Lecture Notes : RME-051: IC Engines and Compressors : Unit-1 Lecture # 01 : Introduction to IC Engines, Engine’S Classification and Terminology
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Engine Components and Filters: Damage Profiles, Probable Causes and Prevention
ENGINE COMPONENTS AND FILTERS: DAMAGE PROFILES, PROBABLE CAUSES AND PREVENTION Technical Information AFTERMARKET Contents 1 Introduction 5 2 General topics 6 2.1 Engine wear caused by contamination 6 2.2 Fuel flooding 8 2.3 Hydraulic lock 10 2.4 Increased oil consumption 12 3 Top of the piston and piston ring belt 14 3.1 Hole burned through the top of the piston in gasoline and diesel engines 14 3.2 Melting at the top of the piston and the top land of a gasoline engine 16 3.3 Melting at the top of the piston and the top land of a diesel engine 18 3.4 Broken piston ring lands 20 3.5 Valve impacts at the top of the piston and piston hammering at the cylinder head 22 3.6 Cracks in the top of the piston 24 4 Piston skirt 26 4.1 Piston seizure on the thrust and opposite side (piston skirt area only) 26 4.2 Piston seizure on one side of the piston skirt 27 4.3 Diagonal piston seizure next to the pin bore 28 4.4 Asymmetrical wear pattern on the piston skirt 30 4.5 Piston seizure in the lower piston skirt area only 31 4.6 Heavy wear at the piston skirt with a rough, matte surface 32 4.7 Wear marks on one side of the piston skirt 33 5 Support – piston pin bushing 34 5.1 Seizure in the pin bore 34 5.2 Cratered piston wall in the pin boss area 35 6 Piston rings 36 6.1 Piston rings with burn marks and seizure marks on the 36 piston skirt 6.2 Damage to the ring belt due to fractured piston rings 37 6.3 Heavy wear of the piston ring grooves and piston rings 38 6.4 Heavy radial wear of the piston rings 39 7 Cylinder liners 40 7.1 Pitting on the outer -
Small Engine Parts and Operation
1 Small Engine Parts and Operation INTRODUCTION The small engines used in lawn mowers, garden tractors, chain saws, and other such machines are called internal combustion engines. In an internal combustion engine, fuel is burned inside the engine to produce power. The internal combustion engine produces mechanical energy directly by burning fuel. In contrast, in an external combustion engine, fuel is burned outside the engine. A steam engine and boiler is an example of an external combustion engine. The boiler burns fuel to produce steam, and the steam is used to power the engine. An external combustion engine, therefore, gets its power indirectly from a burning fuel. In this course, you’ll only be learning about small internal combustion engines. A “small engine” is generally defined as an engine that pro- duces less than 25 horsepower. In this study unit, we’ll look at the parts of a small gasoline engine and learn how these parts contribute to overall engine operation. A small engine is a lot simpler in design and function than the larger automobile engine. However, there are still a number of parts and systems that you must know about in order to understand how a small engine works. The most important things to remember are the four stages of engine operation. Memorize these four stages well, and everything else we talk about will fall right into place. Therefore, because the four stages of operation are so important, we’ll start our discussion with a quick review of them. We’ll also talk about the parts of an engine and how they fit into the four stages of operation. -
SV470-SV620 Service Manual
SV470-SV620 Service Manual IMPORTANT: Read all safety precautions and instructions carefully before operating equipment. Refer to operating instruction of equipment that this engine powers. Ensure engine is stopped and level before performing any maintenance or service. 