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ॐ M/S Universal Chemicals & Industries Pvt. Ltd. Plot No. C1,C2

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ॐ M/S Universal Chemicals & Industries Pvt. Ltd. Plot No. C1,C2 M/s Universal Chemicals & Industries Pvt. Ltd. Plot No. C1,C2, C3 MIDC Chemical Zone, Ambernath 421501 ॐ PRE-FEASIBILITY REPORT For Expansion of Existing Inorganic, Organic Chemicals & Newly Proposed Technical Grade Pesticides Manufacturing Unit of M/s Universal Chemicals & Industries Pvt. Ltd. Plot No. C1, C2&C3 MIDC Chemical Zone, Ambernath, 421501 Prepared by Sadekar Enviro Engineers Pvt. Ltd. Plot No. A - 95, Road No. 16, Kisan Nagar Road, MIDC Wagle Industrial Area, Thane – 400604, Maharashtra QCI-NABET Accredited EIA Consultant for Schedule 5 (b) and 5(f), Category –A (NABET/EIA/1821/RA 0121) 2019 M/s Universal Chemicals & Industries Pvt. Ltd. Plot No. C1,C2, C3 MIDC Chemical Zone, Ambernath 421501 ॐ 1. Executive Summary Name of the Project Proponent: Mr. P. S. Khopkar . Salient Features of Project Table No. 1: Salient Features of the Project Sr. Components Details No 1. Name Universal Chemicals and Industries Pvt. Ltd. Plot No. C1, C2 & C3 MIDC Chemical Zone, Ambernath, Maharashtra, 2. Location India. 3. Product Type Synthetic Organic Chemicals, Pesticides and Intermediate Chemicals Addition of new products by discontinuation of old products under 4. Project Type schedule 5(f) & Establishment under schedule 5(b) 5. Schedule 5(f) & 5(b) 6. Category „A‟ Area Details Existing Proposed Total Total Plot area 21,691 -- 21,691 7. Built up area 7,084 2,546 9,630 Parking 1997.32 -- 1997.32 Green belt area 5,467.7 1,970.85 7,438.55 Existing: 1. Inorganic Chemicals: 150 MT/M 2. Synthetic Organic Chemicals: 166 MT/M 3. Total: 316 MT/M Proposed: Production 1. Inorganic Chemicals: 240 MT/M 8. Capacity 2. Synthetic Organic Chemicals: 70 MT/M 3. Pesticides and Pesticide specific intermediates: 40 MT/M 4. Total: 370 MT/M By-Products: Existing as per consent : 700 KL/M & 65 MT/M After Expansion :75.5 KL/M & 444 MT/M Project cost 9. 1400 (INR Lakhs) Proposed EMP cost Capital Cost Recurring cost (Per annum) 10. (INR Lakhs) 288 73.5 Existing Proposed Total Power Requirement 11. 1000 500 1500 Total Demand (KVA) Water Requirement 12. 112 358 470 (CMD) Page 2 M/s Universal Chemicals & Industries Pvt. Ltd. Plot No. C1,C2, C3 MIDC Chemical Zone, Ambernath 421501 ॐ Sr. Components Details No Existing Proposed Total Coal 8 7 15 Fuel (T/day) Diesel 13. Requir 15 60 75 ement (L/hr) FO (kl/d) 2 1 3 1 unit of 5 TPH (Primary) 14. Boiler Capacity 5 TPH 3 TPH 1 unit of 3 TPH (Primary) Total there will be one common stack of height 31 m for existing Boiler 5 TPH 3 TPH 5 TPH & proposed boiler 3 TPH Capacity. Stack of height Furnace -- Stack of height 10 m 10 m Total there will be 2 DG stacks as Stack 15. 2.5 m (Above follows: details 3.0 m (Above the the roof) for Stack of 2.5 m height for existing D.G Set roof) for proposed DG existing DG of DG sets of 125 kVA of 500 kVA 125 kVA & Stack of 3.0 m height for proposed DG set of 500 kVA Stack of 5 m 4 stacks of 5 m height 5 stacks of 5 m height (above Scrubber height (above (above roof) roof) roof) 1 x 125 KVA 16. D.G. set details 1 x 125 kVA 1 x 500 kVA 1 x 500 KVA 15 CMD Up gradation of ETP Up gradation to 50 CMD ETP, 45 capacity of ETP to 50 CMD, 17. ETP Capacity CMD MEE capacity & & 15 CMD 30 CMD MEE & 80 CMD capacity RO. capacity of SEE 80 CMD capacity RO. 1 No. 4 Nos. 5 Nos. 18. Scrubber Acid /Alkali Acid /Alkali Acid /Alkali Total Effluent 19. 11 CMD 53.6 CMD 64.6 CMD Generation . After expansion, generated sewage initially will be treated in septic tank & its overflow shall be treated in aeration tank of ETP with other process effluent. 20. Effluent Treatment . Effluent streams from inorganic chemicals, organic chemicals and pesticide plant will be treated separately. Process effluent in the form of condensate shall be generated from inorganic chemicals productions. This condensate shall be used for Page 3 M/s Universal Chemicals & Industries Pvt. Ltd. Plot No. C1,C2, C3 MIDC Chemical Zone, Ambernath 421501 ॐ Sr. Components Details No cooling tower make-up water. Process effluent from organic chemicals plant & pesticide shall be treated in MEE and MEE condensate along with domestic effluent shall be treated in ETP & purified further in 50 CMD RO. Cooling tower blow down, boiler blow-down shall be treated in separate RO of 30 CMD. R.O. Permeate stream shall be reused for utility and reject stream from R.O. shall be feed in MEE. Existing Proposed Total 21. Sewage 7.25 CMD 0.75 CMD 8.0 CMD Skilled: 40 Skilled: 30 Skilled: 70 22. Man Power Unskilled: 80 Unskilled: 50 Unskilled: 130 120 No. 80 No. 