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Engine Locking

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Engine Locking Warning 3388 Incorrect or out of phase engine timing can result in damage to the valves. The Tool Connection cannot be held responsible for any damage caused by using these tools in anyway. Safety Precautions – Please read Part No. 5237 • If the engine has been identified • Some toothed timing belts are as an Interference engine, not interchangeable. Check the Engine Locking Kit damage to the engine will occur replacement belt has the correct if the timing belt has been tooth profile Vauxhall/Opel | Chevrolet 2.0 SOHC damaged. A compresion check of • Always mark the belt with the all the cylinders should be taken direction of running before before the cylinder head (s) are removal removed. • Do not lever or force the belt • Do not turn crankshaft or onto its sprockets camshaft when the timing belt • Check the ignition timing after has been removed the belt has been replaced. • To make turning the engine • Do not use timing pins to lock the easier, remove the spark plugs engine when slackening • Observe all tightening torques or tightening the crankshaft • Do not turn the engine using the pulley bolts camshaft or any other sprocket • ALWAYS REFER TO A REPUTABLE • Disconnect the battery earth lead MANUFACTURERS WORKSHOP (Check Radio code is available) MANUAL • Do not use cleaning fluids on belts, sprockets or rollers www.lasertools.co.uk www.lasertools.co.uk Warning 3388 Incorrect or out of phase engine timing can result in damage to the valves. The Tool Connection cannot be held responsible for any damage caused by using these tools in anyway. Safety Precautions – Please read Part No. 5237 • If the engine has been identified • Some toothed timing belts are as an Interference engine, not interchangeable. Check the Engine Locking Kit damage to the engine will occur replacement belt has the correct if the timing belt has been tooth profile Vauxhall/Opel | Chevrolet 2.0 SOHC damaged. A compresion check of • Always mark the belt with the all the cylinders should be taken direction of running before before the cylinder head (s) are removal removed. • Do not lever or force the belt • Do not turn crankshaft or onto its sprockets camshaft when the timing belt • Check the ignition timing after has been removed the belt has been replaced. • To make turning the engine • Do not use timing pins to lock the easier, remove the spark plugs engine when slackening • Observe all tightening torques or tightening the crankshaft • Do not turn the engine using the pulley bolts camshaft or any other sprocket • ALWAYS REFER TO A REPUTABLE • Disconnect the battery earth lead MANUFACTURERS WORKSHOP (Check Radio code is available) MANUAL • Do not use cleaning fluids on belts, sprockets or rollers www.lasertools.co.uk www.lasertools.co.uk Vauxhall/Chevrolet Diesel Engine Locking Kit Instructions Developed for the late Vauxhall/Chevrolet 2.0 common rail diesel engine found in the Preparation Vauxhall Antara, Chevrolet Captiva, Cruze, Epica, Lacetti and Nubira. The valve timing on these engines is set at top dead centre on No1 cylinder This kit holds the correct timing position of the crankshaft and camshaft whilst changing the timing belt on 16v SOHC belt driven diesel engines Remove the following components: N.B The information given below is for reference only. Laser Tools recommends the use of Manufacturer data or Autodata. 1. Engine top cover and front right hand inner wheel arch 2. Support the engine and remove the right hand engine mount and bracket 3. Auxiliary drive belts and tensioner 4. Timing belt covers 5. Vacuum brake pump B 6. Crankshaft front pulley remove 4 pulley mounting bolts not the central main bolt. A N.B. It is advised the water pump and belt guide pulleys are checked for smooth operation and play. Replace if required. Component A Crankshaft Locking Pin locates in place of a blanking plug which is situated in Ref Code OEM Ref Description the front of the engine block just under A C541 EN-48246 Crankshaft Locking Pin the starter motor. Start B C540 EN-48245 Camshaft Locking Tool Motor Turn the engine clockwise to TDC No1 Applications cylinder and fit component A. Ensure component A locates properly The application list for this product has been compiled cross referencing the OEM Tool and the timing marks on the crankshaft Code with the Component Code. pulley are aligned. This must be done In