INDEX

S. NO. CONTENTS PAGE NO. 1.0 Executive Summary 1 2.0 Introduction of the Project / Background Information 3 (i) Identification of Project & Project Proponent 3 (ii) Brief Description of Nature of the Project 6 (iii) Need for the Project & Its Importance to the Country and or Region 6 (iv) Demand-Supply Gap 8 (v) Import Vs. Indigenous Production 9 (vi) Export Possibility 9 (vii) Domestic / Export Markets 9 (viii) Employment Generation (Direct and Indirect) due to the Project 9 3. Project Description 9 (i) Type of Project including Interlinked and Interdependent Projects, if any 9 Location (Map showing General Location, Specific Location, and Project Boundary & Project Site (ii) 11 Layout) with coordinates (iii) Key Plan 13 Details of Alternative Sites Consideration and Basis of Selecting the Project Site, Particularly the (iv) 14 Environmental Considerations gone into should be highlighted (v) Size or Magnitude of Operation 16 (vi) Project Description with Process Details 16 Raw Material Required along with Estimated Quantity, Likely Source, Marketing Area of Final (vii) 23 Products, Mode of Transport of Raw Material and Finished Product Resources Optimization/ Recycling and Reuse Envisaged in the Project, if any, should be briefly (viii) 24 outlined (ix) Availability of Water its Source, Energy /Power Requirement and Source should be given 25 (x) Quantity of waste to be generated (liquid and solid) and scheme for their management/disposal 25 4. Site Analysis 26 (i) Connectivity 26 (ii) Land Form, Land Use and Land Ownership 26 (iii) Topography 26 Existing Land Use Pattern {Agriculture, Non-Agriculture, Forest, Water Bodies (including area under CRZ)}, Shortest Distances from the Periphery of the Project to Periphery of the Forests, National (iv) 27 Park, Wild Life Sanctuary, Eco Sensitive Areas, Water Bodies (Distance from the HFL of the river), CRZ. In Case of Notified Industrial area, a copy of the Gazette Notification (v) Existing Infrastructure 27 (vi) Soil Classification 27 (vii) Climatic Data from Secondary Sources 28 (viii) Social Infrastructure Available 28 5. Planning Brief 28 Planning Concept (Type of Industries, Facilities, and Transportation etc.) Town and Country (i) 28 Planning/ Development Authority Classification (ii) Population Projection 28 (iii) Land Use Planning (Break Up along with Green Belt Etc.) 29

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S. NO. CONTENTS PAGE NO. (iv) Assessment of Infrastructure Demand (Physical & Social) 29 (v) Amenities/ Facilities 29 6.0 Proposed Infrastructure 29 (i) Industrial Area (Processing Area) 29 (ii) Residential Area (Non Processing Area) 31 (iii) Green Belt 31 (iv) Social Infrastructure 31 (v) Connectivity 31 (vi) Drinking Water 31 (vii) Sewerage System 32 (viii) Industrial Waste Management 32 (ix) Solid Waste Management 32 (x) Power Requirement & Source 32 7. Rehabilitation and Resettlement (R & R) Plan 33 Policy to be adopted (Central/ State) in respect of the Project affected persons including Home (i) 33 Oustees, Land Oustees and Landless Laborers (Brief Outline to be given) 8. Project Schedule & Cost Estimates 33 Likely Date of Start of Construction and Likely Date of Completion (Time Schedule for the Project (i) 33 to be given) (ii) Estimated Project Cost 33 9. Analysis of Proposal 33 Financial and Social Benefits with special emphasis on the benefit to the local people including (i) 33 tribal, population, if any in the area

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ABBREVIATIONS

APCE’s Air Pollution Control Equipments AQC Air Quenching Boiler CAGR Compound annual growth rate CEO Chief Executive Officer CER Corporate Environmental Responsibility CPCB Central Pollution Control Board CPP Captive Power Plant CO2 Carbon dioxide CREP Corporate Responsibility for Environmental Protection CRZ Central Regulation Zone CSR Corporate Social Responsibilities CSE Cement Sustainability Initiative DCBL Dalmia Cement (Bharat) Limited DG Diesel Generator ESP Electrostatic Precipitator ENE East of North East EIA Environmental Impact Assessment ESE East of South East ETP Effluent Treatment Plant FY Financial Year FICCI Federation of Indian Chambers of Commerce & Industry GDP Gross domestic product GU Grinding Unit Ha Hectare IBM Indian Bureau of Mines KLD Kilo Littre Per Day KVA Kilovolt-ampere KM Kilo Meter Kg Kilogram LS Limestone M Meter ML Mining Lease MEMC Metropolitan Emergency Managers Committee MP Madhya Pradesh MW Mega Watt MT Metric Tonnes MTPA Million Tonnes Per Annam MoEFCC Ministry of Environment, Forest & Climate Change NABARD National Bank For Agriculture & Rural Development NH National Highway NNE North of North East

NO 2 Nitrogen Dioxide

1 NNW North of North West NTPC National Thermal Power Corporation Limited OPC Ordinary Portland Cement PF Protected Forest PPC Portland Pozzolana Cement PH Pre-Heater RCC Reinforced Cement Concrete RF Reserved Forest RO Reverse Osmosis R&R Rehabilitation and Resettlement SSE South of South East SE South East SECL South Eastern Coalfields Limited SW South West STP Sewage Treatment Plant SH State Highway TPD Tonnes Per Day TPA Tonnes Per Annum VRM Vertical Roller Mill WHRS West Heat Recovery System WSW West of South West WBCSD The World Business Council for Sustainable Development

2 Proposed Integrated Cement Project - Clinker (3.0 MTPA), Cement (2.5 MTPA), CPP {54 (2 x 27) MW}, WHRS (15 MW) and D.G. Set (1000 KVA) At Village: Jamuna, Tehsil: Rampur Baghelan, District: Satna (Madhya Pradesh) Pre - feasibility Report

PRE - FEASIBILITY REPORT

1.0 EXECUTIVE SUMMARY

M/s. Dalmia Cement (Bharat) Ltd. is proposing an Integrated Cement Project - Clinker (3.0 MTPA), Cement (2.5 MTPA), CPP {54 MW (2x27)}, WHRS (15 MW) and D.G. Set (1000 KVA) at Village: Jamuna, Tehsil: Rampur Baghelan, District: Satna (Madhya Pradesh).

Table - 1 Salient Features of the Project S. NO. PARTICULARS DETAILS A. Nature of the project Greenfield Integrated Cement Project B. Size of the Project S. No. Particulars Proposed Capacity 1. Clinker (MTPA) 3.0 2. Cement (MTPA) 2.5 3. CPP (MW) 54 (27 x 2) 4. WHRS (MW) 15 5. D.G. Set (KVA) 1000 C. Category of the Project As per EIA Notification dated 14 th Sept., 2006, as amended from time to time; this project falls under Category “A”, S. No. 3 (Material Production), Project Activity ‘3 (b)’ Cement Plants. D. Location Details Village Jamuna Tehsil Rampur Baghelan District Satna State Madhya Pradesh Latitude 24° 32' 57.88" N to 24° 33' 21.46" N Longitude 81° 05'41.72" E to 81° 06' 53.14" E Toposheet No. 63 H/2 Location Map has been shown in Figure - 1 E. Area Details Total Project Area 101.5 ha Greenbelt / Plantation Area (ha) 33% area of the total project area i.e. 101.5 ha will be developed under greenbelt / plantation. F. Environmental Setting Details (with approximate aerial distance and direction from the project site) 1. Nearest Village Jamuna (0.5 km in NNW direction) 2. Nearest Town Rampur Baghelan (NP) (6.0 km in SW direction) 3. Nearest City Satna (27.0 km in West direction) 4. Nearest National Highway / State o NH - 75 (5.0 km in North direction)

M/s. Dalmia Cement (Bharat) Ltd. 1 Proposed Integrated Cement Project - Clinker (3.0 MTPA), Cement (2.5 MTPA), CPP {54 (2 x 27) MW}, WHRS (15 MW) and D.G. Set (1000 KVA) At Village: Jamuna, Tehsil: Rampur Baghelan, District: Satna (Madhya Pradesh) Pre - feasibility Report

S. NO. PARTICULARS DETAILS Highway o NH - 7 (8.5 km in SE direction) 5. Nearest Railway station Turki Railway Station (3.0 km in ESE direction) 6. Nearest Airport Satna Airport (25.0 km in West direction) 7. National Parks, Wildlife Sanctuaries, No National Park, Wildlife Sanctuary, Biosphere Reserve falls Biosphere Reserves, within 10 km within 10 km radius of the project site. radius 8. Reserved Forests (RF) / Protected o Sathari RF (3.0 km in North direction) Forests (PF) etc. within 10 km. radius o Sathari Reserve Forest (6.0 km in NNW direction) o Sathari RF (6.0 km in NW direction) Few patches of RF exist in 10 km radius study area. 9. River / Water Body (within 10 km o Tons or Tamasa River (~9.0 km in NW direction) radius) o Kariari Nadi (~3.0 km in East direction) o Nar Nadi (~5.5 km in West direction) o Dila Nala (~4.5 km in NNW direction) o Mainha Nala (~4.5 km in SW direction) o Jura Nala (~5.0 km in WSW direction) o Dehi Nala (~7.0 km in NNE direction) o Sarmawati Nala (~7.0 km in WSW direction) o Kollaha Talab (~8.0 km in SSE direction) o Dharam Sagar (~8.5 km in ESE direction) 10. Seismic Zone Zone - II [as per IS 1893 (Part-I): 2002] G. Cost Details Total Cost of the Proposed Project Rs. 1875 Crores Cost for Environment Management • Capital Cost - Rs. 150 Crores Plan • Recurring Cost - Rs. 15 Crores / annum H. Basic Requirements for the project Requirements Source Water Requirement (KLD) 3000 Ground Water & Local authority Power Requirement (MW) Proposed CPP, WHRS and Tapa 55 sub-station and D.G. Set (For back up) Manpower Requirement (Operational phase) Regular 365 Regular about 365 Persons & Contractual 500 contractual about 500 Persons. Suitable local people will be given Total 865 preference in employment as per eligibility.

