PROGRESS REPORT 2017 REPORTING ON 2016 ACTIVITIES PROGRESS VinylPlus Partners REPORT 2017
IN 2016, THE CONTRIBUTORS WERE: Klöckner Pentaplast GmbH & Co. KG (Germany) Tarkett AB (Sweden) Launched in 2011, VinylPlus is the renewed 10-year Voluntary Commitment to sustainable development Konrad Hornschuch AG (Germany) Tarkett France (France) A. Kolckmann GmbH (Germany) LINPAC Packaging PONTIVY (France)* by the European PVC industry. The VinylPlus programme was developed through open dialogue with Alfatherm SpA (Italy) Tarkett GDL SA (Luxembourg) Manufacturas JBA (Spain) Aliaxis Group (Belgium) Tarkett Holding GmbH (Germany) Marley Deutschland (Germany) stakeholders, including industry, NGOs, regulators, civil society representatives and PVC users. The Alkor Draka SAS (France) Tarkett Limited (UK) Marley Hungária (Hungary) Altro (UK) TMG Automotive (Portugal) regional scope is the EU-28 plus Norway and Switzerland. Mehler Texnologies GmbH (Germany) Altro Debolon Dessauer Bodenbeläge GmbH & Co. Tönsmeier Kunstoffe GmbH & Co. KG (Germany) MKF-Ergis GmbH (Germany) KG (Germany) Uniroyal Global Limited, former Wardle Storeys (UK) MKF-Ergis Sp. z o.o. (Poland) This report summarises VinylPlus’ progress and achievements in 2016 in each of the five key sustainability aluplast Austria GmbH (Austria) Uponor Infra Oy (Finland) Molecor (Spain) aluplast GmbH (Germany) challenges identified for PVC on the basis of The Natural Step (TNS) System Conditions for a Sustainable Mondoplastico SpA (Italy) Veka AG (Germany) alwitra GmbH & Co (Germany) Nicoll (France) Veka Ibérica (Spain) AMS Kunststofftechnik GmbH & Co. KG (Germany) Society. Nicoll Italy (Italy) Veka Plc (UK) Amtico International (UK) Nordisk Wavin A/S (Denmark) Veka Polska (Poland) Beaulieu International Group (Belgium) The Progress Report 2017 has been independently verified by SGS, while tonnages of PVC waste recycled Norsk Wavin A/S (Norway) Veka SAS (France) Berry Plastics (Germany)* Novafloor (France) Bilcare Research (Germany) Verseidag-Indutex GmbH (Germany) and expenditures have been audited and certified by KPMG. NYLOPLAST EUROPE BV (Netherlands) BM S.L. (Spain) Vescom BV (Netherlands) Omya International AG (Switzerland) BT Bautechnik Impex GmbH & Co. KG (Germany) Vulcaflex SpA (Italy) Perlen Packaging (Switzerland) A full glossary of abbreviations appears at the end. For detailed descriptions of the projects and activities BTH Fitting Kft. (Hungary) Wavin Baltic (Lithuania) CF Kunststofprofielen(Netherlands) Pipelife Austria (Austria) Wavin Belgium BV (Belgium) please visit www.vinylplus.eu. Pipelife Belgium NV (Belgium) CIFRA (France) Wavin BV (Netherlands) Pipelife Czech s.r.o (Czech Republic) Coveris Rigid Hungary Ltd (Hungary) Wavin France SAS (France) Pipelife Deutschland GmbH (Germany) Danosa (Spain)* Wavin GmbH (Germany) Deceuninck Ltd (UK) Pipelife Eesti AS (Estonia) Pipelife Finland Oy (Finland) Wavin Hungary (Hungary) Deceuninck NV (Belgium) Wavin Ireland Ltd (Ireland) Deceuninck SAS (France) Pipelife France (France) Wavin Metalplast (Poland) DHM (UK) Pipelife Hellas S.A. (Greece) Wavin Nederland BV (Netherlands) Dickson Saint Clair (France) Pipelife Hungária Kft. (Hungary) DLW Flooring GmbH (Germany) Pipelife Nederland BV (Netherlands) Wavin Plastics Ltd (UK) Döllken Kunststoffverarbeitung GmbH (Germany) Pipelife Polska SA (Poland) Draka Polymer Films BV, former Alkor Draka Pipelife Sverige AB (Sweden) BV (Netherlands) Poliplast (Poland) PVC PRODUCERS CONTRIBUTING TO Dyka BV (Netherlands) Poloplast GmbH & Co. KG (Austria) VINYLPLUS IN 2016 