most cases the tools are specific to this type of engine and are necessary for Cam belt or before removing the old cam belt. chain maintenance. Blanking If the engine has been identified as an interference engine valve to piston damage will Plug A occur if the engine is run with a broken Cam belt. A compression check of all cylinders should be performed before removing the cylinder head. Always consult a suitable work shop manual before attempting to change the Cam belt or Chain. Component B The use of these engine timing tools is purely down to the user’s discretion and Camshaft Locking Tool fits on the Tool Connection cannot be held responsible for any damage caused what so ever. opposite end of the camshaft to the ALWAYS USE A REPUTABLE WORKSHOP MANUAL belt locking the camshaft to the cylinder Manufacturer Mode Style Engine Code Year head by 4 bolts. Vauxhall Opel Antara Antara 2.0 Z20DM | Z20DMH 07-2011 Once fitted the camshaft pulley can be B Chevrolet Captiva 20lt VCDi LLW/Z20DMH | Z20DM | RA420 | Z20S1 01-2011 loosened to allow all slack to be adjusted Cruze 20lt VCDi LLW/Z20DMH | Z20DM | RA420 | Z20S1 09-2011 out of the belt without moving either the Epica 20lt VCDi LLW/Z20DMH | Z20DM | RA420 | Z20S1 06-2011 crankshaft or camshaft. Lacetti D LLW/Z20DMH | Z20DM | RA420 | Z20S1 06-2010 Nubira 2.0lt D LLW/Z20DMH | Z20DM | RA420 | Z20S1 07-2010 www.lasertools.co.uk www.lasertools.co.uk 2 3 Vauxhall/Chevrolet Diesel Engine Locking Kit Instructions Developed for the late Vauxhall/Chevrolet 2.0 common rail diesel engine found in the Preparation Vauxhall Antara, Chevrolet Captiva, Cruze, Epica, Lacetti and Nubira. The valve timing on these engines is set at top dead centre on No1 cylinder This kit holds the correct timing position of the crankshaft and camshaft whilst changing the timing belt on 16v SOHC belt driven diesel engines Remove the following components: N.B The information given below is for reference only. Laser/Eldon Tools recommends the use of Manufacturer data or Autodata. 1. Engine top cover and front right hand inner wheel arch 2. Support the engine and remove the right hand engine mount and bracket 3. Auxiliary drive belts and tensioner 4. Timing belt covers 5. Vacuum brake pump B 6. Crankshaft front pulley remove 4 pulley mounting bolts not the central main bolt. A N.B. It is advised the water pump and belt guide pulleys are checked for smooth operation and play. Replace if required. Component A Crankshaft Locking Pin locates in place of a blanking plug which is situated in Ref Code OEM Ref Description the front of the engine block just under A C541 EN-48246 Crankshaft Locking Pin the starter motor. Start B C540 EN-48245 Camshaft Locking Tool Motor Turn the engine clockwise to TDC No1 Applications cylinder and fit component A. Ensure component A locates properly The application list for this product has been compiled cross referencing the OEM Tool and the timing marks on the crankshaft Code with the Component Code. pulley are aligned. This must be done In most cases the tools are specific to this type of engine and are necessary for Cam belt or before removing the old cam belt. chain maintenance. Blanking If the engine has been identified as an interference engine valve to piston damage will Plug A occur if the engine is run with a broken Cam belt. A compression check of all cylinders should be performed before removing the cylinder head. Always consult a suitable work shop manual before attempting to change the Cam belt or Chain. Component B The use of these engine timing tools is purely down to the user’s discretion and Camshaft Locking Tool fits on the Tool Connection cannot be held responsible for any damage caused what so ever. opposite end of the camshaft to the ALWAYS USE A REPUTABLE WORKSHOP MANUAL belt locking the camshaft to the cylinder Manufacturer Mode Style Engine Code Year head by 4 bolts. Vauxhall Opel Antara Antara 2.0 Z20DM | Z20DMH 07-2011 Once fitted the camshaft pulley can be B Chevrolet Captiva 20lt VCDi LLW/Z20DMH | Z20DM | RA420 | Z20S1 01-2011 loosened to allow all slack to be adjusted Cruze 20lt VCDi LLW/Z20DMH | Z20DM | RA420 | Z20S1 09-2011 out of the belt without moving either the Epica 20lt VCDi LLW/Z20DMH | Z20DM | RA420 | Z20S1 06-2011 crankshaft or camshaft. Lacetti D LLW/Z20DMH | Z20DM | RA420 | Z20S1 06-2010 Nubira 2.0lt D LLW/Z20DMH | Z20DM | RA420 | Z20S1 07-2010 www.lasertools.co.uk www.lasertools.co.uk 2 3.
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