Messer Company Presentation 2020

Total Page:16

File Type:pdf, Size:1020Kb

Messer Company Presentation 2020 Messer Company Presentation 2020 1_55 Messer 2020 Content Profile/Markets Owner/History Production 03 05 07 Industries/ Products/Applications Competence Centres CSR/Values 13 22 26 Key Figures Management Messer World 36 41 46 2_55 Messer 2020 Short profile: Messer in brief Company Messer is the world‘s largest family-run industrial gases specialist. Products Messer manufactures and supplies oxygen, nitrogen, argon, carbon dioxide, hydrogen, helium, shielding gases for welding, speciality gases, medical gases and food gases as well as many different gas mixtures. Customers Almost all industrial sectors, healthcare as well as science and research benefit from our products and application technologies. 3_55 Messer 2020 In the relevant markets Since March 1, 2019: Messer Industries Messer CVC Group 42 % 58 % 4_55 Messer 2020 100 % responsibility plus 100 % entrepreneurship in one man Stefan Messer • CEO of Messer Group GmbH “Journeys are better undertaken • Stefan Messer’s roles include: as a team – with established Vice President of the Frankfurt Chamber of Industry and Commerce (IHK) partnerships.” Member of the Steering Committee and of the Board of the German Asia-Pacific business association (OAV) Stefan Messer, CEO and owner of Messer Honorary Senator of Darmstadt University of Applied Sciences and Goethe University Frankfurt/Main Involvement in European Industrial Gases Association (EIGA) and International Oxygen Manufacturers Association (IOMA) Honorary Consul (Republic of Slovenia) 5_55 Messer 2020 The passion for air runs in the family The beginning Evolution into a The way forward, back and rapid growth global enterprise into family ownership 1898 Adolf Messer founds Frankfurter Acetylen- 1965 Hans Messer founds Messer Griesheim 2001 Goldman Sachs Funds and Allianz Capital Gas-Gesellschaft Messer & Cie. in Hoechst GmbH. Partners buy up Hoechst (Aventis) shares as a manufacturer of acetylene generators Merger of Adolf Messer GmbH with parts of 2004 Founding of Messer Group GmbH. and lighting appliances Knapsack-Griesheim AG belonging to Messer is once again wholly owned by the Hoechst 1903 Ernst Wiss develops the first hydrogen- Messer family oxygen cutting torch at Griesheim- 1966 Expansion into Western Europe and North 2005 Ownership of the welding and cutting Elektron. This is followed by equipment America division passes back to the Messer family and machinery for oxy-fuel welding 1990 Expansion into Eastern and Central Europe 2006 Sales exceed one billion euros for the first and cutting time: Messer and Messer Eutectic Castolin. 1995 Entry into China and rapid expansion 1908 The first oxygen plant opens at Chemische Expansion of activities in Europe and Asia Fabrik Griesheim-Elektron 2008 Messer Industriegase GmbH is founded in Germany For more than 120 years now, the name “Messer” is associated 2011 Move to new joint company headquarters in with expertise in the field of industrial gases as well as welding Bad Soden and cutting technology. At the same time, the brand name also 2018 120th anniversary of Messer stands for the close links of the company and the family, and their changing histories. 2019 Messer Group and CVC Capital Partners jointly acquire significant parts of Linde’s US business, the Linde operations in 100 % Messer - The return of the family-owned company Canada, Brazil and Colombia, and the by Dr. Jörg Lesczenski 6_55 Messer 2020 Praxair operations in Chile. We make the most out of air 7_55 Messer 2020 We do this all along the line Air separation unit Products Sales Customer segments Automotive Argon, Xenon, Krypton 1 % Hardware, others 7 % Cylinders 21 % Oxygen 21 % Construction Environmental technology Food and beverages Industry, production and manufacturing Medicine and pharmaceuticals Metallurgy/steel, iron/glass and ceramics Pipeline, Nitrogen 78 % Bulk 54 % (Petro)chemicals, on site 18 % rubber, plastics Welding and cutting Messer Total is a purely mathematical sum of Messer Group and Messer Industries that includes 100% of the at-equity investment in Messer Industries. 