Laser Marking - Here’S How It Works

TABLE OF CONTENTS Innovative Ideas LaserStar’s R&D lab is focused on inventing Manual Welding Systems (Nd:YAG and Fiber Engine) new technologies that change markets and Manual Welders - Here’s How It Works ...... 1 create business opportunities. Manual Laser Welding Application Examples ...... 2 Advanced Welding Application Examples ...... 4 980/990 Series - iWeld Laser Systems ...... 6 960/970 Series - iWeld Professional Laser Systems ...... 8 7000 Series - LaserStar Advanced Workstations ...... 10 Successful Designs 1900 Series - LaserStar Industrial Workstations (Standard Body) ...... 12 LaserStar products deliver exceptional 1900 Series - LaserStar Industrial Workstations (XL Body) ...... 14 value while earning the respect and loyalty Optical Viewing Systems - Manual Welders ...... 16 of their customers. Pulse Performance Profi le Technology (P3) ...... 17 Superior Quality Soft-Touch Resonator Technology ...... 18 EZ-Link Software ...... 19 & Performance Power Monitor / Energy Sampling - Manual Welding Systems ...... 19 Trained in world-class Lean manufacturing Additional Features & Benefi ts ...... 20 principles, LaserStar’s team of experts Technical Specifi cations (980/990 and 960/970 Series) ...... 21 constantly strive to improve manufacturing and business processes. Technical Support / Customer Support Desk / eStore ...... 22 Technical Specifi cations (7000 Series) ...... 22 Technical Specifi cations (1900 and 1900 XL Series) ...... 23 7500 Series FiberStar Workstations (Fiber Engine) ...... 24 Our Mission 7600 Series FiberStar Workstations (Fiber Engine) ...... 26 LaserStar Technologies Corporation is a Lean, Open Workspace Welding Workstation (Universal Jig) ...... 28 laser manufacturing company. Our goal is to enhance the quality, performance and innovation Core Welding Systems (Nd:YAG and Fiber Engine) of our products, programs and services on 7700 Series - Dual Component Welders ...... 30 a continuing basis. We invite our customers, 8000 Series - LaserStar Fiber-Coupled Welding Systems ...... 32 employees and friends to be an active participant 8500/8600 Series - FiberStar Welding Systems (Fiber Engine) ...... 34 in this mission. Focus Heads, Cables & Meters ...... 36 TABLE OF CONTENTS MANUAL WELDERS - HERE’S HOW IT WORKS

Integrated - Turnkey Welding Solutions (Nd:YAG and Fiber Engine)

Multi-Purpose Welding Workstations - Integrated Turnkey Solutions ...... 40 LASER is an acronym for “Light Amplification by the Stimulated Motion Devices - Welding Systems Emission of Radiation” which produces a sharp, focused light beam that melts a very small area of metal. The benefit of this technology is that very Rotation, Linear, Multi Axis (X-Y-Z Theta) ...... 42 little heat is generated at the weld point, allowing users to easily weld Core Marking & Engraving Systems (Pulse Fiber Engine) 0,05mm (.002”) away from the most complicated and intricate component Laser Marking - Here’s How it Works ...... 44 parts without damaging heat sensitive materials.

Common Laser Marking & Engraving Applications ...... 46 Operators hold parts in their hands while viewing the application through 3500 Series - FiberStar “Integrator” Systems ...... 48 a stereo-microscope in the welding chamber. An internal cross-hair allows the operator to easily align and weld the parts at the correct location. Integrated - Turnkey Marking & Engraving Solutions 3801 Series - FiberCube® Marking & Engraving Systems ...... 50 The Power of Hot Light 3803 Series - FiberCube® Industrial Marking & Engraving Systems ...... 52 LaserStar Technologies’ development of the “free-moving” concept enable users to eliminate costly fixturing devices, benefit from pin-point accuracy, Operating Software - LaserStar CAD2 Software ...... 54 increase the range of assembly and repair applications and minimize the Motion Device - Marking Systems potential hazards of heat damage. The resulting weld is considerably Rotation, Linear, Multi Axis (X-Y-Z Theta) ...... 55 stronger than a traditional solder joint.

Options & Accessories ...... 56  Easy To Use... Technical Services  Simple to Maintain... Material Processing Specialists ...... 58  Incredibly Powerful! Beneﬁ ts of Laser Technology ...... 58

Education & Training Manual Laser Welding Systems are ideal for LaserStar Learning Centers ...... 59 the smallest workshop to large industrial manufacturers. Common industry applications Our Brands include: • micro industrial-medical device spot and seam welding assemblies

PROFESSIONAL • electronically compatible voltage sensitive applications FIBERCUBE F IBER • jewelry design, production and repair • dental laboratory partial, crown & bridge, and implant fabrication and repair • optical eyewear fabrication and repair

© 2012 LaserStar Technologies Corporation. All rights reserved. iWeld®, iWeld Professional®, FiberStar®, FiberCube®, LaserStar®, Pulse Performance Profile Technology®, Soft-Touch™ Resonator Technology and EZ-LINK™ Software are registered trademarks of LaserStar Technologies Corporation. In the interest of technological progress, we reserve the right to 1 make technical changes without notice. MANUAL LASER WELDING APPLICATION EXAMPLES

JEWELRY - DESIGN - MANUFACTURING - REPAIR MEDICAL DEVICE - DESIGN - MANUFACTURING - REPAIR

One of a Kind Custom Laser Assembly Three Stone Ring Repair Tennis Bracelet Clasp Repair 100% Laser Welded Custom Design Medical Device Small Guide Wire Welds Surgical Instrument Assembly and Medical Assembly Welds Fine Wire Lead Used in Medical Repair Implants - 330μm Platinum Wire

DENTAL LABORATORY - DESIGN - MANUFACTURING - REPAIR TOOL & DIE - MOLD MAINTENANCE - REPAIR

Laser Welds Complete on Master Model Laser Welded Clasp Repair Molar has been Laser-Attached to Ceramic Copings Laser Welded with Mold Insert Repair with Filler Wire Cylinder Inside Diameter Repair Mold Insert Repair Mold Insert Repair Bridge Parent Metal

EYEWEAR - OPTICAL REPAIR INDUSTRIAL - DESIGN - MANUFACTURING - REPAIR

Eyewear Nose Pad Repair Pad Arm Repair Hinge Repair Weld Frame Repair - Front to End Piece Titanium Casting Porosity Repair Thin to Thick Section Weld Mechanical Assembly Weld Automated Tube-Base Weld

2 3 ADVANCED WELDING APPLICATION EXAMPLES

Laser Spot Weld of Tool Holder Laser Seam Weld of Pressure Cap Laser Seam Weld of Dispenser .003” Wire Welded to .003” Platinum Set Screw Housing Structural Seam Weld .0045” Cable Welded to a Ribbon

Laser Spot Weld of a Wire Bundle Laser Seam Weld of Tooling Laser Fill-it Weld of Tooling Medical Component Weld .003” Ribbon Welded to Ring Electrode .003” Wire Welded to .003” Platinum

Laser Spot Weld of NiTi Wire to Tungsten Laser Spot Weld for Solder Reflow Laser Spot Weld of Tab to Battery Cable Welded to .002” Platinum Medical Device Small Guide Wire Welds Cables Joining Coil

4 5 PERFORMANCE FEATURES AND BENEFITS

YOUR “HOT-LIGHT” POWER TOOL 980/990 Series (The following advanced features are available on select 980/990 Series Systems)

Easy to use, simple to maintain and incredibly powerful, the iWeld ﬁ ts neatly into any work environment. iWeld is the highest peak powered machine in its class. This machine welds SILVER along with other complex alloys. Custom Color Options

The iWeld is ideal for a wide range of metal joining and repair applications. The system’s Softoft-TouchouchTM compact, portable, space-saving design, coupled with LaserStar’s well-known reputation for HIGHLIGHTS TECHNOLOGYTECHNOLOGY high quality, effi cient laser sources, make the iWeld an excellent value. Accurate, Powerful Sapphire Blue/Pearl White Titanium/Pearl White Ruby Red/Pearl White Pearl White Compact, Portable Operators benefi t from pin-point accuracy, increase the range of assembly and repair Easy Set-Up, 40-100 Joule Multiple Viewing Systems applications, and minimize the potential hazards of heat damage. The resulting weld is 120V-230V, 35 & 60 Watt Custom Pulse Profiling Soft BeamTM Profile Enhancement considerably stronger than a traditional solder joint. The comfortable, ergonomic design, Pulse Suppression Software Resonator Technology (Optional) with conveniently located operator controls and display, ensure optimal utilization with minimal operator fatigue. ClearView Scope Leica Scope Digital Messaging Display Side Entry Service Panels LaserStar’s commitment to electrical design effi ciency ensures the highest level of hot-light energy transfer from the laser (“Easy Access” to Maintenance Tasks) source through the welding chamber while providing many hours of continuous operation without overheating. As always, &5266+$,5$/,*10(17 VOLTS P WIDTH FREQ DIA SHAPE the iWeld is available in the domestic USA marketplace in 120 Volts or 230 Volts. 9 P6 +] PP ÌÌÌ MEMORY MODE ÌÌÌ SAFETY &5266+$,5$/,*10(17 SHUTTER 9 P6 +] PP iWeld lasers offer an excellent value for today’s industry professionals looking to unleash the power of hot-light, benefi t HOME RECALL ABC SAVE from a comfortable, compact, ergonomic design and ensure optimal platform technology. Automatic Energy Save Mode 120V or 208-240V Integrated Preventative Single Phase Supply Circuit Four Models Available: • 40 Joule, 5.5 kW, 35 Watt, 30 Hz • 80 Joule, 10.0 kW, 60 Watt, 30 Hz Maintenance Alerts • 60 Joule, 10.0 kW, 60 Watt, 30 Hz • 100 Joule, 10.0 kW, 60 Watt, 30 Hz Multi-Language System Display 99 Memory Settings Pre-Programmed Application Parameters

More Efficient Power Interior Chamber Design Supply Technology

Large Viewing Window Larger Welding Chamber 980 Series iWeld with Tri-Access Chamber Removable Chamber LED Natural Lighting Removable Door Ergonomically Designed Inert Gas Delivery System 990 Series iWeld Forearm Entry Ports

MADE IN THE USA Worldwide Safety Certification FDA(CDRH), UL, CSA, CE

Technical speciﬁ cations are provided on page 21 6 7 PERFORMANCE FEATURES AND BENEFITS

PROFESSIONAL 960/970 Series (The following advanced features are available on select 960/970 Series Systems)

Easy to use, simple to maintain and incredibly powerful, the iWeld Professional ﬁ ts neatly into any work environment. iWeld Professional is the highest peak powered machine in its class. This machine welds SILVER along with other complex alloys. Custom Color Options

The iWeld Professional is ideal for a wide range of metal joining and repair applications. Softoft-TouchouchTM The system’s compact, portable, space-saving design, coupled with LaserStar’s well-known HIGHLIGHTS TECHNOLOGYTECHNOLOGY reputation for high quality, effi cient laser sources, make the iWeld Professional an excellent Pearl White Accurate, Powerful Sapphire Blue/Pearl White Titanium/Pearl White Ruby Red/Pearl White value. Portable Pedestal Easy Set-Up, 60-150 Joule Multiple Viewing Systems Operators benefi t from pin-point accuracy, increase the range of assembly and repair 120V-230V, 35 & 60 Watt Custom Pulse Profiling Soft BeamTM Profile Enhancement applications, and minimize the potential hazards of heat damage. The resulting weld is Pulse Suppression Software Resonator Technology (Optional) considerably stronger than a traditional solder joint. The comfortable, ergonomic design, with conveniently located operator controls and display, ensure optimal utilization with minimal operator fatigue. Digital Messaging Display ClearView Scope Leica Scope Side Entry Service Panels LaserStar’s commitment to electrical design effi ciency ensures the highest level of hot-light energy transfer from the laser &5266+$,5$/,*10(17 VOLTS P WIDTH FREQ DIA SHAPE (“Easy Access” to Maintenance Tasks) source through the welding chamber while providing many hours of continuous operation without overheating. As always, 9 P6 +] PP ÌÌÌ MEMORY MODE ÌÌÌ SAFETY the iWeld Professional is available in the domestic USA marketplace in 120 Volts or 230 Volts. &5266+$,5$/,*10(17 SHUTTER 9 P6 +] PP

