Project Sea Dragon Processing Plant ‐ Project Description
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Project Sea Dragon Processing Plant Project Description PROJECT SEA DRAGON PROCESSING PLANT ‐ PROJECT DESCRIPTION 1‐1 Project Sea Dragon Processing Plant Project Description CONTENTS 1 Introduction ................................................................................................... 1 1.1 Overview of Project Sea Dragon ............................................................................ 1 2 General information ....................................................................................... 3 2.1 Project proponent .................................................................................................. 3 2.2 Project location ...................................................................................................... 3 2.3 Land ownership, tenure and zoning ...................................................................... 4 2.4 Land use history ..................................................................................................... 5 3 Project schedule ............................................................................................. 5 4 Key project components ................................................................................. 7 5 Production process ....................................................................................... 10 5.1 Operating hours ................................................................................................... 10 5.2 Capacity ................................................................................................................ 10 5.3 Prawn receival ...................................................................................................... 11 5.4 Bin washing .......................................................................................................... 11 5.5 Raw prawn processing ......................................................................................... 11 5.6 Cooked prawn processing .................................................................................... 12 5.7 Palletising and storage ......................................................................................... 13 6 Water use and management ........................................................................ 15 6.1 Freshwater ........................................................................................................... 15 6.2 Wastewater .......................................................................................................... 15 6.3 Stormwater management .................................................................................... 21 7 Waste management ..................................................................................... 23 7.1 Solid waste ........................................................................................................... 23 7.2 Sewage ................................................................................................................. 23 8 Power demand and supply ........................................................................... 24 9 Workforce .................................................................................................... 25 10 Access and traffic ......................................................................................... 25 11 Construction methods .................................................................................. 27 12 Project commissioning ................................................................................. 29 i Project Sea Dragon Processing Plant Project Description 13 Processing plant decommissioning ............................................................... 32 14 Processing plant alternatives ........................................................................ 32 15 References ................................................................................................... 33 LIST OF TABLES Table 1 Project Sea Dragon Pty Ltd Details .................................................................................................. 3 Table 2 Primary contact details .................................................................................................................... 3 Table 3 Processing plant schedule ‐ summary ............................................................................................. 5 Table 4 Production capacity of the processing plant ................................................................................. 10 Table 5 Untreated and treated water quality ............................................................................................ 17 Table 6 Brine water quality ........................................................................................................................ 18 Table 7 Summary of solid waste products ................................................................................................. 23 Table 8 Peak vehcile movements ............................................................................................................... 25 Table 9 Chemical usage .............................................................................................................................. 28 LIST OF FIGURES Figure 1 Integrated project framework ......................................................................................................... 2 Figure 2 Processing plant location ................................................................................................................ 6 Figure 3 Processing plant layout ................................................................................................................... 8 Figure 4 Floor plan ........................................................................................................................................ 9 Figure 5 Wastewater treatment process .................................................................................................... 16 Figure 6 D6 drain alignment ........................................................................................................................ 19 Figure 7 Treated water pipeline easement ................................................................................................. 20 Figure 8 Stormwater treatment plan .......................................................................................................... 22 Figure 9 Horizon power grid ........................................................................................................................ 24 Figure 10 Traffic access to site ...................................................................................................................... 26 Figure 11 Car parking on site ......................................................................................................................... 26 ii Project Sea Dragon Processing Plant Project Description ABBREVIATIONS AND ACRONYMS CBC and BMC Core Breeding Centre and Broodstock Maturation Centre DPIRD Department of Primary Industries and Regional Development FAT Factory Acceptance Testing ha hectares MBR Membrane bioreactor NT Northern Territory ORIA Ord River Irrigation Area PSD Project Sea Dragon Pty Ltd RO Reverse osmosis SAT Site Acceptance Testing Seafarms Seafarms Group Ltd TPS 7 Local Planning Scheme No. 7 – Kununurra and Environs TPS 9 Draft Local Planning Scheme No. 9 WA Western Australia iii Project Sea Dragon Processing Plant Project Description 1 INTRODUCTION Project Sea Dragon Pty Ltd (PSD), a wholly‐owned subsidiary of Seafarms Group Ltd (Seafarms) is developing Project Sea Dragon ‐ a large‐scale, integrated, land‐based prawn aquaculture project in northern Australia. It is a staged development of up to 10,000 hectares (ha) of production ponds at Legune Station in the Northern Territory (NT), with supporting facilities across Western Australia (WA) and the NT. Project Sea Dragon is designed to produce high‐quality, year‐round reliable volumes for export markets for Black Tiger prawns (Penaeus monodon). Project Sea Dragon includes the development a processing plant to support the operation of the Stage 1 Legune Grow‐out Facility. The following document outlines the project description for the processing plant and includes: General information such as the proponent, project location, land and ownership details. A project schedule for the construction and operation of the processing plant. A summary of the key project components to be developed. A description of the production process including the operating hours and capacity of the processing plant. Details of water use and management, waste management, power demand and supply, workforce, access and traffic, construction methods, project commissioning and decommissioning and project alternatives. 1.1 OVERVIEW OF PROJECT SEA DRAGON Project Sea Dragon has been declared a Major Project of Strategic Importance in Western Australia and has also been granted Major Project status by the Northern Territory and Commonwealth Governments. Project Sea Dragon is a world class prawn aquaculture project, recognising that the demands on wild caught fisheries cannot be sustained without supplementary resources from other means. The project has been developed to be a low environmental impact aquaculture project ‐ low cost, long term, sustainable operation, with strong biosecurity and environmental controls, and utilising best practice marine and aquaculture science. Project Sea Dragon comprises