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Sportster 2011 PARTS MANUAL.Pdf

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Sportster 2011 PARTS MANUAL.Pdf GENERAL INFORMATION THIS IS NOT AN ASSEMBLY MANUAL AND SHOULD NOT BE USED AS SUCH About This Manual This Parts Catalog has been prepared to make it easier for you to order parts for your 2011 motorcycles. You will also find a complete Hardware Listing at the back of the book for your convenience. The numbers shown in the illustrations correspond to the numbers in the "INDEX NO." column in the parts lists. Consult the illustrations when ordering parts to make sure you receive all the required parts. Take note that the number in parenthesis following the part description is the quantity of that part needed for complete assembly; if there is no number in parenthesis, only one is used. Prices of parts in this catalog are published separately. The following instructions should be followed carefully when ordering parts: • The "MODELS" column in the parts lists may include one or more two-character (three-character for FLT) codes that correspond to the V.l.N. model designations. The models and their respective two-character (three-character for FLT) codes are listed at the bottom of each right-hand page for your reference. If a part fits all models, "All" will be in the corres­ ponding "MODEL" column. • Be sure to specify the correct part number for each item. The part numbers appear under the "PART NO." column in the parts lists. • Orders may be placed via your computer for all parts. Review your system documentation for details on placing orders electronically. All non-warranty replacement crankcase orders require return of the complete left crankcase half with V.l.N .. All non-warranty replacement frame orders require return of the steering neck with V.1.N .. Non-compliance will result in a fine. See non-warranty frame and crankcase policy or contact your SPOC team for details. • The sale or use of these parts or accessories does not grant the purchaser a license or other right under any Harley­ Davidson patent. • For all 2008 and later painted parts refer to the Service Section of h-dnet.com which features a listing of painted part numbers, except CVO (Custom Vehicle Operations) models which are located in there own respective catalogs. • All parts that were added for the new model year will have a vertical bar located on the parts list page to the left of the index number. This can be used to quickly identify any new parts that are unique to a specific model, and help distinguish new and previous model year parts. In the back of the book you will find a New Parts List. This list will serve as a summary of new parts. • Parts marked "RESTRICTED SALE PART" are limited edition items and can only be ordered as direct replacements . • Orientation Symbols: Orientation symbols will be used when the illustration is not in the standard "Right-Front" orientation. The symbol will be a motorcycle with an arrow in the front indicating the direction of view. The symbol will be located at the bottom left or right hand side of the illustration page. To the best knowledge of Harley-Davidson Motor Company, the material contained herein is accurate as of the date this pub­ lication was approved for printing. Harley-Davidson Motor Company reserves the right to change specifications, equipment, or designs at any time without notice and without incurring obligation. Vehicle Identification Number (V.1.N.) See Figure 1. A unique 17-digit serial, or V.l.N., is assigned to each motorcycle. For a description of each item in the V.l.N., refer to Table 1. The full 17-digit serial, or V.l.N., is stamped on the right side of the frame backbone at the rear of the steering head. The V.l.N. is also printed on a label on the right front down tube. An abbreviated V.l.N. is stamped on the left side crankcase between the front and rear cylinders, for all models except VASC. The full 17-digit serial, or V.l.N., is stamped on the right side of the steering head. The V.l.N. is also printed on a label on the left frame tube above the front engine cylinder. An abbreviated V.l.N. is stamped on the left side crankcase below the rear cylinder head, for VRSC models only. Always give the full 17-digit V.l.N. when ordering parts or making any inquiry about your motorcycle. 