HOME RECALL ABC SAVE iWeld Professional lasers offer an excellent value for today’s industry professionals looking to unleash the power of hot- Automatic Energy Save Mode light, beneﬁ t from a comfortable, compact, ergonomic design and ensure optimal platform technology. Integrated Preventative Maintenance Alerts Four Models Available: • 60 Joule, 10.0 kW, 60 Watt, 30 Hz • 100 Joule, 10.0 kW, 60 Watt, 30 Hz Multi-Language System Display  • 80 Joule, 10.0 kW, 60 Watt, 30 Hz • 150 Joule, 10.0 kW, 60 Watt, 30 Hz 99 Memory Settings Pre-Programmed Application 120V or 208-240V Parameters Single Phase Supply Circuit

970 Series iWeld Professional More Efficient Power Supply Technology Interior Chamber Design

Large Viewing Window

Larger Welding Chamber Removable Door Tri-Access Chamber LED Natural Lighting Inert Gas Delivery System

Ergonomically Designed Forearm Entry Ports

MADE IN THE USA Worldwide Safety Certification FDA(CDRH), UL, CSA, CE

Technical speciﬁ cations are provided on page 21 8 9 960 Series iWeld with Removable Chamber LASERSTAR ADVANCED WORKSTATIONS PERFORMANCE FEATURES AND BENEFITS

(The following advanced features are available on select 7000 Series LaserStar Welding Systems) 7000 Series Multiple Viewing Systems Custom Color Options The 7000 Series LaserStar Workstation offers a significant competitive advantage for today’s operators looking to unleash the power of hot light, benefit from a comfortable, ergonomic design Softoft-TouchouchTM and ensure optimal platform technology. TECHNOLOGYTECHNOLOGY Clear View Binocular Leica Binocular Leica Binocular Microscope Microscope Microscope with Extension CONVERGINGRGY HIGHLIGHTS BEAM ENE Sapphire Blue/Pearl White Titanium/Pearl White

NE Operators can benefit from pin-point accuracy, increase the range + 2.0 mm WELDING ZO ANE Ergonomic Design FOCAL PL - 2.0 mm G DIVERGIN RGY of assembly and repair applications and minimize potential hazards Excellent Pulse Stability BEAM ENE Leica Ergotube Leica Trinocular Lynx Stereo Portable Workstation Binocular Microscope Microscope with Camera Projection Microscope of heat damage. The resulting weld is considerably stronger than a Soft BeamTM Profile Enhancement 80 -150 J, 60 & 80W Models 105° Delivery System traditional bonded joint. Ruby Red/Pearl White Pearl White Resonator Technology (Optional) Digital Messaging Display Tri-Door Chamber Design LaserStar workstations offer “space-saving” versatility while incorporating a state-of-the-art compact &5266+$,5$/,*10(17

VOLTS P WIDTH FREQ DIA SHAPE cooling system. The result - a significant pulse energy advantage while maintaining minimum water 9 P6 +] PP ÌÌÌ MEMORY MODE ÌÌÌ SAFETY cooling temperatures and 24-hour operational performance. Our commitment to electrical design &5266+$,5$/,*10(17 SHUTTER 9 P6 +] PP efficiency ensures the highest level of hot-light energy transfer from the LaserStar source through HOME RECALL ABC SAVE the welding chamber. Automatic Energy Save Mode Side Door Entry Integrated Preventative (12” x 6.75” / 30,5cm x 17cm) Maintenance Alerts Front Door Entry 7000 Series LaserStar manual welding systems are available in 110V and 220V line voltage while Multi-Language System Display (9” x 6.25” / 22,85cm x 15,85cm) offering up to an industry leading three year warranty. 99 Memory Settings Chamber Capacity Pre-Programmed Application (1,113 cubic inches - 2,826 cubic cm)

Custom configurations are available upon request. Large Viewing Window Ergonomically Designed 22.5 square inches - 145 square cm Forearm Entry Ports

Lynx Stereo Interior Chamber Design Automation Opportunities Microscope Shown

LED Natural Lighting (Quad) Integrated Motion Systems Dual Inert Gas Delivery System Multi-Depth Chamber Inserts Dual Operating Logic Side Entry Service Panels (Provides “easy access” to maintenance tasks)

120V or 208-240V Single Phase Supply Circuit EZ-LINK TM Software

Worldwide Safety Certification MADE IN THE USA (FDA(CDRH), UL, CSA, CE)

Technical speciﬁ cations are provided on page 22 1100 1111 LASERSTAR INDUSTRIAL WORKSTATIONS PERFORMANCE FEATURES AND BENEFITS

(The following advanced features are available on select 1900 Series LaserStar Welding Systems) 1900 Series (Standard Body)

LaserStar’s 1900 Series Industrial Workstations are ideal for a wide range of metal joining, 1900 Series Multiple Viewing Systems Custom Color Options complex assembly, automation and repair applications for the industrial marketplace. A compact, portable design, coupled with LaserStar’s well-known reputation for high quality, efficient laser sources, make the 1900 Series an excellent value. Softoft-TouchouchTM Clear View Binocular Leica Binocular Leica Binocular Microscope

CONVERGING Microscope Microscope with Extension BEAM ENERGY TECHNOLOGYTECHNOLOGY Sapphire Blue/Pearl White Titanium/Pearl White Removable welding chambers are designed to be custom configured + 2.0 mm HIGHLIGHTS FOCAL PLANE WELDING ZONE for the widest range of applications. High precision motion devices - 2.0 mm

(see page 42) are engineered to integrate into the welding chamber. DIVERGING Flexible Platforms BEAM ENERGY Leica Ergotube Leica Trinocular Lynx Stereo Five chamber platforms are available: open workspace, open Motion Device Ready Binocular Microscope Microscope with Camera Projection Microscope Soft BeamTM Profile Enhancement workspace with adjustable shelf, standard, deluxe and automation Excellent Pulse Stability 90° Deliver y System Ruby Red/Pearl White Pearl White Resonator Technology (Optional) chamber. 60 & 80 Watt Models

LaserStar Industrial Standard Body Workstations are available in 60 Digital Messaging Display Extension Accessories and 80 watt models and integrate a variety of viewing systems to meet the specific needs of our &5266+$,5$/,*10(17 VOLTS P WIDTH FREQ DIA SHAPE customer’s applications. 9 P6 +] PP ÌÌÌ MEMORY MODE ÌÌÌ SAFETY &5266+$,5$/,*10(17 SHUTTER Our commitment to electrical design efficiency ensures the highest level of hot-light energy 9 P6 +] PP transfer from the LaserStar source through the welding chamber. The result - a significant HOME RECALL ABC SAVE pulse energy advantage while offering end-users a custom configuration to meet their specific Extension Tube - 3, 6 or 9 inch application requirements. Automatic Energy Save Mode Integrated Preventative Maintenance Alerts Removable Chamber with LaserStar Workstations are ideal for a wide range of complex alloys and applications including: Multi-Language System Display Three Access Panels 99 Memory Settings • Medical Device Components • 300 Series Stainless Steel Pre-Programmed Application • Aerospace and Electronics • Nitonol, Titanium, Platinum • Automotive and Micro Components • Many Complex Alloys 120V or 208-240V Large Viewing Window Single Phase Supply Circuit 14.4 square inches - 32.6 square cm

Automation Opportunities Interior Chamber Design

1900 Series Standard Body LED Natural Lighting (Quad) (Shown with Adjustable Dual Inert Gas Delivery System 5-Axis Rotation Module Shown Work Table) Dual Operating Logic

Side Entry Service Panels (Provides “easy access” to maintenance tasks)

Worldwide Safety Certification MADE IN THE USA FDA(CDRH), UL, CSA, CE

Technical speciﬁ cations are provided on page 23 1122 1133 LASERSTAR INDUSTRIAL WORKSTATIONS PERFORMANCE FEATURES AND BENEFITS

(The following advanced features are available on select 1900 XL Series LaserStar Welding Systems) 1900 Series (XL Body) LaserStar’s 1900 XL Series Industrial Workstations are ideal for a wide range of metal joining, 1900 Series Multiple Viewing Systems Custom Color Options complex assembly, automation and repair applications for the worldwide marketplace. The XL body style provides an oversize welding workspace design coupled with high wattage output which is ideal for many different welding applications. Softoft-TouchouchTM Clear View Binocular Leica Binocular Leica Binocular Microscope

CONVERGING Microscope Microscope with Extension BEAM ENERGY TECHNOLOGYTECHNOLOGY Sapphire Blue/Pearl White Titanium/Pearl White + 2.0 mm A removable welding chamber is designed to be custom configured HIGHLIGHTS FOCAL PLANE WELDING ZONE for a wide range of applications. High precision motion devices (see - 2.0 mm DIVERGING Flexible Platforms BEAM ENERGY page 42) are engineered to integrate into the welding chamber and Leica Ergotube Leica Trinocular Lynx Stereo Motion Device Ready Binocular Microscope Microscope with Camera Projection Microscope enhance the systems production capabilities. Soft BeamTM Profile Enhancement Excellent Pulse Stability 90° Deliver y System Ruby Red/Pearl White Pearl White Resonator Technology (Optional) 60 - 200 Watt Models LaserStar Industrial XL Workstations are available in 60, 80, 100, 150 and 200 watt models and integrate a variety of viewing systems Digital Messaging Display Extension Accessories to meet the specific needs of our customer’s applications. &5266+$,5$/,*10(17

VOLTS P WIDTH FREQ DIA SHAPE 9 P6 +] PP Our commitment to electrical design efficiency ensures the highest level of hot-light energy ÌÌÌ MEMORY MODE ÌÌÌ SAFETY &5266+$,5$/,*10(17 SHUTTER transfer from the LaserStar source through the welding chamber. The result - a significant 9 P6 +] PP pulse energy advantage while offering end-users a custom configuration to meet their specific HOME RECALL ABC SAVE application requirements. Extension Tube - 3, 6 or 9 inch Automatic Energy Save Mode LaserStar Workstations are ideal for a wide range of complex alloys and applications including: Integrated Preventative Maintenance Alerts Removable Chamber with Three Access Panels • Medical Device Components • 300 Series Stainless Steel Multi-Language System Display 99 Memory Settings • Aerospace and Electronics • Nitonol, Titanium, Platinum Pre-Programmed Application • Automotive and Micro Components • Many Complex Alloys 120V or 208-240V, Large Viewing Window Single or Three Phase 14.4 square inches - 32.6 square cm Supply Circuit 1900 Series (XL Body Style) Open Workstation (Shown with Adjustable Work Table) Interior Chamber Design

LED Natural Lighting (Quad) Dual Inert Gas Delivery System X-Y-Z-Theta Motion Device Dual Operating Logic Automation Opportunities

Side Entry Service Panels (Provides “easy access” to maintenance tasks)

Worldwide Safety Certification MADE IN THE USA FDA(CDRH), UL, CSA, CE

Technical speciﬁ cations are provided on page 23 1144 1155 MANUAL WELDER - OPTICAL VIEWING SYSTEMS PULSE PERFORMANCE PROFILE TECHNOLOGY

ClearView Binocular Microscope This binocular stereo-microscope offers the traditional (15x) total viewing magnification with a high-level of optical clarity for the experienced microscope user.

15-20mm Viewing Distance About P3 Technology

Profi ling a LaserStar pulse is simply selecting the percentage of pulse Leica Binocular Microscope This binocular stereo-microscope offers the traditional (15x or energy that is released for each half millisecond (.5 mS) section. Each 40x) total viewing magnification first introduced on LaserStar individual section is defi ned at 25%, 50%, 75% or 100% of total pulse Welding Systems. A high-level of optical clarity is achieved with energy output. To benefi t from pulse profi ling, a minimum of a three this hardware for the experienced microscope user. 15-20mm Viewing Distance millisecond (3mS) pulse duration must be employed to achieve noticeable results.