Dyka Plastics NV (Belgium) Polyflor (UK) Polymer-Chemie GmbH (Germany) INOVYN (Belgium, Germany, Italy, Netherlands, Table of Contents Dyka Polska Sp. z o.o. (Poland) Elbtal Plastics GmbH & Co. KG (Germany) Profine GmbH (Germany) Norway, Spain, Sweden, UK) Epwin Window System (UK) Protan AS (Norway) Shin-Etsu PVC (Netherlands, Portugal) Ergis SA (Poland) PUM Plastiques SAS (France) VESTOLIT GmbH (Germany) GOVERNANCE – p. 4 FINANCIAL REPORT – p. 24 FDT FlachdachTechnologie GmbH & Co. KG (Germany) Redi (Italy) VINNOLIT GmbH & Co. KG (Germany, UK) Finstral AG (Italy) REHAU AG & Co (Germany) Vynova Group (Belgium, France, Germany, Management Board FIP (Italy) REHAU GmbH (Austria) Netherlands, UK) Monitoring Committee Flag SpA (Italy) REHAU Ltd (UK) RECYCLED PVC TONNAGES – p. 25 Gealan Fenster-Systeme GmbH (Germany) REHAU SA (France) REHAU Sp. z o.o. (Poland) Georg Fischer Deka GmbH (Germany) STABILISER PRODUCERS CONTRIBUTING REHAU Industrias SA (Spain) Gerflor Mipolam GmbH(Germany) TO VINYLPLUS IN 2016 FOREWORD – p. 5 VERIFICATION STATEMENTS – p. 26 Gerflor SAS (France) RENOLIT Belgium NV (Belgium) Gerflor Tarare (France) RENOLIT Cramlington Ltd (UK) Akdeniz Kimya A.S. KPMG Certification of Expenditure – p. 26 Gernord Ltd (Ireland) RENOLIT Hispania SA (Spain) Asua Products SA KPMG Report on Tonnages Recycled – p. 27 Girpi (France) RENOLIT Ibérica SA (Spain) VINYLPLUS CONTRIBUTION Baerlocher GmbH SGS Verification Statement – p. 28 Griffine Enduction (France) RENOLIT Milano Srl (Italy) Chemson Polymer-Additive AG RENOLIT Nederland BV (Netherlands) TO THE SUSTAINABLE Gruppo Fabbri (Svizzera) S.A. (Switzerland) Galata Chemicals Gruppo Fabbri Vignola SpA (Italy) RENOLIT Ondex SAS (France) IKA GmbH & Co. KG DEVELOPMENT GOALS – p. 6 H Producter AS (Norway) RENOLIT SE (Germany) PMC Group TNS COMMENTARY – p. 29 Heytex Bramsche GmbH (Germany) Resysta International GmbH (Germany) Reagens SpA Heytex Neugersdorf GmbH (Germany) Riuvert (Spain) Holland Colours NV (Netherlands) Roechling Engineering Plastics KG (Germany) Valtris Specialty Chemicals CHALLENGES Salamander Industrie Produkte GmbH (Germany) Icopal Kunststoffverarbeitungs GmbH (Germany) AND ACHIEVEMENTS – p. 8 APPENDIX – p. 30 IKA Innovative Kunststoffaufbereitung GmbH & Sattler PRO-TEX GmbH (Austria) Co. KG (Germany) Schüco PWS Produktion GmbH & Co. KG (Germany) PLASTICISER PRODUCERS CONTRIBUTING Challenge 1 – p. 8 VinylPlus Voluntary Commitment Targets – p. 30 Imerys (UK) Serge Ferrari SAS (France) TO VINYLPLUS IN 2016 Cooperation Agreement – p. 32 Imperbel NV (Belgium) Sika Services AG (Switzerland) Challenge 2 – p. 13 BASF SE Glossary – p. 34 Industrial Sedó SL (Spain) Sika Trocal GmbH (Germany) Challenge 3 – p. 14 Inoutic/Deceuninck GmbH (Germany) SIMONA AG (Germany) DEZA a.s. Inoutic/Deceuninck Sp. z o.o. (Poland) Sioen Industries (Belgium) Evonik Performance Materials GmbH Challenge 4 – p. 17 ExxonMobil Chemical Europe Inc. Internorm Bauelemente GmbH (Austria) SKZ-Testing GmbH (Germany) Challenge 5 – p. 19 THE EUROPEAN PVC INDUSTRY – p. 35 Jimten (Spain) SOTRA-SEPEREF SAS (France) LANXESS Deutschland GmbH Kalan (France)* Stöckel GmbH (Germany) Perstorp Oxo AB
* Companies that joined VinylPlus in 2016 PROGRESS Governance REPORT 2017
