Nioec-Vls-00-01(2)
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(NIOEC-VLS-00-01(2 2016 ىم 1. MECHANICAL 24 1.1.1 VESSELS& TANKS 24 1.1.2 VESSELS/ DRUM 24 1.1.3 TOWER/ COLUMN 28 1.1.4 PROCESS VESSEL PACKAGES 31 1.1.5 TRAYS & INTERNALS 31 1.1.5.1 TRAYS & PACKING 32 1.1.5.2 INTERNALS 32 1.1.5.3 REGENERATOR INTERNALS 33 1.1.6 REACTOR (HEAVY WALL) 33 1.1.7 REACTOR (THK.<40MM & ID.<=4M) 35 1.1.8 STORAGE TANK(FLOATING & FIXED ROOF) & MISC ATMOSPHERIC TANKS 36 1.1.8.1 TANK SEALING 38 1.1.8.2 EMERGENCY & RIMVENTS 39 1.1.8.3 TANK HEATER 39 1.1.8.4 ROOF DRAIN SYSTEM 39 1.1.8.5 ROOF SEAL SYSTEM 40 1.1.8.6 DOUBLE WALL STORAGE TANK 40 1.1.9 SPHERE TANK 40 1 (NIOEC-VLS-00-01(2 2016 ىم 1.1.10 DISH 40 1.2 HEAT EXCHANGERS 41 1.2.1 EXCHANGER (SHELL & TUBE) 41 1.2.2 TUBULAR TURBINE CONDENSERS 45 1.2.3 PLATE EXCHANGER 45 1.2.4 DOUBLE PIPE EXCHANGERS 46 1.2.5 AIR COOLED EXCHANGER(AIR FIN EXCHANGER) 46 1.2.6 HIGH TEMPERATURE SHELL & TUBE HEAT EXCHANGER 48 1.3 HEATERS & BOILERS 48 1.3.1 FIRED HEATER/HYDROGEN REFORMER 48 1.3.1.1 DIRECT FIRE AIR HEATERS 49 1.3.1.2 BURNER 49 1.3.1.3 REFRACTORY LINING 49 1.3.2 INERT GAS GENERATOR 50 1.3.2.1 BY COMBUSTION 50 1.3.2.2 BY AIR SEPARATION 50 1.3.3 SULFUR REACTION FURNACE & ASSOCIATED W.H.B 50 1.3.4 INCINERATORS 51 1.3.5 AIRPREHEATER START UP HEATER 51 2 (NIOEC-VLS-00-01(2 2016 ىم 1.3.5.1 GAS PREHEATER/ AIR PREHEATER 52 1.3.6 ELECTRIC HEATERS 52 1.3.7 UTILITIES BOILERS 53 1.3.7.1 HEAT RECOVERY STEAM GENERATOR(HRSG)/WASTE HEAT BOILER 54 1.4 PUMPS & TURBINES 55 1.4.1 CENTRIFUGAL WATER PUMP 55 1.4.2 CENTRIFUGAL PUMP (API & NON API) 56 1.4.3 SEA WATER LIFT PUMPS 57 1.4.4 PUMP-PROPORTIONING 58 1.4.4.1 LIQUID RING VACUUM PUMPS 58 1.4.4.2 SUBMERGED PUMPS 59 1.4.4.3 BOILER FEED WATER PUMPS 59 1.4.4.4 HEAVY DUTY IND. SERVICE (VORTEX, VERTICAL, ERISTALLIC, ETC) 60 1.4.4.5 CRYOGENIC SUBMERGED PUMP 60 1.4.4.6 LIQUID SULFUR PUMP (STEAM JACKETED) 60 1.4.4.7 SUBMERSIBLE PUMP 61 1.4.5 PUMP-RECIPROCATING 61 1.4.6 PUMP-ROTARY 62 1.4.7 VERTICAL PUMP 62 3 (NIOEC-VLS-00-01(2 2016 ىم 1.4.7.1 CENTRIFUGAL – VERTICAL (API) 63 1.4.7.2 SEWAGE PUMP 64 1.4.7.3 DRAINAGE PUMP 64 1.4.8 METERING PUMP 64 1.4.9 GEAR PUMP 64 1.4.10 SCREW PUMP 65 1.4.11 FIRE FIGHTING PUMP 65 1.4.11.2 DIESEL ENGINES (FIRE FIGHTING PUMPS) 66 1.4.11.2 DIESEL ENGINES (FIRE FIGHTING PUMPS) 66 1.4.12 MECHANICAL SEAL 66 1.4.12.1 COUPLING 67 1.4.12.2 MECHANICAL SEAL LIQUID SEAL 67 1.4.12.3 DRY GAS SEALS 67 1.4.13 STEAM TURBINE 67 1.4.14 DRIVERS(EXCEPT ELECTIC MOTORS) 68 1.4.14.1 HOT GAS EXPANDERS 68 1.4.14.2 COLD GAS EXPANDERS 69 1.4.14.3 DIESEL ENGINES (DRIVERS) 69 1.4.15 MAGNETIC DRIVE PUMP 69 4 (NIOEC-VLS-00-01(2 2016 ىم 1.4.16 GAS TURBINE 69 1.5 COMPRESSORS & BLOWERS 69 1.5.1 CENTRIFUGAL COMPRESSOR PACKAGE 69 1.5.1.1 PROCESS GAS CENTRIFUGAL COMPRESSOR 70 1.5.1.2 AIR COMPRESSOR PACKAGES 70 1.5.1.3 AIR COMPRESSORS 71 1.5.2 RECIPROCATING COMPRESSOR 71 1.5.2.1 ROTARY COMPRESSORS (VANE TYPE) 73 1.5.2.2 DIAPHRAGM TYPE COMPRESSORS 73 1.5.2.3 AXIAL TYPE COMPRESSORS 73 1.5.3 SCREW COMPRESSOR 73 1.5.4 CENTRIFUGAL BLOWER 74 1.5.4.1 FANS 74 1.5.4.2 FAN BLOWER 75 1.6 FILTERS 75 1.6.1 SEPARATOR & FILTER 75 1.6.1.1 INTERNALS FOR SEPARATORS 77 1.6.1.2 FILTERS 77 1.6.2 CARTRIDGE FILTERS 78 5 (NIOEC-VLS-00-01(2 2016 ىم 1.6.3 SCRUBBERS PACKAGES / FUEL GAS FILTERS 79 1.6.4 MOLECULAR SIEVE 79 1.6.5 FINS FILTERS 79 1.6.6 DEMISTER 79 1.6.7 COALESCER 80 1.7 MISCELLANEOUS 80 1.7.1 COOLING TOWER 80 1.7.2 DESUPERHEATER 80 1.7.2.1 SUPER HEATER 81 1.7.3 EJECTOR 81 1.7.4 SILENCER 81 1.7.5 MIXER PACKAGER 81 1.7.5.1 STATIC MIXER 82 1.7.5.2 TANK MIXER (AGITATOR) 82 1.7.6 FLARE SYSTEM 82 1.7.6.1 FLARES & LIQUID BURNERS PACKAGES 83 1.7.6.2 FLARE STACK 85 1.7.7 BELT CONVEYOR 85 1.7.8 CRANES 86 6 (NIOEC-VLS-00-01(2 2016 ىم 1.7.8.1 OVERHEAD CRANE AND OTHER HANDLING EQUIPMENT 86 1.7.8.2 BRIDGE CRANES (E.O.T) 87 1.7.9 LIFTING EQUIPMENT 87 1.7.10 TRUCK LOADING FACILITIES 87 1.7.10.1 ONSHORE LOADING ARM 87 1.7.10.2 OFFSHORE LOADING ARM 88 1.7.11 FLAME ARRESTORS 88 1.7.12 PIGGING FACILITIES 88 1.7.12.1 PIG LAUNCHERS & RECEIVERS 88 1.7.12.2 PIGS 89 1.7.12.3 SIGNAL DETECTORS 89 1.7.13 SCRAPER TRAP & SLUG