2 Safety 3 Maintenance 5 Specifi cations 13 Tools and Aids 16 Troubleshooting 20 Air Cleaner/Intake 21 Fuel System 31 Governor System 33 Lubrication System 35 Electrical System 44 Starter System 47 Emission Compliant Systems 50 Disassembly/Inspection and Service 63 Reassembly 20 690 01 Rev. F KohlerEngines.com 1 Safety SAFETY PRECAUTIONS WARNING: A hazard that could result in death, serious injury, or substantial property damage. CAUTION: A hazard that could result in minor personal injury or property damage. NOTE: is used to notify people of important installation, operation, or maintenance information. WARNING WARNING CAUTION Explosive Fuel can cause Accidental Starts can Electrical Shock can fi res and severe burns. cause severe injury or cause injury. Do not fi ll fuel tank while death. Do not touch wires while engine is hot or running. Disconnect and ground engine is running. Gasoline is extremely fl ammable spark plug lead(s) before and its vapors can explode if servicing. CAUTION ignited. Store gasoline only in approved containers, in well Before working on engine or Damaging Crankshaft ventilated, unoccupied buildings, equipment, disable engine as and Flywheel can cause away from sparks or fl ames. follows: 1) Disconnect spark plug personal injury. Spilled fuel could ignite if it comes lead(s). 2) Disconnect negative (–) in contact with hot parts or sparks battery cable from battery. -
Honda Gx 390 Tech Manual
GX240 GX270 GX340 GX390 UT2/RT2 Technical Manual ©2010 American Honda Motor Co., Inc. PTR54179 All Rights Reserved GX240 • GX270 • GX340 • GX390 (UT2/RT2) Technical Manual Preface This manual covers engine selection, engine installation design and engine installation testing, so the combination of a Honda engine and your equipment will make the best possible product. Please feel free to contact your Honda Engine Distributor at any time for additional technical information or to discuss your engine application needs. All information contained in this manual is based on the latest product information available at the time of printing. We reserve the right to make changes at anytime without notice. No part of this publication may be reproduced, or transmitted, in any form or by any means, electronic, mechanical photocopying, recording or otherwise, without the prior written permission of the publisher. This includes text, figures and tables. Contents Design Features .......................................................... 2 Starting Performance ...........................................16 Emission Regulations ................................................. 2 Installation Considerations ........................................17 Recommended Power Range ..................................... 3 Maintenance Points Accessibility ........................17 Maximum Operation ............................................... 3 Dimensional Drawings ...............................................19 Continuous Operation ........................................... -
The Effect of Turbocharging on Volumetric Efficiency in Low Heat Rejection C.I. Engine Fueled with Jatrophafor Improved Performance
International Journal of Engineering Research & Technology (IJERT) ISSN: 2278-0181 Vol. 4 Issue 03, March-2015 The Effect of Turbocharging on Volumetric Efficiency in Low Heat Rejection C.I. Engine fueled with Jatrophafor Improved Performance R. Ganapathi *, Dr. B. Durga Prasad** Lecturer, Professor, Mechanical Engineering department, Mechanical Engineering department, JNTUA College of Engineering, JNTUA College of Engineering, Ananthapuramu, A.P, India. Ananthapuramu, A.P, India. burned. This can be achieved with an LHR engine dueto Abstract:- The world’s rapidly dwindling petroleum the availability of higher temperature at the time of fuel supplies, their raising cost and the growing danger of injection. The heat available due to insulation can be environmental pollution from these fuel, have some effectively used for vaporizing alternative fuel. Some substitute of conventional fuels, vegetable oils has been important advantages of the LHR engines are improved fuel considered as one of the feasible substitute to economy, reduced HC and CO emission, reduced noise due conventional fuel. Among all the fuels, tested Jatropha to lower rate of pressure rise and higher energy in the oil properties are almost closer to diesel, particularly exhaust gases [2 & 3]. However, one of the main problems cetane rating and heat value. In present work in the LHR engines is the drop in volumetric experiments are conducted with Brass Crown efficiency. This further decrease the density of air Aluminium piston with air gap, an air gap liner and entering the cylinder because of high wall temperatures of PSZ coated head and valve have been used in the the LHR engine. The degree of degradation of volumetric present study, which generates higher temperature in efficiency depends on the degree of insulation. -