MANAGEMENT BOARD VinylPlus is managed by a comprehensive board representing all European PVC industry sectors. JOSEF ERTL VinylPlus Board Chairman of VinylPlus Mr Dirk Breitbach – Vice Chairman(a) (EuPC1 – Compounding sector) Mr Hans-Christoph Porth – ECVM 2010(d) Mr Filipe Constant – ECVM 20102 Mr Maarten Roef – EuPC (Rigid PVC sector)(e) Mr Alexandre Dangis – EuPC Mr Nigel Sarginson – European Plasticisers4 Dr Brigitte Dero – General Manager (ECVM 2010) Mr Arjen Sevenster – Controller (ECVM 2010) Mr Joachim Eckstein – EuPC Mr Niels Rune Solgaard-Nielsen – EuPC (Rigid PVC sector)(f) Mr Stefan Eingärtner – Deputy General Manager Mr Stefan Sommer – ECVM 2010 Foreword Dr Josef Ertl – Chairman of VinylPlus(b) (ECVM 2010) Mr Chris Tane – ECVM 2010(g) Mr Rainer Grasmück – Treasurer (ESPA3) Mr Remco Teulings – EuPC (Flexible PVC sector) VinylPlus’ commitment to sustainable development was tangible Mr Andreas Hartleif – Vice Chairman(c) (EuPC – Rigid PVC sector) Mr Geoffroy Tillieux – Controller (EuPC) in 2016 for each of the five challenges of the programme. I would first Dr Zdenek Hruska – ECVM 2010 Mr Joachim Tremmel – European Plasticisers like to mention our contribution to the movement towards a circular Dr Ettore Nanni – ESPA Mr Christian Vergeylen – EuPC (Flexible PVC sector) economy, which is now one of the key objectives of EU policy. (a) Until 6 October 2016 (e) From 6 October 2016 (b) From 15 April 2016 (f) Until 6 October 2016 (c) From 6 October 2016 (g) Until 27 April 2016 (d) From 27 April 2016 The circular economy is not only about waste communications has been reaffirmed by the VinylPlus management, but also consists of continued efforts Board as a key component of our programme, to build MONITORING COMMITTEE to do more with less. The driver is innovation, sustainability awareness along the value chain and in which creates ways to reduce emissions dialogue with stakeholders. The VinylPlus Monitoring Committee guarantees an independent evaluation of the initiatives undertaken in the framework and the consumption of raw materials and resources. of the Voluntary Commitment. It thus plays a fundamental role in ensuring VinylPlus’ transparency, participation and I must say that our commitment is seen and accountability, and in providing guidance and advice. Open to external stakeholders, the Committee met twice in 2016, Innovation also improves energy and cost efficiency, recognized more and more outside VinylPlus. We are in April and in December. and increases products’ useful life. The activities of extremely proud of the fact that our programme was To ensure maximum transparency, the minutes of each Monitoring Committee meeting are published on the VinylPlus VinylPlus contribute to all these objectives. selected as a “Highly Commended” entry by website after formal approval. Despite some challenges, we continued to increase The Circulars 2017, the prestigious circular economy the volume of recycled PVC, which rose to 569,000 award programme run by the World Economic Forum Members tonnes in 2016. That implies a saving of more than 1.1 and the Forum of Young Global Leaders. The programme Mr Werner Bosmans – Directorate-General Environment (DG ENV), European Commission million tonnes of CO2. Unfortunately, legacy additives offers recognition to individuals and organisations 5 Prof. Alfons Buekens – Chairman of the Monitoring Committee remain an open issue, which has had a negative across the globe that have made notable contributions Dr Alain Cavallero – Secretary General of ESPA impact on demand for recycled PVC. We are confident to the circular economy in the public and private sectors Mr Alexandre Dangis – VinylPlus Board Member that the ever-increasing number of studies in support and in wider society. This is a great achievement for Dr Brigitte Dero – General Manager of VinylPlus of PVC recycling and of recycled