Leica Microscope (Long Tube Body) This binocular stereo-microscope offers the traditional ( or The energies required for pulsed laser welding can vary depending upon 40x) total magnification with a high level of optical clarity for the pulse profi les selected. the experienced microscope user while providing longer tubes for various application requirements. 15-20mm Viewing If certain profi les are chosen for slower cooling or surface cleaning, then Distance the energy is not always being used to increase penetration. Instead, it may be directed at vaporization of contaminants or bulk heating. When Leica Ergotube Binocular Microscope this is the case, the energy required (parameter selections: Voltage and This binocular stereo-microscope offers the traditional (15x Pulse-length) will increase to achieve the same weld penetration before or 40x) total viewing magnification along with a 5-25 degree adjustable wedge. A high-level of optical clarity is achieved with a custom profi le was applied. The parameter adjustments may reduce this hardware for the experienced microscope user. 15-20mm Viewing lamp life, reduce process speeds, and/or increase cycle times. However, Distance it is a small price to pay and almost always worth the weld quality improvements. Leica Trinocular Microscope with Camera Tube This binocular stereo-microscope offers the traditional (15x Conversely, if the initial spike is increased to improve energy coupling or or 40x) total magnification with a high level of optical clarity while incorporating a third tube for video capture/inspection duty cycle, Burst Profi les are used, then the process can become much applications. Camera sold separately. 15-20mm Viewing more effi cient. Less energy per pulse is used with pulse profi ling for the Distance same task.

When in doubt about which pulse profi le may be most benefi cial, fi rst set Lynx Stereo Projection Microscope The EZ-VIEW Lynx System offers enlarged, movable eyepieces, up a process with a Basic Profi le and note the energy used (parameter allowing expanded ray bundles to be projected to the operator’s selections) for a particular application. Next, select a recommended pulse pupils. This increases the viewing distance between the profi le for the same application and compare the energy used (parameter eye and eyepiece, allowing the operator to work in a more upright position without eye, neck, and back fatigue normally 52mm Viewing selections). Finally, compare the two different process results and choose Distance experienced with traditional binocular microscopes. a profi le that meets your quality and process speed requirements.

NOTE: Custom microscope configurations are available upon request. For additional microscope accessories, please go to Page 56 and 57. In the interest of technical progress, we reserve the right to change microscope body design without notice. 1166 1177 Soft-Touch™ Resonator Technology EZ-LINK™ Software For many years, LaserStar welding systems have provided users with a sharp, focused light beam TM Softoft-Touchouch LaserStar’s EZ-LINK™ Software provides direct access to your LaserStar welding system’s internal operating system via a personal that melts a very small area of metal. The benefit of this technology is that very little heat is computer. This feature offers many advanced communication features allowing owners to perform a wide range of tasks. generated at the weld point, allowing users to easily weld 0,05mm (.002”) away from the most TECHNOLOGYTECHNOLOGY complicated and intricate component parts without damaging heat sensitive materials. Key Features of LaserStar’s EZ-LINK™ Software

As the range of complex laser welding applications increases, LaserStar’s research and development  Connect and Control Your LaserStar - Remotely or On-site laboratory has continued its focus on accomplishing four major goals:  Create / Edit / Save Memory Parameter Settings  Back-Up Memory Cells (Parameters and Descriptions)  Design the highest quality laser resonator cavity  Monitor Daily System Performance ENHANCED BEAM TECHNOLOGY  (Standard Feature) Produce a stable, clean, high-quality laser beam profile  Download System Updates 0% Beam Diameter Variance  Accomplish consistent, pulse-to-pulse stability  Create Usage History Reports Optimize the laser beam shape to lower sensitivity to thermal lensing  Perform Troubleshooting  Run System Diagnostics High quality laser components (laser crystals, resonator reflectors, lens, lamps, etc.) continue to accomplish our goals. Nevertheless, thermal lensing still exists due to the nature and design of How to use the EZ-LINK™ Software Nd:YAG laser systems. Most new LaserStar welding systems have the machine’s operating system configured to accept the EZ-LINK™ Thermal lensing is common in high-power laser systems. The heating of the gain medium (peak software connection. Existing LaserStar owners can upgrade their machine with the latest hardware requirements for a CONVERGING BEAM ENERGY energy) is hotter on the beam axis compared to the outer regions. Consequently, thermal lensing nominal fee. can often cause inconsistent results when applied to small, micro-welding applications. + 2.0 mm 1 FOCAL PLANE WELDING ZONE Simply load the EZ-LINK™ software onto a personal computer. Once the program is installed, connect the PC to the LaserStar - 2.0 mm LaserStar’s Soft-Touch™ Beam Enhancement Resonator Technology minimizes the impact of welding system with the provided connection cable as described in the installation instructions. thermal lensing and greatly reduces the effects on the beam axis, producing an improved beam DIVERGING BEAM ENERGY shape that can be focused to very small spot sizes while enhancing the overall weld quality. Once connected, you can manage your LaserStar welding system’s valuable parameter combinations, share and download settings received from LaserStar Application Specialists, monitor system performance, and most importantly have peace of mind that your The following BeamView Analyzer illustrations demonstrate the benefits of Soft-Touch™ system is backed up in case an unexpected memory failure occurs. 90° or 105° Delivery Systems Technology. Benefits of EZ-LINK™ Software Complex Micro-Welding Energy Setting EZ-LINK™ software allows our Technical Support Department (micro porosity, hollow parts, micro wire assembly, complex micro welding repairs, heat sensitive materials, etc.) to perform real-time LaserStar system troubleshooting and maintenance. Remote access, direct connect features empower LaserStar technicians to “view and control” your machine from a Standard Resonator BeamView Soft-Touch™ Resonator BeamView remote location.2

Ideal for the worldwide marketplace, LaserStar Technologie’s EZ-LINK™ Software provides remote access solutions that connect users directly with the manufacturer.

1 Personal computer is to be supplied by the LaserStar owner. 2 Some restrictions apply. Internet connection type and speed will influence remote access capabilities as well as operating system of personal computer.

2-D Illustration 3-D Illustration 2-D Illustration 3-D Illustration Power Monitor / Energy Sampling

™ One can see from the Soft-Touch Technology image that a softer beam profile is generated, therefore greatly reducing the effects Energy Sampling is available on all LaserStar manual welding systems. This of the peak energy on the beam axis which often can splash metal, blow holes or damage heat-sensitive materials. feature allows the user to measure the system’s pulse energy output, validate pulse-to-pulse stability and gather statistical information for reporting Soft-Touch™ Technology, combined with LaserStar’s other state-of-the-art features and benefits allow today’s operators to unleash the power of hot light, benefit from a comfortable, ergonomic design and ensure optimal platform technology. purposes. The versatile power/energy display also offers many on-board features including laser tuning, data logging, graphing, normalizing, power or Please review your specific application with a LaserStar Specialist to determine if the benefit of Soft-Touch™ Technology is energy density units, attenuation scaling, max. and min. limits. All displays appropriate for your LaserStar welding system. offer digital or analog needle screen selection.

Soft-Touch™ Technology is an optional feature.

1188 1199 ADDITIONAL FEATURES & BENEFITS TECHNICAL SPECIFICATIONS

Enhanced Beam Technology ENHANCED BEAM TECHNOLOGY (Standard Feature) iWeld Professional Laser Systems (980/990 Series) iWeld Professional Laser Systems (960/970 Series) All manual welding devices are designed to the highest standards of laser resonator quality; 0% Beam Diameter Variance produce a stable, clean, high quality beam profile; accomplish consistent pulse-to-pulse System Platform Benchtop System Platform Pedestal stability; and optimize the laser beam shape. An excellent welding zone range is present on Welding Chamber Safety Certification Class 1 Welding Chamber Safety Certification Class 1 all manual welding devices. iWeld Lasing System Class 4 iWeld Lasing System Class 4 First Pulse Suppression (FPS) Technology Wavelength 1,064μm Wavelength 1,064μm FPS technology minimizes the impact of thermal lensing and greatly Output Pulse Energy 0,5 - 100 Joules Output Pulse Energy 0,5 - 150 Joules reduces the effects on the beam axis, producing an improved beam Maximum Peak Power up to 10.0 kW† Maximum Peak Power 10.0 kW CONVERGING BEAM ENERGY shape that can result in excellent pulse-to-pulse stability and overall Internal Power Supply 400 Volt Internal Power Supply 400 Volt

weld quality. + 2.0 mm Average Power 35 Watts / 60 Watts Average Power 60 Watts FOCAL PLANE WELDING ZONE

- 2.0 mm Speed Welding Pulse Length 0,5 - 50 Milli-seconds Pulse Length 0,5 - 50 Milli-seconds

DIVERGING Pulse Frequency 0,5 - 30 Hz Pulse Frequency 0,5 - 30 Hz Allows the operator to select the optimal pulse rate (voltage, milli-seconds, and Hertz) for BEAM ENERGY the application while optimizing the laser system energy values to provide maximum average Burst / Speed Welding Optimized to Energy Values Burst / Speed Welding Optimized to Energy Values

power output. Beam Diameter1 0,05mm - 2,00mm Beam Diameter1 0,05mm - 2,00mm

90° or 105° Delivery Systems Cooling System Internal Water-To-Air Cooling System Internal Water-To-Air

Burst Mode Supply Circuit 120V (+/-10%), 50/60Hz Supply Circuit 120V (+/-10%), 50/60Hz Allows the operator to select a predefined number of laser pulses for each foot pedal activated discharge cycle. 15 Amp, Single Phase 15 Amp, Single Phase 208V (+/-5%), 60Hz 208V (+/-5%), 60Hz Energy Saver / Sleep Mode 20 Amp, Single Phase 20 Amp, Single Phase Optimizing the best electronic practices for saving energy, Sleep Mode promptly powers down 230V (+/-10%), 50/60Hz 230V (+/-10%), 50/60Hz your laser device during periods of non use. With the press of a button, you laser system will 20 Amp, Single Phase 20 Amp, Single Phase automatically switch back to full power. This feature not only reduces energy consumption but Binocular Microscope 15x (optional 25x, 40x) Binocular Microscope 15x (optional 25x, 40x)

will also enhance flashlamp life. Chamber Illumination System LED Natural Lighting (Dual) Chamber Illumination System LED Natural Lighting (Dual)

Soft-Touch™ Resonator Technology Optional Soft-Touch™ Resonator Technology Optional Preventative Maintenance Alerts 2 2 Benefit from active display maintenance alerts to ensure your laser welding system is in peak Pulse Performance Profile Technology Exclusive Integrated Software Pulse Performance Profile Technology Exclusive Integrated Software performance at all times. Automatic Sleep Mode Exclusive Integrated Software Automatic Sleep Mode Exclusive Integrated Software Programming Memory 99 text cells Programming Memory 99 text cells ® EZ-View Optical Alignment Program Application Settings Ye s Program Application Settings Ye s Benefit from the highest level of optical alignment with our EZ-View® optical bracket / stereo Parameter Adjustment Features External Touchscreen Parameter Adjustment Features External Touchscreen microscope alignment systems. Internal Joystick Internal Joystick

Preventative Maintenance Alert Software Preventative Maintenance Alert Software Ye s Whisper Series Internal Cooling Systems Ye s Quiet, efficient cooling systems provide a significant pulse energy advantage while ensuring User “Direct Connect” Software EZ-LINK™ User “Direct Connect” Software EZ-LINK™ the highest level of hot-light energy transfer from the resonator source through the welding Language Display Options3 Ye s Language Display Options3 Ye s chamber. (Additional Languages Available Upon Request) (Additional Languages Available Upon Request) Motorized Beam Expander Yes Motorized Beam Expander Yes LED Natural Lighting Shield Gas Supply Integrated “Soft Flow” Nozzle Shield Gas Supply Integrated “Soft Flow” Nozzle All manual welding systems benefit from the highest quality LED natural lighting technology. Inert Gas Welding Chamber Adjust Valve Ye s Inert Gas Welding Chamber Adjust Valve Ye s

Welding Chamber Dimensions 10”L x 20”W x 9”H Welding Chamber Dimensions 10”L x 20”W x 9”H Flexible Platforms 254mm x 508mm x 229mm 254mm x 508mm x 229mm

All models are available in a removable welding chamber design configured for the widest range of “Footprint” Dimensions 33”L x 21”W x 16”H “Footprint” Dimensions 33”L x 21”W x 43”H applications. A complete line of high precision motion devices are engineered to integrate into many 839mm x 534mm x mm 839mm x 534mm x 1093mm of the welding chamber designs to enhance the systems production capabilities. Weight (Unpackaged) 125 lbs / 50 Kg Weight (Unpackaged) 180 lbs / 82 Kg Options & Accessories Warranty Coverage (Parts & Labor) 2 Years Warranty Coverage (Parts & Labor) 2 Years A wide range of beam expanders, apertures, optics, lens, and software settings are available to customize your manual welding Laser Safety Certification Compliance FDA(CDRH), UL, CSA, CE Laser Safety Certification Compliance FDA(CDRH), UL, CSA, CE system to ensure optimal platform performance. Country of Origin (Parts & Assembly) Made In USA Country of Origin (Parts & Assembly) Made In USA