A Method of Fuel Testing in a CFR Engine
Scholars' Mine Masters Theses Student Theses and Dissertations 1960 A method of fuel testing in a CFR engine George R. Baumgartner Follow this and additional works at: https://scholarsmine.mst.edu/masters_theses Part of the Mechanical Engineering Commons Department: Recommended Citation Baumgartner, George R., "A method of fuel testing in a CFR engine" (1960). Masters Theses. 5575. https://scholarsmine.mst.edu/masters_theses/5575 This thesis is brought to you by Scholars' Mine, a service of the Missouri S&T Library and Learning Resources. This work is protected by U. S. Copyright Law. Unauthorized use including reproduction for redistribution requires the permission of the copyright holder. For more information, please contact [email protected]. A METHOD OF FUEL TESTING IN A CFR ENGINE BY GEORGE R. BAUMGARTNER ----~--- A THESIS submitted to the faculty of the SCHOOL OF MINES AND METALLURGY OF THE UNIVERSITY OF MISSOURI in partial fulfillment of the work required for the Degree of MASTER OF SCIENCE IN MECHANICAL ENGINEERING Rolla, Missouri 1960 _____ .. ____ .. ii ACKNOWLEDGEMENT The author would like to express his appreciation to Dr. A. J• Miles, Chairman of tho Mechanical Engineering Department, and Professor G. L. Scofield, Mechanical Engineering Department, for their guidance and interest in this investigation. Thanks are also dua Mr. Douglas Kline for his constant assistance while conducting the tests. iii TABLE OF CONTENTS Acknowledgement •••••••••••••••••••••••••••••••••••••••••• ii Contents•••••••••••••••••••••••••••••••••••••o•••••••••• -
From Crank to Click the Evolution of the Car Key in 1769, the French
Car Key Origins: From Crank to Click The Evolution of the Car Key In 1769, the French inventor, Nicolas-Joseph Cugnot, introduced the first automobile to the world. Ever since then, cars have continued to evolve at a remarkable rate. You might think that car keys have accompanied cars all along, but that's a little inaccurate. Car keys, along with auto locksmith services, only saw the light of day in the late 1940's. So what's the story of cars and keys? Read on to find out. Early Cars Had no Keys This might come as a shock, but older cars had no keys to speak of. In the early years of the last century, many used to chain their vehicles to lampposts in order to secure them. Back in the day as well, to start your car's engine, you needed to manually crank up the engine. But this had its drawbacks. With engines getting bigger and more powerful, rotating a lever to start your car proved inconvenient, even dangerous. In turn, this made way for the electric starter, a small motor driven with a high enough voltage to start the engine. A Step closer to a Car Key In addition to the electric starter, the early decades of the twentieth century featured others types of starters, such as spring motors and air starter motors. The driver was able to operate those starters by pressing a button on the dashboard or the floor. Alternatively, a few cars had pedals to engage the starter by foot. The advent of button-operated starters meant an easier, safer way of starting your car. -
Poppet Valve