product safety can our entire industry. Ms Martina Dlabajova(*) – Member of the European Parliament lead to balanced solutions that combine maximum None of these achievements would have been possible Mr Joachim Eckstein – VinylPlus Board Member safety with increased potential for recycling. without the tireless efforts of people at all levels in our Dr Josef Ertl – Chairman of VinylPlus Our commitment to reducing energy consumption industry. It is one of the pleasures of my role to be able Mr Rainer Grasmück – Treasurer of VinylPlus by both resin producers and converters continues. to work closely with colleagues who bring such energy Mr Sylvain Lefebvre – Deputy General Secretary, industriAll European Trade Union6 We also confirmed the commitment taken to the and dedication to our goals. People are the pillar of Mr Eric Liégeois – Directorate-General for Internal Market, Industry, Entrepreneurship and SMEs (DG GROW), sustainable use of additives, documenting the our success. European Commission cessation of sales of lead stabilisers in the EU-28 and Mr Nuno Melo(*) – Member of the European Parliament continuing to develop a methodology for evaluating Josef Ertl (*) From 11 April 2017 the sustainable use of additives. All this has been Chairman of VinylPlus carried out transparently and in constant dialogue 1 EuPC: European Plastics Converters (www.plasticsconverters.eu) with our stakeholders – something demonstrated by 2 ECVM 2010: the formal legal entity of ECVM (The European Council of Vinyl Manufacturers – www.pvc.org), registered in Belgium 3 ESPA: The European Stabiliser Producers Association (www.stabilisers.eu) the credibility that our annual VinylPlus Sustainability 4 European Plasticisers: formerly ECPI (The European Council for Plasticisers and Intermediates), is a sector group within CEFIC, the European Chemical Industry Council. European Plasticisers (www.europeanplasticisers.eu) is legally represented in VinylPlus by PlasticisersPlus, the legal entity registered in Belgium Forum is gaining each year. The central role of 5 Formerly Professor at the Vrije Universiteit Brussel (VUB, Free University of Brussels – www.vub.ac.be) and currently Invited Professor at Zhejiang University, China (www.zju.edu.cn) 6 IndustriAll: European Trade Union (www.industriall-europe.eu)
5 PROGRESS REPORT 2017
TARGET 9.5 TARGET 12.5 TARGET 13.1 VinylPlus Contribution Research and development Waste management Energy efficiency, CHALLENGE – Programmes and GHG emissions, CONTROLLED-LOOP 1 progress relating to recycling to the Sustainable MANAGEMENT materials stewardship Development Goals TARGET 1.5 TARGET 3.9 On 25 September 2015, the General Assembly Disaster/emergency Occupational health planning and response and safety of the United Nations adopted the resolution ‘Transforming our world: the 2030 Agenda for CHALLENGE Sustainable Development’, a transformative plan 2 ORGANOCHLORINE EMISSIONS TARGET 8.8 TARGET 9.4 TARGET 12.4 of action to address urgent global challenges Labour/management Environmental Environment over the next 15 years. Based on 17 Sustainable relations; Occupational investments Development Goals (SDGs7), it seeks health and safety not only to eradicate extreme poverty, but also to integrate and balance the three dimensions of sustainable development – economic, social and environmental. TARGET 6.3 TARGET 12.4 Water quality Environment Together, the SDGs form a comprehensive CHALLENGE global vision to ensure sustainable social SUSTAINABLE USE OF ADDITIVES 3 and economic progress worldwide.