M/s. Dalmia Cement (Bharat) Ltd. 2 Proposed Integrated Cement Project - Clinker (3.0 MTPA), Cement (2.5 MTPA), CPP {54 (2 x 27) MW}, WHRS (15 MW) and D.G. Set (1000 KVA) At Village: Jamuna, Tehsil: Rampur Baghelan, District: Satna (Madhya Pradesh) Pre - feasibility Report

2.0 INTRODUCTION OF THE PROJECT/ BACKGROUND INFORMATION

(i) Identification of Project and Project Proponent M/s. Dalmia Cement (Bharat) Ltd. is proposing an Integrated Cement Project - Clinker (3.0 MTPA), Cement (2.5 MTPA), CPP {54 (2x27) MW}, WHRS (15 MW) and D.G. Set (1000 KVA) at Village: Jamuna, Tehsil: Rampur Baghelan, District: Satna (Madhya Pradesh). Dalmia Cement (Bharat) Ltd. (DCBL) is one of the leading cement producers of India. It was founded in 1935 by Shri Jaidayal Dalmia. First Cement Plant of DCBL was established in 1939 at Dalmiapuram, Tamil Nadu, thus enjoying a heritage of over 80 Years of expertise and experience. The DCBL currently has cement plants in Tamil Nadu (Dalmiapuram & Ariyalur), Andhra Pradesh (Kadapa), Meghalaya (Thangskai) Karnataka (Belgaum), Jharkhand (Bokaro), Assam (Umrangso& Lanka), Odisha (Rajgangpur & Kapilas), Bihar (Kalyanpur) and West Bengal (Medinipur). DCBL now controls a cement capacity of about 26 Million Tonnes & has a strong presence in Southern, Eastern & North- East Regions of the Country. Dalmia is a multi-spectrum Cement player and a pioneer in super specialty cements used for Oil wells, Railway sleepers and Airstrips. Dalmia Cement was among the first to adopt and incrementally raise the bar on green production norms. In 1974, Dalmia revolutionized the railways by pioneering the use of cement sleepers instead of wooden sleepers. DCBL prides itself on having been at the forefront of pioneering and introducing many new technologies, which exist today, and are followed by others in the industry which improves the quality and quantity of products and reduces the pollution load. DCBL has been and continues to be an industry leader in the niche market segments. The Group, guided with its vision statement, has initiated commendable actions in order to achieve its objectives. Vision Statement “To be a Leader in Building Materials that evokes Pride in all stakeholders through Customer Centricity ,

M/s. Dalmia Cement (Bharat) Ltd. 3 Proposed Integrated Cement Project - Clinker (3.0 MTPA), Cement (2.5 MTPA), CPP {54 (2 x 27) MW}, WHRS (15 MW) and D.G. Set (1000 KVA) At Village: Jamuna, Tehsil: Rampur Baghelan, District: Satna (Madhya Pradesh) Pre - feasibility Report

Innovation , Sustainability & our Values.” DCBL has established a number of objectives and targets on concerns at global and regional levels around which it focuses its programmes, delivery and evaluates its performance. Additionally, Dalmia Cement is actively involved with other global and domestic task forces on sustainable development. Some of the initiatives are listed hereunder: - DCBL is a member of CSI (Cement Sustainability Initiative, under the aegis of the WBCSD, Geneva). Consequently, it is bound by the CSI's Charter on Sustainability. We adhere to the exacting and very comprehensive standards of the CSI. DCBL is the first company in the cement sector to achieve GREENPRO certification for Portland Pozzolana Cement from CII.

DCBL is in partnership with Global Alliance “EP 100” for energy productivity. DCBL committed to double their energy productivity by 2030 from a baseline year of 2010-11.

DCBL is also in partnership with CDP “RE 100” for shift towards renewable energy commitment.

The company’s CEO represented India at High Level Signing Ceremony of Paris Agreement on Climate Change. He was special invitee of Secretary – General of United Nations.

Alternative raw materials use has increased from about 1 Mt in the 2013 Fiscal Year to 6Mt in the FY 2018 Our specific electricity consumption is about 70kWh/t of cement, compared to the global average of 104kWh/t Over the past five years, efforts of DCBL have avoided over 17.6Mt of CO2 emissions

Dalmia Cement has been ranked No.1 globally by COP with respect to business readiness for the transition to a low CO2 economy Dalmia achieved lowest carbon footprint in comparison of global average and Indian average. Today carbon footprint of DCBL is 40% lower than the global average for a cement company

M/s. Dalmia Cement (Bharat) Ltd. 4 Proposed Integrated Cement Project - Clinker (3.0 MTPA), Cement (2.5 MTPA), CPP {54 (2 x 27) MW}, WHRS (15 MW) and D.G. Set (1000 KVA) At Village: Jamuna, Tehsil: Rampur Baghelan, District: Satna (Madhya Pradesh) Pre - feasibility Report

DCBL focus on material and resource efficiency. DCBL produces high-blended cements with the best available technology and by using various industrial waste products. This helped to conserve mineral resources like limestone and other raw materials.

To insulate Dalmia group from physical risks of climate change, Dalmia took a challenge in 2014 to become a water positive cement group. By 2017, Dalmia had become 2.5 times water- positive. Motivated by this, group now aims to be five times water positive by 2020. Dalmia are also working on development of bird habitats for biodiversity conservation.

Dalmia now seek to be carbon negative by 2040. To meet the scale of this challenge, a number of approaches are being explored, including: switching to 100% green fuels, including biofuels, biogas, compressed bio gas (CBG) and biomass; green power generation; reducing our clinker factor in incremental stages and optimizing clinker heat consumption; switching over to solar drying for relevant raw materials; developing a new range of low-carbon cements; carbon capture and utilization (CCU) technology; and carbon sequestration. The initiatives of Dalmia, at various locations, have also been appraised at various forum and awarded recognitions. Some of them are mentioned hereunder: -  DCBL’s (units in Ariyalur, Dalmiapuram & Kadapa) has bagged the CII's Excellence Award in Environment, Health & Safety (EHS) 2018  Dalmia Bharat won the ET NOW Social Responsibility Leadership Award  Dalmia Bharat Ltd received Best Corporate Social Responsibility Award2017 by World CSR Congress & Dalmia Bharat Foundation also facilitated with the Best CSR implementing agency of the year at India International CSR Conclave 2017.  Dalmia Cement Bags Energy Efficient Award from CII 2017  Dalmia Bharat Bags NVB’s National Awards in an Unprecedented Six Categories in 2017  Dalmia Bharat Facilitated by Indian Cement Review Award 2016 as Fastest Growing Cement Company- Large Category  DCBL received CII-ITC Sustainability Award 2016, 2012 & 2013 for contributions to sustainability and conservation of the environment Ariyalur, T.N. Unit:  All India First on Safety Award-2015- Large Scale Manufacturing Sector conducted by FICCI  CII EHS Award with 4 star rating for 2015 Kadapa, A.P. Unit:  Kadapa mine bagged overall second prize in Mine Safety Observance, 2018  Bagged the National level FIMI Environment Excellence Award for the year 2015-16  Bagged CSR & Environment Award from Green Tech Foundation-2015 Dalmiapuram, T.N. Unit:  Melarasur Watershed Development Project Wins NABARD Award  PAK mines received the Rio Tinto Health & Safety Award from FIMI

M/s. Dalmia Cement (Bharat) Ltd. 5 Proposed Integrated Cement Project - Clinker (3.0 MTPA), Cement (2.5 MTPA), CPP {54 (2 x 27) MW}, WHRS (15 MW) and D.G. Set (1000 KVA) At Village: Jamuna, Tehsil: Rampur Baghelan, District: Satna (Madhya Pradesh) Pre - feasibility Report

 Mines of DPM have received various awards by MEMC Council under aegis of Indian Bureau of Mines (IBM) in 2016 along with Overall First Prize in Conventional Category to Amalgamated PNR Mines & Overall Second Prize in Non-Conventional Category to Kallakudi Mines.  Periathirukonam Limestone Mine was awarded 5 Star Rating by the Ministry of Mines, Govt of India, 2016  DPM and Ariyalur felicitated by Excellence Environment, Health & Safety “4 star rating” Award for the 3rd Consecutive year  NCBM award with “Best Environment Excellence –FY 2014-15”. Belgaum Unit:  YKLM belgaum mines bagged overall first prize along with 1 st prize for mineral conservation and 1 st prize for sustainable development in MEMC week, 2018 Meghalaya Units:  2nd prize in Overall Performance and 6 other prizes in different categories in 13 th North East Metalliferous Mines Safety Week 2015-16 competition. Odisha & West Bengal units:  DCBL plants “Kapilas & Bengal Cement Works” win both 1 st and 2nd position respectively in National Energy Conservation Award 2018 by BEE  Konark Cement has been awarded with Odisha Inc Best Award 2017 at Odisha Legend Award  Awarded for Best Overall Excellence in CSR under National Awards for Excellence in CSR & Sustainability.  Lanjiberna Mine has bagged 1 st prize in overall performance in Annual Mine Safety Week Celebration, 2018 along with 1 st prize in various other category like statutory provisions, plant & maintenance, workshop facility, implementation of SMP and 2 nd prizes under for publicity in propaganda, general working survey & scientific study, Swach Khadan Sarvekshan.  Lanjiberna mine 7 th FICII Safety Excellence Award

(ii) Brief description of nature of the project M/s. Dalmia Cement (Bharat) Ltd. is proposing an Integrated Cement Project of Capacity - Clinker (3.0 MTPA), Cement (2.5 MTPA), CPP {54 MW (2x27)}, WHRS (15 MW) and D.G. Set (1000 KVA) at Village: Jamuna, Tehsil: Rampur Baghelan, District: Satna (Madhya Pradesh) . As per EIA Notification dated 14 th Sept., 2006, as amended from time to time; this project falls in Category “A” under S. No. 3 (Material Production), Project Activity ‘3 (b)’ Cement Plants.

(iii) Need for the project and its importance to the country and or region The Cement Industry in India is among the core Industries that is vital for economic growth and development. Ever since the Industry was delicensed in 1991, there has been remarkable growth that metamorphosed it to a globally competitive Market, making India the second largest producer of cement after China in the world. Cement is the basic building material and is used extensively in urban housing, industrial sector and infrastructure development. It has become synonymous with construction activity and the per capita consumption of cement is accepted as an important indicator of the country's economic growth.

M/s. Dalmia Cement (Bharat) Ltd. 6 Proposed Integrated Cement Project - Clinker (3.0 MTPA), Cement (2.5 MTPA), CPP {54 (2 x 27) MW}, WHRS (15 MW) and D.G. Set (1000 KVA) At Village: Jamuna, Tehsil: Rampur Baghelan, District: Satna (Madhya Pradesh) Pre - feasibility Report

The Government of India has been laying a massive emphasis on infrastructure development, with 100 smart cities, modernisation of 500 cities, affordable housing for all by 2022, cement concreting of national highways, provision of sanitation facilities, etc. all in the pipeline for development over the course of the next years. These all leads to future growth of Indian Cement Industry. The Working Group on Cement Industry constituted by the erstwhile Planning Commission for the 12 th Plan period has projected a demand growth for cement at the rate of 10.75% per annum based on expected GDP growth rate of 9%. The cement capacity requirement during 12 th Plan is projected at 479.3 million TPA by 2017 and about 1035 million tonnes by 2027. The annual production of cement by the end of 12 th Plan are estimated at and 407.4 million tonnes, respectively, with 85% capacity utilization. Based on the demand growth projection, the consumption of cement by the end of the 12 th Five Year Plan would be between 366.9 million tonnes and 397.4 million tonnes with assumed growth rates of 9.75% to 10.75% during the Plan period. (Indian Minerals Yearbook 2017 (Part- III: Mineral Reviews) 56 th Edition). Fig. 1: Cement Production in India The Indian cement sector has a robust demand profile, stimulated mostly by government plans to build physical and social infrastructure like Pradhan Mantri Awaas Yojana (PMAY-G and PMAY- U) (Housing for All by 2022), Pradhan Mantri Gramin Sadak Yojana (PMGSY) (Prime Minister’s Rural Road Scheme), Concrete Roads, Smart cities, Swachh Bharat (Clean India), Construction of hospitals and educational institutions, Canal lining projects, Cold chain storage projects etc.