8_55 Messer 2020 In the major markets: Estonia Europe Latvia Lithuania Russia Poland Belarus Netherlands Belgium Germany Ukraine Czech Republic Slovakia Romania Hungary Austria Slovenia Switzerland France Croatia Bulgaria Bosnia- Existing Herzegovina Serbia Montenegro air separation units Portugal North Macedonia Albania Air separation units Spain under construction or planned 9_55 Messer 2020 Asia China Nanjing Zhangjiagang Chuzhou Wujiang/Suzhou Chengdu Chongqing Mianyang Shanghai Leshan Ningbo Xichang Shaoxing Panzhihua Xiangtan/Hengyang/Ningxiang/Changsha Qujing Kunming Anning Haikou Yuxi Foshan/Dongguan Yangjiang Shunde Existing Thailand air separation units Air separation units Vietnam under construction or planned 10_55 Messer 2020 Malaysia North America Canada United States Existing air separation units Air separation units under construction or planned Puerto Rico/ Virgin Islands 11_55 Messer 2020 Cartagena South America Colombia Bogotá Brazil Salvador Resende Timóteo Cubatão Rio de Janeiro Santiago Curitiba Existing air separation units Chile Air separation units under construction or planned 12_55 Messer 2020 We supply gas – just the way you need it 13_55 Messer 2020 Four paths, one goal: The right solution for each customer Reliable for Optimal for smaller jobs: large jobs: • Cylinders or cylinder • Gas production at the bundles customer’s site • Local distribution partners • Air separation units or directly from the filling plant • PSA, VPSA or membrane plants • Hydrogen and synthesis gas production facilities Effective for Perfect for medium-sized jobs: the biggest jobs of all: • Storage tank on site with gas • Pipeline systems with a direct supply from a road tanker connection to the business park or bulk consumer • Small dewar solution, supplied by Messer service vehicles 14_55 Messer 2020 We make the gases life can’t do without Welding and Speciality gases Medical and Food gases cutting gases pharmaceutical gases Shielding und fuel gases, highly Our wide range of speciality Medical gases for clinical Pure gases and gas mixtures developed welding gas mixtures gases treatment under the Gourmet brand • TIG, MIG and MAG welding • Liquid helium for cooling super- • Anaesthesia • Cryogenic freezing conducting magnets in MRI • Forming • Pain management • Transport refrigeration systems scanners • Laser welding and cutting • Diagnosis • Modified atmosphere packaging • High purity process and calibration • Gases for additive manufacturing gases for analytics • Respiratory therapy • System solutions to optimise mixing and kneading processes • Gases for oxy fuel technology • Krypton for insulating glass panels • Surgery • Gases for surface treatment such • Baloon gas • Cryotherapy as thermal spraying • Specialtygases fittings and supply • Biobanks systems • and much more besides 15_55 Messer 2020 In detail: Welding and cutting gases Shielding gases for welding are sold Other welding and cutting gases under standardised, group-wide names which are based on the materials being • Forming gas – protects the back of the worked: weld against oxidation • Ferroline – for plain and low-alloy • Lasline – for processing laser material steels and generating the laser beam • Inoxline – for high-alloy steels and Ni-based alloys • Nitrocut and Oxycut – laser cutting • Aluline – for aluminium and non-ferrous gases metals • Fuel gases – for oxy-fuel technology • Addline – for additive manufacturing of metals 16_55 Messer 2020 In detail: Food gases Gourmet is the brand name under Examples: which Messer supplies pure gases and gas mixtures for the food industry. • Gourmet C: Carbon dioxide, e.g. for