The SDGs define global sustainable development priorities and aspirations for 2030 TARGET 7.3 TARGET 8.4 TARGET 12.2 and seek to mobilise global efforts around Energy efficiency Resource efficiency Energy and resource a common set of goals and targets. efficiency They call for worldwide action by governments, CHALLENGE business and civil society, and will shape future SUSTAINABLE USE OF ENERGY 4 policies, action plans and initiatives at the TARGET 13.1 AND RAW MATERIALS international, national and regional levels. Energy efficiency, GHG emissions, While the SDGs primarily target governments, recycling they recognize the key role that business can and must play in achieving them.
VinylPlus aims to proactively contribute to TARGET 3.9 TARGET 4.4 addressing the global challenges and priorities TARGET 5.1 Occupational health Employee training and Gender equality through its sustainability programme. CHALLENGE and safety education While PVC products can potentially play a role 5 TARGET 4.7 in achieving many of the 169 targets within the SUSTAINABILITY Education for sustainable SDGs, the following chart focuses on the direct AWARENESS development contribution of the European PVC industry’s TARGET 8.8 TARGET 12.6 TARGET 17.7 Voluntary Commitment, based on the SDG Labour/management Reporting Knowledge transfer relations; Occupational TARGET 12.7 TARGET 17.16 Compass approach8. health and safety Procurement practices Partnership
7 https://sustainabledevelopment.un.org/sdgs TARGET 12.8 TARGET 17.17 8 http://sdgcompass.org Product and service Partnership information and labelling TARGET 12.a Support developing
6 countries 7 Resistant, easy to clean and maintain, PVC decking PROGRESS is an excellent solution for outdoor surfaces. REPORT 2017 PHOTO: COURTESY OF BEAULIEU NV CHALLENGE 1 Converters and recyclers continued to express concern over uncertainties in the implementation of relevant EU regulations such as REACH11, Vinyl plank floorings offer CLP12 and Waste13. long-lasting comfort, they are water resistant and suitable for every room. Industry-Sector Projects for PVC Waste Management As announced in last year’s Progress Report, CONTROLLED-LOOP MANAGEMENT: EPPA’s14 main activities in 2016 included the launch EPFLOOR18 was dissolved at the end of 2015, but the of the ‘Hybrid Project’, aimed at developing and flooring industry remained committed to recycling “We will work towards the more efficient use and monitoring the best available recycling technologies and to the Voluntary Commitment. ERFMI19 took over control of PVC throughout its life cycle.” 9 for PVC window profiles made of hybrid materials; EPFLOOR’s rights and obligations for 2016. the development of a voluntary standard for the A new initiative will be established in 2017. controlled-loop recycling of PVC window profiles; ERFMI collected 4,207 tonnes of flooring waste and the assessment of working conditions where (a 2.6% increase on 2015) and produced 3,811 PVC recyclates are present. tonnes of R-PVC. In 2016, the Association for the Recycling of PVC Floor-Coverings (AgPR20) The 2016 annual report by VITO15 stated that celebrated its 25th anniversary. RECYCLING TARGET Recovinyl10 was the main contributor, with a registered TEPPFA16 members used about 62,000 tonnes of volume of 560,492 tonnes of recycled PVC waste. PVC recyclates in 2015, a fall of almost 30% from The Fraunhofer IVV Institute (www.fraunhofer.de) In 2016, PVC waste recycling within the VinylPlus ® 2014. This first decline since 2011 was mainly due CREASOLV project to investigate a solvent-based framework reached 568,696 tonnes, with a significant The recycling market remained quite stable to worries and uncertainties over the EU regulatory recycling process for difficult-to-recycle PVC waste, increase in volumes in Austria, Germany, Italy, throughout the year, with some increase in cable framework on the use of recycled PVC. Advocacy including flooring, ended in 2016. These pilot-scale Poland, The Netherlands and the UK. recycling and in demand for PVC waste for flooring. and communications activities continued in 2016 to experiments showed a reduction of legacy phthalates. promote Environmental Product Declarations (EPDs) Confirmation of technical feasibility would still be 9 Targets, deadlines and status of achievement are summarised in Appendix 1, p. 30 and EU Product Environmental Footprint (PEF), as well required, by testing the resulting material in actual 10 Recovinyl: set up in 2003, Recovinyl is the organisation aimed at facilitating PVC waste collection and recycling in the framework of the European PVC industry’s Voluntary Commitments (www.recovinyl.com) as the use of recyclates in long-life, quality products. flooring production. PHOTO: COURTESY OF RESYSTA OF COURTESY PHOTO:
To test energy and material recovery from PVC waste, PVC recycled within the Vinyl 2010 and VinylPlus frameworks 100 tonnes of shredded post-consumer PVC flooring were supplied by AgPR to Oreade-Suez21 in France, PROTAN ESWA17 recycled an energy recovery company that uses the SOLVAir® 5,082 tonnes of roofing and waterproofing (www.solvairsolutions.com) treatment system for the membranes in 2016 control of air emissions. The recovered NaCl (salt) is through its project Roofcollect® purified by Resolest (www.resolest.fr) and used in a (www.roofcollect.com),
PHOTO: COURTESYPHOTO: OF Solvay plant to produce soda ash, thus replacing virgin a 56.4% increase from 2015. NaCl. Further trials will be undertaken in 2017.
11 REACH: Registration, Evaluation, Authorisation and Restriction of Chemicals (http://ec.europa.eu/growth/sectors/chemicals/reach/index_en.htm) 12 CLP: Classification, Labelling and Packaging of substances and mixtures (http://echa.europa.eu/regulations/clp/legislation) 13 Waste Framework Directive and related legislation (http://ec.europa.eu/environment/waste/legislation) 14 EPPA: European PVC Window Profile and Related Building Products Association, an EuPC sectoral association (www.eppa-profiles.eu) 15 VITO: Vlaamse Instelling voor Technologisch Onderzoek (Flemish Institute for Technological Research – www.vito.be) 16 TEPPFA: European Plastic Pipes and Fittings Association, an EuPC sectoral association (www.teppfa.eu) 17 ESWA: European Single Ply Waterproofing Association, an EuPC sectoral association (www.eswa.be) 18 EPFLOOR: European PVC Floor Manufacturers, an EuPC sector group (www.epfloor.eu) 19 ERFMI: European Resilient Flooring Manufacturers’ Institute, an EuPC sectoral association (www.erfmi.com) 20 AgPR: Arbeitsgemeinschaft PVC-Bodenbelag Recycling (Association for the Recycling of PVC Floor-Coverings – www.agpr.de) 21 http://www.industriesduhavre.com/industries/oreade.html
8 9 NOVAFLOOR In the framework of the PROGRESS Turquoise project, I.déel REPORT (http://i-deel-in.com) was set up as a company to commercialise 2017 Novafloor (www.novaplak.com) products. Novafloor’s formwork sheets – made of 100% recycled PVC and marble powder, PHOTO: COURTESY OF OF COURTESY PHOTO: and recyclable – will be used in new Paris subway stations. It aims to collect and recycle non-contaminated scheme to improve the collection and recycling of VINYLOOP FERRARA
PVC medical products from UK hospitals, such as PVC waste. The project involved DAE srl, the Italian VinyLoop® In 2016, ERPA22 and IVK Europe23 carried out a IV solution bags, oxygen masks, oxygen tubing and agent of Recovinyl, and Plastic Consult (www.vinyloop.com) strategic review of their recycling schemes with is a physical, solvent-based anaesthetic masks. The project currently involves nine (www.plasticconsult.it). The analysis showed that less technology that can the objective of creating a structure to act as a link recycle difficult-to-treat, hospitals, with another three in the process of joining. than half of the PVC potentially available for recycling end-of-life PVC waste
between the different participants in the product PHOTO: COURTESY OF In 2016 it collected 1,394 kg of PVC waste, including in is currently being recycled. This is mainly because and produces high-quality value chain: converters (IVK/ERPA members), R-PVC compounds. excess of 60,000 oxygen masks and tube sets. collection points are scattered around the territory and recyclers and customers of IVK/ERPA members. the majority of recyclers are micro and small enterprises, The new structure, which includes a project manager recycled PVC. Since the use of legacy additives may which are affected more by the complex regulatory dedicated to the recycling of PVC films and coated be restricted by legislation, VinylPlus is committed to framework. Several meetings were organised with the fabrics, is expected to facilitate closer cooperation addressing the issue in cooperation with regulatory competent authorities, and discussions are ongoing to among converters, recyclers and customers, RecoMed, winner authorities. of the Sustainability set up a pilot project to collect and sort end-of-life PVC as well as to improve post-consumer recycling. INOVYN Awards 2016, products in the Venice area. In the past few years, VinylPlus has contributed In total, 24,061 tonnes of rigid PVC films (including is extending its scheme to veterinary