Regional Importance of the Project: The proposed Project will generate direct employment for about 1500 people during implementation phase and Approx. 865 persons will be provided employment during operational phase of the Project. Proposed project will result in growth of the surrounding areas by increasing direct and indirect employment opportunities in the region including ancillary development and supporting infrastructure. Special emphasis on Financial and Social benefits will be given to the local people in the area. Development of social amenities will be in the form of medical facilities, education to underprivileged and creation of self-help groups. Increased revenue to the State & Central exchequer. In addition, various rural development initiatives for the upliftment of the nearby communities will be undertaken under Corporate Social Responsibilities (CSR) & Corporate Environment Responsibility (CER).

M/s. Dalmia Cement (Bharat) Ltd. 7 Proposed Integrated Cement Project - Clinker (3.0 MTPA), Cement (2.5 MTPA), CPP {54 (2 x 27) MW}, WHRS (15 MW) and D.G. Set (1000 KVA) At Village: Jamuna, Tehsil: Rampur Baghelan, District: Satna (Madhya Pradesh) Pre - feasibility Report

(iv) Demand- Supply Gap The target market for the project is Madhya Pradesh (MP) & Uttar Pradesh (UP). The demand in this region has grown by a CAGR of ~ 6.5% pa for the last five years with MP’s demand growing at ~7%, and UP’s demand at ~6% pa. The estimated cement consumption of MP is 14.6 MTPA and of UP is 32 MTPA in FY16-17. The combined cement consumption is ~18% of the Indian Cement consumption. The demand is expected to grow at a CAGR of 8% per annum resulting in a cement demand of ~64 MTPA in FY20, owing to the estimated PCC of the country is 201 Kg, whereas that for UP & MP is 149 & 185 kgs respectively, which indicates that there is scope for further growth, share of central region to the Country’s GDP for the present decade (FY10- FY20) is estimated to be ~14%, whereas in the past it was only 9%, Per capita income of MP is expected to triple by FY20, and double for UP, which is still below the country’s average, hence depicts scope for growth, the GSDP of MP grew at 7% in the past and is expected to grow at ~12% in the present decade (FY10 – FY20), the housing shortage both for rural and urban in UP accounts for ~17% of the total shortage in India, UP getting benefited by smart cities, Lucknow is the first one to be shortlisted for phase 1 development, DMIC starting from Dadri, UP will also contribute to the demand growth. The present Capacity Utilization in the region is estimated to be at ~74%. With no capacity addition foreseen in the future, it is expected to grow to ~99% by FY20. Table -2 Demand Supply Scenario in the region

Particulars FY16 FY17 FY18 FY19 FY20 Opening Capacity 55.0 55.0 55.0 55.0 55.0 Capacity Addition 0 0 4 0 0 Total Capacity 55.0 55.0 59.0 59.0 59.0 Effective Capacity 52.3 52.3 54.3 56.1 56.1 Demand 46.6 50.4 54.5 58.9 63.6 Inflow 18.6 18.6 18.6 18.6 18.6 Outfow 10.5 10.5 10.5 10.5 10.5 Net Surplus/(Deficit) 13.8 10.0 7.9 5.3 0.5 Capacity Utilization (%) 74% 81% 85% 91% 99%

Increasing infrastructure demand and rapid upcoming developmental activities have resulted in the healthy consumption of the cement in the region. Both private and governmental developmental activities including construction of highways, roads, flyovers, bridges, building apartments and townships are playing a key role in increasing demand of cement. Considering this, DCBL proposes to establish an Integrated Cement Project of capacity Clinker (3.0 MTPA), Cement (2.5 MTPA), CPP {(54 MW (2x27 MW)}, WHRS (15 MW) & DG set (1000 kVA).

M/s. Dalmia Cement (Bharat) Ltd. 8 Proposed Integrated Cement Project ‐ Clinker (3.0 MTPA), Cement (2.5 MTPA), CPP {54 (2 x 27) MW}, WHRS (15 MW) and D.G. Set (1000 KVA) At Village: Jamuna, Tehsil: Rampur Baghelan, District: Satna (Madhya Pradesh) Pre ‐ feasibility Report

(v) Imports vs. Indigenous Production The proposed project will utilize locally available raw material namely Limestone & other additives. However, some imports will be required for Coal and Petcoke.

(vi) Export Possibility Export of finished product to neighbouring Countries will depend upon opportunities available in future.

(vii) Domestic / Export Markets The entire cement produced is envisaged for the domestic market.

(viii) Employment Generation (Direct and Indirect) due to the project The proposed project will generate direct employment about 1500 people during implementation phase and about 365 Persons (Regular) will be provided employment during operational phase of the project. In addition, approx. 500 contract labours will also be employed during operation / maintenance etc. Preference will be given to suitable local people for employment as per their eligibility.

Table ‐ 3 Break up of Regular Manpower Requirement Particulars Requirement Skilled 40 Semi‐skilled 36 Unskilled 289 Total 365

3.0 PROJECT DESCRIPTION (i) Type of Project including interlinked and Interdependent projects if any M/s. Dalmia Cement (Bharat) Ltd. is proposing an Integrated Cement Project ‐ Clinker (3.0 MTPA), Cement (2.5 MTPA), CPP {54 MW (2x27)}, WHRS (15 MW) and D.G. Set (1000 KVA) at Village: Jamuna, Tehsil: Rampur Baghelan, District: Satna (Madhya Pradesh).

Interlinked and Interdependent Projects: Interlinked Project: 1. Proposed Captive Limestone Mine (ML area 575.830 ha) with peak production capacity of 4.0 MTPA (limestone) at Villages: Bairiha, Patarhai & Janardanpur, Tehsil: Rampur Baghelan, District: Satna (Madhya Pradesh) – LOI issued from Mineral Resources Department, Madhya Pradesh vide letter no. F3‐8/2014/12/1 dated 18th Jan., 2018, Mining Plan with Progressive Mine Closure Plan has been approved by IBM vide letter no MP/Satna/Limestone/MPLN/G‐29/18‐ 19/7044 dated 06th Dec., 2018. Application submitted for ToR vide Proposal No. IA/MP/MIN/89876/2018 & File no J‐11015/13/2019‐IA.II(M) on dated 31st Dec., 2018.

M/s. Dalmia Cement (Bharat) Ltd. 9 Proposed Integrated Cement Project - Clinker (3.0 MTPA), Cement (2.5 MTPA), CPP {54 (2 x 27) MW}, WHRS (15 MW) and D.G. Set (1000 KVA) At Village: Jamuna, Tehsil: Rampur Baghelan, District: Satna (Madhya Pradesh) Pre - feasibility Report

2. Proposed Captive Jamuna Limestone Mine (ML area 89.234 ha) with peak production capacity of 0.5 MTPA (limestone) at Village – Jamuna, Tehsil – Rampur Baghelan, District – Satna, Madhya Pradesh. ML Granted, executed and registered TOR granted by MoEFCC, New Delhi vide letter no. J-11015/ 57/ 2017-IA.II (M) dated 18 th July, 2017. 3. Proposed remotely located Captive Pagra-Jhiriya Limestone Mine (ML area 395.965 ha) with peak production capacity of 1.5 MTPA (limestone) at Village-Pagra, Jhiriya Kothar, Jhiriya Bajpain & Jhiriya Koparihan, Tehsil- Amarpatan, District- Satna (Madhya Pradesh) – ML Granted, executed and registered. TOR granted by MoEFCC, New Delhi vide letter no. J- 11015/58/2017-IA. II(M) dated 16 th May, 2018.

Interdependent Project: Part of the clinker will be transported to split Grinding Unit of 2.5 MTPA proposed to be setup in Uttar Pradesh (Rae Bareilly). Application for EC is yet to be filed.

M/s. Dalmia Cement (Bharat) Ltd. 10 Proposed Integrated Cement Project - Clinker (3.0 MTPA), Cement (2.5 MTPA), CPP {54 (2 x 27) MW}, WHRS (15 MW) and D.G. Set (1000 KVA) At Village: Jamuna, Tehsil: Rampur Baghelan, District: Satna (Madhya Pradesh) Pre - feasibility Report

(ii) Location (map showing general location, specific location, and project boundary & project site layout) with coordinates

Figure - 2: Location Map

M/s. Dalmia Cement (Bharat) Ltd. 11 Proposed Integrated Cement Project - Clinker (3.0 MTPA), Cement (2.5 MTPA), CPP {54 (2 x 27) MW}, WHRS (15 MW) and D.G. Set (1000 KVA) At Village: Jamuna, Tehsil: Rampur Baghelan, District: Satna (Madhya Pradesh) Pre - feasibility Report

Figure - 3: Plant Layout

M/s. Dalmia Cement (Bharat) Ltd. 12 Proposed Integrated Cement Project - Clinker (3.0 MTPA), Cement (2.5 MTPA), CPP {54 (2 x 27) MW}, WHRS (15 MW) and D.G. Set (1000 KVA) At Village: Jamuna, Tehsil: Rampur Baghelan, District: Satna (Madhya Pradesh) Pre - feasibility Report

(iii) Key Plan

Figure - 4: Key Plan M/s. Dalmia Cement (Bharat) Ltd. 13 Proposed Integrated Cement Project - Clinker (3.0 MTPA), Cement (2.5 MTPA), CPP {54 (2 x 27) MW)}, WHRS (15 MW) and D.G. Set (1000 KVA) At Village: Jamuna, Tehsil: Rampur Baghelan, District: Satna (Madhya Pradesh) Pre - feasibility Report

