stop shop for manufacturing solutions in mechanical engineering. We ensure quality products are produced each and every time. Our instruments are periodically calibrated and records like history cards, dimensional reports, etc. are maintained for each and every job. Facilities are constantly added / upgraded to meet requirements of increased customer needs. 1 Ashwini Profile Components #73, Abbigere, Chikkabanavara Post, Bangalore-560090. Contact: 9742906879 / 9900744447, Email: [email protected]. Our Initiatives Quality, Health, Safety & Environment Initiatives At Ashwini Profile Components (APC), quality is our prime importance. As a part of our vision to meet customer requirements, we at APC try to achieve the highest possible quality standards. The highest HSE standards are achieved through a process of training, risk identification and control, supplemented by communication to all employees and contractors of APC. APC has established a set of procedures to cover all key processes and monitors these on a continuous basis to ensure effective functioning of the system. APC has taken quality seriously and has been checking for defects with appropriate corrective action whenever and wherever necessary. Regular reviewing of individual processes and quality system is carried out for effectiveness and facilitating continual improvement. At APC, we strive to establish high environmental ethics and enhance our ability to attain and measure environmental performance. APC is working towards implementation, maintenance and continual improvement on Occupational Health & Safety Management system. Our measures are appropriate to the nature and scale of the organization’s Occupational Health & Safety Management risks. Employees are made aware of their individual Occupational, Health & Safety Management obligations, through communication of all policy initiatives taken towards QHS&E. These initiatives are reviewed periodically to ensure they remain relevant and appropriate to APC. 2 Ashwini Profile Components #73, Abbigere, Chikkabanavara Post, Bangalore-560090. Contact: 9742906879 / 9900744447, Email: [email protected]. Infrastructure CNC TURNING CENTER Make : Askar Microns Model : Spinner 22 Maximum Turning Dia. : 450 mm. Job Holding : 300 mm. Between Centers : 650 mm. Stroke X : 250 mm. Stroke Z : 750 mm. Turret : 8 Station Tail Stock : MT 5 CNC System : Siemens 828D. Power : 22 KW. Chuck / Tailstock / Turret : Hydraulic 3 Ashwini Profile Components #73, Abbigere, Chikkabanavara Post, Bangalore-560090. Contact: 9742906879 / 9900744447, Email: [email protected]. HORIZONTAL BORING MACHINES For boring, deep hole drilling, keyway milling and other such operations, there are an array of boring machines both table and floor type are available. COLLET (Germany) Spindle Dia : 85 mm X-Travel : 1000 mm Y-Travel : 1000 mm Z-Travel : 1500 mm Spindle Stroke : 800 mm Loading Capacity : 1500Kgs PEGARD AF9 (Belgium) Spindle Dia : 90 mm Table : 1300 x 900 X-Travel : 900 mm Y-Travel : 900 mm Z-Travel : 1400 mm Spindle Stroke : 600 mm Loading Capacity : 1500Kgs 4 Ashwini Profile Components #73, Abbigere, Chikkabanavara Post, Bangalore-560090. Contact: 9742906879 / 9900744447, Email: [email protected]. HEAVY DUTY LATHES Various capacity lathes are available for machining of shafts up to 10 meter in length. Precise turning of Steam Turbines Rotors, Power and Hydro Generator Shafts, Wind Turbine Shafts etc are machined on these lathes. This machine is ideally suited for machining of one-end large flange type shafts, heavy-duty steel mill rolls, large turbine and alternate rotors etc. These lathes are periodically maintained and calibrated for accuracy and run-out needs of the jobs. WMW DZ 1250 (Germany) Admit between Center : 10.5 Meters Center Height : 600 mm Total Length : 12 Meters Loading Capacity : 15 – 20 Tons Swing over Bed : 1250 mm Swing over Cross : 950 mm 5 Ashwini Profile Components #73, Abbigere, Chikkabanavara Post, Bangalore-560090. Contact: 9742906879 / 9900744447, Email: [email protected]. WMW DLZ 630 (Germany) Turning Dia over Bed : 630 mm Admit between Center : 2.5 Meters Center Height : 290 mm Loading