10,05mm Spot Size will require Aperture Assembly. 2Pulse Performance Profile Technology® (P3) is an imbedded software feature to shape the wave profile for each laser pulse discharge. 3Additional languages available upon request. (The above advanced features above are available on select iWeld, LaserStar, and FiberStar Manual Welding Systems) English language is default software. †40 Joule platform provides 5.5 kW peak power. 2200 2211 TECHNICAL SPECIFICATIONS

7000 Series LaserStar Advanced Workstations 1900 Series LaserStar Industrial Workstations 1900 XL Series LaserStar Industrial Workstations

System Platform Pedestal System Platform Pedestal System Platform Pedestal

Welding Chamber Safety Certification Class 1 Welding Chamber Safety Certification Class 1 Welding Chamber Safety Certification Class 1

LaserStar Lasing System Class 4 LaserStar Lasing System Class 4 LaserStar Lasing System Class 4

Wavelength 1,064μm Wavelength 1,064μm Wavelength 1,064μm

Output Pulse Energy 0,5 - 150 Joules Output Pulse Energy 0,5 - 150 Joules Output Pulse Energy 0,5 - 150 Joules

Maximum Peak Power 10.0 kW Maximum Peak Power 10.0 kW Maximum Peak Power 10.0 kW Internal Power Supply 400 Volt Internal Power Supply 400 Volt Internal Power Supply 400 Volt Average Power 60 Watts / 80 Watts Average Power 60 Watts / 80 Watts Average Power 60-200 Watts Pulse Length 0,5 - 50 Milli-seconds Pulse Length 0,5 - 50 Milli-seconds Pulse Length 0,5 - 50 Milli-seconds Pulse Frequency 0,5 - 30 Hz Pulse Frequency 0,5 - 30 Hz Pulse Frequency 0,5 - 30 Hz Burst / Speed Welding† Energy Dependant (Max. 100W) Burst / Speed Welding† Energy Dependant (Max. 100W) Burst / Speed Welding† Energy Dependant (Max. 200W) Beam Diameter1 0,05mm - 2,00mm Technical Support Beam Diameter1 0,05mm - 2,00mm Beam Diameter1 0,05mm - 2,00mm Cooling System Internal Water-To-Air Cooling System Internal Water-To-Air Cooling System Internal Water-To-Air Regardless of the model or style of laser welding machine you have Cooling Capacity-Run Time 24 hour / Continuous purchased, our highly-skilled engineering and sales staff is always Cooling Capacity-Run Time 24 hour / Continuous Cooling Capacity-Run Time 24 hour / Continuous Supply Circuit 120V (+/-10%), 50/60Hz Supply Circuit 120V (+/-10%), 50/60Hz Supply Circuit available to review new applications, share technical expertise 15 Amp, Single Phase 15 Amp, Single Phase and provide service and support for all LaserStar’s laser welding 208V (+/-5%), 60Hz 208V (+/-5%), 60Hz 60 & 80 Watt 208V (+/-5%), 60Hz products. 20 Amp, Single Phase 20 Amp, Single Phase 20 Amp, Single Phase 230V (+/-10%), 50/60Hz 230V (+/-10%), 50/60Hz 100, 150 & 200 Watt 230V, (+/- 10%), 50/60 Hz 20 Amp, Single Phase To review specific technical matters when using any of LaserStar’s 20 Amp, Single Phase 30 Amp, 3 Phase Binocular Microscope 15x (optional 25x, 40x) laser welding machines, please do not hesitate to contact us. Binocular Microscope 15x (optional 25x, 40x) Binocular Microscope 15x (optional 25x, 40x) Lynx Stereo Microscope Optional Lynx Stereo Microscope Optional Lynx Stereo Microscope Optional Customer Support Help Desk Chamber Illumination System LED Natural Lighting (Quad) Chamber Illumination System LED Natural Lighting (Quad) Chamber Illumination System LED Natural Lighting (Quad) EZ-LINK™ Software Exclusive Integrated Feature EZ-LINK™ Software Exclusive Integrated Feature EZ-LINK™ Software Exclusive Integrated Feature Enjoy all the convenience and reliable service you expect from Soft-Touch™ Resonator Technology Optional LaserStar Technologies. Our customer support help desk is Soft-Touch™ Resonator Technology Optional Soft-Touch™ Resonator Technology Optional Pulse Performance Profile Technology2 (P3) Exclusive Integrated Software available to assist with spare parts orders, review recommended Pulse Performance Profile Technology2 (P3) Exclusive Integrated Feature Pulse Performance Profile Technology2 (P3) Exclusive Integrated Feature Automatic Sleep Mode Exclusive Integrated Software preventative maintenance procedures and provide answers to the Automatic Sleep Mode Exclusive Integrated Software Automatic Sleep Mode Exclusive Integrated Software most frequently asked questions. Parameter Adjustment Features External Touchscreen Internal Joysticks Parameter Adjustment Features External Touchscreen Parameter Adjustment Features External Touchscreen, O.I.T. Internal Chamber Joystick Internal Chamber Joystick Programming Memory 99 text cells Visit the eStore - Order Online Programming Memory 99 text cells Programming Memory 99 text cells Language Display Options3 English, German, French, Italian Spanish, Turkish, Japanese Language Display Options3 English, German, French, Italian Language Display Options3 English, German, French, Italian LaserStar Technologies is pleased to announce Spanish, Turkish, Japanese Spanish, Turkish, Japanese the opportunity to purchase spare parts, Program Application Settings Ye s Program Application Settings Available upon request Program Application Settings Available upon request consumables and welding wire online at your Preventative Maintenance Alert Software Ye s Preventative Maintenance Alert Software Ye s Preventative Maintenance Alert Software Yes convenience! User “Direct Connect” Software EZ-LINK™ Motorized Beam Expander Yes (multiple configurations available) Motorized Beam Expander Yes (multiple configurations available) Motorized Beam Expander Yes (multiple configurations available) Lower prices may be available when you purchase items online. Motion Device Compatible Ye s Motion Device Compatible Yes Motion Device Compatible Limited Vist www.laserstar.net today to learn more! Shield Gas Supply Integrated “Soft Flow” Nozzle Shield Gas Supply Shield Gas Supply Integrated “Soft Flow” Nozzle Integrated “Soft Flow” Nozzle Inert Gas Welding Chamber Adjust Valve Dual - Integrated Inert Gas Welding Chamber Adjust Valve Dual - Integrated Inert Gas Welding Chamber Adjust Valve Dual - Integrated Welding Chamber Dimensions 13.3”L x 13.6”W x 7.5”H Automation Chamber Dimensions 20”L x 15”W x 14”H Automation Chamber Dimensions 28”L x 19”W x 12.9”H 337mm x 346mm x 190mm (Custom Sizes Available) 527mm x 398mm x 355mm (Custom Sizes Available) 720mm x 500mm x 328mm Pedestal Workstation 37.5”L x 15.8”W x 44”H Pedestal Workstation 37.5”L x 15.8”W x 44”H Pedestal Workstation 45.5”L x 24”W x 42”H “Footprint” Dimensions 952mm x 401mm x 1117mm “Footprint” Dimensions 952mm x 401mm x 1117mm “Footprint” Dimensions 1155mm x 609mm x 1060mm Weight (Unpackaged) 200 lbs / 90 Kg Weight (Unpackaged) 200 lbs / 90Kg Weight (Unpackaged) 250 lbs / 90Kg

Warranty Coverage (Parts & Labor) 2 Years Warranty Coverage (Parts & Labor) 2 Years Warranty Coverage (Parts & Labor) 2 Years

Extended Warranty Coverage Upgrade to 3 Years Extended Warranty Coverage Upgrade to 3 Years Extended Warranty Coverage Upgrade to 3 Years

Laser Safety Certification Compliance FDA(CDRH), UL, CSA, CE Laser Safety Certification Compliance FDA(CDRH), UL, CSA, CE Laser Safety Certification Compliance FDA(CDRH), UL, CSA, CE

Country of Origin (Parts & Assembly) Made In USA Country of Origin (Parts & Assembly) Made In USA Country of Origin (Parts & Assembly) Made In USA

10,05mm Spot Size will require Aperture Assembly. 2Pulse Performance Profile Technology® (P3) is an imbedded software feature to shape the wave profile for each laser pulse discharge. 3Additional languages available upon request. 10,05mm Spot Size will require Aperture Assembly. 2Pulse Performance Profile Technology® (P3) is an imbedded software feature to shape the wave profile for each laser pulse discharge. 3Additional languages available upon request. 2222 English language is default software. † Speed welding enables the operator to optimize the maximum power (watts) output based on the energy values (parameters) selected for short bursts of laser energy. English language is default software. † Speed welding enables the operator to optimize the maximum power (watts) output based on the energy values (parameters) selected for short bursts of laser energy. 2233 FIBERSTAR WORKSTATIONS STABLE, RELIABLE, REPEATABLE 7500 Series FiberStar700070 00Workstations SSerieseriies LLaLaserStarserS (90°)Sttar AdAdvancedvancedd WWorkstationorkksttatiion PULSE AFTER PULSE System Platform Pedestal Welding Chamber Safety Certification Class 1 7500 Series ENERGY # SHOTS DURATION STD. DEV. (J) (mJ) FiberStar Lasing S ystem Class 4 FiberStar Workstations offer a significant competitive advantage for today’s aerospace, .150 50 150 SEC. 0.90 Beam Delivery Presentation 90 degree electronics, medical device and micro component assembly marketplace subject to stringent Wavelength 1,070μm quality requirements. .500 50 150 SEC. 1.29 Operating Mode Pulse or Continuous Wave (CW)

HIGHLIGHTS Output Power 100-400 Watt (Pulse or CW) Fiber laser technology produces a sharp, focused light beam that 2.00 50 150 SEC. 6.50 Pulse Stability Less Than ± 1% consistently melts a very small area of metal. The benefit of the Polarization Random Maintenance Free Source technology is that very little heat is generated at the weld point 7500 Series FiberStar (100 Watt) - Statistical sampling Motion Device Ready subject to change based on operating conditions and Output Power Stability < 2% allowing users to easily weld > 0.025mm from complex, heat sensitive, 100 - 400 Watt Models environment. Closed Loop Pulse Control Integrated Circuit / Software intricate parts while providing unparalleled parameter flexibility from M2 1.1 nominal, < 1.2 maximum 0 – 100% duty cycle. Pulse Length 0,5 - 250 Milli-seconds

Designed to the highest standards of reliability, repeatability, and user safety, all FiberStar manual Pulse Frequency 0,5 - 20 Hz

welding systems offer a factory sealed, maintenance-free laser source. Burst (Count) Mode 1 - 25 pulses

2 FiberStar Workstations are ideal for a wide range of complex alloys and applications including: Beam Diameter (1/e ) .025 - 2.0 mm Cooling System Internal Forced Air (100 & 200 Watt) • Medical Device Components • 300 Series Stainless Steel Close-Loop Water Cooled (300 & 400 Watt)

• Aerospace and Electronics • Nitonol, Titanium, Platinum 250X magnification demonstrates the high level of spot Cooling Capacity-Run Time 24 Hour / Continuous size dimensional accuracy provided by the FiberStar • Automotive and Micro Components • Many Complex Alloys Supply Circuit 120V (+/-10%), 50/60Hz Workstation. 15 Amp, Single Phase 208V (+/-5%) or 230V (+/-10%) 50/60Hz, 20 Amp, Single Phase

Binocular Microscope (3 versions) (optional 25x, 40x) 7500 Series 15x FiberStar Workstation Chamber Illumination System LED Natural Lighting (Quad) (Shown with Automation Chamber) Parameter Adjustment Features External Touchscreen Internal Chamber Joysticks

Pulse Performance Profile Technology Exclusive Integrated Software

Programming Memory 99 Text Cells

200X magnification demonstrates the uniform butt weld Language Display Options English accomplished with .007” (.18mm) diameter Nitonal wire. Motorized Beam Expander Ye s