POPPET VALVE A poppet valve is a valve consisting of a hole, usually round or oval, and a tapered plug, usually a disk shape on the end of a shaft also called a valve stem. The shaft guides the plug portion by sliding through a valve guide. In most applications a pressure differential helps to seal the valve and in some applications also open it. Other types Presta and Schrader valves used on tires are examples of poppet valves. The Presta valve has no spring and relies on a pressure differential for opening and closing while being inflated. Uses Poppet valves are used in most piston engines to open and close the intake and exhaust ports. Poppet valves are also used in many industrial process from controlling the flow of rocket fuel to controlling the flow of milk[[1]]. The poppet valve was also used in a limited fashion in steam engines, particularly steam locomotives. Most steam locomotives used slide valves or piston valves, but these designs, although mechanically simpler and very rugged, were significantly less efficient than the poppet valve. A number of designs of locomotive poppet valve system were tried, the most popular being the Italian Caprotti valve gear[[2]], the British Caprotti valve gear[[3]] (an improvement of the Italian one), the German Lentz rotary-cam valve gear, and two American versions by Franklin, their oscillating-cam valve gear and rotary-cam valve gear. They were used with some success, but they were less ruggedly reliable than traditional valve gear and did not see widespread adoption. In internal combustion engine poppet valve The valve is usually a flat disk of metal with a long rod known as the valve stem out one end. -
Supercharger
Supercharger 1 4/13/2019 Supercharger Air Flow Requirements • Naturally aspirated engines with throttle bodies rely on atmospheric pressure to push an air–fuel mixture into the combustion chamber vacuum created by the down stroke of a piston. • The mixture is then compressed before ignition to increase the force of the burning, expanding gases. • The greater the mixture compression, the greater the power resulting from combustion. Engineers calculate engine airflow requirements using these three factors: – Engine displacement – Engine revolutions per minute (RPM) – Volumetric efficiency Volumetric efficiency – is a comparison of the actual volume of air–fuel mixture drawn into an engine to the theoretical maximum volume that could be drawn in. – Volumetric efficiency decreases as engine speed increases. 2 4/13/2019 Supercharger Principles of Power Increase: The power output of the engine depend up on the amount of air induced per unit time and thermal efficiency. The amount of air induced per unit time can be increased by: Increasing the engine speed. the increase in engine speed calls for rigid and robust engine as the inertia load increase also the engine fraction and bearing load increase and also the volumetric efficiency decrease. Increasing the density of air at inlet. The increase of inlet air density calls supercharging which usually used to increase the power output from engine due to increase the air pressure at the inlet of engine. 3 4/13/2019 Supercharger The Objects of Supercharging: To increase the power output for a given weight and bulk of the engine. This is important for aircraft, marine and automotive engines where weight and space are important. -
Wärtsilä 32 PRODUCT GUIDE © Copyright by WÄRTSILÄ FINLAND OY
Wärtsilä 32 PRODUCT GUIDE © Copyright by WÄRTSILÄ FINLAND OY COPYRIGHT © 2021 by WÄRTSILÄ FINLAND OY All rights reserved. No part of this booklet may be reproduced or copied in any form or by any means (electronic, mechanical, graphic, photocopying, recording, taping or other information retrieval systems) without the prior written permission of the copyright owner. THIS PUBLICATION IS DESIGNED TO PROVIDE AN ACCURATE AND AUTHORITATIVE INFORMATION WITH REGARD TO THE SUBJECT-MATTER COVERED AS WAS AVAILABLE AT THE TIME OF PRINTING. HOWEVER, THE PUBLICATION DEALS WITH COMPLICATED TECHNICAL MATTERS SUITED ONLY FOR SPECIALISTS IN THE AREA, AND THE DESIGN OF THE SUBJECT-PRODUCTS IS SUBJECT TO REGULAR IMPROVEMENTS, MODIFICATIONS AND CHANGES. CONSEQUENTLY, THE PUBLISHER AND COPYRIGHT OWNER OF THIS PUBLICATION CAN NOT ACCEPT ANY RESPONSIBILITY OR LIABILITY FOR ANY EVENTUAL ERRORS OR OMISSIONS IN THIS BOOKLET OR FOR DISCREPANCIES ARISING FROM THE FEATURES OF ANY ACTUAL ITEM IN THE RESPECTIVE PRODUCT BEING DIFFERENT FROM THOSE SHOWN IN THIS PUBLICATION. THE PUBLISHER AND COPYRIGHT OWNER SHALL UNDER NO CIRCUMSTANCES BE HELD LIABLE FOR ANY FINANCIAL CONSEQUENTIAL DAMAGES OR OTHER LOSS, OR ANY OTHER DAMAGE OR INJURY, SUFFERED BY ANY PARTY MAKING USE OF THIS PUBLICATION OR THE INFORMATION CONTAINED HEREIN. Wärtsilä 32 Product Guide Introduction Introduction This Product Guide provides data and system proposals for the early design phase of marine engine installations. For contracted projects specific instructions for planning the installation are always delivered. Any data and information herein is subject to revision without notice. This 1/2021 issue replaces all previous issues of the Wärtsilä 32 Project Guides. Issue Published Updates 1/2021 15.03.2021 Technical data updated. -