Capacity : 1 Tons Swing over Bed : 800 mm Swing over Cross : 600 mm CMC CENTEX RHINO Admit between Center : 5 Meters Center Height : 600 mm Loading Capacity : 5 Tons Swing over Bed : 1250 mm Swing over Cross : 1000 mm 6 Ashwini Profile Components #73, Abbigere, Chikkabanavara Post, Bangalore-560090. Contact: 9742906879 / 9900744447, Email: [email protected]. Vertical Turret Lathe For turning of Turbine Casings (steam & exhaust), for Motor Bodies etc, there are VTLs ranging from a swing dia of up-to 2200mm. All these machines have infinitely variable A/C drives for the table and are fitted with DRO’s for X & Y axis for both the heads (RAM & TURRET). Gear blank machining, Turbine casings, flanges, profiling, Valves etc, are machined on our VTLs. Titan SC22 (Romania) Table Dia : 2000 mm Max. Swing : 2200 mm Turret Height : 1500 mm RAM Head Stroke : 1200 mm Swiveling : 35 Degrees Turret Head Stroke : 760 mm Swiveling : 35 Degrees Max. Job Weight : 10 T 7 Ashwini Profile Components #73, Abbigere, Chikkabanavara Post, Bangalore-560090. Contact: 9742906879 / 9900744447, Email: [email protected]. WEBSTER & BENNETT 48” (England) Table Dia : 1200 mm Max. Swing : 1500 mm Height under Cross-Rail : 800 mm RAM Head Stroke : 500 mm Max. Job Weight : 02 Ton WEBSTER & BENNETT 36”- England Table Dia : 900 mm Max. Swing : 1100 mm Height under Cross-Rail : 600 mm RAM Head Stroke : 400 mm Max. Job Weight : 01 Ton 8 Ashwini Profile Components #73, Abbigere, Chikkabanavara Post, Bangalore-560090. Contact: 9742906879 / 9900744447, Email: [email protected]. Radial Drilling Machines CSEPEL RFH-100 (Hungary) Drill capacity : 100 mm Depth of throat : 1600 mm Mounting table length : 3160 mm Swing over Bed : 800 mm Swing over Cross : 600 mm CSEPEL RF-50 (Hungary) Drill capacity : 50 mm Depth of throat : 1600 mm Mounting table length : 1600 mm Swing over Bed : 800 mm Swing over Cross : 600 mm 9 Ashwini Profile Components #73, Abbigere, Chikkabanavara Post, Bangalore-560090. Contact: 9742906879 / 9900744447, Email: [email protected]. Facilities Information Bay – 1 Bay – 2 Total Area : 5000 SQ FT : 5890 SQ FT Built-up Area : 3000 SQ FT : 3500 SQ FT Power (HT) : 65 HP : 65 HP Back-up Power Generator : 82 KVA Cranes : 5 TONS : 10 TONS Our Mission In our pursuit for excellence & commitment towards quality, we at Ashwini Profile Components strive to achieve this through competitive pricing, adherence to customer requirements in total, timely deliveries & continual improvements to ensure total customer satisfaction. Our clients 1. TRIVENI TURBINE LIMITED, Peenya Bangalore 2. TRIVENI ENGG & INDS LIMITED, Mysore 3. FOURESS ENGINEERING (INDIA) LTD, Peenya Bangalore 4. MAXWATT TURBINES PVT. LTD., Jigani, Bangalore 5. ENTELLCAD ENGINEERING, Mysore 6. PRECISION MACHINE KRAFT Pvt. Ltd., Abbigere, Bangalore 7. MECHANO ENGINEERING COMPANY, Peenya, Bangalore 8. GEAROCK FORGE PRIVATE LIMITED, 10 Ashwini Profile Components #73, Abbigere, Chikkabanavara Post, Bangalore-560090. Contact: 9742906879 / 9900744447, Email: [email protected]. Measuring Instruments : Vernier Caliper 0 – 150 mm : 3 Nos 0 – 200 mm : 4 Nos 0 – 250 mm : 1 Nos 0 – 300 mm : 11 Nos 0 – 450 mm : 1 Nos 0 – 600 mm : 2 Nos 0 – 1000 mm : 4 Nos 0 – 1500 mm : 1 Nos 0 – 2000 mm : 1 Nos Depth Micrometer 0 – 100 mm : 1 Nos ID Micrometer 0 – 1000 mm : 2 Nos 11 Ashwini Profile Components #73, Abbigere, Chikkabanavara Post, Bangalore-560090. Contact: 9742906879 / 9900744447, Email: [email protected]. OD Micrometer 0 – 25 mm : 3 Nos 25 – 50 mm : 3 Nos 50 – 75 mm : 2 Nos 75 – 100 mm : 2 Nos 0 – 150 mm : 1 Nos 150 – 300 mm : 1 Nos 300 – 400 mm : 1 Nos 400 – 500 mm : 2 Nos 500 – 600 mm : 1 Nos 600 – 700 mm : 1 Nos 700 – 800 mm : 1 Nos 800 – 900 mm : 1 Nos 900 – 1000 mm : 1 Nos 1000 – 1200 mm : 1 Nos Stick Micrometer 50 – 1000 mm : 2 Nos 12 Ashwini Profile Components #73, Abbigere, Chikkabanavara Post, Bangalore-560090. Contact: 9742906879 / 9900744447, Email: [email protected]. Dial Bore Gauge DIA 18 – 35 mm : 1 Nos 35 – 50 mm : 1 Nos 50 – 100 mm : 2 Nos Slip Gauge 0.5 – 100 mm : 1 Set Height Gauge 0 – 300 mm : 1 Nos 0 – 600 mm : 1 Nos 0 – 1000 mm : 1 Nos Surface Plate 1000 x 1000mm : 1 Nos 13 .