Saturn 5 Launch Vehicle Flight Evaluation Report: AS-506, Apollo

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Saturn 5 Launch Vehicle Flight Evaluation Report: AS-506, Apollo ( e.- GEORSE 8., U MPR- SAT- FE- 69-9 SEPTEMBER 20, 1969 )N NUMBER) (THRU_ _" (.PAG - (,_COI_ o (NASA CR OR TMX OR AD NUMBER) (CATEGORY) SATURN V LAUNCH VEHICLE FLIGHT EVALUATION REPORT-AS-506 APOLLO !1 MISSION _3 ('NASA-_ N-X-625:58) SATURN L _I U t_'_C !I_ VkHICLE _'4'? O- 70 _ :"3i F t. I O•H T _: V A L U A T I_0 i_I_ _'__'_p i3 i::t.T : A S- 5 0 5 A.'v'i" ___L ,.I_"-_ i 1 MIS.,.S[L._ (NASA) Z6# p u n c I a s _O/Z _' "_ _ ___'_ 74 PREPARED BY "'_,,'-// - C "%"_ SATURN FLIGHT EVALUATION WORKING GR_h _ )_.'}:"_ NATIONAL AERONAUTICS AND SPACE ADMINISTRATION _C - Form 774 (Rev October 1967) GEORGE C. MARSHALL SPACE FLIGHT CENTER MPR-SAT-FE-69- 9 SATURNV LAUNCH VEHI CLE FLIGHT EVALUATION REPORT-AS-.506 APOLLO 11 MI SSION PREPARED BY SATURN FLIGHT EVALUATION WORKING GROUP _i_ _:!:!iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii_iii!iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii!!_!_::i_!ii_:!_i:_>:_ AS-506 LAUNCH VEHICLE MPR-SAT-FE-69-9 SATURN V LAUNCH VEHICLE FLIGHT EVALUATION REPORT - AS-506 APOLLO II MISSION BY Saturn Flight Evaluation Working Group George C. Marshall Space Flight Center ABSTRACT Saturn V AS-506 (Apollo II Mission) was launched at 09:32:00 Eastern Daylight Time on July 16, 1969, from Kennedy Space Center, Complex 39, Pad A. The vehicle lifted off on schedule on a launch azimuth of 90 degrees east of north and rolled to a flight azimuth of 72.058 degrees east of north. The launch vehicle successfully placed the manned spacecraft in the planned translunar injection coast mode. The S-IVB/IU was placed in a solar orbit with a period of 342 days by a combination of continuous LH2 vent, a LOX dump and APS ullage burn. The Principal and Secondary Detailed Objectives of this mission were completely accomplished. No failures, anomalies, or deviations occurred that seriously affected the flight or mission. Any questions or comments pertaining to the information contained in this report are invited and should be directed to: Director, George C. Marshall Space Flight Center Huntsville, Alabama 35812 Attention: Chairman, Saturn Flight Evaluation Working Group, S&E-CSE-LE (Phone 453-2575) TABLEOF CONTENTS Section Page TABLEOF CONTENTS iii LIST OF ILLUSTRATIONS xi LIST OF TABLES xvi ACKNOWLEDGEMENT xix ABBREVIATIONS XX MISSION PLAN xxiii FLIGHT TESTSUMMARY XXV INTRODUCTION I.I Purpose 1.2 Scope EVENTTIMES 2.1 Summaryof Events 2-I 2.2 Variable Time and CommandedSwitch Selector Events 2-2 LAUNCHOPERATIONS 3.1 Summary 3-I 3.2 Prel aunch Milestones 3-I 3.3 Countdown Events 3-I 3.4 Propella'nt Loading 3-I 3.4.1 RP-I Loading 3-I 3.4.2 LOX Loading 3-3 3.4.3 LH2 Loading 3-3 3.4.4 Auxiliary Propulsion System Propellant Loading 3-4 3.5 S-II Insulation, Purge and Leak Detection 3-4 iii TABLEOF CONTENTS(CONTINUED) Section Page 3.6 Ground Support Equipment 3-4 3.6.1 Ground/Vehicle Interface 3-4 3.6.2 MSFCFurnished Ground Support Equipment 3-5 3.6.3 Camera Coverage 3-6 4 TRAJECTORY 4.1 Summary 4.2 Tracking Data Utilization 4.2.1 Tracking During the Ascent Phase of F1 i ght 4-2 Tracking During Orbital Flight 4-2 Tracking