CATCHERS 89 1.7.14 WORK SHOP EQUIPMENT 90 1.7.15 QUICK OPENING CLOUSURE 90 2. ELECTRICAL 90 2.1 TRANSFORMER 90 2.2 UPS 91 2.2.1 AC/DC NO BREAK SYSTEM 92 2.3 BATTERY CHARGER 92 7 (NIOEC-VLS-00-01(2 2016 ىم 2.4 BATTERY 93 2.5 LOW VOLTAGE SWITCHGEAR PANEL 93 2.5.1 FIX TYPE(LOW VOLTAGE SWITCHGEAR PANEL) 93 2.5.2 FIX TYPE-EXPLOSION PROOF(LOW VOLTAGE SWITCHGEAR PANEL) 95 2.5.3 WITHDRAWABLE TYPE(LOW VOLTAGE SWITCHGEAR PANEL) 95 2.5.4 CAPACITOR BANK(LOW VOLTAGE SWITCHGEAR PANEL) 96 2.5.5 EQUIPMENTS FOR LOW VOLTAGE SWITCHGEAR PANEL 96 2.6 MEDIUM VOLTAGE SWITCHGEAR PANEL 96 2.6.1 FIX TYPE(MEDIUM VOLTAGE SWITCHGEAR PANEL) 96 2.6.2 WITHDRAWABLE TYPE(MEDIUM VOLTAGE SWITCHGEAR PANEL) 97 2.6.3 CAPACITOR BANK(MEDIUM VOLTAGE SWITCHGEAR PANEL) 99 2.6.4 EQUIPMENTS FOR MEDIUM VOLTAGE SWITCHGEAR PANEL 99 2.7 LIGHTING FIXTURES(ORDINARY TYPE FOR BUILDINGS) 99 2.8 AREA LIGHTINGS 99 2.8.1 FLOOD LIGHTING FIXTURE & STREET LIGHTING FIXTURE 100 2.8.2 LIGHTING POLE 101 2.9 INDUSTRIAL LIGHTING FIXTURES 101 2.10 EXPLOSION PROOF LIGHTING FIXTURES 103 2.11 CABLE TRAY & ACCESSORIES(GRP OR S/STEEL) 104 8 (NIOEC-VLS-00-01(2 2016 ىم 2.12 CABLE & WIRE 104 2.13 INDUSTRIAL & EX TYPE JUNCTION BOX 106 2.14 ANNUNCIATION PANEL 107 2.15 CONDUITS & FITTING 107 2.16 MOTOR 108 2.16.1 LOW VOLTAGE ELEC.MOTOR 108 2.16.2 MEDIUM VOLTAGE ELEC.MOTOR 109 2.16.3 LOW VOLTAGE EXPLOSION PROOF ELEC.MOTOR 110 2.16.4 MEDIUM VOLTAGE EXPLOSION PROOF ELEC.MOTOR 111 2.17 BUS DUCT & TRUNKING 112 2.18 GROUNDING MATERIAL & EQUIPMENT 112 2.18.1 GROUNDING MATERIAL 112 2.18.2 NEUTRAL EARTHING RESISTOR 113 2.19 START & STOP CONTROL STATION 113 2.20 GENERATORS 113 2.20.1 DIESEL GENERATOR PACKAGE 114 2.20.2 GAS TURBINE GENERATOR 115 2.21 FLAME PROOF BULK MATERIAL 115 2.22 CABLE GLAND & CABLE JOINT BOXES 116 9 (NIOEC-VLS-00-01(2 2016 ىم 2.23 CATHODIC PROTECTION 117 2.23.1 TRANSFORMER AND RECTIFIER 117 2.23.2 ANODES 118 2.23.3 ACCESSORIES 118 2.24 VARIABLE SPEED DRIVE & SOFT STARTER 118 2.25 PLUGS & SOCKETS 118 2.25.1 INDUSTRIAL & EXPLOSION PROOF(PLUGS & SOCKETS) 118 2.25.2 ORDINARY TYPE FOR