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Sustainable and Environment-friendly Industrial Production [SEIP]

Planning of new CETP and Improvement of existing ETPs

November 2018

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Objective

“Private and public stakeholders jointly implement strategies for efficient, and environmental & climate-friendly industrial development”

Industrial DSIIDC Industries CETP Societies Associations

DDA/DJB DPCC CPCB MoEFCC

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2% stretch of River Yamuna falls in 70% of the total pollution (BOD) load in this stretch Page 3 Implemented by

Yamuna at its pristine best entering Delhi near Jagatpur Village, Wazirabad

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Yamuna river half way through in Delhi http://indiatoday.intoday.in/story/yamuna-polluted-beyond-control-even-its-treated-water-can-kill- you/1/695917.html Page 5 Implemented by

Yamuna in near Barrage, exit point of Delhi http://yamunakatha.blogspot.in/2011/12/okhla-barrage-of-problems.html Page 6 Implemented by

Kick-off meeting with key stakeholders of SEIP Project on 9th September 2016 at MoEFCC, Page 7 Implemented by

Engagement of experts by GIZ Baseline studies for CETPs in Delhi NPC New Delhi Completed March 2016 Online monitoring systems in Aqua Consult, Completed industrial wastewater in Delhi Germany March 2017

Management structures Weber Consulting Completed in Feb 2017 Pollution reduction and resource ADELPHI, Germany Completed July efficiency in industries 2018 ETPs/CETP/conveyance/ drainage HYDROPLAN, Completed in Patparganj, 2 CETPS Germany February 2018 Baseline pollution studies for SIMA Labs Completed July selected IA’s in Delhi 2018 Development of digital information GIZ Completed July systems for Wazirpur, Lawrence 2018 road, Patparganj, Mayapuri industrial areas 10/12/2018 Page 8 Implemented by

Engagement of experts by GIZ Upgradation of 2 CETPs in Delhi NPC New Delhi Ongoing

Replication of RECP measures in TERI/Stenum Asia Ongoing Badli, Wazirpur and Naraina Replication of performance Enviroway,, Gurgaon Ongoing improvement measures in CETP/ETPs at Badli, Wazirpur and Naraina industrial area Appointment of concessionaire for KPMG Ongoing bid process management at Patparganj industrial area Co-processing of CETP sludge in SINTEF, Norway Ongoing cement plants

10/12/2018 Page 9 Lawrence Road Industrial Area

Patparganj Industrial Area

Mayapuri industrial area

Automobile service stations, fabrication, food, beverages, electroplating, garment washing

Page 10 Badli Industrial Area Wazirpur Industrial Area

Naraina Industrial area

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Project activities 2016-18 Patparganj, Lawrence road and Mayapuri industrial areas 1. New CETP at Patparganj 2. Improvement of performance of existing CETPs 3. Improvement of performance of existing ETPs in individual industries (20 nos.) 4. Retrofit/upgradation of existing stormwater and waste water conveyance systems 5. Resource efficiency and cleaner production in individual industries (20 nos.) 6. Co-processing of Delhi CETP sludge in cement plants 7. Development of digital information systems centre 8. Implementation of sustainability standards 9. Implementation of management structures 10. Environment improvement drives 11. Implementation of vermicomposting facility at Patparganj industrial area

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Project activities 2018-19

□ Documentation and dissemination of success stories/ best practices □ Preparation of bid documents - National and International consultants engaged • New CETP at Patparganj • Appointment of concessionaire for Patparganj • Upgradation of existing CETPs at Mayapuri and Lawrence road

Naraina, Wazirpur and Badli industrial areas □ Replication of performance improvement measures in 3 CETPs □ Replication of performance improvement measures in 150 ETPs □ Replication of resource efficiency and cleaner production in 150 industries

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Major results – Overall Project □ Pollution reduction observed in BOD, COD, TSS by 25-40% at identified locations □ Saved per year through RECP measures • Water- 2400 m3, Energy- 4,49,514.41 Kwh, diesel 4,500 litres, PNG 26,637 Std. m3, fresh chemical usage 900 Kgs and Cost Rs 34,23,019 • Reduced product specific waste 24,00,048 Kgs □ DSIIDC allocated 3 acres-Patparganj industrial area • 7600 tons of solid waste dumps removed • To develop green parks □ Pilot DIS completed for the industrial areas of Patparganj, Lawrence Road, Mayapuri and Wazirpur- trained15 DSIIDC engineers □ Co-processing of 35000 tonnes of Delhi CETP sludge in cement plants

□ Samples tested, Ambuja Cements28/07/2016 submitted proposal, DPCC positivePage 14 Implemented by

Approach and solutions

1.New CETP at Patparganj

2.Improvement of ETPs in Patparganj, Mayapuri

and Lawrence road

3.Improvement of CETPs at Mayapuri and

Lawrence road

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Engagement of experts by GIZ Baseline studies for CETPs in Delhi NPC New Delhi Completed March 2016 Online monitoring systems in Aqua Consult, Completed industrial wastewater in Delhi Germany March 2017

