WHERE ORDINARY PIPING SYSTEMS FAIL, ULTRA TECH ABRASION RESISTANT SOLUTIONS SUCCEED. About Us:

Ultra Tech’s 110,000 square foot manufacturing and distribution facility

The Process: 600 BHN 70 500 BHN 65 350 BHN 700 60 250 BHN 55 600

50 500

45 400 40 35 300 30 Hardness (HRc)

25 250 Hardness (BHN) 20

15 200 10

5 0 0 10 20 30 40 50 60 70 80 90 100 Inside Surface Outside Surface Wall Thickness Depth from Inside Surface (%) FERRITE / PEARLITE

The Result: BAINITE / FERRITE Is a wall profile with a tapering hardness. MARTENSITE / BAINITE It leaves a hard, abrasion resistant MARTENSITE surface on the inside and a ductile outer surface to accommodate handling and welding. (Ultra 600™ Cross-section) Abrasion-Resistant Systems for Reduced Downtime, Lifecycle Savings Ultra Tech's abrasion-resistant piping systems are manufactured to meet specific applications for operations moving highly abrasive materials, making Ultra Tech your complete source for even the most challenging application solutions:

Mining - mineral, phosphate and coal mining; feed, waste and debris lines; in-plant piping; tailing lines, backfill; waste disposal; slurry transport; raw streams; in-process streams; paste; shotcrete. Plant photo courtesy of Ahrens Corporation

Product Conveyance – dilute and dense phase pneumatic movement operations for powder and bulk materials such as grain and cement; coal combustion by-products; slurry transport; biomass feedback; , frit and plastics; food products.

Fossil Fuel Power Plants – FGD reagents (wet or dry); pulverized fuel; fly ash; bottom ash; economizer ash; coal combustion by-products.

Mills and Foundries – in-plant piping; blow lines; storage; waste disposal; slag; lines.

Key market sectors served:

Coal mining Grain handling Phosphate mining Cement industry

Mineral mining Pulp and paper Plant photo courtesy of Ahrens Corporation Fossil fuel power plants making and Foundries Ultra Tech System Components: Ultra Tech supplies a complete line of system components. Our abrasion resistant pipe and fittings keep your system operating longer with reduced maintenance and longer system life.

Straight Spools - available in 2-1/2”NPS to 40”O.D. in standard lengths from 20’ up to 50’ long. Custom cut and fabricated to meet system requirements.

Bends - custom bending capabilities to tailor changes of direction to meet system requirements while reducing flow restrictions and energy loss. Large radius sweeps reduce the deterioration effects of abrasive transport materials.

Laterals, Tees and Wyes - designed to split or blend flow streams, these custom fabrications are made using Ultra 600™ pipe to provide superior abrasion resistance.

Reducers - flow velocity increases at reducers, increasing wear rate due to abrasive transport media. Ultra 600™ reducers are hardened to the same level as Ultra 600™ pipe and bends to provide superior abrasion resistance.

Custom Fabrications - Ultra Tech also produces custom spools and fabrications like manifolds, hopper to pipe transitions and cleanout spools. These custom pieces also provide the abrasion resistant qualities found in Ultra Tech’s other system components. Ultra Tech Bending and Fabrication Services

Ultra Tech offers a complete range of bending and fabrication services for piping and structural applications. With more than 20 years of tube and pipe bending experience, Ultra Tech will meet your application needs, delivery schedule and budget. Induction Bending Capabilities Pipe and tube diameters from 2-1/2” NPS to 26” O.D. Any angle to 180˚ Minimum radius of 20” - 3D for diameters greater than 6” with a maximum radius of 180” Ultra 600™ Induction-hardened bends. Complete range of materials: carbon steel, alloys and stainless together as well as structural shapes Tangents available at bend ends Up to 3” maximum wall thickness Cold Bending Capabilities Cold-formed bends from 2” to 7” I.D. Any angle to 180˚ Bend radii of 7” to 40” .25” wall thickness standard, other thicknesses available End Attachment Options Overview: In addition to the range of available standard end connection options, Ultra Tech can provide customized sizes and configurations to meet the requirements of your system. Selection of the appropriate option, or combination of options, is dictated by maintenance UT High Pressure System considerations, performance expectations, life cycle, • Field proven for sludge service and other variables. While end options can, in most • Male/Female interlocking design cases, be installed in the field utilizing proper procedures, • Dual sealing; cavity gasket improved performance will result when factory fitted. plus Quad seal • Care must be taken to cool the inner surface of the pipe 20˚ tapered faces aid installation wall to prevent tempering, thus softening, of the martensitic microstructure. Available Options UT Raised System • Fast installation time Standard flanges - 150#, 300# or 600#, • Easy cleaning single or double-drilled, raised face or flat, • Full wall thickness -on or butt-weld (butt welding not • 20˚ tapered faces aid installation recomended for hardened pipe), fixed or rotating • Face weld if required Weld rings - conventional or self aligning Wear bands or collars to counter downstream turbulence after each connection Ultra Tech’s Hevi-Duty™ or High Pressure male/female style ends. Victaulic® system end styles Custom ends available, consult factory Process Rotating Flanges • Rotating Collar over Fixed Hub For each welded attachment, the inner surface is water-cooled • Sizes 2-1/2” to 24” (63.5 to 609.6mm) to avoid tempering and loss of hardness. End options can be • Raised face (shown) and plate flanges applied to all spools, bends and components. Worldwide Locations

U.S.A. Ultra Tech Con Forms Europe 777 Maritime Drive UNITED KINGDOM P.O. Box 308 Tel: +44 (0) 1633 897 700 Port Washington, WI 53074 Fax: +44 (0) 1633 897 711 Toll Free: 800-626-8243 E-mail: [email protected] Tel: 262-284-7800 Fax:262-284-7878 Asia E-mail: [email protected] Con Forms Asia MALAYSIA Tel: +60 7 559-1868 Fax: +60 7 557-3868 E-mail: [email protected]

For additional information call : 800.626.8243 Visit us on line at: www.ultratechpipe.com or Email: [email protected]

A division of Construction Forms, Inc.© 2014 Construction Forms, Inc.