Static Seals
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Static Seals Your Partner for Sealing Technology Your Partner for Sealing Technology Trelleborg Sealing Solutions is amajor international sealing Facilities are certified to ISO 9001:2000 and ISO/TS 16949:2002, force, uniquely placed to offer dedicated design and with many manufacturing sites also working to QS9000 and development from our market leading product and material VDA 6.1. Trelleborg Sealing Solutions is backed by the portfolio; aone-stop shop providing the best in elastomer, experiences and resources of one of the world's foremost thermoplastic, PTFE and composite technologies for experts in polymer technology,Trelleborg AB. applications in aerospace, industrial, and automotive industries. With 50-years experience, Trelleborg Sealing Solutions engineers support customers with design, prototyping, production, test and installation using state-of-the-art design tools. An international network of over 70 facilities worldwide includes 30 manufacturing sites, 8strategically positioned research and development centers, including materials and The information in this brochureisintended to be for general reference purposes only and is not intended to be aspecific recommendation for any individual application. The application limits for development laboratories and locations specializing in design pressure, temperature, speed and media given aremaximum values determined in laboratory and applications. conditions. In application, due to the interaction of operating parameters, maximum values may not be achieved. It is vital therefore, that customers satisfy themselves as to the suitability of product and material for each of their individual applications. Any reliance on information is thereforeatthe user's own risk. In no event will Trelleborg Sealing Solutions be liable for any loss, Developing and formulating materials in-house, we utilize the damage, claim or expense directly or indirectly arising or resulting from the use of any information provided in this brochure. While every effort is made to ensurethe accuracy of information resource of our material database, including over 2,000 contained herewith, Trelleborg Sealing Solutions cannot warrant the accuracy or completeness of proprietary compounds and arange of unique products. information. To obtain the best recommendation for aspecific application, please Trelleborg Sealing Solutions fulfills challenging service contact your local Trelleborg Sealing Solutions marketing company. requirements, supplying standard parts in volume or asingle This edition supersedes all previous brochures. This brochureorany part of it may not be reproduced without permission. custom-manufactured component, through our integrated logistical support, which effectively delivers over 40,000 sealing ®All trademarks arethe property of Trelleborg AB. The turquoise colour is aregistered trademark of Trelleborg AB. products to customers worldwide. ©Trelleborg AB, 2007. All rights reserved. Content Content Selection Criteria for Static Seals ............................................................. 2 O — Ring ...................................................................................... 5 Back-up Ring .............................................................................. 11 Kantseal .................................................................................. 61 Dualseal .................................................................................. 75 Bonded Seals ............................................................................. 83 Seals for SAE J518 Flanges ................................................................ 103 Fluid Connector Seal ...................................................................... 109 Wills Rings® .............................................................................. 113 Turcon® Variseal® HF ...................................................................... 119 Quality Criteria ........................................................................... 123 Storage and shelf life ..................................................................... 