Pre-Study Turn-Key IT Solutions

(IT-Solutions for rough production environment in emerging countries)

Michael Mey Senior Consultant Manufacturing EMEA

Overview

© Copyright 2014 Hewlett-Packard Development Company, L.P. The information contained herein is restricted to internal use only Licensee manufacturing in emerging countries Typical Problems of OEM concessionaires

 Significant initiatives to develop country with necessary funding (Government)  Local engineering overstrained in adapting OEM’s processes and products  Local workforce not trained or used to modern manufacturing processes (cleanness, precision, check, inspection)  Harsh local environments (dust, climate, real estate, plant systems)  Provision of maintenance difficult for all plant systems  Inadequate local standards

3 © Copyright 2014 Hewlett-Packard Development Company, L.P. The information contained herein is restricted to internal use only Use case Manufacturing HP supports clients in selling their solutions to their customers ……..

OEM

Planning Rapid Usage & Recycling Construction Produktion Product Development Prototyping Maintenance Disposal Production

Planning Virtual Maintenance, Modernization Construction Produktion Technology Development Cutover Optimization Recycling

Modernisierung Investment Build-up & Maintenance, Engineering Produktion Demontage Production Planning Startup Optimization Rückbau

Configuration & Order Production Delivery Produktion Shipment Order Order Processing Planning Logistics

Infrastructure Software Network Security Operations

Data Center

Servers, Storage, Backup LAN, WLAN, Mobility

WAN, LAN, Mobility Cabling, PM, WW-Operations

Software, Security Periphery, Equipment Licensee Plant

Consulting, Concept, Blueprint, BOM, Proposal

Customer Pre-Study Proposal Implementation Installation & GoLive Acceptance

Germany Emerging country

(High Level Overview)

ERP Platform (NOT IN SCOPE)

ERP-Connectivity Layer

Manufacturing Platform

Automation Layer

MOM-Features LVS-Features SER-Features Solution for Solution for Solution for • Order control • Inventory Management • Genealogy • Material transport • Material requirements planning • Documentation • Quality control • Goods receipt and inspection • Measurement Data • Traceability • Claims Management Products out & ready for Service • Operator guidance • Machine interface SER

MOM

LVS Parts in 9 © Copyright 2014 Hewlett-Packard Development Company, L.P. The information contained herein is restricted to internal use only Industry 4.0 –HP Portfolio Selected I4.0 solution for this Pre-Study

HP Solution Toolbox • HP Personal Devices

& SOC) • HP Industrial Peripherals • Mobile Apps Portfolio • Big Data Suite a Service) HP Peripherals & Devices • Service Management as products

Delivery • Print Services Product Lifecycle Services • Network Management • Operations Management (based on VFK Core Stack and HAVEn) • Service Automation (CSA/OO) • Service/Application Registry SW SecuritySW - Digital Collaboration Platforms • HP Converged Systems

HP Global Global HP NonStop Technology (Federal Digital Marketplaces) • ES PC 3.0 & Factory PC 3.0ES & Factory (I4.0 Advisory & Consulting) • HA Service Products - I4.0 Security OfferingsI4.0 I4.0 Platform Operations I4.0 Platform I4.0 Consulting Offerings I4.0 Consulting ESS & HP • PKI Infrastructure - (HP Converged Plant Infrastructure • Security Products

(HP (Backbone and Migration Platform for the Digital Factory) • Network Products • Converged Cloud Products

IT-Infrastructure Solution (High Level Overview)

Order Flow Availability Check of Control Material Transport Pearl-Chain Control Control Orders Material Warehouse Sequencing Management Picking Kitting Inter- Manufacturing- Plant faces Platform (EMS) Systems Documents Management Production Data Acquisition Worker Processes Visualization, User Interfaces (PC, Quality Mobile, Web) Assurance Plant Systems Materialflow Control Control

12 © Copyright 2014 Hewlett-Packard Development Company, L.P. The information contained herein is restricted to internal use only Turn-Key IT Solutions Shelter for Manufacturing Platform – High Level Overview of Container Datacentre

HP POD 20 ci (integrated cooling) • DX cooled – with integrated cooling (2 x 25kW) • Up to 50kW (non redundant), up to 25kW redundant • 5 x 46U racks (19”) • Ideal for standard compute loads and harsh environments • Fire alarm and detection (VESDA) Novec suppression Power B Power A • Variable speed, n+1 fans • Serviceable Heat Exchanger Coils Cooling – • Physical Security Rack 1 Rack 2 Rack 3 Rack 4 Rack 5 integrated IT IT IT IT UPS + • Air Filtering Batteries • Emergency Power Off • Aisle lighting • Weatherized to IP53/NEMA 3

13 © Copyright 2014 Hewlett-Packard Development Company, L.P. The information contained herein is restricted to internal use only Turn-Key IT Solutions Software and Servers - High Level Overview of Pre-Study

Manufacturing-PLANT Field-Service

• Host for „MOM“-Suite • Host for „SER“-Suite • Host for „LVS“-Suite • Product Documentation • Base Services for • Product History Manufacturing • Product Data Archive • Database for Manufacturing • Archive Database for SER • Core Infrastructure Services • Internet Frontend?