Shield Gas Supply Integrated “Soft Flow” Nozzle

Inert Gas Welding Chamber Adjust Valve Dual - Integrated

Welding Chamber Dimensions 13.3”L x 13.6”W x 7.5”H 337mm x 346mm x 178mm

Pedestal Workstation 37.5”L x 15.8”W x 44”H “Footprint” Dimensions 952mm x 401mm x 1117mm

Weight (Unpackaged) 265 lbs / 120 Kg

Warranty Coverage (Parts & Labor) 2 Years

Laser Safety Certification Compliance FDA(CDRH), UL, CSA, CE

Country of Origin Made in USA Medical devices, such as this catheter kit, can benefit from the micro welding and micro cutting abilities of the fiber 2244 laser equipped FiberStar workstation. 25 FIBERSTAR WORKSTATIONS STABLE, RELIABLE, REPEATABLE 7600 Series FiberStar700070 00Workstations SSerieseriies LLaLaserStarserS (90°)Sttar AdAdvancedvancedd WWorkstationorkksttatiion PULSE AFTER PULSE System Platform Pedestal Welding Chamber Safety Certification Class 1 7600 Series ENERGY # SHOTS DURATION STD. DEV. (J) (mJ) FiberStar Lasing S ystem Class 4 FiberStar Workstations offer a significant competitive advantage for today’s aerospace, electronics, .150 50 150 SEC. 0.90 Beam Delivery Presentation 90 degree medical device and micro/macro component assembly marketplace subject to stringent quality Wavelength 1,070μm requirements. .500 50 150 SEC. 1.29 Operating Mode Pulse or Continuous Wave (CW)

HIGHLIGHTS Output Power (Average) 135 Watt (Pulse) / 225 Watt (CW) Fiber laser technology produces a sharp, focused light beam that 2.00 50 150 SEC. 6.50 Pulse Stability ± 1% consistently melts a very small area of metal. The benefit of the Polarization Random Maintenance Free Source technology is that very little heat is generated at the weld point 7600 Series FiberStar (100 Watt) - Statistical sampling Motion Device Ready subject to change based on operating conditions and Output Power Stability +/-1% allowing users to easily weld > 0.025mm from complex, heat sensitive, Portable Workstation environment. Maximum Peak Power 1.35kW intricate parts while providing unparalleled parameter flexibility from M2 2.0 - 15.0 0 – 100% duty cycle. Pulse Length 0,5 - 250 Milli-seconds

Designed to the highest standards of reliability, repeatability, and user safety, all FiberStar manual Pulse Frequency 0,5 - 20 Hz

welding systems offer a factory sealed, maintenance-free laser source. Burst (Count) Mode 1 - 25 pulses

FiberStar Workstations are ideal for a wide range of complex alloys and applications including: Beam Diameter > 25 micron Cooling System Internal Forced Air • Medical Device Components • 300 Series Stainless Steel Cooling Capacity-Run Time 24 Hour / Continuous • Aerospace and Electronics • Nitonol, Titanium, Platinum Supply Circuit 120V (+/-10%), 50/60Hz • Automotive and Micro Components • Industrial Components 15 Amp, Single Phase • Many Complex Alloys • Tool & Die Components Laser Spot Weld of NiTi Wire to Tungsten Coil 208V (+/-5%) or 230V (+/-10%) 50/60Hz, 15 Amp, Single Phase

Binocular Microscope (3 versions) 15x (optional 25x, 40x)

Chamber Illumination System 7600 Series LED Natural Lighting (Quad) FiberStar Workstation Parameter Adjustment Features External Touchscreen (Shown with Automation Chamber) Internal Chamber Joysticks

Pulse Performance Profile Technology Exclusive Integrated Software

Programming Memory 99 Text Cells

Language Display Options English

Motorized Beam Expander Ye s

Shield Gas Supply Integrated “Soft Flow” Nozzle Laser Spot Weld for Solder Reflow Inert Gas Welding Chamber Adjust Valve Dual - Integrated

Welding Chamber Dimensions 13.3”L x 13.6”W x 7.5”H 337mm x 346mm x 178mm

Pedestal WorkStation 37.5”L x 15.8”W x 44”H “Footprint” Dimensions 952mm x 401mm x 1117mm

Weight (Unpackaged) 220 lbs / 100 Kg

Warranty Coverage (Parts & Labor) 2 Years

Laser Safety Certification Compliance FDA(CDRH), UL, CSA, CE

Country of Origin Made in USA

Laser Seam Weld of Pressure Cap 2266 2277 OPEN WORKSPACE WELDING WORKSTATION UNIVERSAL JIG WITH LASER WELDING SYSTEM

Universal Jig & 7700 Series

Today’s mold repair micro-welding laser industry is characterized by rapidly changing, ever- Softoft-TouchouchTM evolving customer demands and intense competition. Innovative ideas, successful designs and TECHNOLOGYTECHNOLOGY a strong commitment to superior quality and performance are the fundamentals of LaserStar Technologies Corporation.

Soft BeamTM Profile Enhancement LaserStar’s Universal Jig offers a significant, competitive HIGHLIGHTS Resonator Technology (Optional) X Axis advantage for today’s operators looking to unleash the power Open Workspace Design 46” (1168mm) Portable Precision Table of hot light, benefit from a comfortable, ergonomic design Ideal for Large Parts and ensure optimal platform flexibility for the widest range of Motorized X / Y / Z Axis Adjusts to Any Angle • Theta X & Y: +/-45° Operator on-site repair applications. • Head Pivot: 180° Interface 360° Swivel • Illuminated Work Area Terminal (OIT) with Argon Flow Nozzle Our commitment to electrical design efficiency ensures the highest level of hot-light energy transfer from the LaserStar source through the welding zone. The result is a significant Z Axis Magnetic pulse energy advantage while maintaining minimum water cooling temperatures and 24-hour Multi Axis Travel Distances 45” - 65” Holder for  Motorized X-Y-Z Axis (1143mm - Small Parts operational performance. • X Axis = 31.5” (800mm) 1650mm) • Y Axis = 21.6” (550mm) • Z Axis = 20.0” (510mm)

LaserStar welding systems are ideal for a wide range 8150 Series of large plastic injection mold, tool & die maintenance LaserStar Welder and repair applications. X/Y Joystick Control (Optional Upgrade) • Lay a bead as small as .0025” / 0.05mm • Repair slots, pockets, radius contours and angles • Repair polished, textured and engraved surfaces • Repair thin walls with little or no warping

• Repair parting line edges and heat sensitive areas 3 Axis Precision Table • Alloys include tool steel, aluminum, copper, Foot Pedal for Mechanical X = 8.0” (204mm) Z Axis Control Mechanical Y = 8.5” (215mm) titanium and powdered metals Motorized Z = 4.0” (102mm) Base Measurements: System Weight: 27.5” x 28.5” (698mm x 724mm) 365 lbs. The LaserStar produces a high quality result, reduces

the amount of handwork required before polishing Benefits and practically eliminates sink lines. Motorized X / Y / Z Axis • Rotates and Tilts in Almost Any Direction • Rigid Yet Mobile Frame • Complete Turnkey Solution In the interest of technological progress, we reserve the right to make technical changes without notice.

Performance features of 7700 Series provided on page 30 & 31 2288 2299 LASERSTAR DUAL COMPONENT WELDERS 770077770000 SSeriesSerieseriies LLaLaserStarserSSttar DualWWeWeldingld Componentiing SSySystemsttem Welders

Technical Profile 100 Watt 150 Watt 200 Watt 7700 Series LaserStar Lasing System Class 4 Class 4 Class 4 Wavelength 1,064μm 1,064μm 1,064μm LaserStar’s 7700 Series dual component manual laser welding systems are ideal for a wide range Output Pulse Energy 0,5 - 150 Joules 0,5 - 150 Joules 0,5 - 150 Joules of unique and custom integration applications to meet the various demands of metal joining, Maximum Peak Power 10.0 kW 10.0 kW 10.0 kW complex assembly, and repair applications for the industrial marketplace. Average Power 100 Watts 150 Watts 200 Watts Pulse Length 0,5 - 50 Milli-seconds 0,5 - 50 Milli-seconds 0,5 - 50 Milli-seconds Solution providers can benefit from a compact, portable, dual component design, making integration Pulse Frequency 0,5 - 20 Hz 0,5 - 20 Hz 0,5 - 20 Hz quick and easy for many Class 1 and Class 4 configurations. Beam Diameter 0,05mm - 2,00 mm 0,05mm - 2,00 mm 0,05mm - 2,00 mm HIGHLIGHTS Cooling System Internal Water-To-Air Internal Water-To-Air External Chiller Required Operators hold parts in their hands while viewing the application Dual Component Design Cooling Capacity-Run Time 24 hour/Continuous 24 hour/Continuous 24 hour/Continuous through a stereo-microscope in the welding area. An internal cross- Compact, Portable Design Supply Circuit 230V (+/-10%),50/60Hz 230V (+/-10%),50/60Hz 230V (+/-10%),50/60Hz hair allows the operator to easily align and weld the parts at the 100-200 Watt Models 30 Amp, Single or Three Phase 30 Amp, Single or Three Phase 30 Amp, Single or Three Phase Integration Ready Binocular Microscope 15x (optional 25x, 40x) 15x (optional 25x, 40x) 15x (optional 25x, 40x) correct location. Illumination System LED Natural Lighting LED Natural Lighting LED Natural Lighting Many materials can be laser welded including 300 and some 400 series stainless steel, mild steels, Pulse Performance Profile Technology (P3) Exclusive Integrated Software Exclusive Integrated Software Exclusive Integrated Software nickel and nickel alloys, aluminum and aluminum alloys, titanium, precious metal alloys (gold, Programming Memory 99 text cells 99 text cells 99 text cells Automatic Sleep Mode Exclusive Integrated Software Exclusive Integrated Software Exclusive Integrated Software silver, and platinum), etc. Parameter Adjustment Features External Touchscreen External Touchscreen External Touchscreen Operator Interface Terminal Operator Interface Terminal Operator Interface Terminal LaserStar offers three levels of power (100 Watt, 150 Watt, 200 Watt) to meet a wide variety Preventative Maintenance Alert Software Yes Yes Yes of integration and application requirements. Complete integration assistance can be provided by Motorized Beam Expander Yes Yes Yes LaserStar’s Application and Engineering departments. Shield Gas Supply Dual Nozzles Dual Nozzles Dual Nozzles Pedestal Power Supply Unit 30”H x 24”W x 35”L 30”H x 24”W x 35”L 30”H x 24”W x 35”L “Footprint” Dimensions 762mm x 610mm x 890mm 762mm x 610mm x 890mm 762mm x 610mm x 890mm Weight (Unpackaged) 250 lbs / 114 Kg 250 lbs / 114 Kg 250 lbs / 114 Kg Example of Integration Solution Warranty Coverage (Parts & Labor) Two years Two years Two years Laser Safety Certification Compliance FDA(CDRH), UL, CSA, CE FDA(CDRH), UL, CSA, CE FDA(CDRH), UL, CSA, CE Country of Origin Made In USA Made In USA Made In USA

NOTE: Fatigue test data can be provided upon request.