123 Latest informationavailable at www.tss.trelleborg.com Edition April 2007 1 Selection criteria for static seals Table ISelection criteria for static seals Seal Application StandardSize Operating PressureMaterial range Temp. range Type Page mm ° CMPa max. mic rnal ic ial ernal rad axial stat dyna int exte O — Ring 5 llllll See further information catalogue O — Ring Back-up Ring, 18 Injection moulding machines lllll uncut Machine tools, presses, BV/BU 33 Excavators, agricultural machines Valves for hydraulic circuits Back-up Ring, cut 18 BH/BG 33 -200/ 6-500 250 PTFE +260 Back-up Ring, 28 spiral BP 43 Back-up Ring, 23 uncut concave 38 BA/BB 48 -20/ NBR +100 2-660 40 48 -15/ FKM +200 Back-up Ring, cut 23 concave BD/BC 38 -200/ 6-500 250 PTFE +260 Kantseal 61 Flanges, valves, plates ll -30/ NBR locks +100 7-470 -18/ 50 FKM +200 Dualseal 75 Fork lifts, mobile hydraulic, ll ll industrialhydraulic, tooling -30/ Poly- machines, injection moulding 6-280 50 machines, +80 urethane Hydraulic presses Latest informationavailable at www.tss.trelleborg.com Edition April 2007 2 Selection criteria for static seals Seal Application StandardSize Operating PressureMaterial range Temp. range Type Page mm ° CMPa l max. ic amic ial ernal erna rad axial stat dyn int ext Bonded Seals 83 Flanges, Bolts, Plates, Valves, ll extensive 2.5-125 -30/ 100 NBR Engines, Hydraulics, range +100 -18/ FKM Pneumatics, +200 Cylinder heads -50/ EPDM +120 1 O — Ring 105 Flange ll SAE / 2 “ -20/ NBR J518 to +100 21 2“ 1 SAE-Seal 106 Flange ll SAE / 2 “ -20/ NBR Type DRV2 J518 to +100 42 2“ 1 SAE-Seal 107 Flange ll SAE / 2 “ -20/ Poly- Type DRV3 J518 to +80 42 urethane 2“ Fluid Connector 109 Threaded parts, stud ends ll DIN 3869 12-51 -25/ NBR Seal DRV1 ISO 9974 +100 63 ISO -18/ FKM 11926 +200 ISO 1179 Wills Rings® 113 See further Information ll 8-3000 -260/ Metal catalogue Wills Rings® +850 1000 Turcon® Variseal® 119 See further Information ll ll 10-2500 -200/ Turcon® HF catalogue Turcon® Variseal® +260 80 HF Latest informationavailable at www.tss.trelleborg.com Edition April 2007 3 Selection criteria for static seals Latest informationavailable at www.tss.trelleborg.com Edition April 2007 4 O-RING -Elastomers andother materials - Latest informationavailable at www.tss.trelleborg.com Edition April 2007 5 Latest informationavailable at www.tss.trelleborg.com Edition April 2007 6 O — Ring n Description n Advantages O — Rings offer the designer an efficient and economical Compared with other sealing elements, the O — Ring has a sealing element for awide range of static or dynamic wide range of advantages: applications. - Inexpensive, allows low cost solutions Inexpensive production methods and its ease of use have - Simple, one-piece groove design reduces hardware and made the O — Ring the most widely used seal. design costs Awide choice of elastomer materials for both standard and - Compact design allows smaller hardware special applications allow the O — Ring to be used to seal practically all liquid and gaseous media. - Easy,foolproof installation reduces risk O — Rings are vulcanised in moulds and are characterised by - Applicable to awide range of sealing problems, static, theircircular form with circular crosssection.The dynamic, single or double acting dimensionsofthe O — Ring are defined by theinside diameter d1 and the cross section diameter d2. - Wide compound choice for compatibility with most fluids Cross section diameters of approx. 0.35 to 40 mm and - Ex stock availability worldwide for easy maintenance and inside diameters up to 5,000 mm and more are available. repair. Standardsize range for O — Rings Standard/Dimension O — Ring cross section d2 range d 2 (mm) Ø Preferred metric dimensions 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 7.0 8.0 10.0 12.0 Internationalstandard 1.80 2.65 Ø d1 ISO 3601/1 3.55 5.30 7.0 German standard DIN 3771/1 Figure 1O— Ring dimensioning Swedish standard SMS 1586 1.6 2.4 3.0 5.7 8.4 French standard 1.9 2.7 3.6 5.33 6.99 Japanese standard JIS B2401 1.9 2.4 3.1 3.5 5.7 8.4 American standard AS 568 B 1.78 2.62 British standard BS 1806 3.53 5.33 7.0 American standard 1.02 1.42 1.63 1.83 1.98 AS 568 B(Series 900) 2.08 2.20 2.46 2.95 3.00 Special versions for large 5.0 5.4 7.0 7.7 diameters from 9.2 10.0 12.0 approx. 1,000 mm to 5,000 mm Latest informationavailable at www.tss.trelleborg.com Edition April 2007 7 O — Ring n Method of operation n Applications O — Rings are double-acting sealing elements. The initial O — Rings areused as sealing elements, as energising squeeze acting in aradial or axial direction due to the elements for hydraulic slipper seals and wipers and thus installation gives the O — Ring its initial sealing capability. cover alarge number of fields of application. There are no These forces are superimposed by the system pressure to fields of industry where the O — Ring is not used. From an create the total sealing force which increaseswith individual seal for repairs or maintenance to aquality increasing system pressure. assured application in aerospace, automotive or general engineering. Under pressure, the O — Ring behaves in asimilar way to a fluid with high surface tension. The pressure is transmitted The O — Ring is used predominantly forstatic sealing uniformly to all directions. applications: - As aradial static seal, e.g. for bushings, covers, pipes, cylinders - As an axial static seal, e.g. for flanges, plates, caps. - O — Rings in dynamic