200 No. 23. Hazardous Cat of Total Existing (T/A) Proposed (T/A) Disposal Waste waste (T/A) Sale to Authorized Used/spent 5.1 -- 50 kg/A 50 kg/A reprocessor/ oil CHWTSDF Process Co-processing/ waste & 29.1 -- 700 kg/d 700 kg/d CHWTSDF residue Recycle within process / Sale to Spent 29.4 -- 140 KL/m 140 KL/m Authorized solvent reprocessor/ CHWTSDF Co-processing/ Spent carbon 36.2 -- 170 kg/m 170 kg/m CHWTSDF Recycled within Spent the process/ 20.2 1 T/D 2 T/D Solvents Sold to Authorized vendor 1 T/D Co-processing/ Distillation CHWTSDF/ 20.3 0.2T/D 0.2T/D residue Sold to Authorized vendor Sale to authorized Residue & recycler/ waste 38.1 1.5 T/D 3.5T/D 5 T/D co-processing/ (Inorganic) CHWTSDF ETP Sludge 35.3 40 kg/d 10 kg/d 50 kg/d CHWTSDF MEE Co-processing/ 37.3 -- 5 T/D 5 T/D Residue CHWTSDF/ Page 4 M/s Universal Chemicals & Industries Pvt. Ltd. Plot No. C1,C2, C3 MIDC Chemical Zone, Ambernath 421501 ॐ Sr. Components Details No sale to authorized recycler Spent ion exchange CHWTSDF/ resin 35.2 -- 50 kg/m 50 kg/m Sale to authorized containing recycler toxic Metals 24. Non Hazardous Waste Existing Proposed Total Disposal Waste Stationary, To be sold to 15 50 65 Packaging Material recycler. To be sold to Scrap Material 1500 500 2000 recycler Sold to brick manufacturer/ Coal Ash 1.2 TPD 0.6 TPD 1.8 TPD landfill/co- processing. 25 E-waste E Waste Existing Proposed Total Method of Particulars Category Kg/A Kg/A Kg/A Disposal Personal Computers (Central Processing Unit with ITEW2 -- 20 20 input and output devices) Personal Sale to MPCB Computing: authorised Laptop recycler/return Computers ed to (Central manufacturer/ ITEW3 -- 15 15 Processing supplier Unit with input and output devices) Printers including ITEW6 -- 15 15 cartridges Telephones ITEW12 -- 5 5 *Schedule I of Hazardous and Other Wastes (Management and Transboundary Movement) Rules Page 5 M/s Universal Chemicals & Industries Pvt. Ltd. Plot No. C1,C2, C3 MIDC Chemical Zone, Ambernath 421501 ॐ 2. Introduction of the project/background information 2.1 Identification of project & project proponent Universal Chemicals & Industries Pvt. Ltd. is a family run company with a 55+ year history in Chemical Manufacturing. Shri Kamalesh Kumar Maheshwari, Shri Kartikeya Maheshwari , Shri Shiv Kumar Mooldas Vaishnav are the Directors of the company. Like many a business saga from India, Universal story too begins in the Shekhawati region of Rajasthan – famous both for its astute businessmen and its artistic murals. 2.2. Brief description of nature of project In the early 1900‟s the founding father of the family fortunes, the Late Bishwambharlal Maheshwari – then in his teens – made his way from the sleepy, desert village of Bagar in Rajasthan to the country‟s commercial capital Mumbai. In Mumbai he started his career as a trader and went on to become one of the most eminent and popular players of the times in stocks, commodities and bullion. Indeed the day he died, the Bombay Stock Exchange closed its door to business in his honor despite he is not being a member. His eldest son Late Krishnagopal Maheshwari started his own industrial ventures, branching out into textiles, tea plantations and pharmaceuticals. In the mid-fifties when foreign collaborations were a rarity in the country he entered into collaboration with leading pharmaceutical and consumer products company from the US, American Home Products Corporation (Wyeth) to set up a manufacturing base in India. This joint venture was responsible for creating iconic brands in the country such as headache pill Anacin, the depilatory cream Anne French and Forhan‟s. Present chairman Dr.K.K.Maheshwari, following in his father‟s footsteps opted to set up independent business. His first venture – Universal Chemicals & Industries Private Limited at the start of the sixties went on to become a leading manufacturer of Potassium permanganate both in the country and in the global arena and emerged as significant player in the world market. Now the Universal has become multi-products manufacturing company. The team of Universal comprises of PhDs, Chemical Engineers, Mechanical & Electrical Engineers and other qualified technicians. Universal provides a stimulating environment for their employees with the emphasis on delegation & empowerment at all levels. Employees are encouraged to keep abreast of new technologies and latest market scenarios so as to face challenges proactively in the changing business environment. Page 6 M/s Universal Chemicals & Industries Pvt. Ltd. Plot No. C1,C2, C3 MIDC Chemical Zone, Ambernath 421501 ॐ What not changes is the Universal‟s attitude to maintain the high standards of business ethics.
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