(iv) Details of alternative sites consideration and basis of selecting the proposed site, particularly the environmental considerations gone into should be highlighted. Keeping in view of proximity to the main Captive Limestone mine (ML area 575.830 ha) with peak production capacity of 4.0 MTPA (limestone) at Villages: Bairiha, Patarhai & Janardanpur, Tehsil: Rampur Baghelan, District: Satna (Madhya Pradesh) & Jamuna limestone Mine (ML area 89.234 ha), the proposed Cement Project site has been selected. Four alternative sites in close proximity of the mines were studied and based on the environmental considerations and other techno-economic aspects the proposed site was selected. Following are the main criteria considered for locating the proposed Cement project: o Proximity to limestone deposit for economic viability of project and to minimise impact of transportation. o Proximity/ ease of access to other sources of raw materials for the proposed plant viz Road and railway connection for corrective raw materials and finished product transport. o Area free from environmental sensitive features viz. requiring minimum clearance of vegetation, water bodies, non-involvement of any forest area, minimum or no disturbance of habitation etc. o The site should have about 100 ha of ideally flat/flatter/slightly undulating land, having good load bearing capacity for accommodating plant, railway siding, developing of greenbelt with all amenities for the proposed project. o Availability of adequate ground water and / or perennial source of water in the vicinity of the proposed project. o Availability of reliable power. o Social infrastructure viz. banks, post office, schools, markets, community centre, housing, local transport and communication facilities. etc. Table - 4 Analysis of Options for locating proposed Cement Project Option 4 S. No. PARTICULARS Option 1 Option 2 Option 3 (Selected Site) 1. Location Village Bairiha Village Bairiha Village Jamuna Village Jamuna Area (Plant Area excluding conveyer 2. 101 58 101 96 length) (Hectares) Centroid/Mid-Point 24°33'41.2310", 24°33'19.9615", 24°34'02.2480", 24°33'08.6964", 3. (Degrees Minutes 081°04'07.3866" 081°04'30.2503" 081°06'13.2251" 081°06'24.5972" Seconds) Bounding Box 24°34'01.1699", 24°33'38.5821", 24°34'22.0874", 24°33'21.4516", 4. Maximum 081°04'29.0398" 081°04'45.9412" 081°06'40.4300" 081°06'53.1369" (Degrees Minutes

M/s. Dalmia Cement (Bharat) Ltd. 14 Proposed Integrated Cement Project - Clinker (3.0 MTPA), Cement (2.5 MTPA), CPP {54 (2 x 27) MW)}, WHRS (15 MW) and D.G. Set (1000 KVA) At Village: Jamuna, Tehsil: Rampur Baghelan, District: Satna (Madhya Pradesh) Pre - feasibility Report

Option 4 S. No. PARTICULARS Option 1 Option 2 Option 3 (Selected Site) Seconds) Bounding Box Minimum 24°33'03.8921", 24°33'03.9631", 24°33'43.2571", 24°32'57.8921", 5. (Degrees Minutes 081°03'47.0854" 081°04'13.0903" 081°05'54.0725" 081°05'41.7176" Seconds) 6. Accessibility Ease of approach to Easy approach to Easy approach Easy approach Easy approach to NH NH to NH to NH NH Railway line is comparatively away from Rail link can be Area is adjacent proposed Close to Railway Rail easily accessible to railway line location Line

requiring ~2.4 km railway siding. Crow fly Distance 7. from Tapa (132KV) – ~2.5 ~1.77 ~3.6 ~2.26 Substation, Km 8. Proximity to Captive ML Crusher in Crusher in Crusher in Mining Crusher in Mining Mine 1 (575.830 ha ) Mining lease Mining lease lease ~0.73 km lease ~3 km ~0.93 km ~1.8 km 9. Environmental Sensitivity Area is free of Area is free of Area is free of Area is free of Habitation habitation. habitation. habitation habitation. No forest land No forest land No forest land No forest land Forest Land involved involved involved involved Areas protected under international conventions, national None involved, None involved, None involved, None involved, or local legislation for none within 15 none within 15 none within 15 none within 15 their ecological, km km km km landscape, cultural or other related value None involved, None involved, None involved, None involved, Wetlands, natural drainage, natural natural natural drainage, watercourses or other pond’s etc drainage, pond’s drainage, pond’s pond’s etc water bodies excluded etc excluded etc excluded excluded 10. Environmental Sensitivity & other Encumbrances The area is Area is Free from such Free from landlocked landlocked encumbrances encumbrances

between HT between Canal, but with an added Lines on 2 sides, Open Mixed Railway siding advantage of

M/s. Dalmia Cement (Bharat) Ltd. 15 Proposed Integrated Cement Project - Clinker (3.0 MTPA), Cement (2.5 MTPA), CPP {54 (2 x 27) MW)}, WHRS (15 MW) and D.G. Set (1000 KVA) At Village: Jamuna, Tehsil: Rampur Baghelan, District: Satna (Madhya Pradesh) Pre - feasibility Report

Option 4 S. No. PARTICULARS Option 1 Option 2 Option 3 (Selected Site) Pond & Natural Jungle and requires a ease of laying drainage, and Railway line. distance of Railway Siding. Canal. Not enough about 2.4 km. area is available for setting up of the proposed project Area falls Area falls Area falls within Area falls outside outside Project outside Project Project Boundary Project Boundary Boundary of Boundary of of Bansagar Unit of Bansagar Unit Bansagar Unit II Bansagar Unit II II Canal II Canal Canal Canal Land Cost (Market Value) 11. Cost/Ha (considering 3048000 3048000 2716000 2716000 irrigated land) * Rs. *Source: District Wise Market Valuation Guidelines 2018-2019 Govt. of Madhya Pradesh.

Based on the above considerations, Site at Village Jamuna, Tehsil Rampur Baghelan, Satna is considered to be suitable for locating the proposed Cement Project keeping in view the techno-economic & environmental factors.

(v) Size or magnitude of operation M/s. Dalmia Cement (Bharat) Ltd. proposing Cement Project - Clinker (3.0 MTPA), Cement (2.5 MTPA), CPP {54 MW (2x27) MW}, WHRS (15 MW) and D.G. Set (1000 KVA) at Village: Jamuna, Tehsil: Rampur Baghelan, District: Satna (Madhya Pradesh). Part of the clinker will be transported to split Grinding Unit proposed to be setup in Uttar Pradesh (Rae Bareilly). The clinker will be transported by rail. As per EIA Notification dated 14 th Sept., 2006 as amended from time to time, this project falls in Category “A” under S. No. 3 (Material Production), Project Activity ‘3 (b)’ Cement Plants.

(vi) Project description with process details (a schematic diagram/ flow chart showing the project layout, components of the project etc. should be given) Project Description

S. No. Particulars Proposed Capacity 1. Clinker (MTPA) 3.0 2. Cement (MTPA) 2.5 3. CPP (MW) 54 (2x27) 4. WHRS (MW) 15 5. DG Set (KVA) 1000 6. Residential Colony 150-200 employees

M/s. Dalmia Cement (Bharat) Ltd. 16 Proposed Integrated Cement Project - Clinker (3.0 MTPA), Cement (2.5 MTPA), CPP {54 (2 x 27) MW)}, WHRS (15 MW) and D.G. Set (1000 KVA) At Village: Jamuna, Tehsil: Rampur Baghelan, District: Satna (Madhya Pradesh) Pre - feasibility Report

Process Description Cement Plant The process involved in cement production largely comprises of the following steps:  Transport of crushed limestone from mine site via covered conveyer belt.  Raw Mix Preparation & Homogenization  Fuel preparation (Coal/Petcoke/Alternative Fuels)  Calcination  Clinkerization & storage  Cement Grinding, Packing & Dispatch

 Transport of excavated limestone from mine site Limestone of required size will be transported to Cement Plant from captive Limestone Mines (2 nos) mainly through Covered Conveyor Belts (by road initially and during emergency/breakdown situation). From remotely located Pagra-Jhiriya Limestone Mine (395.965 ha) at Village-Pagra, Jhiriya Kothar, Jhiriya Bajpain & Jhiriya Koparihan, which is about 11 km aerial distance, limestone is proposed to be transported by road.

 Raw Mix Preparation & Homogenization  Raw Material Reclaiming and Transport- The crushed limestone will be transported to limestone yard through a series of covered belt conveyors (by road initially and during emergency/breakdown situation) and stored in a pile through automatic stacker machine. Once the pile of required quantity and quality is achieved then reclaimer is used to reclaim the stockpile material. By using stacker and reclaimer machines, pre-blending takes place to minimize fluctuation in crushed limestone quality. The pile of limestone is continuously reclaimed, when raw mill is in operation and stored in hopper at raw mill section. Magnetic separators are installed over the belt conveyers to remove any foreign materials.

 Raw Mill Feed -The Limestone along with additives will be transported from their respective feed bins via weigh feeders and belt conveyor to the raw mill system.

 Raw Meal Grinding Process - Raw Mill will be used to grind the raw mix which is capable to meet the production needs. The raw grinding section comprises of Mills, fans, separators & cyclones as well as all ductwork and control dampers. The ground product from raw mill is known as ‘Raw Meal’.

 Raw Meal Transport and Storage - From the separator cyclones the raw meal is/ will be transported via air slides and a bucket elevator to the homogenizing silo. Homogenizing silo will be prerequisite for raw meal blending to achieve consistent quality of Kiln feed. This will also ensure regulated feed with minimum variation in quality

M/s. Dalmia Cement (Bharat) Ltd. 17 Proposed Integrated Cement Project - Clinker (3.0 MTPA), Cement (2.5 MTPA), CPP {54 (2 x 27) MW)}, WHRS (15 MW) and D.G. Set (1000 KVA) At Village: Jamuna, Tehsil: Rampur Baghelan, District: Satna (Madhya Pradesh) Pre - feasibility Report

for smooth operation of Kiln. A continuous blending silo of RCC construction of required capacity will be used for the same. The silo capacity would be suitable for the required daily clinker production.

 Clinkerization & Clinker Production  Raw Meal Transport to Kiln Feed - From the homogenizing silo the raw meal will be extracted to the Kiln feed bin below the silo.

 Kiln Feed -From the Kiln feed bin the material will be transported through mechanical conveyors with measurement and control of kiln feed rate.

 Pre-heating - The pre-heating equipment will be comprised of the multi stage cyclone with precalciner system connected with gas ducts and meal chutes, the down comer duct and the ID fan. In cyclone pre-heater system, an efficient heat transfer takes place to finally disperse the raw material particles, when they come in contact with hot gases from kiln. The raw meal, which is fed into the top stage gas duct, is carried by hot gas into cyclone. The material gets separated from gas in cyclones and then travels downwards and through meal chute is discharged into next lower stage gas duct. In this way, material comes into contact with high temperature gases and gets pre-heated and partially calcined and then enters the pre-calcinator. The calciner will provide sufficient residence time for efficient combustion of not only conventional coal but also for Petcoke and other alternate fuels which are difficult to handle. The calciner will be equipped with multi firing points for the above said requirements. The preheater will be equipped with induced draught fan for ensuring counter current heat transfer from the kiln through the calciner& the series of cyclones. The exit hot gas from the preheater will be utilized for Waste Heat Power recovery system and drying of raw material in Raw Mill & drying of coal / Petcoke in Coal Mill and for Clinker grinding with fly ash/gypsum for Cement production.  Pre-calcining and Kiln - These groups consist of an in-line low NO2 pre-calciner, tertiary air duct from the kiln hood and a rotary kiln. In the pre-calcinator, further Calcination takes place by firing pulverized coal/pet coke to provide the necessary heat in the kiln and the Pre-calciner located at the bottom of the pre-heater. Calcined material from bottom stage cyclone is fed to the kiln. The feed travels down as the kiln rotates. The complete chemical reaction takes place when the material reaches the burning zone and cement clinker is formed.

