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DNVGL-RU-SHIP-Pt4ch3 Rotating Machinery RULES FOR CLASSIFICATION Ships Edition July 2016 Part 4 Systems and components Chapter 3 Rotating machinery - drivers The content of this service document is the subject of intellectual property rights reserved by DNV GL AS ("DNV GL"). The user accepts that it is prohibited by anyone else but DNV GL and/or its licensees to offer and/or perform classification, certification and/or verification services, including the issuance of certificates and/or declarations of conformity, wholly or partly, on the basis of and/or pursuant to this document whether free of charge or chargeable, without DNV GL's prior written consent. DNV GL is not responsible for the consequences arising from any use of this document by others. The electronic pdf version of this document, available free of charge from http://www.dnvgl.com, is the officially binding version. DNV GL AS FOREWORD DNV GL rules for classification contain procedural and technical requirements related to obtaining and retaining a class certificate. The rules represent all requirements adopted by the Society as basis for classification. © DNV GL AS July 2016 Any comments may be sent by e-mail to [email protected] If any person suffers loss or damage which is proved to have been caused by any negligent act or omission of DNV GL, then DNV GL shall pay compensation to such person for his proved direct loss or damage. However, the compensation shall not exceed an amount equal to ten times the fee charged for the service in question, provided that the maximum compensation shall never exceed USD 2 million. In this provision "DNV GL" shall mean DNV GL AS, its direct and indirect owners as well as all its affiliates, subsidiaries, directors, officers, employees, agents and any other acting on behalf of DNV GL. CHANGES – CURRENT t n e r This document supersedes the January 2016 edition. r Changes in this document are highlighted in red colour. However, if the changes involve a whole chapter, u c section or sub-section, normally only the title will be in red colour. - s Main changes July 2016, entering into force 1 January 2017 e g n • Sec.1 Reciprocating internal combustion engines a h — Sec.1 [1.1]: The sub-section has been updated to further clarify rule application for engines less than C 100kW and for engines not serving main functions or emergency services. 3 — Sec.1 Table 1: The table has been updated to reflect requirements for TA and to clarify certification requirements depending on engine size and service. r e — Sec.1 [1.4]: Requirement added for type approval of resilient mounts. t — Sec.1 [2.14.1]: Paragraph updated to be in line with IACS UR M71 regarding applicability of Type tests for p in-line and V-engines. a — Sec.1 [2.14.2]: Paragraph updated to reflect requirements for engines less than 100 kW. h C — Sec.1 [3]: Previous sub-section [3.1] regarding recognition of engine manufacturer's workshops has been removed. 4 — Sec.1 [3.2]: Paragraphs relating to testing of materials and components removed as the requirements are t given in other parts of the rules. r a — Sec.1 Table 8: The table has been corrected to be in conformance with IACS UR M72 and descriptions of P UT and CD have been added. — Sec.1 [4.1.6]: The paragraph has been updated to reflect scope for engines less than 100 kW. — Sec.1 [4.3]: Added load test requirement at approved intermittent overload in accordance with IACS UR M51. — Sec.1 Table 9 - item 3.0: Requirement for monitoring of lube oil outlet temperature corrected to >2500Kw pr cyl group to be in line with IACS UR M72. — Sec.1 Table 10 - item 3.0: Requirements for monitoring of turbocharger oil temperature and pressure added to be in line with IACS UR M73. — Sec.1 [9.3]: Shipboard trial requirements updated to be in line with IACS UR M51 — Sec.1 [10.2.6]: The requirement to install flame arrestors when gas is supplied in a mixture with air through a common manifold has been removed. — Sec.1 Table 14: Footnotes B) and C) added for Containment test report in order to be in conformance with IACS UR M73. — Sec.1 [11.1.5]: Paragraphs regarding recognition of manufacturers of turbochargers have been removed. Paragraph regarding turbochargers manufactured under MSA agreement has been included. Editorial corrections In addition to the above stated changes, editorial corrections may have been made. Rules for classification: Ships — DNVGL-RU-SHIP-Pt4Ch3. Edition July 2016 Page 3 Rotating machinery - drivers DNV GL AS CONTENTS s t n e Changes – current.................................................................................................. 3 t n o Section 1 Reciprocating internal combustion engines............................................. 8 C 1 General................................................................................................ 8 3 1.1 Application....................................................................................... 8 r e 1.2 Documentation of the engine........................................................... 10 t p 1.3 Drawing particulars......................................................................... 15 a 1.4 Documentation of arrangement........................................................ 15 h C 1.5 Documentation of vibration.............................................................. 15 4 2 Design................................................................................................16 t 2.1 General..........................................................................................16 r a 2.2 Approved materials......................................................................... 17 P 2.3 Safety valves and crankcase ventilation.............................................18 2.4 Turning appliances and interlocking device......................................... 20 2.5 Crankshaft calculation..................................................................... 20 2.6 Fire protection and general requirements to piping systems fitted on the engine...........................................................................................21 2.7 Hydraulic oil system........................................................................21 2.8 Fuel oil system............................................................................... 21 2.9 Fuel gas system............................................................................. 23 2.10 Charge air system, blowers and cooler............................................ 23 2.11 Starting equipment....................................................................... 23 2.12 Lubrication oil system....................................................................24 2.13 Cooling system............................................................................. 25 2.14 Type approval testing.................................................................... 25 2.15 Type testing data collection............................................................ 25 2.16 Type testing program.................................................................... 26 3 Testing and Inspection...................................................................... 30 3.1 Manufacturing inspections................................................................ 30 3.2 Testing of materials and components................................................ 30 3.3 Inspection during assembly..............................................................34 4 Workshop testing...............................................................................35 4.1 Application..................................................................................... 35 4.2 General engine tests....................................................................... 35 4.3 Testing of propulsion engines........................................................... 36 4.4 Testing of auxiliary driving engines and engines driving electrical generators........................................................................................... 38 Rules for classification: Ships — DNVGL-RU-SHIP-Pt4Ch3. Edition July 2016 Page 4 Rotating machinery - drivers DNV GL AS 4.5 Survey after testing........................................................................ 38 s 5 Control and Monitoring...................................................................... 38 t n 5.1 General..........................................................................................38 e t 5.2 Speed governing.............................................................................39 n o 5.3 Overspeed protection...................................................................... 40 C 5.4 Propulsion engines.......................................................................... 40 3 5.5 Auxiliary engines............................................................................ 44 r e 5.6 Emergency engines......................................................................... 47 t 5.7 Oil mist detection/monitoring and alarm system (Oil mist detector)....... 49 p a 6 Arrangement...................................................................................... 50 h C 6.1 Engine Alignment/Seating................................................................ 50 4 6.2 Accessibility of engines....................................................................51 t 6.3 Earthing.........................................................................................51 r a 6.4 Starting with compressed air............................................................51 P 6.5 Electrical starting equipment...........................................................
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