During the Injection Phase of F1 ight 4-2 4.2.4 Tracking During the Post Injection Phase of Flight 4-3 4.3 Trajectory Evaluation 4-3 4.3.1 Ascent Trajectory 4-3 4.3.2 Parking Orbit Trajectory 4-6 4.3.3 Injection Trajectory 4-6 4.3.4 Post TLI Trajectory 4-10 4.3.5 S-IVB/IU Post Separation Trajectory 4-11 S-IC PROPULSION 5.1 Summa ry 5-I 5.2 S-IC Ignition Transient Performance 5-I 5.3 S-IC Mainstage Performance 5-3 5.4 S-IC Engine Shutdown Transient Performance 5-5 5.5 S-IC Stage Propellant Management 5-6 5.6 S-lC Pressurization Systems 5-7 5.6.1 S-IC Fuel Pressurization System 5-7 5.6.2 S-IC LOX Pressurization System 5-7 5.7 S-IC Pneumatic Control Pressure System 5-8 5.8 S-IC Purge Systems 5-8 5.9 S-IC POGO Suppression System 5-9 iv TABLE OF CONTENTS (CONTINUED) Section Page 6 S-II PROPULSION 6.1 Summary 6-I 6.2 S-II Chilldown and Buildup Transient Performance 6-2 6.3 S-II Mainstage Performance 6-4 6.4 S-II Shutdown Transient Performance 6-8 6.5 S-II Stage Propellant Management 6-8 6.6 S-II Pressurization Systems 6-9 6.6.1 S-II Fuel Pressurization System 6-9 6.6,2 S-II LOX Pressurization System 6-11 6.7 S-II Pneumatic Control Pressure Sys tern 6-13 6.8 S-II Helium Injection System 6-13 7 S-IVB PROPULSION 7.1 Summary 7-I 7.2 S-IVB Chilldown and Buildup Transient Performance for First Burn 7-I 7.3 S-IVB Mainstage Performance for First Burn 7-3 7.4 S-IVB Shutdown Transient Performance for First Burn 7-5 7.5 S-IVB Parking Orbit Coast Phase Condi ti oni ng 7-5 7.6 S-IVB Chilldown and Restart for Second Burn 7-8 7.7 S-IVB Mainstage Performance for Second Burn 7-12 7.8 S-IVB Shutdown Transient Performance for Second Burn 7-12 7.9 S-IVB Stage Propellant Management 7-12 7.10 S-IVB Pressurization System 7-14 7.10.1 S-IVB Fuel Pressurization System 7-14 7.10.2 S-IVB LOX Pressurization System 7-19 TABLEOF CONTENTS(CONTINUED) Section Page 7.11 S-IVB Pneumatic Control System 7-25 7.12 S-IVB Auxiliary Propulsion System 7-25 7.13 S-IVB Orbital Safing Operations 7-27 7.13.1 Fuel Tank Safing 7-27 7.13.2 LOXTank Dumpand Safing 7-27 7.13.3 Cold Helium Dump 7-29 7.13.4 Ambient Helium Dump 7-29 7.13.5 Stage Pneumatic Control Sphere Safing 7-29 7.13.6 Engine Start Sphere Safing 7-31 7.13.7 Engine Control Sphere Safing 7-31 8 HYDRAULICSYSTEMS 8.1 Summary 8-I 8.2 S-IC Hydraulic System 8-I 8.3 S-II Hydraulic System 8-I 8.4 S-IVB Hydraulic System 8-2 STRUCTURES 9.1 Summary 9-I 9.2 Total Vehicle Structures Evaluation 9-I 9.2.1 Longitudinal Loads 9-I 9.2.2 Bending Moments 9-2 9.2.3 Vehicle Dynamic Characteristics 9-3 9.2.3.1 Longitudinal Dynamic Characteristics 9-3 9,2.3.2 Lateral Dynamic Characteristics 9-12 I0 GUIDANCEANDNAVIGATION 10. 1 Summary I0-I I0.I,I Flight Program I0-I 10.1.2 Instrument Unit Components I0-I 10.2 Guidance Comparisons I0-I 10.2.1 Late S-II Stage EMRShift 10-4 10.3 Navigation and Guidance Scheme Evaluation 10-9 10.4 Guidance System Component Evaluation I0-I0 10.4.1 LVDCPerformance I0-I0 10.4.2 LVDA Performance I0-I0 10.4.3 Ladder Outputs I0-I0 vi TABLE OF CONTENTS(CONTINUED) Secti on Page I0.4.4 Telemetry Outputs I0-I0 10.4.5 Discrete Outputs I0-13 I0.4.6 Switch Selector Functions I0-13 10.4.7 ST-124M-3 Inertial Platform I0-14 II CONTROLSYSTEM II .I Summary II-I II .2 S-IC Control System Evaluation II-I II ,2.1 Liftoff