 Clinker Cooler - This equipment recuperates heat from hot clinker, which reduces the consumption of fossil fuel and other fuels required for cement clinker making. It is a

M/s. Dalmia Cement (Bharat) Ltd. 18 Proposed Integrated Cement Project - Clinker (3.0 MTPA), Cement (2.5 MTPA), CPP {54 (2 x 27) MW)}, WHRS (15 MW) and D.G. Set (1000 KVA) At Village: Jamuna, Tehsil: Rampur Baghelan, District: Satna (Madhya Pradesh) Pre - feasibility Report

spillage-free and high efficiency third generation clinker cooler with roller crusher, ESP (electrostatic precipitator) including fan and stack, WHRS (waste heat recovery system) for cooling clinker to 65 degree Centigrade plus ambient. Hot clinker discharged from the Kiln drops on the grate cooler and gets cooled.

 Clinker Transport and Storage - The clinker leaving the clinker cooler and crusher will be transported with deep pan/bucket conveyor to the main clinker silo of designed capacity.  Clinker transport to Clinker GU - Part of the clinker will also be transported to split located grinding unit proposed to be setup in Uttar Pradesh (Rae Bareilly). The clinker will be transported by rail.

 Cement Grinding, Storage, Packing & Dispatch  Cement Grinding & Storage - Clinker and gypsum with fly ash and mineral components according to requirement are extracted from their respective hoppers and fed to the Cement Mill. Cement Mill grind the feed to a fine powder and the cement, so provided is transported to RCC Cement Silos for dispatch.  Cement Packing & Dispatch - Cement extracted from cement silos is packed in bags by rotary packing machines and dispatched to consumers by road/ rail.

Process flow chart is shown in Figure - 5.

Figure - 5: Process Flow Chart of Cement Plant

M/s. Dalmia Cement (Bharat) Ltd. 19 Proposed Integrated Cement Project - Clinker (3.0 MTPA), Cement (2.5 MTPA), CPP {54 (2 x 27) MW)}, WHRS (15 MW) and D.G. Set (1000 KVA) At Village: Jamuna, Tehsil: Rampur Baghelan, District: Satna (Madhya Pradesh) Pre - feasibility Report

Waste Heat Recovery System (WHRS) It is also proposed to install Waste Heat Recovery System (WHRS) of 15 MW for re-utilization of the exhaust gases from the Pre-heater/ Cooler to generate electric power and consequently reduce consumption of grid power. The project will contribute to the more efficient use of energy and will reduce reliance on exhaustible fossil fuel. In the cement plant, WHRS will consist of two waste heat recovery boilers viz. o Pre-Heater (PH) boiler: PH boiler will be installed after Pre-Heater and recovers heat from Pre-Heater exhaust gases. o Clinker Cooler (AQC) boiler: Clinker cooler or Air Quenching cooler AQC) boiler will be installed after Clinker cooler and recovers heat from Clinker cooler exhaust gases.

The PH boiler will be a vertical configuration single drum boiler. AQC boiler will be vertical single drum boiler. Both the boilers are top supported, outdoor unit suitable for the specified Pre-heater and clinker cooler exhaust of cement plant. The waste heat coming out of Pre- heater and cooler will be used in Waste Heat Recovery Boiler to produce low pressure steam which is fed to turbine to produce power of 15 MW. Process flow chart is shown in Figure - 6.

Pre Heater Boiler

Hot Steam Generator gas Steam Turbine Clinker Boiler Cooler

ESP To Stack

Figure - 6: Process Flow Chart of WHRS Design specification of WHRS (15 MW)

Power Potential

S. No. Description Unit AQC PH 1. Kiln Capacity TPD 9000 2. No of Units Nos 1 3. Gas flow Nm3/hr 525000 375000 4. Inlet temperature ºC 280 395

M/s. Dalmia Cement (Bharat) Ltd. 20 Proposed Integrated Cement Project - Clinker (3.0 MTPA), Cement (2.5 MTPA), CPP {54 (2 x 27) MW)}, WHRS (15 MW) and D.G. Set (1000 KVA) At Village: Jamuna, Tehsil: Rampur Baghelan, District: Satna (Madhya Pradesh) Pre - feasibility Report

5. Exhaust temperature ºC 150 100 6. Specific heat kcal/Nm³c/ 0C 0.361 0.32 Heat Available for Power Generation 7. Kcal/hr of Clinker 24.64 35.40 in WHRB Total Heat Available for Power 8. Kcal/hr of Clinker 60 Generation in WHRS 9. Power Generation (@4000Kcal/KWH) MW 15.01

Captive Power Plant Technology Description of Captive Power Plant Steam a. No. and ratings 2no. each of MCR 120 TPH & 540 oC Generator b. Type of Boiler AFBC c. No. of boiler fans 2X60% duty for ID, FD and PA operations d. Type of APCS Electro static precipitators E Dust concentration at ESP Stack (mg/Nm3) 100 (As per CREP Guidelines of CPCB) Steam a. No. and ratings of turbine 2 no. of inlet parameters, 107ata & 535 oC Turbine b. Capacity 2X27 MW MCR Generator c. No. of controlled extractions 4nos. 2 HP, 1MP and 1LP d. Type of exhaust steam cooling Air cooled condenser

Process Description of Captive Power Plant Considering the power scenario and to minimize the operating cost a 54 MW (2x27 MW) Coal based Captive Power Plant (CPP), generating power at 11 KV is envisaged. The generating station will be designed to operate with high efficiency and availability at various modes throughout the lifetime of the project considering the nature of cement plant loading. There are various sections of the power plant described as below: a) Fuel Storage and Handling This section includes all the necessary equipment like coal crusher, conveyor and drives. Coal from the source is crushed into required size and taken to the fuel bunkers feed hopper of the boiler. Coal yard has separate arrangements for incoming coal and crushed coal to be sent to the bunker. b) Boiler and other Auxiliary equipment The boiler house has the main boiler as mentioned above along with ID and FD fans, ducts, Pollution control equipment (ESP/Bag House), and other necessary valves, piping and fittings. Fuel from the conveyor is put into the main bunker from where it is fed to the boiler furnace. c) Water Treatment Plant In order to have smooth operation and long life of the boiler system, it requires suitable water treatment plant. Depending upon the test results of the water sample, appropriate treatment methods and equipment are decided upon.

M/s. Dalmia Cement (Bharat) Ltd. 21 Proposed Integrated Cement Project - Clinker (3.0 MTPA), Cement (2.5 MTPA), CPP {54 (2 x 27) MW)}, WHRS (15 MW) and D.G. Set (1000 KVA) At Village: Jamuna, Tehsil: Rampur Baghelan, District: Satna (Madhya Pradesh) Pre - feasibility Report

d) Turbine and Control Room Turbine and control room are housed in the separate building other than boiler house. This will also house other turbine auxiliary equipment, cable cellar, switchgear room, central control room and other administrative facilities. The steam from the boiler is expanded and condensed in the turbine to generate electricity.

e) Condenser / De-aerator Tank

At the exit of the turbine, the low-pressure steam is condensed in air cool condenser and condensed water is fed to de-aerator through condensate circuit.

f) Fly ash disposal After combustion of coal inside the boiler furnace, it liberates heat that is used for steam generation. At the same time, it generates ash that is a by-product of combustion process. This ash travels along with flue gases through various parts of the system like Economiser, Air Preheater and pollution control equipment and finally through ducts. There is also some collection at the bottom of the furnace. In the end, flue gases are fed into the chimney/stack through ID fan and vented out in the atmosphere. Ash is collected at different points and moved by using suitable material handling systems and collected into the silos (Dry fly ash).

All the equipment including valves, pumps, standby pumps & valves etcare operated, monitored and controlled from central control room. In this way, generated power and fly ash is sent to the cement plant for their respective usages.

The project includes the complete civil construction of the buildings, reservoirs, pump house, MCC room, WTP plant area building, cooling tower including ash silos, covered two categories fuel shed, site infrastructure, supply and installation of all mechanical equipment, piping, instrumentation, power evacuation system and other necessary equipment for the completion and satisfactory operation of the generating unit.

Figure 7: Typical Process Flow Diagram - CPP

M/s. Dalmia Cement (Bharat) Ltd. 22 Proposed Integrated Cement Project - Clinker (3.0 MTPA), Cement (2.5 MTPA), CPP {54 (2 x 27) MW)}, WHRS (15 MW) and D.G. Set (1000 KVA) At Village: Jamuna, Tehsil: Rampur Baghelan, District: Satna (Madhya Pradesh) Pre - feasibility Report

D.G. Sets M/s. Dalmia Cement (Bharat) Ltd. is proposing installation of DG sets of 1000 KVA for use in case of shutdown or non supply of State Electricity Board/Grid and in case of emergency. Process of Power Generation:

o The fuel oil is heated for free flow to D.G. Set. o It is transferred for settling to settling tank to remove unwanted material. Fuel oil is further centrifuged. o After centrifuging, the fuel oil is transferred to another service tank, heated, filtered and injected into engine for combustion.

The engine generates power and produces electricity.