Dual Component Rail Assembly (Shown with Binocular Microscope)

Dual Component Operator Interface Terminal (OIT) 3300 150 Watt Welding 3311 System Shown LASERSTAR FIBER-COUPLED WELDING SYSTEMS 8000 Series LaserStar Fiber-Coupled Welding Systems

Technical Profile LaserStar 50 Watt LaserStar 80 Watt LaserStar 100 Watt LaserStar 150 Watt LaserStar 200 Watt 8000 Series Laser Type Nd:YAG Nd:YAG Nd:YAG Nd:YAG Nd:YAG Wavelength 1.064μm 1.064μm 1.064μm 1.064μm 1.064μm

LaserStar 8000 Series welding systems are fast, efficient, portable, Nd:YAG pulse laser systems Average Power @ Ambient: 50 Watts @ 35° Celcius 80 Watts @ 30° Celsius 100 Watts @ 30° Celsius 150 Watts @ 30° Celsius 200 Watts @ 30° Celsius with fiber coupled optical attachment for high-speed welding applications. Ideal for non-contact Peak Power (kW) 10,0kW 10,0kW 10,0kW 10,0kW 10,0kW welding processes which join two similar or certain dissimilar metals together. LaserStar welding Output Pulse Energy 0,5 - 100 Joules 0,5 - 100 Joules 0,5 - 100 Joules 0,5 - 100 Joules 0,5 - 100 Joules systems can produce both spot welds (single pulse) and seam welds (multi-pulse overlapping Pulse Length (mS) 0,5 - 30mS 0,5 - 30mS 0,5 - 30mS 0,5 - 30mS 0,5 - 30mS spots), including hermetically sound seams. Pulse Frequency (Hz) 40Hz (2400 rpm) 40Hz (2400 rpm) 40Hz (2400 rpm) 0Hz (2400 rpm) 40Hz (2400 rpm)

HIGHLIGHTS Supply Circuit 208-240V (+/-5%) 208-240V (+/-5%) 208-240V (+/-5%) 208-240V (+/-5%) 208-240V (+/-5%) The 8000 Series offers users the ability to easily integrate the 50 - 200W Nd:YAG Laser 12A, 50 - 60Hz/Single 30A, 50 - 60Hz/Single 30A, 50 - 60Hz/3 Phase 30A, 50 - 60Hz/3 Phase 30A, 50 - 60Hz/3 Phase fiber optic beam delivery into high-speed assembly operations and/ Compact - Portable Device Pulse Shaping (P3) Yes Yes Yes Yes Yes or motion systems to minimize or eliminate human contact with Excellent Pulse Stability Integration Ready Target Finder Red Diode Laser Class IIIa Red Diode Laser Class IIIa Red Diode Laser Class IIIa Red Diode Laser Class IIIa Red Diode Laser Class IIIa component parts. Fiber Optic Cables Multi-mode / Step Index Multi-mode / Step Index Multi-mode / Step Index Multi-mode / Step Index Multi-mode / Step Index

Many materials can be laser welded including 300 and some 400 series stainless steel, mild steels, Beam Diameter 175 - 1000μm 175 - 1000μm 175 - 1000μm 175 - 1000μm 175 - 1000μm

nickel and nickel alloys, aluminum and aluminum alloys, titanium, precious metal alloys (gold, Memory Storage Cells 80 Cells 80 Cells 80 Cells 80 Cells 80 Cells

silver, and platinum), etc. Diagnostic Audible Alert Yes Yes Yes Yes Yes

Diagnostic Visual Alert Optional Optional Optional Optional Optional • Implantable Medical Devices • Microelectronic Assemblies Laser Cooling System Air-Internal Closed Loop Air-Internal Closed Loop Air-Internal Closed Loop Air-Internal Closed Loop External Chiller Required • Computer and Disk Drive Components • Batteries (Seam and Tab Welds) Optional Chiller Optional Chiller

• Medical Components and Devices • Sensors and Controls Dimensions 35”H x 10”W x 28”L 35”H x 24”W x 30”L 39”H x 24”W x 30”L 39”H x 24”W x 30”L 39”H x 24”W x 30”L • Automotive and Aerospace Electronics • Jewelry Chain Welding 890mm x 255mm x 712mm 890mm x 610mm x 762mm 990mm x 610mm x 762mm 990mm x 610mm x 762mm 990mm x 610mm x 762mm

Weight 125lbs /56Kg 250lbs /110Kg 250lbs /110Kg 250lbs /110Kg 250lbs /110Kg

Warranty Two Years Two Years Two Years Two Years Two Years

Certification FDA(CDRH), UL, CSA, CE FDA(CDRH), UL, CSA, CE FDA(CDRH), UL, CSA, CE FDA(CDRH), UL, CSA, CE FDA(CDRH), UL, CSA, CE 8000 Series Micro-Welding Systems Country of Origin Made In USA Made In USA Made In USA Made In USA Made In USA

Chain Making Machine Integration

Chain Machine Compatible Various Makes and Models

Cable, Focus Head and Trigger Compatible Various Makes and Models

Pulse Performance Profile Technology (P3)

Advanced Pulse Performance Profile Technology® will provide measurable results on the quality and consistency of laser welded materials. Profiling a LaserStar® pulse is simply selecting the percentage of pulse energy that is released for each half millisecond (.5 mS) section. Each individual section is defined at 25%, 50%, 75% or 100% of total pulse energy output.

80 Watt Model 200 Watt Model Optional Operator Interface Terminal (OIT)

3322 3333 FIBERSTAR WELDING SYSTEMS STABLE, RELIABLE, REPEATABLE 8500/8600 Series FiberStar700070000 SSerieser Weldingiies LLaLaserStarserS SSystemsttar AdAdvancedvancedd WWorkstationorkksttatiion PULSE AFTER PULSE System Platform Pedestal FiberStar Lasing S ystem Class 4 8500 & 8600 Series ENERGY # SHOTS DURATION STD. DEV. Beam Delivery Presentation Fiber (J) (mJ)

Wavelength 1,070μm FiberStar 8500/600 Series systems are fast, efficient, portable, fiber laser engines with fiber .150 50 150 SEC. 0.90 Operating Mode Pulse or Continuous Wave (CW) optic attachment for high-speed welding and cutting applications. Ideal for non-contact welding Output Power (Average) Custom Configurations Available processes which join two similar or certain dissimilar metals together. FiberStar systems can .500 50 150 SEC. 1.29 Polarization Random produce both spot welds (single pulse) and seam welds (multi- Output Power Stability +/- 1% pulse overlapping spots including hermetically sound seams), and 2.00 50 150 SEC. 6.50 HIGHLIGHTS Maximum Peak Power 1.35kW continuous wave (CW) output. Pulse Stability ± 1% M2 2.0-15.0 8600 Series FiberStar (100 Watt) - Statistical sampling Maintenance Free subject to change based on operating conditions and Pulse Length 0,5 - 250 Milli-seconds The FiberStar Series offers users the ability to easily integrate the Integration Ready environment. Pulse Frequency 0,5 - 20 Hz fiber optic beam delivery into high-speed assembly operations and/ Portable Workstation or motion systems to minimize or eliminate human contact with Burst (Count) Mode 1 - 25 pulses component parts. Beam Diameter > 25 micron Cooling System Internal Forced Air / Optional External Chiller Designed to the highest standards of reliability, repeatability, and user safety, all FiberStar Series Cooling Capacity-Run Time 24 Hour / Continuous systems offer a factory sealed, maintenance-free laser source. Typical applications include: Supply Circuit 120V (+/-10%), 50/60Hz 15 Amp, Single Phase 208V (+/-5%) or 230V (+/-10%) 50/60Hz, 15 Amp, Single Phase • Implantable Medical Devices • Computer and Disk Drive Components Parameter Adjustment Features External Touchscreen Pulse Performance Profile Technology Exclusive Integrated Software • Medical Components and Devices • Automotive and Aerospace Electronics 250X magnification demonstrates the high level of spot • Microelectronic Assemblies • Batteries (Seam and Tab Welds) size dimensional accuracy provided by the FiberStar Micro- Programming Memory 99 Text Cells Welding System. Language Display Options English • Sensors and Controls • Solar & Solar Cell Applications Shield Gas Supply Outlet • Industrial Components Inert Gas Welding Adjust Valve Dual - Integrated

Pedestal WorkStation 39”H x 24”W x 30”L “Footprint” Dimensions 990mm x 610mm x 762mm 8600 Series FiberStar Weight (Unpackaged) 250 lbs / 110 Kg Welding System Warranty Coverage (Parts & Labor) 2 Years Laser Safety Certification Compliance FDA(CDRH), UL, CSA, CE Country of Origin Made in USA

200X magnification demonstrates the uniform butt weld Optional Operator accomplished with .007” (.18mm) diameter Nitonal wire. Interface Terminal (OIT)

Cutting Head

Medical devices, such as this catheter kit, can benefit from the micro welding and micro cutting abilities of the fiber 3344 laser equipped FiberStar Micro-Welding System. 3355 FOCUS HEADS, CABLES & METERS Model 3930 Spot Size Reference Chart Focus Head - Fiber Cable

LaserStar Focus Heads provide exceptional beam quality while efficiently transferring the laser beam from the fiber cable to the focus head. Benefits include minimal spherical aberration, optimal beam spatial profile, and a precision beam diameter as small as 40 microns. Right Angle Working Spot Diameter Focus Head Distance LaserStar offers a wide range of fiber diameters and focus heads to satisfy complex industrial Part # mm Fiber Core Diameter (microns) applications. Straight, right angle (90˚), power monitoring and CCTV Camera configurations, along with a wide range of focal lengths, ensure the proper solution for all precision laser 100μm 200μm 300μm 400μm 600μm 800μm 1000μm welding requirements. 607-3930-01 25 66 132 199 265 397 529 660 607-3930-02 25 53 107 160 213 320 426 426 Features & Benefits 607-3930-03 25 40 80 121 161 241 322 400 • Fiber Cable Diameters from 100 – 1000 microns 607-3930-04 35 83 166 249 332 498 664 830 • Standard and Custom Fiber Cable Lengths Right Angle Focus Head with Energy Sampling and 607-3930-05 35 67 134 200 267 401 534 670 • Wide Range of Working Distances Compact Camera Shown 607-3930-06 35 51 101 151 202 302 403 505 • Ideal for Low and High Power Applications 607-3930-07 124 372 496 992 1240 • Industrial Mounting Bracket – Gantry Compatible 65 248 744 • CCTV Camera “Thru-the-Lens” Viewing 607-3930-08 65 100 200 300 400 600 800 1000 • Custom Optic and Focus Head Body Designs 607-3930-09 85 165 330 495 660 990 1320 1650 • Cross-Hair Generator for Accurate Target Acquisition 607-3930-10 85 134 267 400 533 800 1066 1335 • Power Monitor / Energy Sampling 607-3930-11 105 198 395 594 792 1188 1584 1980 • High Resolution Monitors Available 607-3930-12 105 160 320 480 640 959 1279 1600

NOTES: Final Conﬁ guration Selection (Focus Head & Fiber Core Size) subject to review by LaserStar Applications Lab and Engineering. Working Distance from the end Final Focus Lens-Tolerance +/- 2mm. Custom focus head dimensions available upon request.

3366 3377 Model 3931 Model 30XX & 35XX Spot Size Reference Chart Spot Size Reference Chart Focus Head - Fiber Cable Basic Focus Head - Fiber Cable

Right Angle Working Spot Diameter Straight & Right Working Spot Diameter Focus Head Distance Angle Basic Distance Focus Head Fiber Core Diameter (microns) Part # mm Fiber Core Diameter (microns) Part # mm 100μm 200μm 300μm 400μm 600μm 800μm 1000μm 100μm 200μm 300μm 400μm 600μm 800μm 1000μm 607-3931-01 25 66 132 199 265 397 529 660 STRAIGHT 607-3931-02 25 53 107 160 213 320 426 426 607-3045 45 100 200 300 400 600 800 1000 607-3931-03 25 40 80 121 161 241 322 400 607-3060 60 100 200 300 400 600 800 1000 607-3931-04 35 83 166 249 332 498 664 830 607-3070 70 100 200 300 400 600 800 1000 607-3931-05 35 67 134 200 267 401 534 670 RIGHT ANGLE 607-3931-06 35 51 101 151 202 302 403 505 607-3540 40 100 200 300 400 600 800 1000 607-3931-07 65 124 248 372 496 744 992 1240 607-3550 50 167 334 501 668 1002 1336 1670 607-3931-08 65 100 200 300 400 600 800 1000 607-3931-09 85 165 330 495 660 990 1320 1650 NOTES: Final Conﬁ guration Selection (Focus Head & Fiber Core Size) subject to review by LaserStar Applications Lab and Engineering. Working Distance from the end Final Focus Lens-Tolerance +/- 2mm. Custom Focus Head dimensions available upon request. 607-3931-10 85 134 267 400 533 800 1066 1335

607-3931-11 105 198 395 594 792 1188 1584 1980 2.98 76 1.20 607-3931-12 105 160 320 480 640 959 1279 1600 30

NOTES: Final Conﬁ guration Selection (Focus Head & Fiber Core Size) subject to review by LaserStar Applications Lab and Engineering. 1.20 Working Distance from the end Final Focus Lens-Tolerance +/- 2mm. Custom Focus Head dimensions available upon request. 30 Energy Meter Head position available as 90˚ off set (shown below) or in-line.

