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Exercise 3 Comb Foundation Making Process + EXERCISE 3 COMB FOUNDATION MAKING PROCESS Structure 3.0 Introduction Objectives 3.1 Procedure • Principle • Requirements • Steps 3.2 Observations and Result 3.3 Precautions 3.0 INTRODUCTION Embossed wax foundation is a thin sheet of beeswax with the pattern of hexagonal cell bases impression on each side of it. It is used in frame hive beekeeping to encourage bees to build comb in the way that is most convenient for the beekeeper. A narrow, deep container is used for melting the bee wax. Embossed comb Foundation provides following advantages: a) It encourages bees to build straight combs within wooden frames. This allows easy and rapid manipulation of honey bee colonies. b) It saves bees' resources and labour in the construction of combs thereby allowing increased honey production; c) It facilitates honey extraction since combs in frames can be strengthened by reinforcement with wire. Objectives After going through this exercise, you will be in a position to : • Prepare wax foundation, and • Use the artificial wax foundation for beekkeping. 3.1 PROCEDURE Principle The principle of this exercise is to have hands-on about the preparion of wax foundation for the beekeeping. Requirements • Bee wax • Mould c. • Heater- Required • 11 + Practical Manual Steps First a container is taken for the melting the wax. The length and depth of this container should be about 10-15 cm greater than the required size of brood frame or top-bar comb. Pieces of clean beeswax are put into the container and heated in a water bath to 68°-72°C. Beeswax is added to the container until it is filled to about 5.0 cm of the brim. A long glass/water proof ply board/ smooth piece of wood sheet of width a little narrower than the melting container is dipped into the molten wax for about three seconds and then lifted out to cool. Thin sheets of wax formed on each side of the glass are peeled off and placed on a flat surface to harden. This is soaked in water for 24 hours before use. To facilitate the removal of the wax sheets from glass or wood, a weak solution of liquid washing soap is applied before dipping in the wax. The sheets are passed one by one through a reeling mill which is hand /electric operated. The rollers press the sheets to a uniform size and thickness and embossed hexagonal impression. Separate rollers are used for making comb foundation for Apis cerana indica and A .mellifera 1) Tray-style foundation press This is a press into which molten beeswax is poured and moulded on each side with the pattern of foundation. These presses can be made of metal, plaster of Paris, or plastic, and tend to produce rather thick sheets of foundation. 2) Roller methods A flat sheet of wax is run through embossed rollers, resembling the clothes mangles used in laundries. Some commercial foundation manufacturers have sophisticated machines in which liquid beeswax is poured straight on to a water-cooled roller embossed with the hexagonal cell pattern. The wax is solidified and printed simultaneously. The sheets of embossed wax are then cut into the rectangular sizes needed for frame hive beekeeping. 3) Fixing of comb foundation on the frames. The embossed comb foundation sheet is trimmed and fitted into brood or super frames. For fixing the comb foundation sheet a narrow, deep groove (lengthwaysjin the middle of the underside of the top-bar is done. Than place the wax sheet into the groove and apply some molten wax to the line of attachment using a spoon. The wax sheet will be held in place when the molten wax has cooled. 3.2 OBSERVATIONS AND RESULT Aftyer doing this exercise, your will get a wax comb fixed 01;1 a robust foundation. 3.3 PRECAUTIONS Please adhere to the following precautions: • Get proper protective measures while performing this exercise • Do not intimidate the bees 12.
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