(vii) Raw material required along with estimated quantity, likely source, marketing area of final products, mode of transport of raw material and finished product. a) Raw Material Requirements: Details reg. raw material is given in Table - 5 and reg. fuel in Table - 6:

Table - 5 Raw Material Requirement, Source & Transportation

S. Raw Requirement Source Mode of Transportation Distance (km) No. Material (MTPA) 1. Limestone 4.5 Proposed Captive Limestone to be Covered Limestone Mine at Villages: transported through conveyer belt of Bairiha, Patarhai & Covered Conveyor Belts 3.7 km Janardanpur. (by road initially and during Proposed Captive Jamuna emergency/breakdown limestone Mine situation) Proposed remotely located Road 25 Captive Pagra-Jhiriya Limestone Mine 2. Clay 0.15 Purchase from local Road 15 - 20 market 3. Shale 0.12 Purchase from local Road 15 - 20 market 4. Laterite/Ba 0.06 Purchase Katni Road 60 uxite/ Iron Ore 5. Gypsum 0.13 Bikaner, Rajasthan Rail 1200 6. Fly Ash 0.75 Captive Power Plant and Road 200-250 Vindhyachal Power Plant, NTPC Power Plant, Sanjay Gandhi Thermal Power Plant

M/s. Dalmia Cement (Bharat) Ltd. 23 Proposed Integrated Cement Project - Clinker (3.0 MTPA), Cement (2.5 MTPA), CPP {54 (2 x 27) MW)}, WHRS (15 MW) and D.G. Set (1000 KVA) At Village: Jamuna, Tehsil: Rampur Baghelan, District: Satna (Madhya Pradesh) Pre - feasibility Report

Table - 6 Fuel Requirement

Quantity Calorific Distance & Mode of S. No. Name of Fuel Required value % Ash % Sulphur Source Transportation (MTPA) (Kcal./kg) 0.54 SECL/Open Coal- Indigenous 4000 - 200 km Transport 1. 40 - 55 0.4 - 1.5 Market / E- (CP) 4500 by trucks Auction 0.43 South Africa/ Through Paradeep 5100 - Indonesia. 2. Coal- Imported (CP) 18 - 23 0.4 - 1.5 port & thereafter 5600 Through Transport by Rail Paradeep port. 0.28 Through Paradeep 7600 - 3. Petcoke (CP) 2 - 6 6 - 12 Saudi/ US/India port & thereafter 8100 Transport by Rail SECL/Open Coal –Indigenous 3200- 200 km Transport 4. 0.4 40 - 55 0.4 - 1.5 Market / E- (CPP) 4000 by trucks Auction

b) Marketing Area and Mode of transportation of Final Product The primary markets of interest for M/s. Dalmia Cement (Bharat) Ltd. are Madhya Pradesh and Uttar Pradesh. No cement export is envisaged. Mode of transportation for final product will be road / railways. Part of the clinker will be transported by rail to split Grinding Unit proposed to be setup in Uttar Pradesh (Rae Bareilly).

(viii) Resources optimization/ recycling and reuse envisaged in the project, if any, should be briefly outlined.  Dust collected from various air pollution control equipment will be recycled back to process.  Fly ash generated from CPP will be utilized in manufacturing of PPC grade cement.  Refractory bricks (4.5 TPA) due to wear & tear will be replaced once in a year, it has high recycling values hence will be sold to outside agencies.  Sludge generated from STP will be used as manure in greenbelt development/ plantation.  Plant design will be suitable for multi fuels system i.e. Imported Coal, Petcoke, Indian coal other alternate waste derived fuels.  Alternate fuels (AFR) like Tyre Chips, Agro waste, Municipal waste, plastic waste etc., will be used thereby reducing the fossil fuel consumption and the carbon footprint.  It is also proposed to install Waste Heat Recovery System (WHRS) of 15 MW for re- utilization of the exhaust gases from the Pre-heater/ Cooler to generate electric power and consequently reduce consumption of grid power. The project will contribute to the more efficient use of energy and will reduce reliance on exhaustible fossil fuel. For

M/s. Dalmia Cement (Bharat) Ltd. 24 Proposed Integrated Cement Project - Clinker (3.0 MTPA), Cement (2.5 MTPA), CPP {54 (2 x 27) MW)}, WHRS (15 MW) and D.G. Set (1000 KVA) At Village: Jamuna, Tehsil: Rampur Baghelan, District: Satna (Madhya Pradesh) Pre - feasibility Report

operation of WHRS heat will be recovered from Pre-Heater exhaust gases & Clinker cooler exhaust gases.  The multi stage preheater is proposed in which raw meal will be pre-heated and partially calcined. The exit hot gas from the preheater will be utilized for drying of raw material in Raw Mill & drying of coal / Petcoke in Coal Mill and for Clinker grinding with/without fly ash/gypsum for Cement production. Thereby reducing coal consumption.  Water used for cooling at various stages of cement manufacturing will be partially subjected to evaporation and partially recycled; hence, no waste water will be discharged from the cement plant.  Domestic wastewater generated from Plant will be treated in septic tank via soak pit. Domestic wastewater generated from colony is proposed to be treated in STP and the treated effluent will be utilized for greenbelt development/ plantation.

(ix) Availability of water its source, energy /power requirement and source should be given. a) Water Requirement and Source Water requirement for the Proposed Cement Project is estimated to be about 3000 KLD; which will be sourced from Ground water or local authority. Break - up of water requirement is given in Table - 7.

Table - 7 Water Requirement

Purpose Proposed Requirement (KLD) Cement Plant 1800 CPP & WHRS 750 Domestic 300 Greenbelt / Plantation 150 TOTAL 3000

b) Power Requirement and Source The estimated power requirement will be about 55 MW; which is proposed to be sourced from CPP {54 MW (2x27)}, WHRS (15 MW) and also from State Grid at Tapa sub-station & DG set (1000 kVA) for back up & emergency.

(x) Quantity of waste to be generated (liquid and solid) and scheme for their management/disposal  The proposed Cement plant will be based on Zero Liquid discharge (ZLD).  In cement plant, water used for cooling at various stages will be totally absorbed in the process or will be subjected to evaporation & recycling and hence, no waste water will be discharged from the cement plant.

M/s. Dalmia Cement (Bharat) Ltd. 25 Proposed Integrated Cement Project - Clinker (3.0 MTPA), Cement (2.5 MTPA), CPP {54 (2 x 27) MW)}, WHRS (15 MW) and D.G. Set (1000 KVA) At Village: Jamuna, Tehsil: Rampur Baghelan, District: Satna (Madhya Pradesh) Pre - feasibility Report

 Domestic wastewater generated from Plant will be treated in septic tank via soak pit and domestic wastewater generated from colony is proposed to be treated in STP and the treated water will be utilized for greenbelt development/ plantation.

 Waste water generated from CPP and RO reject will be treated in ETP. Treated water will be reused for landscaping, cleaning, ash cooling, clinker cooling, dust suppression etc.

 Dust from various air pollution control equipment will be recycled back to process.  Solid waste generated from colony will be disposed after segregating the waste into bio- degradable and non-degradable. Bio degradable waste will be composted and non- degradable wastes will be disposed off suitably.  Fly ash generated from CPP will be utilized in manufacturing of PPC grade cement.  Sludge generated from STP will be used as manure in greenbelt development/ plantation.  Hazardous waste like used or spent oil (5.1), Contaminated cotton rags or other cleaning materials (33.2) and Empty barrels/containers/liners contaminated with hazardous chemicals /wastes will be generated as per Schedule I of Hazardous and Other Wastes (Management and Transboundary Movement) Rules, 2016. Apart from these wastes various other wastes including hazardous wastes, will be used in kiln as coprocessing depending upon availability & feasibility and obtaining requisite authorization under above rule.

4.0 SITE ANALYSIS (i) Connectivity The site is well connected to NH - 75 (~5.0 km in North direction from the project site) and NH - 7 (~8.5 km in SE direction from the project site). Nearest city to the project site is Satna (~27.0 km in West direction from the project site). Nearest Railway Station is Turki Railway Station (~3.0 km in ESE direction from the project site) and nearest Airport is Satna Airport (~25.0 km in West direction from the project site). The site is well connected with communication facilities like telephone, fax, wireless and telex and as such, no constraints are envisaged in this aspect as the Tehsil and District headquarters are near to the site.

(ii) Land form Land use and land ownership

Total land area required for the proposed project is approx. 101.5 ha ; out of which 98.35 ha is private agricultural land and remaining 3.15 ha is Govt. land. No forest land is involved.

(iii) Topography The plant area has almost flat terrain with topographic elevation ranging from 319 m to 324 m above mean sea level. The general gradient of the area is towards North West.

M/s. Dalmia Cement (Bharat) Ltd. 26 Proposed Integrated Cement Project - Clinker (3.0 MTPA), Cement (2.5 MTPA), CPP {54 (2 x 27) MW)}, WHRS (15 MW) and D.G. Set (1000 KVA) At Village: Jamuna, Tehsil: Rampur Baghelan, District: Satna (Madhya Pradesh) Pre - feasibility Report

(iv) Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including area under CRZ), shortest distances from the periphery of the project to periphery of the forests, national park, wild life sanctuary, eco sensitive areas, water bodies (distance from the HFL of the river), CRZ. In case of notified industrial area, a copy of the gazette notification should be given

Table - 9 Environmental Settings of the Area Details S. No. Particulars (with approx. aerial distance & direction from the project site) 1. Nearest Village Jamuna (0.5 km in NNW direction) 2. Nearest Town Rampur Baghelan (NP) (6.0 Km in SW direction) 3. Nearest City Satna (27.0 km in West direction) 4. Nearest National Highway / State o NH - 75 (5.0 km in North direction) Highway o NH - 7 (8.5 km in SE direction) 5. Nearest Railway station Turki Railway Station (3.0 km in ESE direction) 6. Nearest Airport Satna Airport (25.0 km in West direction) 7. National Parks, Wildlife Sanctuaries, No National Park, Wildlife Sanctuary, Biosphere Reserve falls within Biosphere Reserves, within 10 km 10 km radius of the project site. radius 8. Reserved Forests (RF) / Protected o Sathari RF (3.0 km in North direction) Forests (PF) etc. within 10 km. radius o Sathari Reserve Forest (6.0 km in NNW direction) o Sathari RF (6.0 km in NW direction) 9. River / Water Body (within 10 km o Tons or Tamasa River (~9.0 km in NW direction) radius) o Kariari Nadi (~3.0 km in East direction) o Nar Nadi (~5.5 km in West direction) o Dila Nala (~4.5 km in NNW direction) o Mainha Nala (~4.5 km in SW direction) o Jura Nala (~5.0 km in WSW direction) o Dehi Nala (~7.0 km in NNE direction) o Sarmawati Nala (~7.0 km in WSW direction) o Kollaha Talab (~8.0 km in SSE direction) o Dharam Sagar (~8.5 km in ESE direction) 10. Seismic Zone Zone - II [as per IS 1893 (Part-I): 2002] 11. Soil Type Sandy

(v) Existing Infrastructure There is no existing infrastructure at project site.

(vi) Soil Classification The soil is sandy in nature.

M/s. Dalmia Cement (Bharat) Ltd. 27 Proposed Integrated Cement Project ‐ Clinker (3.0 MTPA), Cement (2.5 MTPA), CPP {54 (2 x 27) MW)}, WHRS (15 MW) and D.G. Set (1000 KVA) At Village: Jamuna, Tehsil: Rampur Baghelan, District: Satna (Madhya Pradesh) Pre ‐ feasibility Report

(vii) Climatic Data from Secondary Sources The climate of Satna district is characterized by a hot summer with general dryness, except during the south‐west monsoon season. The year may be divided into four seasons. The cold season from December to February is followed by the hot season from March to about middle of June. The period from the middle of June to September is the south‐west monsoon season. October and November form the post‐monsoon or transition period. The wind velocity is higher during the pre‐monsoon period as compared to post‐monsoon period.

(viii) Social Infrastructure available The project site is well connected with social infrastructure facilities like medical, post office, schools, police stations etc. and as such no constraints are envisaged in this aspect.