Clearances 11-2 II ,2.2 S-lC Flight Dynamics 11-2 II .3 S-II Control System Evaluation 11-6 II .4 S-IVB Control System Evaluation 11-13 II .4.1 Control System Eval uation During First Burn 11-13 II ,4.2 Control System Evaluation During Parking Orbit 11-13 II .4.3 Control System Evaluation During Second Burn 11-14 II .4.4 Control System Evaluation After S-IVB Second Burn 11-15 12 SEPARATION 12.1 Summary 12-I 12.2 S-IC/S-II Separation Evaluation 12-I 12.3 S-II/S-IVB Separation Evaluation 12-I 12.4 S-IVB/IU/LM/CSM Separation Evaluation 12-I 12.5 Lunar Module Docking and Ejection Evaluation 12-2 13 ELECTRICALNETWORKS 13.1 Summary 13-I 13.2 S-IC Stage Electrical System 13-I 13.3 S-II Stage Electrical System 13-2 13.4 S-IVB Stage Electrical System 13-3 13.5 Instrument Unit Electrical System 13-6 14 RANGESAFETYAND COMMANDSYSTEMS 14.1 Summary 14-I 14.2 Secure Range Safety CommandSystems 14-I vii TABLEOF CONTENTS(CONTINUED) Section Page 14.3 Commandand Communications System 14-I 15 EMERGENCYDETECTIONSYSTEM 15.1 Summary 15-I 15.2 System Evaluation 15-I 15.2.1 General Performance 15-I 15.2.2 Propulsion System Sensors 15-I 15.2.3 Flight Dynamics and Control Sensors 15-I 16 VEHICLEPRESSUREENVIRONMENT 16.1 Summary 16-I 16.2 Base Pressures 16-I 16.2,1 S-IC Base Pressures 16-I 16.2.2 S-II Base Pressures 16-I 16.3 Surface Pressure and Compartment Venting 16-5 16.3.1 S-IC Stage 16-5 16.3.2 S-II Stage 16-5 17 VEHICLETHERMALENVIRONMENT 17.1 Summary 17-I 17.2 S-IC Base Heating 17-I 17.3 S-II Base Region Environment 17-4 17.4 Vehicle Aeroheating Thermal Environment 17-7 17.4.1 S-IC Stage Aeroheating Environment 17-7 17.4.2 S-II Stage Aeroheating Environment 17-8 18 ENVIRONMENTALCONTROLSYSTEM 18.1 Summary 18-I 18.2 S-IC Environmental Control 18-I 18.3 S-II Environmental Control 18-2 18.4 IU Environmental Control 18-2 18.4.1 Thermal Conditioning System 18-2 18.4,2 Gas Bearing Supply System 18-7 19 DATASYSTEMS 19.1 Summary 19-I 19.2 Vehicle Measurement Evaluation 19-I 19.3 Airborne Tel emetry Systems 19-2 viii TABLEOF CONTENTS(CONTINUED) Section Page 19.4 RF Systems Evaluation 19-6 19.4.1 Telemetry System RF Propagation Evaluation 19-6 19.4.2 Tracking Systems RF Propagation Evaluation 19-6 19.4.3 CommandSystems RF Evaluation 19-8 19.5 Optical Instrumentation 19-12 2O MASSCHARACTERISTICS 20.1 Summary 20-I 20.2 Mass Evaluation 20-I 21 MISSION OBJECTIVESACCOMPLISHMENT 21-I 22 FAILURES, ANOMALIESANDDEVIATIONS 22.1 Summary 22-I 22.2 System Failures and Anomalies 22-I 22.3 System Devi ati ons 22-I 23 SPACECRAFTSUMMARY 23-I Appendix A ATMOSPHERE A.I Summary A-I A.2 General Atmospheric Conditions at Launch Time A-I A.3 Surface Observations at Launch Time A-I A.4 Upper Air Measurements A-I A.4.1 Wind Speed A-I A.4.2 Wind Direction A-I A.4.3 Pitch Wind Component A-2 A.4.4 Yaw Wind Component A-2 A.4.5 Component Wind Shears A-2 A.4.6 Extreme Wind Data in the High Dynamic Region A-3 A.5 Thermodynamic Data A-3 A.5.1 Temperature A-3 A.5.2 Atmospheric Pressure A-IO ix TABLE OF CONTENTS (CONTINUED) Appendix Page A.5.3 Atmospheric Density A-IO A.5.4 Optical Index of Refraction A-13 A.6 Comparison of Selected Atmospheric Data for Saturn V Launches A-13 B • AS-506 SIGNIFICANT CONFIGURATION CHANGES B.
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