carbonating beverages • Gourmet N: Nitrogen, e.g. for freezing, cooling and packing food • Gourmet O: Oxygen, e.g. for packing fresh salads • Gourmet A: Argon, e.g. for inerting to protect wine • Gourmet gases satisfy the highest quality standards. • Gourmet Gases conform to all food law regulations, such as those contained in the European regulations for EU countries or the FDA guidelines for the USA. 17_55 Messer 2020 In detail: Specialty gases Messer offers an extensive range of • Liquid helium (in dewars) pure gases, standard mixtures and • High purity gases (on request) individual gas mixtures (argon, helium, oxygen, nitrogen, etc.) produced to each customer’s • Noble gases (krypton, xenon, neon) specification. • Standard mixtures (argon/methane, laser mixtures, etc.) • Custom-made mixtures (calibration gases) • Pressure cans • Hydrocarbons (methane, acetylene, ethylene, etc.) • Carbon monoxide • Inorganic gases (ammonia, chlorine, sulphur dioxide, etc.) • Refrigerants • Gases for the electronic industry (e.g. semiconductor manufacturing) • Specialty gases fittings and supply systems 18_55 Messer 2020 In detail: Medical gases The most important medical gases The most important areas of expertise, at a glance: where medical gases are used: • Oxygen • Anaesthesia • Nitrous oxide • Intensive care/emergency medicine • Carbon dioxide • Pulmonology Further medical gases are amongst others: • Argon • Gas mixtures • Helium • Air • Nitrogen • Nitric oxide in nitrogen 19_55 Messer 2020 In detail: Medical gases In addition, medical gases are used in • Rheumatology the following areas of expertise: • Sports medicine • Occupational medicine • Toxicology • Biobanks/cryobanks and research institutes • Veterinary medicine • Surgery • Dentistry • Dermatology • Diabetology • Gynaecology • Haematology • Cardiology • Neonatology • Ophthalmology
Recommended publications
  • Industrial Gases and Advanced Technologies for Non-Ferrous Mining and Refining Tell Me More Experience, Understanding and Solutions
    Industrial gases and advanced technologies for non-ferrous mining and refining tell me more Experience, understanding and solutions When a need for reliable gas supply or advanced technologies for your processes occurs, Air Products has the experience to help you be more successful. Working side-by-side with non-ferrous metals mining and refining facilities, we have developed in-depth knowledge and understanding of extractive and refining processes. You can leverage our experience to help increase yield, improve production, decrease harmful fugitive emissions, and reduce energy consumption and fuel cost throughout your operations. As a leading global industrial gas supplier, we offer a full range of supply modes for industrial gases, including oxygen, nitrogen, argon and hydrogen for small and large volume users, state-of-the-art equipment and a broad range of technical services based on our comprehensive global engineering experience in many critical gas applications. Our products range from packaged gases, such as portable cryogenic dewars, all the way up to energy-efficient cryogenic air separation plants and enabling equipment, such as burners and flow controls. Beyond products and services, customers count on us for over 60 years of technical knowledge and experience. As an owner and operator of over 800 air separation plants worldwide, with an understanding of current and future industry needs, we can develop and implement technical solutions that are right for your process and production challenges. It’s our goal to match your needs with a comprehensive and cost-effective industrial gas system and innovative technologies. “By engaging Air Products at an early stage in our Zambian [Kansanshi copper-gold mining] project, we were able to explore oxygen supply options and determine what we believed to be the best system for our specific process requirements.
