MANUFACTURING SEMINAR NEST & MORE CELL
In a manufacturing industry, Nesting refers to the process of laying out cutting and machining patterns to minimize raw material waste. Examples include manufacturing parts from flat raw materials such as manufactured wood panels and sheet metals. The process is commonly carried out with routers (wood), plasma’s, water, and laser cutting machines (sheet metals) MANUFACTURING SEMINAR NEST & MORE CELL
James - Stiles Machinery- CNC
Ryan, Gil, Tony MANUFACTURING SEMINAR NEST & MORE CELL
I’m passionate about Nesting as a manufacturing strategy
• Custom: 7 3
• Commercial: 19 6
• Reallocation of resources
• Industrial: Replace and/or Supplement high-volume CBB for greater flexibility, shorter runs MANUFACTURING SEMINAR NEST & MORE CELL
Get the Most Out of Me
• Watch the floor and listen • Monitors are simply a guide • I’ll call attention to monitors when needed • Ask questions MANUFACTURING SEMINAR NEST & MORE CELL
Operating Today in our N&M CELL:
• HOMAG STORETEQ “IntelliStore” - “TLF” • HOMAG CENTATEQ N700/512 CONCEPT 1R CNC • SOFTWARE: Wood CAD/CAM, WoodWop, CutRite, Enroute, Cabinet Vision and Alphacam MANUFACTURING SEMINAR NEST & MORE CELL
What Benefit does N&M Provide? MANUFACTURING SEMINAR NEST & MORE CELL
The N&M Cell Provides:
Fast and Clean Processing
Material / Product Variation
Construction Method Variation
Little Setup
Flexible Manpower MANUFACTURING SEMINAR NEST & MORE CELL
The N&M Cell also offers:
Manageable footprint – slightly under 4,900 sq/ft
Less manual movement and handling of product
Greater movement economies from operators (less thinking – more doing) MANUFACTURING SEMINAR NEST & MORE CELL
Advantages you will see:
• Software managed data flow • Automated panel management • Full throughfeed nesting automation • Changing board and product types on the fly • Benefits of clean / zero setup panel processing • Easy labor for operators MANUFACTURING SEMINAR NEST & MORE CELL
What markets do our customers serve with the N&M Cell? KD Furniture Component Mfg. Office Furniture Store Fixture Frameless Cabinetry Framed Cabinetry Counter Tops Closets Signage Plastics MANUFACTURING SEMINAR NEST & MORE CELL
Assembly: face frame cabinets prefinished and kitted
o ½” plywood, dado with Hot Melt o½” drawer box with ¼” bottom, nailed o½” banded shelves o¾” Solid Oak Fronts oFive piece cope and stick construction oFlat line finished MANUFACTURING SEMINAR NEST & MORE CELL MANUFACTURING SEMINAR NEST & MORE CELL MANUFACTURING SEMINAR NEST & MORE CELL
Assembly: Adjustable work surface
o 1” Melamine o Sized, drilled for hardware MANUFACTURING SEMINAR NEST & MORE CELL
We are also processing parts for:
o Euro Cabinets (Stay Down via CR, CV, Alpha) o Textured Surface (Trend, Enroute) o Closet Parts (Booming Segment, Stay Down via CV) o Plywood Bench – (TurboFan Tool) o Rapid Photo (Enroute)
o 7 products, 4 colors, 3 sizes, 4 thicknesses, 30 minutes, 3 operators – very little setup Creativity – Shaker Doors Creativity – Connector Insertion Via Nesting Training, Engagement, Sense of Ownership MANUFACTURING SEMINAR NEST & MORE CELL
Panel Management System - HOMAG STORETEQ MANUFACTURING SEMINAR NEST & MORE CELL
HOMAG STORETEQ IntelliStore
Advantages – Right material – Right place – Right time – Decrease material damage – Decrease operator fatigue – 30% Inventory Space Saving MANUFACTURING SEMINAR NEST & MORE CELL
IntelliStore Advanced Multi-Tasker – Feed machines – Works “one-step ahead” – Pre-sort and pre-labels for next process – Stores newly received inventory – Rainbow stacks – Night MANUFACTURING SEMINAR NEST & MORE CELL
IntelliStore Additional Smarts – Quick visual inventory – Tracks supplier data – Track, store, and use offal – Cover UV sensitive materials MANUFACTURING SEMINAR NEST & MORE CELL
How does the Intellistore interact with its machines? MANUFACTURING SEMINAR NEST & MORE CELL
Workflow Process
– Receive data – Disseminate to machines – Load / Locate – Drill / Machine / Rout – Off load / Clean – Sort / Transfer / Etc. – Repeat
Much of the process is fixed and consistent MANUFACTURING SEMINAR NEST & MORE CELL
Nesting with Velocity CENTATEQ N-500/700 MANUFACTURING SEMINAR NEST & MORE CELL
Nesting parts in volume Nesting is a viable driver for production
• How? Isn’t nesting slow and dirty? • 65 – 100+ sheets per shift (sized, shaped, machined, and vertically drilled) • Removal of downtime associated with traditional nesting = Produces 40- 50% more available machine time Cycle Time Analysis
6:00
1:00
2018 MANUFACTURING SEMINAR NEST & MORE CELL
Barcode Labeling Label Application Manual Operator Assisted Automatic Label Efficiency Manual labeling takes time - can be error prone Assisted– zero negative, reduces human error Automating – removes human error Typical Questions 8:20 Typical Questions
Available across the CENTATEQ Platform N300, N500, and N700 Typical Questions
What’s the Investment? $450 - 650,000 Justification?
• Throughput: 65 – 100 sheets per shift = 16,000 – 25,000 boxes annually • $3mm - $5mm revenue ($200 per) • $7.5mm+ with custom • Often a strong Justification Typical Questions
Payback? Manpower = 3 people Typically 20 – 30 months 1MH and 2 Panel Process $25 hr = $150,000 / year Floor space: 30% less = $3000 - 5,000 / year Increased Material Yield Increased Production Consistency Decreased Material Damage Decreased Injuries / Insurance Decreased Fork Lift Maint. Typical Questions
All at Once?
Phased Purchase / Phased Integrations? Typical Questions
Right solution for me? • Manufacturing solution with the requirement for consistent velocity, less setup, less handling, less labor and more flexibility
• Workcell in a larger operation for Batch Size One / Shorter Runs / Specials
• 7 products, 4 colors, 3 sizes, 4 thicknesses, 30 minutes, 3 operators – very little setup MANUFACTURING SEMINAR NEST & MORE CELL