1 om00895 ? T TT TT~ T T T 1 HD 1 CS 3 1 3 B C 111000 Figure 1. Typical Harley-Davidson VIN: 2011 Sportster Models Table 1. Harley-Davidson VIN Breakdown: 2011 Sportster Models Market designation 1=Originally manufactured for sale within the United States 5=0riginally manufactured for sale outside of the United States 2 Manufacturer/vehicle type HD=Harley-Davidson motorcycle 3 Motorcycle type 1=Heavyweight motorcycle (901 cm3 or larger) 4=Middleweight motorcycle (351 cm3 to 900 cm3) 4 Model See VIN model table 5 Engine type 2=Evolution® 883 cm3 air-cooled, fuel-injected 3=Evolution® 1200 cm3 air-cooled, fuel-injected 6=Evolution® 1200 cm3 precision-cooled, fuel-injected 6 Introduction date/calibration Normal Introduction Mid-year or Special Introduction 1=Domestic 2, 4=Domestic 3=California 5, 6=California A=Canada B=Canada C=HDI D=HDI E=Japan F=Japan G=Australia H=Australia J=Brazil K=Brazil L=Asia Pacific M=Asia Pacific N=lndia P=lndia 7 VIN check digit Can be 0-9 or X 8 Model year 8=2011 9 Assembly plant C=Kansas City, MO U.S.A. 10 Sequential number Varies Table 2. VIN Model Codes: 2011 Sportster Models CR XL 883L SuperLowTM LH XL 1200CP 1200 Custom cs XL883R 883 Roadster CZ XL 1200N Nightster® LE XL 883N Iron 883™ LC XL 1200X Forty-Eight™ CT XL 1200C 1200 Custom LD XR 1200X XR1200X™ Some models may not be available in all markets. ©2011 H-D. 2 ALPHABETICAL INDEX PART DESCRIPTION ............................................................ PAGE PART DESCRIPTION ............................................................ PAGE AIR BOX - XR1200X ............................. 41 FOOTRESTS - 883UN/R, 1200C/CP/N/X........... 119 AIR CLEANER - 883UN/R, 1200C/CP/N/X........... 39 FOOTRESTS - XR1200X ........................ 121 ALTERNATOR & REGULATOR. ................... 43 FORK, FRONT - 883UR, 1200C/CP/X.............. 103 BATTERY .................................... 151 FORK, FRONT - 883N, 1200N .................... 105 BELT & SPROCKETS - 883UN/R, 1200C/CP/N/X...... 61 FORK, FRONT - XR1200X....................... 107 BELT & SPROCKETS - XR1200X .................. 63 FORK, REAR, DEBRIS DEFLECTOR & BELT GUARD .. 115 BELT GUARD ................................. 115 FORK BRACKETS, FRONT - 883UN/R, 1200C/CP/N/X .. 99 BRAKE, MASTER CYLINDER, FRONT - 883UN/R, FORK BRACKETS, FRONT- XR1200X ............. 101 1200C/CP/N/X................................. 69 FRAME & JIFFY STAND - 883UN/R, 1200C/CP/N/X... 111 BRAKE, MASTER CYLINDER, FRONT- XR1200X ..... 71 FRAME & JIFFY STAND - XR1200X............... 113 BRAKE, MASTER CYLINDER, REAR - 883UN/R, FUEL FILTER. ................................ 141 1200C/CP/N/X................................. 73 FUEL INJECTOR - 883UN/R, 1200C/CP/N/X......... 33 BRAKE, MASTER CYLINDER, REAR - XR1200X ...... 75 FUEL INJECTOR - XR1200X ...................... 35 BRAKE CALIPER, FRONT- 883UN/R, 1200C/CP/N/X.. 79 FUEL PUMP .................................. 141 BRAKE CALIPER, FRONT - XR1200X .............. 81 FUEL TANK - 883UN/R, 1200C/CP/N/X............. 137 BRAKE CALIPER, REAR - 883UN/R, 1200C/CP/N/X... 83 FUEL TANK TRIM .............................. 143 BRAKE CALIPER, REAR - XR1200X ................ 85 FUEL TANK - XR1200X ......................... 139 BRAKE CONTROL, FRONT - 883UN/R, 1200C/CP/N/X.. 69 FUSE, 30 AMP ................................ 193 BRAKE CONTROL, FRONT - XR1200X ............. 71 HANDLEBAR & THROTTLE CONTROL -1200C/CP... 125 BRAKE CONTROL, REAR. ....................... 77 HANDLEBAR & THROTTLE CONTROL- 883UN/R, 1200N/X, BRAKE DISC, REAR - 1200C/CP/N/X............... 97 XR1200X ..................................... 123 BRAKE DISC, REAR - 883UN/R, 1200C/CP.......... 93 HEADLAMP - 1200C/CP........................ 155 BRAKE DISC, REAR - XR1200X ................... 95 HEADLAMP - 883UN/R, 1200N/X, XR1200X........ 153 BRAKE LINE, FRONT - 883UN/R, 1200C/CP/N/X..... 69 HORN ....................................... 173 BRAKE LINE, FRONT - XR1200X.................. 71 IGNITION COIL - 883UN/R, 1200C/CP/N/X........... 45 BRAKE LINE, REAR - 883UN/R, 1200C/CP/N/X....... 73 IGNITION COIL - XR1200X ....................... 47 BRAKE LINE, REAR - XR1200X................... 75 INDUCTION MODULE, FUEL - 883UN/R, 1200C/CP/N/X. 33 CAMSHAFTS & GEAR COVER - 883UN/R, INDUCTION MODULE, FUEL - XR1200X ............ 35 1200C/CP/N/X................................. 25 INNER TUBE, FRONT........................... 91 CAMSHAFTS & GEAR COVER - XR1200X ........... 27 INNER TUBE, REAR. ........................... 97 CHAIN, PRIMARY- 883UN/R, 1200C/CP/N/X......... 61 INSPECTION COVER & PRIMARY COVER. ......... 23 CHAIN, PRIMARY - XR1200X ..................... 63 JET, PISTON COOLING - 883C/UN/R, 1200C/CP/N/X.. 19 CLUTCH - 883UN/R, 1200C/CP/N/X................ 57 JET, PISTON COOLING - XR1200X ................. 21 CLUTCH CABLE. ............................... 67 JIFFY STAND - 883UN/R, 1200C/CP/N/X........... 111 CLUTCH CONTROL. ............................ 67 JIFFY STAND - XR1200X........................ 113 CLUTCH - XR1200X ............................. 59 LABELS ..................................... 195 COVER, PUSH RODS - 883UN/R, 1200C/CP/N/X..... 13 LICENSE PLATE BRACKET- 883UR, 1200C/CP/X, COVER, PUSH RODS - XR1200X .................. 15 883N/1200N (CANADA) ......................... 131 CRANKCASE & GEARCASE- 883UN/R, 1200C/CP/N/X. 19 LICENSE PLATE BRACKET - 883N/1200N/X CRANKCASE & GEARCASE- XR1200X ............
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