Management structures Weber Consulting Completed in Feb 2017 Pollution reduction and resource ADELPHI, Germany Completed July efficiency in industries 2018 ETPs/CETP/conveyance/ drainage HYDROPLAN, Completed in Patparganj, 2 CETPS Germany February 2018 Baseline pollution studies for SIMA Labs Completed July selected IA’s in Delhi 2018 Development of digital information GIZ Completed July systems for Wazirpur, Lawrence 2018 road, Patparganj, Mayapuri industrial areas 10/12/2018 Page 16 Implemented by

Engagement of experts by GIZ Upgradation of 2 CETPs in Delhi NPC New Delhi Ongoing

Replication of RECP measures in TERI/Stenum Asia Ongoing Badli, Wazirpur and Naraina Replication of performance Enviroway,, Gurgaon Ongoing improvement measures in CETP/ETPs at Badli, Wazirpur and Naraina industrial area Appointment of concessionaire for To be appointed bid process management at Patparganj industrial area Co-processing of CETP sludge in SINTEF, Norway Ongoing cement plants

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Solutions for new CETP at Patparganj

Approach and solutions

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Planning Workshop at Patparganj Industrial Area on 1st September 2016

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Declaration of Intent signed between DSIIDC, GIZ and Patparganj Functional Entrepreneurs Industrial Association (PFEA) on 23-05-2017 Page 21 Implemented by

Approach and solutions for new CETP

□ Field visit to individual units with and without ETPs □ Estimation of waste water generation-domestic and effluent □ Stakeholder consultations for acceptance of the requirement of CETP □ Submission of problem identification report □ Conceptual design of CETP discussed with stakeholders □ Coherent management plan submitted to DSIIDC for implementation □ Preparation of tender documents incorporating effective business models for DSIIDC for appointing a bidder

10/12/2018 XXX Page 22 Consultative workshop with DPCC, Patparganj Sampling at individual Industrial assoication on problem identification for ETPs in Patparganj setting up of new CETP 10/03/2017 industrial area 25/05/17

Consultation on preferred options for new Presentation on solutions of new CETP by German CETP at Patparganj with DSIIDC 05/08/17 experts to Patparganj industrial association 08/11/2017 Proposed collection and treatment scheme at Patparganj industrial area Implemented by

Location of new CETP at Patparganj Page 25

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Solutions for improvement of ETPs at Patparganj, Lawerence road and Mayapuri

Approach and solutions

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Major aspects identified and analyzed

□ 11 ETPs analysed

□ ETP capacity and technology

□ Level of Compliance

□ O&M challenges □ Lack of dedicated personnel □ Batch operations / shifting □ Monitoring and surveillance businesses □ ETP a low priority including O&M □ Sludge disposal

□ Capacity building

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Approach and solutions for improvement of ETPs

□ Field visit to 50 no.s of individual ETPs □ Submission of problem identification report □ Sampling, testing and analysis of waste water from 5 ETPs □ Improvement options discussed □ Solutions submitted to DSIIDC and individual ETPs for implementation □ No cost solutions suggested as per requirements • Additional treatment units removal of BOD through chemical oxidation; pH neutralisation; solid removal, etc. □ ZLD already implemented in 3 units along with ETPs

10/12/2018 XXX Page 29 Facilitation team meeting on improvement of ETPs at Patparganj Industrial Area

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E f f l u e n t

A schematic of ETP with zero liquid discharge at Patparganj

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Operation status report of ETPs at Patparganj

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Operation status report of ETPs at Lawrence road

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Operation status report of ETPs at Mayapuri

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Solutions for improvement of CETPs at Mayapuri and Lawrence road

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Major aspects identified and analyzed

Effluent Conveyance Systems, C block in Lawrence road, O&M, REPH, Storm Water Drainage Systems, Solid Waste Management, Institutional Arrangements

SeitePage 36 Implemented by

Solutions for Lawrence Road and Mayapuri CETP – Solutions and Approach

 Analysis of capacity utilization, discharge quality and efficiency of unit operations

 Stakeholder consultations on existing issues

 Submission of problem identification report

 Opportunities for improvement discussed with stakeholders

 Coherent management plan submitted to DSIIDC for implementation

 Preparation of tender documents incorporating effective business models for DSIIDC for appointing a bidder

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Sampling at CETP Lawrence road 17/05/17

Discussion with Lawrence road CETP society 10/03/2017

Sampling at CETP Mayapuri 17/05/17

Discussion with Mayapuri CETP society 15/05/2017 Seite 38 Implemented by

Proposed digital information systems centre, DSIIDC, WazirpurPage 39 Implemented by

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GIZ SEIP Project link in DSIIDC website

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Sum up

□ Pollution reduction observed in BOD, COD, TSS by 25-40% at identified locations □ Saving potential reported only from 20 units □ More than 10,000 industrial units operate in 33 industrial areas of Delhi □ 13 CETPs are operating in Delhi catering to 17 industrial areas □ Centre on digital information systems being set up at DSIIDC Wazirpur □ Vermicompost plant will be set up at Patparganj industrial area □ Patparganj industrial area- A model for sustainability standards for industrial areas of Delhi □ Co-processing of CETP sludge in cement plants

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