Metal Expansion Joints Brochure
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Flexcomp Flexpress Bellowsflex Pumpflex BellowsXhaust Guideline Traditions Will Never Mean Limits. We understand that no customer’s requirements are exactly the same. That our audience is targeted to engineers/designers and construction contractors whose responsibilities are to oversee costs and quality in the physical realm of installation of piping systems to existing and newly constructed buildings. That’s why Flex-Hose Co. pays so much attention to the details of your experience. Our employees will greet you in such a way that says we truly care and appreciate the 16 18 24 26 28 30 opportunity to meet your performance expectation. Flex- Hose Co. personnel have the technical training and ability to provide solutions to the most demanding application. Form and Function. Our support also extends through specific job analysis services which recommends placement of product location To put both form and function together requires more than just providing in a piping system, perfectly integrating them into the quality products. Expansion joint’s reliability depend on correct sizing, overall theme of your project, saving you both time and guiding and proper installation. money. This is the result of staying true to what is That’s why we just don’t provide expansion joints! It’s perfect for those who essentially right. expansion wish to aim low and provide just product. But at Flex-Hose Co. we understand the criticalness of doing it right the first time. We look at your piping expansion system with the basic needs of handling thermal growth Anything Worth Doing with reliability and emphasis on a no nonsense approach. is Worth Doing Right. That is why thermal pipe expansion is in our blood. We provide more than simply the product. We will assist you in calculating thermal pipe growth, It’s not very hard to understand that people are influenced anchor location, product selection, and placement recommendation in your by innovation, long-term reliability, ease of installation, joints piping system. and extreme cost savings. It’s a no-brainer. This essence is built into the very fabric of our business and products since metal bellows So whether your application requires custom or standard expansion joints, we 1968. will put form and function together! Flex-Hose Co. expansion joints are engineered and manufactured for a broad range of requirements. They have been used in some of the most demanding applications worldwide. They are capable of isolating critical mechanical equipment from a piping or duct work system, thermal growth, dampen vibration, and reduce noise. Our renowned products are backed by the best warranties in the business that other manufacturers find easier to talk about than to duplicate. Our expansion joint products have also been inspected and tested by the Technical Standards & Safety Authority of Canada, and hold a CSA Standard B51 Certificate to meet the high quality standards of the Canadian market. So enjoy years of service with our flexible piping connections. Flex-Hose Co. products give you that choice. Don’t compromise. Phil Argersinger, President/Owner 1.877.METAL EJ • www.flexhose.com Product Reference Guide 1.877.METAL EJ • www.flexhose.com ™ ™ ™ ™ ™ ™ Guideline Custom Designed Flexcomp Flexpress Bellowsflex Pumpflex BellowsXhaust Bellows Pump Exhaust Type Pipe/Tube Contents: Expansion Joints Expansion Externally Metal Bellows Compensators Pressurized Expansion Joints Connectors/ Expansion Joints Alignment Guides Custom Designed Guided Expansion Joints BELLOWSXHAUST expansion joints GUIDELINE pipe alignment guides Thermal Movement..............6 FLEXCOMP expansion compensator’s Expansion Joints BELLOWSFLEX metal bellows Expansion Joints PUMPFLEX bellows pump (see page 28) are designed to type expansion joints (see page (see page 26) are designed to Thermal Growth Chart..........7 (see page 14) compact design maintain the longitudinal position Flex-Hose Co.’s FLEXPRESS connector (see page 24) features CUSTOM DESIGNED expansion joints 22) are designed for a wide absorb pipe expansion, reduce saves valuable space. It is a perfect of the pipe’s centerlines without High Corrugation vs. (see page 30) can solve difficult externally pressurized guided a 304 series stainless steel bellows noise, and dampen vibration. range of service conditions. Low Corrugation ...............8 way to absorb up to 2” of axial causing axial restraint. Proper pipe performance problems which are expansion joint (see page 16) construction. Pumpflex has a short They are ideal for low pressure The standard bellows guiding is vital for safe operation not adaptable to standard designs. movement resulting from thermal Design Basics .....................9 provides a reliable means of face-to-face dimension for compact (50 psi) and high temperature of piping systems incorporating the Field experience since 1968 has growth in a domestic hot water, element is manufactured with 321 absorbing high axial motions up installations. It is ideal in (1200°F) applications. The use of expansion joints or Accessories.........................9 provided Flex-Hose Co. personnel stainless steel. Other stainless steel heating hot water, and chilled assembly weights have been with the necessary expertise to to 16”. Flexpress offers a totally applications for vibration control mechanical hard pipe loops when Movement Capabilities.......10 or heat and corrosion resistant incorporate design materials water piping system. reduced to permit use in thin wall guiding pipe axial is essential. The enclosed, externally pressurized and noise reduction as well as alloys are available. Standard Design Considerations........11 improving your overall performance Flexcomp’s externally pressurized, flue duct systems. Most common use of traditional pipe supports stainless steel bellows that is strain relief, misalignment, and less and reliability. Flex-Hose Co. rugged construction fully encases pressure ratings up to 300 PSI. applications are exhaust (rollers, clevis hangers and U-bolts) Glossary of Terms ..............12 expansion joints are engineered protected from external damage than .5” movement of thermal do not assure the pipe is guided the stainless steel bellows with an Available with flanged or beveled connections on diesel, gasoline or and manufactured for a broad by an external cover. The rugged growth. Pumpflex features tie rod axially. Guideline assures safety of Custom Joints...................14 weld end fittings. Bellowsflex can gas turbine engine installations, range of requirements. They have external cover, assuring safety construction of the external cover restraints to prevent elongation, your expansion joints. Sizing is also be supplied with accessories and ducting conveying corrosive Flexcomp..........................16 been used in some of the most and reliability. Standard pressure determined by the pipe size, axial is also designed for the working and compression sleeves to prevent demanding applications worldwide. such as tie rods, flow liners, and gases. To simplify selection, Flexpress ..........................18 ratings up to 200 psi. movement and the amount of pipe They are capable of isolating pressure. The Flexpress carbon over compression. standard designs have been Flexcomps are available standard protective external covers/shrouds. insulation to be used. Copper tube critical mechanical equipment from Standard pressure ratings of 225 Bellowsflex .......................24 steel pipe integral liner is designed developed with a 321 stainless guides are supplied with dielectric a piping or duct work system, with female copper tube ends and Sizes to prevent bellows impingement PSI. Available with 150 lb. flat steel bellows element. spacers to prevent galvanic Pumpflex..........................26 thermal growth, dampen vibration, steel male NPT ends. 2” to 60” I.D. face flanges. Additional alloys BellowsXhaust are available with corrosion. The two piece inside and reduce noise. Let us assist you or fatigue due to flow induced Bellows Xhaust .................28 flanged ends, weld ends and spider and two piece guiding sleeve on your next custom expansion Standard Sizes vibration. Standard pressure ratings and styles available. optional vanstone flanges with of the Guideline provide easy bolt Guideline..........................30 joint. We look forward to meeting 3 Please consult factory. 4⁄ ” to 4” I.D. up to 300 PSI are available with your performance expectations. axial travel up to 3.5 inches. on installation. flanged ends or beveled weld ends. Standard Sizes Standard Sizes Sizes 2” to 24” I.D. Standard Sizes Standard Sizes 1 2” to 60” I.D. 4” to 48” I.D. ⁄2” to 24” I.D. 2” to 24” I.D. 4 See page 14 See page 16 See page 18 See page 24 See page 26 See page 28 See page 30 Bellows Technology 1.877.METAL EJ • www.flexhose.com Thermal Movement Pipe Guide Expansion Joint Main Anchor Thermal Expansion of Metal Pipe All materials expand and contract due to temperature changes. In a piping or Linear Thermal Expansion, in/100 ft. ducting system, these thermal changes Saturated Steam Temperature Carbon Type 304 Calculating Pipe Growth can produce stress on the system at Pressure, psig °F Steel Copper Stainless Steel fixed points such as vessels and -30 -0.19 -0.32 -0.30 Application: rotating equipment as well as the Heating Hot Water -20 -0.12 -0.21 -0.20 piping or duct work system itself. -10 -0.06 -0.11 -0.10 Example: 0000 A 2” copper pipe line is 134 feet long. Thermal changes are produced Maximum temperature the line will by the following: 10 0.08 0.12 0.11 encounter is 200°F. Lowest temperature is 40°F. • The temperature of the system 20 0.15 0.24 0.22 when installed is different from -14.6 32 0.24 0.37 0.36 Calculation: operating temperature. -14.6 40 0.30 0.45 0.45 From chart – the expansion of copper pipe at: For example: chilled water, -14.5 50 0.38 0.57 0.56 200°F 2.30”per 100 ft. pipe 100°F when installed, -14.4 60 0.46 0.68 0.67 40°F .45” per 100 ft. pipe Axial compression: Heat in a piping Axial extension: Cold in a piping system Difference 1.85”per 100 ft.