BUILDINGS(PLUGS & SOCKETS) 119 2.26 ELECTRICAL TRACING 119 2.27 LIGHTNING PROTECTION SYSTEM 119 2.28 LIGHT BUOYS 120 2.29 DISTRIBUTION AND LIGHTING PANELS 120 2.30 CONTROL AND SIGNALING BOXES 120 2.31 TERMINAL BOX 120 3. INSTRUMENTATION 120 3.1 PCS (PROCESS CONTROL SYSTEM) 120 3.1.1 DCS (DISTRIBUTED CONTROL SYSTEM) MANUFACTURER & INTEGRATOR) 120 3.1.1.1 REFINERY & CRITICAL PROJECTS(DCS) 120 3.1.1.2 PIPELINE\PUMPSTATION & NONCRITICAL PROJECTS(DCS) 121 10 (NIOEC-VLS-00-01(2 2016 ىم 3.1.2 PLC (PROGRAMMABLE LOGIC CONTROLLERS) 123 3.1.2.1 REFINERY & CRITICAL PROJECTS(PLC) 123 3.1.2.2 PIPELINE\PUMPSTATION & NONCRITICAL PROJECTS(PLC) 123 3.1.3 PERIPHERAL 124 3.1.3.1 MARSHALLING AND BARRIER CABINET 124 3.1.3.2 ISOLATING / BARRIER & AMPLIFIER 125 3.1.3.3 PC 125 3.1.3.4 PRINTER 126 3.2 ESD SYSTEM 126 3.3 PANELS 126 3.3.1 CONVENTIONAL CONTROL PANEL 127 3.3.2 PANEL INSTRUMENTS 127 3.3.3 MIMIC PANELS 128 3.4 TRAINING SIMULATOR SYSTEM 128 3.5 CONTROLLER 128 3.6 INDICATOR 129 3.7 RECORDER 129 3.8 ANNUNCIATOR SYSTEM 130 3.9 FIRE AND GAS DETECTION 130 11 (NIOEC-VLS-00-01(2 2016 ىم 3.9.1 FIRE AND GAS DETECTION (F&G) 130 3.9.2 DETECTORS 131 3.9.2.1 FIRE DETECTORS (UV + IR) 132 3.9.2.2 GAS DETECTOR 132 3.9.2.3 SMOKE DETECTOR 132 3.9.2.4 HEAT DETECTOR 133 3.9.2.5 FLAME DETECTOR 134 3.9.2.6 FIRE AND GAS DETECTOR 135 3.9.3 MANUAL CALL POINT 135 3.10 ANALYSERS 135 3.10.1 ANALYSER INTEGRATION 135 3.10.2 ANALYZERS 136 3.10.3 INFERA RED ANALYSER (ON-LINE) 136 3.10.4 OXYGEN ANALYSER (TRACE, PURITY, IN LIQUID/ON LINE) 137 3.10.4.1 OXYGENE PROCESS ANALYSER 137 3.10.4.2 OXYGEN FLUEGAS ANALYSERS 137 3.10.5 HYDROGEN PROCESS ANALYSER 137 3.10.6 MOISTURE ANALYSER (IN GAS, IN LIQUID/ON-LINE) 138 3.10.7 GAS ANALYSER 138 12 (NIOEC-VLS-00-01(2 2016 ىم 3.10.8 H2S ANALYSER (ON-LINE) 139 3.11 GAS CHROMATOGRAPH (LAB) 139 3.12 PH METER (ON-LINE) 139 3.13 CONDUCTIVITY METER (ON-LINE) 140 3.14 MACHINE MONITORING SYSTEM 140 3.15 VIBRATION MONITORING SYSTEM 141 3.16 GOVERNOR~ OVER SPEED PROTECTION 141 3.17 LEVELS 141 3.17.1 TANK GAUGING SYSTEM (TGS) & TANK LEVEL INST.