    [Show full text]
  • Company Presentation 2021 Contents
    Messer Company Presentation 2021 Contents 03 | Profile/Markets 05 | Stefan Messer/History 08 | Production 14 | Products/Applications 25 | Industries/Competence Centres 31 | CSR/Values/Team/Diversity 42 | Key figures 47 | Management 52 | Messer World Short profile: Messer in brief Company Messer is the world‘s largest family-run industrial gases specialist. Products Messer manufactures and supplies oxygen, nitrogen, argon, carbon dioxide, hydrogen, helium, shielding gases for welding, specialty gases, medical gases and food gases as well as many different gas mixtures. Customers Almost all industrial sectors, healthcare as well as science and research benefit from our products and application technologies. In the relevant markets Since March 1, 2019: 100 % Messer Group Messer Industries: 58 % Messer Group, 42 % CVC 100 % responsibility plus 100 % entrepreneurship in one man “Journeys are better undertaken as a team – Stefan Messer with reliable partnerships.” Chairman and third-generation shareholder Member of the General Assembly and Chairman of the Foreign Trade Committee of the Chamber of Industry and Commerce Frankfurt am Main Member of the Presidium and Board of Directors of the German Asia-Pacific business association (OAV) Honorary Senator of the Technical University Darmstadt and the Goethe University Frankfurt am Main Engagement in European Industrial Gases Association (EIGA) and International Oxygen Manufacturers Association (IOMA) Honorary Consul of the Republic of Slovenia Awards - Extract 2020: A Winner of the Axia Best Managed
    [Show full text]
  • Corporate Responsibility Report and Management Report of the Messer Group Gmbh 2014
    Corporate Responsibility Report and Management Report of the Messer Group GmbH 2014 1 This report complies with the G4 Guidelines of the Global Reporting Initiative (GRI). The G4 standard labels in the margin reference the corresponding text to the relevant position in the GRI Content Index (pages 98 to 101). always Corporate Responsibility Report and Management Report of the Messer Group GmbH 2014 2 Overview of the activities of the Messer Group Messer Group GmbH (“the Company”), an industrial gases manufacturer, has its registered office in G4-3 Sulzbach/Taunus near Frankfurt am Main and its postal address in Bad Soden am Taunus. It acts as management holding company and, together with its subsidiaries and affiliated companies, forms the Messer Group (“the Group”). 1 From acetylene to xenon, the Messer Group offers a product portfolio that must surely count as one of the most diverse in the market – the Company produces industrial gases such as oxygen, nitrogen, argon, carbon dioxide, hydrogen, helium, shielding gases for welding, specialty gases, medical gases and a wide variety of mixed gases. G4-4 In state-of-the-art competence centres, the Messer Group develops application technologies for the use of gases in almost all branches of industry, in foodstuffs technology, medicine and research and science. The Group has its own operating facilities in 32 countries. Messer is therefore represented in each of the main European markets (with the exception of the United Kingdom and Scandinavia) as well as in China, Vietnam, Algeria and Peru. G4-6 In Germany, the Messer Group employs teams of experts that specialise in gas technologies, gas pro- duction and distribution.
    [Show full text]
  • Corporate Social Responsibility and Management Report 2018
    Corporate Responsibility Report and Management Report of the Messer Group GmbH 2018 Corporate Responsibility Report and Management Report of the Messer Group GmbH 2018 1 2 Messer – Gases for Life 2 Gender-inclusive language 2 Global Reporting Initiative 3 Key figures of the Messer Group GmbH at a glance 4 Mission Statement 6 We make gases out of air 8 120urWay. 10 Milestones 12 Foreword by Stefan Messer 16 Management Board and Supervisory Board of the Messer Group GmbH 17 Supervisory Board Report 19 Corporate Responsibility Report of the Messer Group GmbH 19 Commitments to sustainability 22 Materiality matrix 24 Corporate responsibility 26 Our Values 36 Messer Awards 38 Our Employees 48 Economy and Business 60 Safety 66 Environmental and Climate Protection 74 Customers and Markets 90 Social Commitment 102 Group Management Report of the Messer Group GmbH 102 General Information on the Group 110 Financial report 121 Outlook report 123 Opportunities report 125 Risk report 129 Risk management 132 Consolidated Balance Sheet 133 Consolidated Income Statement 134 Consolidated Cash Flow Statement 136 Messer World 143 Messer worldwide 144 Imprint 2 Corporate Responsibility Report and Management Report of the Messer Group GmbH 2018 Messer – Gases for Life Messer was founded in 1898 and today is the largest family-run specialist for industrial, medical and specialty gases worldwide. Under the brand ‚Messer - Gases for Life‘ the company offers products and services in Europe, Asia and the Americas. The international activities are directed from Bad Soden near Frankfurt am Main. Stefan Messer, owner and CEO of the Messer Group GmbH, works together with the more than 11,000* employees worldwide according to defined principles: These include customer and employee orientation, responsible behaviour, corporate responsibility, excellence as well as trust and respect.