COURTESY OF RECOMED OF COURTESY to discussions on legacy additives by supporting PVC packaging, PVC-aluminium pharmaceutical clinics and university In 2016, the VinyLoop Ferrara plant produced 3,777 training facilities. research and a considerable number of studies. blister and PVC-PE composite films) were recycled tonnes of R-PVC, a decline of 16.2% from 2015. All the studies conducted so far confirm that in 2016 within the VinylPlus framework, as were 8,187 VinyLoop® has been granted REACH authorisation29 In Denmark, the WUPPI27 scheme focuses on recycling PVC waste containing legacy additives tonnes of post-consumer PVC coated fabrics. to sell R-PVC containing DEHP. Nevertheless, the the collection and recycling of rigid PVC. WUPPI can be considered a viable option, since health air-monitoring and bio-monitoring controls ECHA30 currently works with a Dutch recycler, due to the fact and environmental exposures are well within the Other Recycling Projects requested of downstream users caused unease in the that Danish legislation forbids the use of recyclates acceptable levels. Since 2015, VinylPlus has supported the recycling market, reducing demand for VinyLoop® R-PVC. containing legacy substances. consortium Resysta® (www.resysta.com/en/), In 2016, VinylPlus commissioned two further studies which produces a wood-like material based on rice In Italy, WREP, a joint technical project led by PVC to FABES (www.fabes-online.de) to consolidate husks and PVC, recyclable after use. Forum Italia28 aimed to define the amount of PVC LEGACY ADDITIVES the results of its previous study, which evaluated The consortium includes a number of VinylPlus available for recycling in Italy; evaluate the quantities Legacy additives are substances that are no longer migration models for cadmium, lead, tin and zinc in partner companies in several industry sectors. currently recycled; and devise a pilot collection used in new PVC products but that can be present in both rigid and flexible PVC – and for DEHP in just flexible PVC. The first study – aimed at determining the diffusion and partition coefficients of lead, cadmium, zinc and DEHP from recycled PVC in water, saliva and sweat – confirmed that migration
The Ebene project rates from both rigid and flexible PVC are very low. on end-of-life The second study investigated the migration professional ® furniture was initiated behaviour of chemicals from PVC flooring, focusing in France in 2014 RESYSTA on DEHP. The study was concluded in December by SFEC24. In 2016, the project focused HORNSCHUCH OF COURTESY 2016. However, since DEHP solubility in water is on enhancing recycling. extremely low and it tends to form colloid solutions, the study concluded that additional data might be RecoMed is a partnership project between the British needed to fully understand the migration behaviour. Plastics Federation (BPF25) and Axion Consulting26 PHOTO: COURTESY OF OF COURTESY PHOTO: (the UK agent of Recovinyl), launched in the UK in 2014. Arche Consulting (www.arche-consulting.be) was commissioned by VinylPlus to carry out two risk
22 ERPA: European Rigid PVC Film Association, an EuPC sectoral association (www.pvc-films.org) Resysta® products provide a sustainable alternative to tropical wood assessments of lead migration, one for PVC waste 23 IVK Europe: Industrieverband Kunstoffbahnen e.V. (Association of Coated Fabrics and Films – www.ivk-europe.com) for several applications. They thus help safeguard forests and provide a 24 SFEC: Syndicat Français des Enducteurs Calandreurs, the French Association of Calenderers (www.sfec-services.org) recycling option for rice production waste. during storage and the other for recycled PVC during 25 BPF: British Plastics Federation, the leading trade association for the UK Plastic Industry (www.bpf.co.uk) 26 Axion Consulting: resource recovery expert, a division of Axion Recycling Limited (www.axionconsulting.co.uk) use. Both studies demonstrated that the risks to 27 WUPPI: Danish company set up to collect and recycle rigid PVC (www.wuppi.dk) 29 http://www.vinyloop.com/en/products-en/reach-and-clp.html 28 PVC Forum Italia: the Italian association of the PVC value chain (www.pvcforum.it) 30 ECHA: European Chemicals Agency (http://echa.europa.eu) human health and the environment are controlled.