5.0 PLANNING BRIEF (i) Planning Concept (type of industries, facilities, transportation etc.) / Town and country Planning/ Development authority classification. The proposed project is cement industry (Red Category). Transportation of materials will be done by road / rail / covered belt conveyors. Preference will be given to suitable local people in employment as per their eligibility, however company also proposes to set up a small township for the employees coming from distant places. Nearest town and district headquarter Satna is about 27 km from the Project Site, employees may also be accommodated there and transport and other facilities will be provided by the company.

(ii) Population Projection The proposed project shall employ about 1500 workers during implementation phase and about 865 during operational phase. Preference will be given to suitable local people as per their eligibility. Hence, any significant impact on the population influx is not envisaged because of the proposed project & only marginal population influx is anticipated.

Decadal population growth of Satna District and Rampur Baghelan Tehsil is presented in table below:

S. N. Area Population % decadal variation % urban 2001 2011 2001‐2011 population Urban Urban Urban Rural Rural Rural Total Total Total 2001 2011

1. Rampur Baghelan 139,543 128,233 11,310 168,127 154,489 13,638 20.5 20.5 20.6 8.1 8.1 Tehsil

2. Satna 1,870,104 1,484,551 385,553 2,228,935 1,754,517 474,418 19.2 18.2 23.0 20.6 21.3 District

M/s. Dalmia Cement (Bharat) Ltd. 28 Proposed Integrated Cement Project - Clinker (3.0 MTPA), Cement (2.5 MTPA), CPP {54 (2 x 27) MW)}, WHRS (15 MW) and D.G. Set (1000 KVA) At Village: Jamuna, Tehsil: Rampur Baghelan, District: Satna (Madhya Pradesh) Pre - feasibility Report

(iii) Land use planning Total land area required for the proposed project is 101.5 ha (which includes 96 ha Plant & Colony area and remaining 5.5 ha area include conveyer belt to mine). Out of the project area approx. 33% of the area will be developed under greenbelt / plantation.

(iv) Assessment of infrastructure demand (Physical & Social) M/s. Dalmia Cement (Bharat) Ltd. has assessed the demand of infrastructure (Physical & Social) within the proposed plant & in nearby area of the Plant site. Various rural development initiatives for the upliftment of the nearby communities will be undertaken under Corporate Environment Responsibility (CER).

(v) Amenities/Facilities M/s. Dalmia Cement (Bharat) Ltd. will be providing all the amenities like First aid room/ Dispensary, drinking water facilities, Toilet facility, canteen etc. for the permanent and contract employees. Preference will be given to suitable local people in employment as per their eligibility, however company also proposes to set up a small township for the employees coming from distant places. Nearest town and district headquarter Satna is about 27 km from the project site, employees preferring to stay at Satna or other nearby town transport facilities will be provided by the company.

DCBL will develop the amenities/facilities in nearby area of the plant site as per requirement of local people of the nearby area under Corporate Environment Responsibility (CER) based on need based assessment and participatory rural appraisal.

6.0 PROPOSED INFRASTRUCTURE (i) Industrial Area (Processing Area) Total land area required for the proposed project is 101.5 ha. Following infrastructure are proposed:

• Workshop Adequately equipped workshops will be envisaged for all disciplines i.e. mechanical, electrical, electronic computer maintenance, masonry etc. at grinding unit to meet routine maintenance.

• Warehouse and Spare Parts Store A store building will be constructed as warehouse or spare parts store. The warehouse will store tools, spare parts, consumables such as lubricants etc. Fenced open-air yard with sheds will be built for storing heavy parts. The warehouse building will be provided with adequate shelves and hoisting and transporting facilities i.e. hoists and forklifts. Sufficient spare parts will be considered as part of supply with the initial plant

M/s. Dalmia Cement (Bharat) Ltd. 29 Proposed Integrated Cement Project ‐ Clinker (3.0 MTPA), Cement (2.5 MTPA), CPP {54 (2 x 27) MW)}, WHRS (15 MW) and D.G. Set (1000 KVA) At Village: Jamuna, Tehsil: Rampur Baghelan, District: Satna (Madhya Pradesh) Pre ‐ feasibility Report

(iii) Land use planning S. No. Unit Area (Acres) 1. Plant area & Colony 72 2. Greenbelt (33% of 1) * 24 Total area 96 3. Linear covered Conveyor belt area (15 m width considered) 5.5 Total Project Area 101.5 * However, apart from above proposed green belt area in plant and colony, total cumulative green area in the form of gardens, lawns, plantation etc. will be developed in overall 33% of the proposed project area i.e. 33.5 ha (33% of 101.5 ha)

(iv) Assessment of infrastructure demand (Physical & Social) M/s. Dalmia Cement (Bharat) Ltd. has assessed the demand of infrastructure (Physical & Social) within the proposed plant & in nearby area of the Plant site. Various rural development initiatives for the upliftment of the nearby communities will be undertaken under Corporate Environment Responsibility (CER). (v) Amenities/Facilities M/s. Dalmia Cement (Bharat) Ltd. will be providing all the amenities like First aid room/ Dispensary, drinking water facilities, Toilet facility, canteen etc. for the permanent and contract employees. Preference will be given to suitable local people in employment as per their eligibility, however company also proposes to set up a small township for the employees coming from distant places. Nearest town and district headquarter Satna is about 27 km from the project site, employees preferring to stay at Satna or other nearby town transport facilities will be provided by the company. DCBL will develop the amenities/facilities in nearby area of the plant site as per requirement of local people of the nearby area under Corporate Environment Responsibility (CER) based on need based assessment and participatory rural appraisal. 6.0 PROPOSED INFRASTRUCTURE (i) Industrial Area (Processing Area) Total land area required for the proposed project is 101.5 ha. Following infrastructure are proposed:  Workshop Adequately equipped workshops will be envisaged for all disciplines i.e. mechanical, electrical, electronic computer maintenance, masonry etc. at grinding unit to meet routine maintenance.  Warehouse and Spare Parts Store A store building will be constructed as warehouse or spare parts store. The warehouse will store tools, spare parts, consumables such as lubricants etc. Fenced open‐air yard with sheds will be built for storing heavy parts. The warehouse building will be

M/s. Dalmia Cement (Bharat) Ltd. 29 Proposed Integrated Cement Project - Clinker (3.0 MTPA), Cement (2.5 MTPA), CPP {54 (2 x 27) MW)}, WHRS (15 MW) and D.G. Set (1000 KVA) At Village: Jamuna, Tehsil: Rampur Baghelan, District: Satna (Madhya Pradesh) Pre - feasibility Report

delivery for the first two years of operation as well as the required strategic spare parts.

Warehouses for all type of parts including space for open storage for uncritical parts will be built and foreseen at the proper locations in the plant.

• Elevators, Cranes, Hoists and Maintenance Tools Elevators, maintenance cranes/ hoists and all required specially designed maintenance tools for equipment and plant will be provided.

• Ventilation and Air-conditioning Suitable ventilation and air conditioning systems as appropriate have been considered in dedicated rooms i.e. electrical and control rooms, laboratories etc.

• Central Control Room Building A central control room building will be considered at strategic location of the plant. The central control room building will house a spacious central control room, laboratories (Chemical) and various offices. All buildings will be provided with sufficient toilets and ablution blocks. • Technical & Administrative office A suitable technical office & administrative office will be constructed for the project activities and operation phase. All administrative and production buildings will be provided with sufficient toilets and ablution blocks.

• Time and Security office At the entrance of all the plant, a time office and a security office will be constructed.

• Dispensary (Hospital) A dispensary with first aid facilities will be provided in the plant premises.

• Weighbridge Two nos. of 100 ton each electronic weigh bridges on load cells with indicators and printers have been envisaged to take care of incoming and outgoing additives. It will be located near the main entrance of the plant. In addition weighbridges for clinker loading on rail track & coal unloading (In motion) has also been considered. These weigh bridges will be integrated with the plant MIS.

• Bags go down Space will be provided in the packing plant area for the storage of bags.

• Parking Adequate parking space will be provided in the plant premises for the parking of vehicles.

M/s. Dalmia Cement (Bharat) Ltd. 30 Proposed Integrated Cement Project - Clinker (3.0 MTPA), Cement (2.5 MTPA), CPP {54 (2 x 27) MW)}, WHRS (15 MW) and D.G. Set (1000 KVA) At Village: Jamuna, Tehsil: Rampur Baghelan, District: Satna (Madhya Pradesh) Pre - feasibility Report

• Fire Protection System The minimum fire protection system for the different areas for the plant as envisaged is given below. This will be used as a guideline and will conform to the local statutes and prevailing norms of “Loss Prevention Authority”. Pump needed for firefighting system will be operated by diesel engine.

(ii) Residential Area (Non processing area) A residential colony to provide accommodation for about 150- 200 plant personnel has been considered. Senior management and essential services related personnels would be accommodated in the colony. Later, the number of houses in the colony may be increased depending upon requirement. Nearest town and district headquarter Satna is about 27 km from the Project Site, employees may also be accommodated there with transport facilities provided by the company.

(iii) Greenbelt Out of the total project area 33% area will be developed under greenbelt / plantation.

(iv) Social Infrastructure Proposed project will result in growth of the surrounding areas by increased direct & indirect employment opportunities in the region including ancillary development and supporting infrastructure.

(v) Connectivity The site is well connected with communication facilities like telephone, fax, wireless and telex and as such, no constraints are envisaged in this aspect as the Tehsil and District headquarters are near to the site. The site is connected to NH - 75 (~5.0 km in North direction from the project site) and NH - 7 (~8.5 km in SE direction from the project site). Nearest city to the project site is Satna (~27.0 km in West direction from the project site). Nearest Railway Station is Turki Railway Station (~3.0 km in ESE direction from the project site) and nearest Airport is Satna Airport (~25.0 km in West direction from the project site). The site is well connected with communication facilities like telephone, fax, wireless and telex and as such, no constraints are envisaged in this aspect as the Tehsil and District headquarters are near to the site. All communication facilities such as telephone, telefax & internet are available in the vicinity of the project site.

(vi) Drinking Water Domestic water requirement for the proposed Cement Plant is 300 KLD, which will be sourced from Ground water/ local authority.

M/s. Dalmia Cement (Bharat) Ltd. 31 Proposed Integrated Cement Project - Clinker (3.0 MTPA), Cement (2.5 MTPA), CPP {54 (2 x 27) MW)}, WHRS (15 MW) and D.G. Set (1000 KVA) At Village: Jamuna, Tehsil: Rampur Baghelan, District: Satna (Madhya Pradesh) Pre - feasibility Report

(vii) Sewerage system Domestic wastewater generated from Plant will be treated in septic tank via soak pit, waste water from colony will be treated in STP and treated water will be used for Greenbelt development / plantation.