3.11 4.01 79 102

3.81 1.32 97 33

.85 4X, M6X1.0 - 6H .63 22 2 3/16" 56 1/2"[13] 16 1 5/16" 1.20 30 3.80 33 97

4.79 Power Monitor / Energy Sampling Kit 122

Energy Sampling is available on all LaserStar Model 3931 right-angle focus heads. This fea-

T.B.D. ture allows the user to measure the system’s pulse energy output, validate pulse-to-pulse

2" stability and gather statistical information for reporting purposes. The versatile power/ 51 energy display also offers many on-board features including laser tuning, data logging, graphing, normalizing, power or energy density units, attenuation scaling, max. and min. limits. All displays offer digital or analog needle screen selection.

3388 3399 MULTI-PURPOSE WELDING WORKSTATIONS Multi-Purpose Enclosure,70007000 SSeriesTableeriies LLaLaserStarTopse rS-S Classttar AdAdvanced 1va ncedd WWorkstationorkksttatiion

Model Number: 617-402, 617-403 (Basic Platform) 617-402-10, 617-403-10 (HMI Platform) Integrated Turnkey Solutions Supply Circuit: 120V, 50/60 Hz, 15 Amp, Single Phase 208 - 240V, 50/60 Hz, 15 Amp, Single Phase Exterior Dimensions: LaserStar Technologies offers a wide range of standard and custom welding workstations to 617-402, 617-402-10 31”L x 28”W x 29”H meet a variety of precision spot and seam laser welding applications. 787mm x 715mm x 737mm 617-403, 617-403-10 41”L x 28”W x 29”H 1041mm x 715mm x 737mm Multi-Purpose Workstations are Class 1 Enclosures that easily INDUSTRIES Interior Dimensions: integrate with a variety of laser processing technologies and motion 617-402, 617-402-10 21”L x 27”W x 26”H systems while providing full featured HMI (Human Machine Interface) Aerospace, Automotive 533mm x 691mm x 677mm Medical Device, Implants 617-403, 617-403-10 31”L x 27”W x 26”H capabilities for total process management. Workstation features Electronic Components 787mm x 691mm x 677mm include multi-axis motion devices, custom process controls, vision Sensors & Controls, etc. Features: HMI Controller (Human Machine Interface) system alignment and inspection, atmospheric control, while offering Interior Grid Insert Plate Dual Argon Delivery System (Diffuser/Gas Lens) the speed, reliability and flexibility required for meeting stringent Interior Atmosphere Exhaust Port (Exhaust Unit not included) Interior Halogen Lights (Adjustable) quality control and process certification standards. Mechanical Front Door (Open-Close) Front Door Safety Interlock Front Door Laser Safety Glass Viewing Window As a turnkey solution provider, LaserStar’s Applications Specialists will evaluate your welding Cable(s) Chamber Entry Port requirements, define the application goals and objectives, specify and verify the correct welding Functions: Argon Delivery - Adjustment Valves Fire Line to Laser technology, and define a complete system configuration to accomplish the desired results. Start/Stop Control Jog and Speed Adjustment Control End of Cycle Sensor • Spot and Seam Welding • Class 1 Eye Safe Enclosure Confirmation of Laser Pulse (Firing) Interior Light Adjustable Control • Nd:YAG and Fiber Compatible • Stable, Ergonomic Platform Proximity Switch • High Speed Motion Solutions • Space Saving Footprint System Compatible: 8000 Series LaserStar Welders 8500/8600 Series FiberStar Welders Motion Device Software Software Communication: Integrates with 8000/8500/8600 Series Control Software 617-403-10 Turnkey Welding Workstation Accessory Compatible: Video Imaging Output (Shown with 517-8080 LaserStar Welding System Video Monitor Output and Optional Sony Video System and Table) Cross Hair Generator

NOTE: Custom Multi-Purpose Welding Workstation dimensions are available upon request. System available without HMI Controller.

LaserStar’s full featured HMI (Human Machine Interface) Controller offers programmer’s the ability to control multiple system functions for total process management. Capabilities include a multi-level touch screen, X-Y-Z and rotary jog controls (Fig. 1), application specific storage cells (Fig. 2), rapid recall of weld schedules and laser system management (Fig. 3). A user-friendly design, coupled with process flexibility ensures proper interface between the laser and the motion device systems.

Interior View of 617-402-10 Turnkey Welding System Shown with Fig. 1 Fig. 2 Fig. 3 Horizontal Gantry, 4 Axis Motion Device, Focus Head and Camera Viewing System. This is one example of many different system NOTE: In the interest of technical progress, we reserve the right to make technical changes without notice. 4400 configurations available. 4411 MOTION DEVICES - WELDING SYSTEMS

HI-PRECISION ROTARY MODULE LINEAR MOTION DEVICE X-YX-Y MOTION WITH ROTARY X-Y-ZX-Y-Z MOTION WITH STAGESTAGE WITH ROTARY (MECHANICAL(MECHANICAL Z AXIS)

X-Y-ZX-Y-Z MOTION WITH ROTARYROTARY X-YX-Y MOTION DEVICE (HEAVY(HEAVY DUTY)DUTY) LINEAR MOTION DEVICE LINEAR MOTION DEVICE WITH ROTARY

X-Y-ZX-Y-Z MOTION DEVICE X-Y-ZX-Y-Z MOTION WITH ROTARYROTARY ((HEAVYHEAVY DUTYDUTY)) (HEAVY(HEAVY DUTY)DUTY)

X-Y MOTION WITH X-Y MOTION WITH ROTARY MECHANICAL Z AXIS (MECHANICAL Z AXIS)

In the interest of technical progress, we reserve the right to technical changes without notice. Other Motion Device configurations are available upon request. Not all configurations are displayed. Motion device performance specifications can be found at www.laserstar.net. MOTION DEVICE CONTROLLER

In the interest of technical progress, we reserve the right to technical changes without notice. Other Motion Device configurations Manage up to 4 Axis’ - PID compensation with velocity and acceleration feed forward, synchronizing motion, point-to-point positioning, jogging, linear and circular are available upon request. Not all configurations are displayed. Motion device performance specifications can be found at interpolation, contouring. Ethernet 10 Base- T Port; (1) RS232 Port; 8 TTL Inputs and 8 Outputs. www.laserstar.net. *TECHNICAL REQUIREMENTS FOR MOTION DEVICES REQUIRING A COMPUTER: Customer to provide suitable PC or Laptop with the following minimum specifications: Pentium/Celeron 300MHz CPU, 128 MB RAM, 1.5GB Hard Disc Space, Super VGA (800 x 600) Graphics, CD-ROM or DVD Drive, RS232 Port (or USB to RS232 Converter), Keyboard and Mouse. 4422 4433 LASER MARKING - HERE’S HOW IT WORKS

LaserStar fiber marking and engraving systems are a fast and clean technology that is rapidly replacing older Laser Marking Software Is Fast and Easy To Use laser technologies. Direct laser marking has now become a common process in many industries today. It offers a non-contact, abrasion-resistant, permanent laser mark onto almost any type of material. High speed, high 1. Create a New File precision, micro laser marking and/or laser engraving of part information, readable alpha-numerics, barcodes or data-matrix™, serial numbers, corporate logos, etc. are possible on a wide range of component parts. Setting up a new file page in LaserStar’s marking software is easy. Simply open a new file in our Windows® based software. Fiber Laser Marking Basics LaserStar’s software makes it easy to import a variety of image and graphic file formats, benefit from a vast library of True Type fonts, and customized fill patterns directly on the screen. With fiber laser marking, focused light from a laser interacts with a material to produce a high quality, permanent mark on an object. A laser marking system is usually made up of a fiber laser engine, scan head assembly 2. Image, Graphics, Text Layout (commonly known as galvos) and control software. The software also provides the interface to manage multi axis motion systems if required. Frequently, fiber laser marking systems not only mark, but offer laser engraving Select the images or graphics needed and import them into the and laser machining capabilities, including thin material cutting, scribing and material removal. layout template. Add text, titles, headers and other descriptive phrases to complete your objective. Themes can be easily The fiber laser is equipped with software that enables the laser marking of text, graphics, logos, barcodes and combined to create a finished layout. data-matrix codes. Automation features enable part serialization, date coding, variable text inputs, remote programming, input/output control and many other programming features. 3. Set Up The Marking Field

Software Turn the red focus diodes “ON” to bring your marking surface into position. Next, the layout profile feature assists in scaling and positioning your layout onto the marking surface. LaserStar’s CAD2 Software runs on Windows® XP and Windows® 7 Professional operating systems. Installing the software is quick and easy, and only takes a few minutes. Once installed, the software will automatically detect 4. Select the Power Settings your FiberStar® Marking System via USB connection. Individually identify or group your marking layout with the Features & Benefits software parameter (power and speed) settings to produce the desired marking/engraving results. A wide range of customizable  Easy To Use... • Maintenance Free Laser Engine parameters are available to optimize material types, fill or hatch  Simple to Maintain... • Air-Cooled, Compact System patterns, texturing, and radius surfaces.  Very Low Cost of Ownership! • Motorized or Manual Z-Adjustment 5. Start Marking • Integrated PIP Camera (optional) • Focus Diode Kit Assembly Once the above steps are completed, simply press MARK and your new layout will be laser marked/engraved in seconds. The • Multiple F-Theta Lens Options process is clean and quick! • Easily Integrated Footprint • Complete Turnkey Solutions • Multiple Class 1 Chamber Options

3801 Series FiberCube Marking System (Shown with Integrated PIP Camera)

4444 4455 LASER MARKING & ENGRAVING EXAMPLES

Precious Metals Plastics Stainless Steels

Coated Steels

Medical Devices/Surgical Tools

Novelty Items

Titanium

Aluminums Tool Steel / Stainless Steel

4466 4477 FIBERSTAR “INTEGRATOR” SYSTEMS Multi Axis Motion Systems 3500 Series FiberStar7000 “Integrator” Series LaserStar System Advanced Workstation (more available on Page 55) LASER SOURCE Laser Type Pulse Fiber Laser 3500 Series (Pulsed Fiber Laser) Wavelength 1062 nm +/- 3 nm (Peak Emission) Beam Diameter (focus) < 30 μm FiberStar Marking Sources offer the benefits of a Direct Metal Marking, non-contact, abrasion- Pulse Duration 20 - 200 μs resistant, permanent laser marking onto almost any type of material. High-speed, high precision, Pulse Frequency 1 - 500 kHz micro-marking, engraving and cutting FiberStar systems are ideal for a wide range of industries Laser Peak Power >10 kW and integration applications. Output Power 10 Watt, 20 Watt, or 40 Watt HIGHLIGHTS Output Fiber Length 3.0 meters FiberStar Systems offer state-of-the-art technology with the highest Mode Monomode (TEM ) Lab Jacks & Custom Platforms 00 laser beam quality and more than 50,000 hours of maintenance-free Air-Cooled, No Chiller Req’d M2 Value ≤ 2.0 (10 & 20W) ≤ 3.2 (40W) Very Low Cost of Ownership operation. High precision markings are achievable on almost any Laser Class Class 4 type of material including gold, platinum, silver, brass, stainless steel, Easily Integrated Footprint Easy to Use Software Cooling System Fully air cooled, heat-sink carbide, copper, titanium and aluminum, as well as a wide variety of MARKING HEAD medical-grade alloys and plastics. Scanhead Two-axis, galvanometer-driven deflection system Identification text, serial numbers, corporate logos, 2-D data matrix, bar coding, graphic and Marking Field Size 60mm x 60mm, 110mm x 110mm, 180mm x 180mm 210mm x 210mm, 300mm x 300mm1 digital images, or any individual process data can be produced with laser marking. Focal Length 100mm, 160mm, 254mm, 330mm, 420mm1

1 • Logos, certification symbols, bar codes, • Rapid marking on precious metals with Focusing Optics 100, 160, 254, 330 & 420 F - Theta Lens Available serial codes, and 2-D data matrix code heat-sensitive materials Profile Laser Visible, red-beam pilot laser for easy Z-Stage Platforms positioning of the work piece • Simple custom text, serial numbers, • Plastic materials: day & night design for (Mechanical and Motorized) CONTROL UNIT bitmaps, graphic and CAD-files (HPGL) items such as mobile phone keyboards, Electrical Connection 110 - 230 V (+/-10%) 16 A, 50/60Hz dashboards, and other illumination Power Consumption < 280 W • Marking and cutting of foils and light- components for aerospace and automotive Integrated Computer Operating system model and type supplied at gauge steel sheets (i.e., labels) in one cycle markets manufacturers’ discretion MISCELLANEOUS Warranty Coverage 3 Years Laser Engine / 2 Years Parts & Labor 3500 Series Laser Safety Compliance FDA(CDRH), UL, CSA, CE FiberStar Integrator System (Shown with Integrated Computer) 1Additional F-Theta Flat Field Lenses available upon request. Additional Focal Length Lenses available upon request. NOTE: In the interest of technical progress, we reserve the right to make technical changes without notice.