SB-10052498-5734.Pdf
SB-10052498-5734 ATTENTION: IMPORTANT - All GENERAL MANAGER q Service Personnel PARTS MANAGER q Should Read and CLAIMS PERSONNEL q Initial in the boxes SERVICE MANAGER q provided, right. SERVICE BULLETIN APPLICABILITY: 2013MY Legacy and Outback 2.5L Models NUMBER: 11-130-13R 2012-13MY Impreza 2.0L Models DATE: 04/05/13 2013MY XV Crosstrek REVISED: 06/19/13 2011-2014MY Forester 2013MY BRZ SUBJECT: Difficulty Starting, Rough Idle, Cam Position or Misfire DTCs P0340, P0341, P0345, P0346, P0365, P0366, P0390, P0391, P0301, P0302, P0303 or P0304 INTRODUCTION This Bulletin provides inspection and repair procedures for intake and exhaust camshaft position-related and/or engine misfire DTCs for the FA and FB engine-equipped models listed above. The camshaft position sensor (CPS) clearance may be out of specification causing these condition(s) and one or more of the DTCs listed above to set. In addition to a Check Engine light coming on, there may or may not be customer concerns of rough idle, extended cranking or no start. NOTES: • This Service Bulletin will replace Bulletin numbers 11-100-11R, 11-122-12, 11-124-12R and 11-125-12. • Read this Bulletin completely before starting any repairs as service procedures have changed. • An exhaust cam position sensor clearance out of specification willNOT cause a startability issue. COUNTERMEASURE IN PRODUCTION MODEL STARTING VIN Legacy D*038918 Outback D*295279 Impreza 4-Door D*020700 Impreza 5-Door D*835681 XV Crosstrek Forester E*410570 BRZ D*607924 NOTE: These VINs are for reference only. There may be a small number of vehicles after the starting VINs listed above which do not have the countermeasure due to production sequence changes. -
MGA Supercharger System Installation Instructions for 1955 to 1962 MGA
MGA Supercharger System Installation Instructions For 1955 to 1962 MGA PART # 150-040 440 Rutherford St. P.O. Box 847 Goleta, CA 93117 1-800-667-7872 • FAX 805-692-2525 • www.mossmotors.com Please read and understand these valve between the barbed fitting and the instructions completely before you brake booster (closer to the booster) with begin the installation. the check valve arrow pointing toward the supercharger manifold. A few notes before you begin: Hose clamps: Re-use hose clamps, or Engine condition - Your car should have purchase new ones where necessary. Use a fresh tune up, including new spark plug new hose clamps on all fuel connections. wires, points, and a new distributor cap and rotor. Spark plugs are included in the If you have installed vacuum boosted supercharger system. brakes - you MUST install a check valve (Moss Part # 150-071) in the vacuum How superchargers work — line. This will prevent pressurized air from Superchargers compress the air/fuel mix- reaching the brake booster system and ture, filling cylinders with a greater charge damaging it. To install, remove the larger than when normally aspirated. Normally of the 3 plugs in the back of the super- aspirated engines produce vacuum, read charger manifold and install a barbed in inches of mercury, superchargers and fitting using teflon tape on the threads. turbochargers produce boost, read in posi- Using 3/8 in vacuum line, install the check tive pounds per square inch. 150-040 -1- Revised 1/11 Installation Instructions Boost capacity is determined by supercharger rod, jet, and slide have been altered to run prop- RPM which is, of course, affected by pulley size erly and safely on a wide range of supercharged, (the smaller the supercharger pulley, the faster unmodified engines.