Power Factor Correction (PFC) Handbook
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Power Factor Correction (PFC) Handbook Choosing the Right Power Factor Controller Solution HBD853/D Rev. 5, Apr−2014 © SCILLC, 2014 Previous Edition E 2011 www.onsemi.com All Rights Reserved” ON Semiconductor and are registered trademarks of Semiconductor Components Industries, LLC (SCILLC). SCILLC owns the rights to a number of patents, trademarks, copyrights, trade secrets, and other intellectual property. A listing of SCILLC’s product/patent coverage may be accessed at www.onsemi.com/site/pdf/Patent−Marking.pdf. SCILLC reserves the right to make changes without further notice to any products herein. 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This literature is subject to all applicable copyright laws and is not for resale in any manner. PUBLICATION ORDERING INFORMATION LITERATURE FULFILLMENT: N. American Technical Support: 800−282−9855 Toll Free ON Semiconductor Website: www.onsemi.com Literature Distribution Center for ON Semiconductor USA/Canada P.O. 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He holds 19 patents on SMPS and power factor correction, and has originated several innovative control schemes. Joel has published numerous papers and application notes on power conversion, and presented tutorials on the subject. He has over 20 years of power supply industry experience. Joel holds an Engineering Degree in Power Electronics from the Institut National Polytechnique of Toulouse (France). Joel is a member of PCIM advisory board. Dhaval Dalal is a power electronics consultant based in Bangalore, India. From 2002 to 2008, he worked at ON Semiconductor, where he was responsible for defining strategy, roadmaps, and technical content of many products for power supply applications. He holds 5 patents on power conversion. Dhaval has published numerous papers on power management, and presented invited talks on the subject. He has over 25 years of power supply industry experience. Dhaval holds a Bachelor of Technology (EE) degree from IIT−Bombay; a Master of Science in Electrical Engineering degree from Virginia Tech; and a Master of Management of Technology from NTU. He also participates in many initiatives of PSMA. Patrick Wang is an Application Engineer at ON Semiconductor in Taipei, Taiwan, where he focuses on developing applications solutions and controllers for ac-dc power supplies. Patrick has 18 years of experience in power supply design and applications. He has written multiple application notes on power factor correction; published technical articles on EDN; and led webinars on power efficiency and thermal management. He holds a Bachelor of Control Engineering degree from National Chiao Tung University in Taiwan. Laurent Jenck is currently Vice President of Marketing and Business Development at Energy Recovery Products. From 1999 to 2012, he worked at ON Semiconductor, where he directed the lighting segment, and previously directed system application engineering, focusing on the development of power supply reference designs. Laurent has 22 years of international experience in product marketing and business/operations management. He holds a Master of Science in Electrical Engineering degree from INSA in Lyon-France, and a Master of Business Administration degree from ASU. www.onsemi.com 4 FOREWORD Designing power supplies in a global energy efficiency context Designing power supplies has always been a challenging task. But just as many of the traditional problems have been solved, emerging regulatory standards governing efficiency levels are about to start the cycle over again. The first phase of this cycle is already well underway and has focused on improving standby power consumption levels (passive mode). The next phase is tackling the tougher problem of improving active mode efficiency levels. Government agencies around the world, driven by the US Environmental Protection Agency (EPA) and its ENERGY STAR® program and by the China National Institute of Standardization (CNIS), are announcing new performance standards for active mode efficiency for power supplies. The standards are aggressive and it will take the joint efforts of manufacturers and their suppliers (including semiconductor suppliers) to provide solutions that meet the new challenges. Amidst these trends, power factor correction (PFC) or harmonic reduction requirements as mandated by IEC 61000−3−2 stands out as the biggest inflection point in power supply architectures in recent years. With increasing power levels for all equipment and widening applicability of the harmonic reduction standards, more and more power supply designs are incorporating PFC capability. Designers are faced with the difficult tasks of incorporating the appropriate PFC stage while meeting the other regulatory requirements such as standby power reduction, active mode efficiency and EMI limits. ON Semiconductor is committed to providing optimal solutions for any given power supply requirement. Our commitment is reflected in providing design guidance in choosing between many options for topology and components. In this handbook we have attempted to provide a detailed comparison between various options for PFC implementation while keeping it in the context of total system requirements. As new technologies and components are developed, the balance of choice may shift from one approach to the other, but the methodology used in this handbook will remain applicable and provide a means for the power supply designer to arrive at the best choice for a given application. We at ON Semiconductor sincerely hope this book will help you to design efficient, economical PFC circuits for your products. Please see our Web site, www.onsemi.com, for up-to-date information on this subject. www.onsemi.com 5 http://onsemi.com 6 Preface Choices for the power factor correction solutions range from passive circuits to a variety of active circuits. Depending on the power level and other