    [Show full text]
  • Air Separation: Materials, Methods, Principles and Applications - an Overview D Hazel and N Gobi*
    Chemical Science Review and Letters ISSN 2278-6783 Research Article Air Separation: Materials, Methods, Principles and Applications - An Overview D Hazel and N Gobi* Department of Textile Technology, Anna University, Chennai – 600025, Tamil Nadu, India Abstract Air separation process is an emerging technology which is widely used in Keywords: Air separation, methods, many fields. The air separation methods, processing parameters, techniques principles, membrane, applications and external factors such as pressure and temperature can be varied based on the end use application. Inert gas generation, oxygen enrichment, natural *Correspondence gas dehydration, sour gas treatment, air humidification, purging gas, acid Author: N Gobi gas treatment etc., are the main application area of the air separation. Now a Email: [email protected] days, binary gas separation widely used in huge variety of application. It also plays a role in reduction of air pollutants in many industries. Recently membrane takes a huge part in air separation as efficient and simple method. The usage of membrane will reduce the cost and energy. This paper reviews the available methods, principle, properties and applications of different air separation process and also it reviews about the different forms of available materials for air separation. Introduction Recently, air separation has an application in many fields due to its requirements in the present scenario. Air separation is the process of segregating primary components from the atmospheric air. Air separation in other words reveals the information of selective separation of air components from its volume and oxygen plays an important role in chemical industry, medical field, combustion process [1], isolation of pollutants and recovery of reactants [2].
    [Show full text]
  • Biodiesel 6 Igor Kolar and Danilo
    on air No. 6 · February 2008 The magazine for industrial gases 6 Igor Kolar and Danilo Lukacˇ on their cooperation in the meat-processing sector 8 Cover Story A tradition of in- novation: The latest developments in welding & cutting 12 Clean fuel: Biodiesel 2 : Contents Cover story : 8–11 Welding and Cutting – united with the future Advancements in welding and cutting are constantly continuing. In delivering an individually tailored product range, Messer is pro-actively shaping developments in this sector. Over the years, welding technology has yielded a range of innovations. Our cover picture shows Stefan Messer, CEO Messer Group, presenting our steel cylinders for welding gases. Editorial : 3 Imprint News : 4–5 Published by: Messer Group GmbH Corporate Communications Interview : 6–7 Otto-Volger-Strasse 3c On a mission: producing safe food D-65843 Sulzbach, Germany Igor Kolar, Plant Director at Panvita MIR, Editorial Team: and Danilo Lukač, CEO at Messer Slovenia, Diana Buss – Editor-in-chief talk about their cooperation in the meat Tel.: +49 6196 7760-361 [email protected] processing sector. Benjamin Auweiler, Thomas Böckler, Marc Dierckx, At Panvita meat products are hygienically Messer World : 12–14 Christoph Erdmann, Michael packed in a protective atmosphere. Serbia fills up with renewable energy Holy, Anita Kötél, Monika Lammertz, Joachim Rohovec, In Novi Sad nitrogen is being used for Marlen Schäfer storing biodiesel. Concept and Realization: Oxygen purifies drinking water in China Maenken Kommunikation GmbH E Von-der-Wettern-Strasse 25 The Changsha waterworks use oxygen in their D–51149 Cologne, Germany water-treatment process. Translation: Hot and cold delicacies Context GmbH Elisenstrasse 4-10 Cooking with nitrogen is opening up an exciting D-50667 Cologne, Germany Rape seed – a basic component world of new culinary treats.