Class 1 Enclosures

3500 Series Shown without a Computer (Customer Supplies Computer)

Example of Class 4 Features DATA MATRIX™ 2-D Code Marking Capability - Meets all Department of Defense Workspace 3500 Series Shown with Portable Laptop UID Requirements 4488 4499 FIBERSTAR MARKING & ENGRAVING SYSTEMS PERFORMANCE FEATURES AND BENEFITS

(The following advanced features are available on select 3801 Series FiberCube® Systems) 3801 FiberCube® Series (Pulsed Fiber Laser) Large Viewing The FiberCube® is a compact, turnkey marking, engraving and cutting system that offers the Chamber Window benefits of a non-contact, abrasion-resistant, permanent laser mark, engraving, or cut onto almost any type of material. These systems offer the speed, Easy Access reliability and flexibility required to meet stringent quality control Chamber Ports and process certification standards. HIGHLIGHTS FiberCube® Dimensions Air-Cooled, No Chiller Req’d Length: 26" / 66 cm FiberCube® Systems integrate the FiberStar marking source (see Width: 16" / 41cm Very Low Cost of Ownership Height: 25" / 64 cm page 48) and provide controllable pulse rates that can be adjusted Complete Turnkey Solutions from continuous wave to single pulse for deep marking, cutting, or Easy to Use Software fast throughput thermal mark applications at up to 200 characters per second.

FiberCube® Systems are ideal for a wide range of applications including flat surfaces, advanced Dual Air Knife integrated XYZ motion for step-and-repeat laser marking, or coordinated rotary motion for Flexible Hoses seamlessly marking around a circumference. LaserStar’s CAD2 operating software provides Scanhead Assembly complete coordination of all integrated systems. (See page 54 for more details). • Shown with Pointing Diodes • Optional Camera Assembly As a turnkey solution provider, LaserStar’s Applications Specialists will evaluate your marking or engraving requirements, define the application goals and objectives, specify and verify the correct marking platform, and define a complete system configuration to accomplish the desired Adjustable Halogen results. Chamber Lighting

Jewelry Engraving & Cutting • Solar & Semiconductor • Bio Sensor Production Thin Film Polymers • General Marking & Engraving Automotive (Parts and Displays) ID Cards & Mobile Phones • Medical Devices & Implants • Electronics & Sensors/Instruments Industrial Components • Manufacture of Processed Parts Multi Function T-Slot Plate Design

Precision Z-Axis Adjustment (Mechanical or Motorized) Compact Rotary Module Adjustable Fume (Optional Accessory) Extraction Tubes

Features DATA MATRIX™ 2-D Code Marking Capability - Meets all Department of Defense UID Requirements

628-2616 Fume Exhaust System (Recommended for all FiberCube® Systems)

FiberStar Laser Engine with Integrated Computer

Performance features of the FiberStar marking source are provided on page 48 & 49

3801 Series 5500 FiberCube Marking System 5511 (Shown with Integrated PIP Camera) FIBERSTAR MARKING & ENGRAVING SYSTEMS • Logos, certification • Multi-line text on symbols, barcodes, the inside of rings serial codes, and 2-D (i.e., storybook rings) ® data matrix codes 3803 Industrial FiberCube Series (Pulsed Fiber Laser) • Copyright, serialize and The Industrial FiberCube® is a compact, turnkey marking, engraving and cutting system that • Ideal for safety and custom brand finished offers the benefits of a non-contact, abrasion-resistant, permanent laser mark, engraving, or cut security identification jewelry pieces onto almost any type of material. These systems offer the speed, markings reliability and flexibility required to meet stringent quality control and • Personalize watches, process certification standards. HIGHLIGHTS • Simple custom text, lockets, eyeglass cases, serial numbers, gifts, novelty products, ® Air-Cooled, No Chiller Req’d Industrial FiberCube Systems integrate the FiberStar marking bitmaps, graphic and awards, etc. source (see page 48) and provide controllable pulse rates that can Very Low Cost of Ownership Complete Turnkey Solutions CAD-files (HPGL) be adjusted from continuous wave to single pulse for deep marking, • Customize pen-pencil sets Easy to Use Software cutting, or fast throughput thermal mark applications at up to 200 • Marking and cutting with company or personal characters per second. of foils and light-gauge names, etc. ® steel sheets (i.e., Industrial FiberCube Systems are ideal for a wide range of applications including flat surfaces, • Create unique textures or advanced integrated XYZ motion for step-and-repeat laser marking, or coordinated rotary labels) in one cycle motion for seamlessly marking around a circumference. LaserStar’s CAD2 operating software patterns on various alloys provides complete coordination of all integrated systems. (See page 54 for more details). • Plastic materials: day Sample Plate Alloys • Customize various jewelry • Blue Anodized Aluminum and night design for As a turnkey solution provider, LaserStar’s Applications Specialists will evaluate your marking • Clear Aluminum items such as mobile with photos or design or engraving requirements, define the application goals and objectives, specify and verify the • Brass and Stainless Steel images • External Pattern Ring is Stainless Steel phone keyboards, correct marking platform, and define a complete system configuration to accomplish the desired dashboards and other results. • Engrave hallmarks and illumination components logos in master models for Jewelry Engraving & Cutting • Solar & Semiconductor • Bio Sensor Production for aerospace and casting Thin Film Polymers • General Marking & Engraving Automotive (Parts and Displays) automotive markets ID Cards & Mobile Phones • Medical Devices & Implants • Electronics & Sensors/Instruments • Rapid marking on precious Industrial Components • Manufacture of Processed Parts • Hallmark identification metals with heat-sensitive Features DATA MATRIX™ 2-D Code Marking and custom logo Capability - Meets all Department of Defense materials UID Requirements marking/engraving on the inside of rings • Input Vector and Raster Files 3803 FiberStar Marking System (Large 30” Marking Chamber Shown with © Optional Table and Computer Arm) Industrial FiberCube Chamber Dimensions

31 7/8" 41 7/8" 810 1064 25 3/4" 3.62 35 3/4" 654 92 908

29" 29.88 737 759

23" 32.38 584 22.38 822 568 28.13 714 20” Version 30” Version Side View

NOTE: Custom Industrial FiberCube© dimensions are available upon request. In the interest of technical progress, we reserve the right to make 4425522 technical changes without notice. 5533 LASERSTAR CAD2 SOFTWARE MOTION DEVICES - MARKING SYSTEMS

A state-of-the-art laser marking system requires the right software, and CAD2 is that software. This feature ensures user’s will quickly learn the programming fundamentals needed to begin producing successful results. Below are just a few of the standard software features available: HI-PRECISION ROTARY MODULE LINEAR MOTION DEVICE (Custom Removable Chucks Available) WITH ROTARY • Graphic user interface format for Windows® • Comprehensive Windows® True Type font library including vector fonts, crossless fonts, standard industrial fonts, Chinese, Korean, Japanese & Hebrew fonts & machine readable codes • Comprehensive barcode and 2-D data matrix code library • Easily import bitmap images, vector graphics and drawings (HPGL) from software such as CorelDraw, Adobe Illustrator, and Auto CAD just to name a few • Date, time and shift codes can be automatically generated for automated production environments

The LaserStar CAD2 software includes a comprehensive library of more than 100+ True Type fonts, images, and wire-frame artwork. CAD2 software, when used in cooperation with CorelDraw, or any other HPGL (.plt) based software package, can generate limitless custom designs and theme LINEAR MOTION DEVICE LINEAR MOTION DEVICE combinations to personalize a wide range of marking and engraving applications. Themes can easily WITH ROTARY be combined with various True Type fonts.

X-Y MOTION WITH X-Y MOTION WITH ROTARY MECHANICAL Z AXIS (MECHANICAL Z AXIS)

5544 5555 OPTIONS AND ACCESSORIES

Argon Regulator Kit Power Monitor Kit Leica Color Video Camera Adjustable Wedge Fixed Wedge Aperture Kit

High Resolution Camera Cross Hair Generator Chamber Color Video Camera Lab Jack Stand Magnetic Stand Black Stage (5 Axis)

Bar Code Scanner Fume Exhaust System Safety Glasses Adjustable Table iWeld Compact Stand Saddle Stool

Above is a sampling of our more popular Options and Accessories.

5566 5577 MATERIAL PROCESSING SPECIALISTS LASERSTAR LEARNING CENTERS

LaserStar’s Application Specialists are experienced in all facets of LaserStar is Your Partner for Success! microscopic joint design, process development, materials handling, At LaserStar Technologies, we have a passion for better ideas. Whether pushing the limits of technology and lean manufacturing, and turnkey solutions that are subject to design or bringing LaserStar users together to share new and innovative application concepts, we work to stringent quality requirements. approach every challenge with ingenuity and care.

Our education courses are designed to provide you with a solid foundation of fundamental laser welding and Our Applications Laboratory is a valuable resource to test and marking skill sets to immediately gain a revenue impact with your new or existing iWeld, LaserStar, FiberStar or verify a laser’s “fitness for the application” for many welding and FiberCube system. marking opportunities. LaserStar’s Application Specialists are highly-trained, seasoned professionals with more than 60 years combined experience in welding and marking applications. Our experts will demonstrate techniques and share real examples Take advantage of this resource by requesting a Complimentary of how LaserStar’s technology will impact your business in regard to time, money and artistic approach. Application Evaluation. LaserStar’s Application Specialists will discuss your specific requirements, test your application, generate a Sample Evaluation Report, and recommend the proper system configuration.

LaserStar has years of experience in welding and marking a wide range of materials, including:

Nitinol • Monel • Titanium • Stainless Steel • Steel Alloys • Nickel Alloys • Aluminum Gold • Platinum • Silver • Kovar • Beryliium • Nyobium • Iridium Inconel • Tungsten Carbide “We utilize the training and skill sets everyday. We cannot express enough our pleasure with the LaserStar and our overwhelming satisfaction with LaserStar’s training and support staff.” – Christine Psaledakis, N. Conway, NH

Beneﬁ ts of Laser Technology LaserStar Learning Center Locations

• NON-CONTACT PROCESS • SMALL HEAT-AFFECTED ZONE • MINIMAL DISTORTION • HIGH PROCESS SPEEDS

LaserStar Center (RI) • EXCELLENT REPEATABILITY • JOINING VARIABLE PART THICKNESSES Corporate Ofﬁ ces - Manufacturing Sales, Service, Training 401-438-1500 • Fax: 866-516-3043 • NO TOOLING WEAR • LOW NOISE LEVELS Email: [email protected] • SUPERIOR QUALITY RESULTS • INTEGRATION – AUTOMATION READY

LaserStar Center (CA) Sales, Service, Training 213-612-0622 • Fax: 866-347-0934 Email: [email protected]

LaserStar Center (FL) Sales, Service, Training 407-248-1142 • Fax: 866-708-5274 Email: ﬂ [email protected] 5588 5599 LaserStar Technologies Corporation

RI LaserStar Center (Corporate Office) FL LaserStar Center CA LaserStar Center One Industrial Court 8615 Commodity Circle, Suite 19 145 North Sierra Madre Blvd, Suite One Riverside, Rhode Island 02915 USA Orlando, Florida 32819 USA Pasadena, California 91107 USA 401-438-1500 • Fax: 866-516-3043 407-248-1142 • Fax: 866-708-5274 213-612-0622 • Fax: 866-347-0934 Email: [email protected] Email: [email protected] Email: [email protected]

© 2012 LaserStar Technologies Corporation. All rights reserved. iWeld®, iWeld Professional®, LaserStar®, FiberCube® , FiberStar® , Pulse Performance Profile Technology®, Soft-Touch™ Resonator Technology and EZ-LINK™ MADE IN THE USA Software are registered trademarks of LaserStar Technologies Corporation. In the interest of technological progress, we reserve the right to technical changes without notice. 2-12 GF