PLATFORM SECURITY

Network Management Software Failsafe HP StoreVirtual VSA Database CS 300 Insight Control LTU Server Insight Control for vCenter vCenter/vSphere 42U Intelligent Rack with 2x 32A HP Intelligent PDUs Expansion NonStop OS

Up to 5 expansion kits NonStop SQL/MX Database

HP DL380p Gen8 Server NS2300 NonStop 16 x 300GB 15K SAS

15 © Copyright 2014 Hewlett-Packard DevelopmentVirtualization Company, L.P. The information contained herein is restricted to internal FAILSAFEuse only HW & INTERNET FRONTEND Turn-Key IT Solutions HP ConvergedSystem 300 – Performance Edition Planned Sizing: Performance Edition • Starter Kit (Base) + 1 Expansion DL380p Gen8 25 SFF Chassis Server Kit

2 x Intel Xeon E5-2680 v2 • 2 DB Servers Prozessor (2.8 GHz/10-core)

192GB Memory CS 300 4 Servers 16 x 300 GB 15K SAS SFF DAS 40 CPU / 80 Threads Dual 750 Watt Platinum Netzteil 7.2 TB Storage 2GB P-series FBWC Smart Array Controller 192*4 GB Main Storage

2 x HP 5900AF-48G-4XG- 160 VM Netzwerk switch 2QSFP+

8 x 1GB ports; 2 x 10GB ports Netzwerk Ports 2 DB-Servers

16 © Copyright 2014 Hewlett-Packard Development Company, L.P. The information contained herein is restricted to internal use only Turn-Key IT Solutions HP NS2300 (WWW-Frontend and DB Server) Characteristics 2 * network access Server HP NonStop NS2300 Processor 2 x Intel Itanium 9500, expandable All system components Memory 32 GB, expandable have full redundancy (no single point of failure) Up to 100 x 300 GB 15K SAS SFF in base DAS cabinet, expandable 2 * comms controller (VIO) Power supply Dual NonStop PDU Operating System HP NonStop OS 2 * console device Database 2 * disk enclosure Management HP NonStop SQL/MX System 2 * storage controller (CLIM) Fault tolerant, self-healing system, no single point of failure, applications do 2 * CPU enclosure continue seamlessly despite any hardware Operational 2 * power supply, two or system software failure, no data is lost behavior or altered, extreme levels of data integrity. grid connections Resilient against malware attacks. (eg. In-plant power and Operational data store for all critical data. (front door closed) public electricity grid)

17 © Copyright 2014 Hewlett-Packard Development Company, L.P. The information contained herein is restricted to internal use only Turn-Key IT Solutions Platform Security by HP TippingPoint – NGFW Appliance Matrix

Manufacturing SW-Solution (High Level Overview)

© Copyright 2014 Hewlett-Packard Development Company, L.P. The information contained herein is restricted to internal use only Use Case Manufacturing SW-Architecture for Manufacturing Plant - High Level Overview

Manufacturing-Plant

Productive Environment Quality-Environment Develop-Environment

Admin Operations Admin Operations

MOM LVS Admin Operations Reporting MOM LVS MOM LVS

CORE-Services CORE-Services CORE-Services

P-DB Q-DB D-DB

Platform Base Services DEPLOY ORACLE DRUPAL API-GW iHUB DRUPAL PRINT ARGUS HEROLD ISC

Platform Security (Firewall & Intrusion Prevention)

20 © Copyright 2014 Hewlett-Packard Development Company, L.P. The information contained herein is restricted to internal use only Use Case Manufacturing SW-Architecture for Field-Service - High Level Overview

Field-Service

Productive Environment Quality-Environment Develop-Environment

Reporting Operations Reporting Operations

SER SER-WEB Operations Reporting SER SER-WEB SER SER-WEB

P-DB Q-DB D-DB

Platform Base Services Service Engine NonStop SQL/MX LDAP TOMCAT iTP-WEBServer PRINT HEROLD ARGUS API-GW

Platform Security (Firewall & Intrusion Prevention)

Planned Operations and Support (High Level Overview)

© Copyright 2014 Hewlett-Packard Development Company, L.P. The information contained herein is restricted to internal use only Use Case Manufacturing HP-ES: OCC Operations Control Center for Industrial IT (Krefeld) Application Customer Care Support

System SW Support RMC • VMware Remote • Linux Management • NonStop OS Customer Center • etc. Factory

Plant Operations Infrastructure Monitoring Support

Michael Mey Senior Consultant Manufacturing EMEA Mobile: +49 172 155 23 61 [email protected]