    [Show full text]
  • Corporate Responsibility Report 2019
    global Corporate Responsibility Report of Messer 2019 2 Corporate Responsibility Report of Messer 2019 Messer key figures at a glance As of 31.12.2019 Messer Group Messer Industries* Total** Net sales in million Euro 1,104 1,688 2,792 EBITDA in million Euro 322 373 695 EBITDA margin in per cent 29 22 25 Investments in million Euro 178 249 427 Employees Contractual employments 5,116 5,821 10,937 * Messer Industries GmbH is an at-equity investment of Messer Group GmbH; the fi nancial year commences 1 March 2019. Net sales (consolidated) by region** Numbers of employees by region** in million Euro in per cent ASEAN 4 % ASEAN 64 Corporate Office 48 Corporate Office 3 % South Eastern Europe 227 North America 2 6 % South Eastern Europe 1 3 % Central Europe 216 North America 1,142 Central Europe 7 % Western Europe 297 Western Europe 7 % South America 2 0 % China 549 South America 249 China 2 0 % Net sales by product groups** Net sales by industry segments** in per cent in per cent Medical gases and equipment 6 % Gas, water, sewage, refuse services 3 % Competitors 5 % Hardware and others 6 % Electrical / electronic and instruments 5 % Gases in cylinders 2 0 % Basic metals 2 1 % Pipeline and on-site Health services 7 % 1 8 % Glass, ceramics 2 % Food, beverages, tobacco 11 % Engineering, metal goods, automotive 7 % (Petro-) Chemicals, rubber, Bulk 5 0 % Others incl. retailers 3 1 % plastics 8 % ** Messer Total is a purely mathematical sum of Messer Group and Messer Industries that includes 100 % of the at-equity investment in Messer Industries.
    [Show full text]
  • Liquefaction, Solidification Or Separation of Gases Or Gaseous
    CPC - F25J - 2019.08 F25J LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS {OR LIQUEFIED GASEOUS} MIXTURES BY PRESSURE AND COLD TREATMENT {OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE (cryogenic pumps F04B 37/08; gas storage vessels, gas holders F17; filing vessels with, or discharging from vessels, compressed, liquefied or solidified gases F17C; refrigeration machines, plants, or systems F25B)} Definition statement This place covers: Processes or systems for liquefying or solidifying gases or gaseous mixtures and for separating the constituents of gaseous or liquid mixtures involving the use of liquefaction or solidification by rectification or partial condensation, the processes or systems use internal and/or external refrigeration to reach very low temperatures, i.e. so-called cryogenic temperatures, in general well below -50°C; Arrangements of cold exchangers or cold accumulators in cryogenic separation or liquefaction plants. Relationships with other classification places If the principal aspect of the application concerns the liquefaction or solidification of a gaseous feed stream but comprises also purification aspects of the feed or product stream in general then the main group concerned is F25J 1/00. Similarly, if the principal aspect of the application concerns the separation of a feed stream but comprises also the withdrawal of a liquid or solid product stream then the main group concerned is F25J 3/00. If the application, however, concerns details both about liquefaction or solidification techniques as well
    [Show full text]
  • Gases for Life Think Green, Print Black
    No. 12 Issue 01 | May 2014 Gases for Life The industrial gases magazine Think green, print black Offshore wind turbines: Social commitment: Using gases: Every tonne counts Helping with hearts No poison, no salt, and hands more recycling Editorial Dear Readers As you can see, you are seeing black and “Gases for Life”. In both areas, I would white. This is not some sort of cost-sav- like to express my gratitude to our em- ing measure, but rather by dispensing ployees for their commitment – which is with the use of colour in this issue of by no means something to be taken for “Gases for Life” we would like to granted. Through their professional and draw your special attention to the personal involvement, they create the topics of environmental protec- conditions which enable Messer to act tion and social commitment. prudently, sustainably and responsibly. For this my heartfelt thanks! Both are tremendously impor- tant to Messer. So for this By the way: the money we saved by issue, we had no trouble printing this issue of “Gases for Life” in whatsoever compiling a series black and white instead of colour has of articles about gas applica- been donated to charity. The savings paid tions which are, almost without for paint and materials which the editorial exception, directly or indirectly team used to make interior renovations to beneficial to our environment. some of the rooms of Saint Joseph’s Day Care Centre in Krefeld, Germany, which, You will also find numerous exam- as good deeds go, strikes me as a par- ples of Messer’s social com- ticularly colourful one.