(viii) Industrial waste management  Dust collected from various air pollution control equipment will be recycled into the process.  Fly ash generated from CPP will be utilized in manufacturing of PPC grade cement.  Refractory bricks (~4.5 TPA) due to wear & tear will be replaced once in a year, it has high recycling values hence will be sold to outside agencies.  Sludge generated from STP will be used as manure in greenbelt development/ plantation.  Water used for cooling at various stages of cement manufacturing will be partially subjected to evaporation and partially recycled; hence, no waste water will be discharged from the cement plant.  Waste water generated from CPP and RO reject will be treated in ETP and treated water will be used for landscaping, cleaning, ash cooling, clinker cooling, dust suppression etc.  Used or spent oil (5.1), Contaminated cotton rags or other cleaning materials (33.2) and Empty barrels/containers/liners contaminated with hazardous chemicals /wastes will be generated as per Schedule I of Hazardous and Other Wastes (Management and Transboundary Movement) Rules, 2016.  Apart from above various other wastes including hazardous wastes, will be used in kiln as coprocessing depending upon availability & feasibility and obtaining requisite authorization under above rule.

(ix) Solid waste management  Dust collected from various air pollution control equipment will be recycled back to process.  Fly ash generated from CPP will be utilized in manufacturing of PPC grade cement.  Sludge generated from STP will be used as manure in greenbelt development/ plantation.  Refractory bricks (4.5 TPA) due to wear & tear will be replaced once in a year, it has high recycling values hence will be sold to outside agencies.

(x) Power requirement and source The estimated power requirement for the proposed Cement Project is about 55 MW; which will be sourced from Proposed CPP, WHRS and Tapa sub-station and D.G. Set (For back up).

M/s. Dalmia Cement (Bharat) Ltd. 32 Proposed Integrated Cement Project - Clinker (3.0 MTPA), Cement (2.5 MTPA), CPP {54 (2 x 27) MW)}, WHRS (15 MW) and D.G. Set (1000 KVA) At Village: Jamuna, Tehsil: Rampur Baghelan, District: Satna (Madhya Pradesh) Pre - feasibility Report

7.0 REHABILITATION AND RESETTLEMENT (R & R) PLAN (i) Policy to be adopted (Central/State) in respect of the project affected persons including home oustees, land oustees and landless labourers There is no habitation within the plant area. As there are no village (s) / habitation within the plant area, hence, there will be no need of resettlement/ shifting of villages.

Therefore, the issues relating to shifting of village including their R & R is not applicable. However, the land required for the Plant will be purchased with mutual agreement in line with RFCTLARR Act’ 2013 (Right to Fair Compensation, Transparency in Land Acquisition, Rehabilitation & Resettlement) and rules made therein by the Govt. of Madhya Pradesh and the rehabilitation plan for the PAF’s will be framed in accordance with RFCTLARR Act’ 2013 & rules made by the Govt. of Madhya Pradesh.

8.0 PROJECT SCHEDULE AND COST ESTIMATES (i) Likely date of start of construction and likely date of completion The project will commence once Environmental Clearance and other necessary approvals are obtained from the concerned departments for the proposed Project and interlinked limestone mines. The schedule has been planned to keep in view the delivery schedule for main machinery, procurement of auxiliary equipment & their deliveries, and expected time of completion of major project activities.

Overall time schedule is as follows: 27 months for project activities from main machinery order placement till commissioning.

(ii) Estimated project cost  Capital Cost of the project: 1875 Crores.  Environment Management Protection Cost: o Capital Cost of the project: 150 Crores o Recurring Cost/annum: Rs. 15 Crores/annum.

9.0 ANALYSIS OF PROPOSAL (i) Financial and social benefits with special emphasis on the benefit to the local people including tribal, population, if any in the area Proposed project will result in considerable growth of the surrounding areas. Some of the direct & indirect benefits are as follows: • Generation of direct & indirect employment avenues and improved standard of living. • Establishment of small and medium scale engineering ancillaries, industries with cascading direct/ indirect employment opportunities.

M/s. Dalmia Cement (Bharat) Ltd. 33 Proposed Integrated Cement Project - Clinker (3.0 MTPA), Cement (2.5 MTPA), CPP {54 (2 x 27) MW)}, WHRS (15 MW) and D.G. Set (1000 KVA) At Village: Jamuna, Tehsil: Rampur Baghelan, District: Satna (Madhya Pradesh) Pre - feasibility Report

• Increased revenue to the State& Central exchequer. • Development/strengthening of basic infrastructure. In addition, various rural development initiatives for the upliftment of the nearby communities will be undertaken under Corporate Social Responsibilities (CSR) & Corporate Environment Responsibility (CER).

M/s. Dalmia Cement (Bharat) Ltd. 34 List of Khasra Nos falling within proposed Plant Site in Village - Jamuna

S. No Khasra No. Area (Ha) Govt/Private S. No Khasra No. Area( Ha) Govt/Private 1 603 1.777 Private 53 700 0.372 Private 2 604 0.966 Private 54 701 0.159 Private 3 605 0.631 Private 55 702 0.138 Private 4 642 0.101 Private 56 703 0.150 Private 5 643 0.393 Private 57 704 0.219 Private 6 644 0.275 Private 58 705 0.000 Private 7 645 0.579 Private 59 706 0.182 Private 8 646 0.235 Private 60 707 0.275 Private 9 647 0.088 Private 61 708 0.125 Private 10 648 1.620 Private 62 709 0.057 Private 11 649 0.210 Private 63 710 0.832 Private 12 650 0.578 Private 64 711 0.369 Private 13 651 0.186 Private 65 712 0.000 Private 14 652 0.555 Private 66 713 0.405 Private 15 653 0.308 Private 67 714 0.316 Private 16 654 0.093 Private 68 715 0.097 Private 17 655 0.637 Private 69 716 0.567 Private 18 656 0.129 Private 70 717/1 0.367 Govt. 19 658 0.243 Private 71 717/2 0.206 Private 20 662 0.146 Private 72 718 0.995 Private 21 663 0.150 Private 73 719 0.243 Private 22 664 0.405 Private 74 720 0.170 Private 23 665 0.328 Private 75 721 0.164 Private 24 668 0.243 Private 76 722 0.250 Private 25 669 0.182 Private 77 723 0.328 Private 26 670 0.233 Private 78 724 0.340 Private 27 671 0.243 Private 79 725 0.308 Private 28 672 0.172 Private 80 726 0.257 Private 29 673 0.152 Private 81 727 0.316 Private 30 674 0.299 Private 82 728 0.198 Private 31 675 0.129 Private 83 729 0.206 Private 32 676 0.101 Private 84 730 1.639 Private 33 677 0.368 Private 85 731 1.816 Private 34 678 0.162 Private 86 732 0.333 Private 35 679 0.239 Private 87 733 1.929 Private 36 680 0.316 Private 88 734 1.222 Private 37 681 0.190 Private 89 735 6.369 Private 38 682 0.352 Private 90 736 0.652 Private 39 683 0.292 Private 91 737 0.360 Private 40 684 0.178 Private 92 738 0.251 Private 41 685 0.174 Private 93 739 0.713 Private 42 686 0.316 Private 94 740 0.557 Private 43 687 0.356 Private 95 741 2.699 Private 44 688 0.655 Private 96 742 0.143 Private 45 689 0.635 Private 97 743 0.000 Private 46 690 0.255 Private 98 744 1.275 Private 47 691 0.397 Private 99 745 1.708 Private 48 693 0.036 Private 100 746 0.388 Private 49 696 0.273 Private 101 747 1.408 Private 50 697 0.126 Private 102 748 2.428 Private 51 698 0.350 Private 103 749 0.943 Private 52 699 0.292 Private 104 750 2.582 Private 105 751 1.019 Private 141 862 0.152 Private 106 752 1.238 Private 142 863 0.148 Private 107 761 1.681 Private 143 864 0.596 Private 108 762 0.146 Private 144 868 0.040 Private 109 763 1.052 Private 145 869 & 869/1508 0.240 Private 110 764 0.929 Private 146 870 0.104 Private 111 765 0.833 Private 147 871 0.160 Private 112 766 0.601 Private 148 872 0.214 Private 113 767 3.396 Private 149 873 0.206 Private S. No Khas ra No. Area ( Ha ) Govt/Private S. No Khas ra No. Area ( Ha ) Govt/Private 114 773 0.083 Private 150 874 0.534 Private 115 786 0.075 Private 151 875 0.876 Private 116 801 0.150 Govt. 152 876 0.072 Private 117 803 0.060 Private 153 877 0.283 Private 118 824 0.240 Private 154 878 0.136 Private 119 826 0.194 Private 155 879 0.080 Private 120 827 0.085 Private 156 880 0.170 Private 121 828 1.320 Private 157 881 0.219 Private 122 829 0.041 Private 158 882 0.182 Private 123 830 0.069 Private 159 883 0.215 Private 124 845 2.064 Private 160 884 0.125 Private 125 846 & 846/1507 0.480 Private 161 885 0.121 Private 126 847 0.140 Private 162 886 0.312 Private 127 848 1.017 Private 163 887 0.291 Private 128 849 0.411 Private 164 888 0.279 Private 129 850 0.304 Private 165 889 0.198 Private 130 851 0.516 Private 166 890 5.060 Private 131 852 0.598 Private 167 890/3 1.040 Private 132 853 0.227 Private 168 919 1.139 Private 133 854 0.312 Private 169 930 0.288 Private 134 855 0.218 Private 170 932 0.608 Private 135 856 0.097 Private 171 933 0.543 Private 136 857 0.299 Private 172 934 0.101 Govt. 137 858 1.598 Private 173 935 0.558 Private 138 859 0.615 Private 174 936 0.654 Private 139 860 0.097 Private 175 937 0.088 Private 140 861 0.129 Private 176 942 1.307 Private Total 96.048

List of Khasra Nos falling within 15 m wide proposed Belt Conveyer Alignment in Village - Jamuna

S. No. Khasra No. Govt. /Private S. No. Khasra No. Govt. /Private 1 1509 Private 24 420 Private 2 29 Private 25 436 Private 3 30 Govt. 26 438 Private 4 72 Private 27 432 Govt. 5 79 Private 28 433 Private 6 80 Private 29 434 Private 7 187 Private 30 435 Private 8 188 Private 31 474 Private 9 189 Private 32 496 Private 10 191 Private 33 497 Private 11 192 Private 34 514 Private 12 193 Private 35 515 Private 13 195 Private 36 516 Private 14 205 Private 37 519 Private 15 211 Private 38 520 Private 16 212 Private 39 521 Private 17 213 Private 40 525 Private 18 224 Private 41 605 Private 19 225 Private 42 608 Private 20 226 Private 43 609 Govt. 21 233 Private 44 1085 Govt. 22 234 Private 45 1090 Private 23 244 Private 46 1094 Private