    [Show full text]
  • Separating Air to Produce Gases
    Separating air to produce gases. What is air? And what is air separation? Air is a mixture of gases, consisting primarily of nitrogen Air can be separated into its components by (78 %), oxygen (21 %) and the inert gas argon (0.9 %). means of distillation in special units. So-called air The remaining 0.1 % is made up mostly of carbon dioxide fractionating plants employ a thermal process and the inert gases neon, helium, krypton and xenon. known as cryogenic rectification to separate the individual components from one another in order to produce high-purity nitrogen, oxygen and argon in liquid and gaseous form. N2 Ar O2 Oxygen Nitrogen Argon N2 Compression of air Cooling of air Ar Separation of air Withdrawal and storage O Ambient air is drawn in, filtered and Because the gases which make 2 Separation of air into pure oxygen Gaseous oxygen and nitrogen are compressed to approx. 6 bar by a compressor. up air only liquefy at very low temperatures, and pure nitrogen is performed in two fed into pipelines for transport to the purified air in the main heat exchanger columns, the medium-pressure and the low- users, e.g. steelworks. In liquid is cooled to approx. -175 °C. The cooling pressure columns. The difference in boiling form, oxygen, nitrogen and argon Precooling of air is achieved by means of internal heat point of the constituents is exploited for are stored in tanks and transported to To separate air into its components, exchange, in which the flows of cold gas the separation process. Oxygen becomes customers by road tankers.
    [Show full text]
  • Air Separation Unit with Pure Argon Recovery (Simplified)
    Air Separation Unit with Pure Argon Recovery (Simplified) Compression & Pretreat LP-C Air L-Ar Ar-C G-O2 G-N2 Waste Expander Heat Exchanger HP-C Source: Harry Kooijman (2006) chemsep.org The cryogenic air separation process is a tight integration of heat exchangers and separation columns which is completely driven by the compression of the air at the inlet of the unit. The air inlet stream is cooled and partially liquified against the leaving product streams. Nitrogen is then separated at a pressure of 6 bar in the first column and condensed against boiling oxygen at a lower pressure (around 1.2 bar). These two columns share the same column shell to minimize the temperature difference between the condensing nitrogen and evaporating oxygen. The liquid bottom product of the high pressure column is rich in oxygen and is reduced in pressure. The Joule-Thomson (JT) effect cools this rich liquid such that it can be used run the condenser of a side rectifier that separates Argon from Oxygen. This side rectifier is fed with a vapor side draw from the low pressure column. The whole process requires additional cooling which can be obtained using the JT effect in an expander, that feeds compressed air directly to the low pressure column. Thus, a certain part of the air cannot be separated but leaves the unit as a waste stream. Gaseous Nitrogen and Oxygen, and liquid Argon are the products. With temperature differences in the heat exchangers of just a few degrees Kelvin clearly there is signifficant interaction in these interconnected columns when any of the manipulated variables are adjusted or a disturbance affects one of the column controlled variables.
    [Show full text]
  • Rotoflow Turboexpanders
    Q&A ROTOFLOW TURBOEXPANDERS cations, they offer efficient designs for OEM with a complete offering including power recovery on new or existing pro- service in the field, spare parts inventory, cesses. Features of integrally geared types shop and field repairs, upgrades and include an expander impeller mounted rerates, performance and reliability assess- directly to the gearbox pinion to eliminate ments, remote monitoring and training. the need for high-speed coupling and an extra set of high-speed bearings. Direct Is there an expander model you’d drive and external gear approaches sim- like to highlight? plify installation and offer flexibility. Recently we have seen a lot of opportunity for our expander-compressor product line How about your energy-dissipa- designed for the hydrocarbon market. They tive expanders? offer a broad, standard set of features, Available in three types (oil-loaded, blow- while still allowing customization. With er-loaded, and resistor-loaded), Rotoflow’s development activities, we have achieved energy-dissipative turboexpanders provide a 15-25% reduction in delivery time for Darren Prosser, Global Business Manager refrigeration options for efficient hydrocar- some models. for Aftermarket at Rotoflow, discusses his bon, air separation, and liquefaction oper- company and the products and services it ations. They are often used in cryogenic What markets do you primarily offers in turbomachinery gas separation facilities. Features include serve? efficiency (87%) and a range of sizes. They Rotoflow primarily serves the industrial Tell our readers about Rotoflow have millions of successful hours of oper- gas, hydrocarbon, and energy recovery Rotoflow, an Air Products business, is a ation in Air Products plants.
    [Show full text]