10 11 PVC pipes offer excellent hydraulic properties, including The Horticultural Spa & Apothecary Experience developed for example higher flow rates than traditional pipes of the by the design studio Loop.pH employs a soilless method for same bore. cultivating plants where the roots are misted with nutrients inside an inflatable PVC membrane. COURTESY OF MOLECOR OF COURTESY
A further study was carried out in 2016 by CATS CONTROLLED-LOOP COMMITTEE Consultants GmbH (www.catsconsultants.com): UK LONDON, LOOP.PH, OF COURTESY PHOTO: Regulatory constraints related to the presence of ‘Health Risk of Occupational Lead (Pb) Exposure legacy additives are still considered a major threat in Conventional PVC Recycling and Converting to recycling post-consumer waste. There is evidence Operations’. The study showed that in general that both Pb (lead) and DEHP, present as legacy lead levels in blood were within the normal range additives in recyclates, continue to impact recycling for not exposed population. However, a few (5%) markets. However, the VinylPlus Controlled-Loop occupationally exposed individuals had values at a Committee (CLC) recommended maintaining the level where subclinical and reversible neurotoxicity target of recycling 800,000 tonnes per year by 2020 may start to occur. It was not possible to make a and continuing to strive for additional volumes via direct link between current occupational exposure the Recovinyl scheme. and these blood levels, as some of these 5% of individuals had either previously been exposed to While confirming the overall recycling target for 2020, lead at the workplace, or lived in old houses. the detailed analysis carried out by the CLC as part of the mid-term review showed that the objective of RDC Environment (www.rdcenvironment.be) and developing and exploiting innovative technology to BIPRO (www.bipro.de) are currently carrying out a CHALLENGE 2 recycle 100,000 tonnes per year of difficult-to-recycle study of the socio-economic impact of hazardous PVC material by 2020 can no longer be considered classification of post-consumer PVC waste. realistic. None of the explored technologies or The study began in July 2016, and conclusions are projects – some of which are promising but still at ORGANOCHLORINE EMISSIONS: expected in June 2017. an experimental stage – is expected to be able to “We will help to ensure that Cadmium Restriction contribute sufficient recycling quantities by 2020 to achieve this objective. The target was consequently persistent organic compounds do EU Commission Regulation 494/2011 set a limit for withdrawn. Nevertheless, VinylPlus will continue to polymers of 100 ppm of cadmium, with a derogation not accumulate in nature and that pursue efforts to find technically and economically of up to 1,000 ppm allowed in specified rigid PVC 34 viable solutions for difficult-to-recycle PVC. other emissions are reduced.” construction products for cadmium originating from recyclate. These limits are to be reviewed by The Committee focused in 2016 on two promising 31 December 2017. In 2016, the EU Commission technologies for the recovery of energy and material asked ECHA to carry out a review of the cadmium from PVC on the basis that higher volumes may restrictions by September 2017. As part of this review, need to be treated by these means. An interesting ECHA contracted VITO, which had already in 200931 development emerged from the SOLVAir® process developed an impact assessment of various possible developed by Solvay33 to treat residues of flue gas SAFE TRANSPORT are aimed at reducing their environmental impact options to reconcile the recycling of PVC waste still treatment using sodium bicarbonate. This is being There were no transport accidents in Europe in the production phase. containing legacy cadmium with the restrictions of actively followed up by the CLC, especially since with VCM release in 2016. The last audit carried out by DNV36 at the beginning Annex XVII32 of REACH. To contribute to the review, the EcoLoop feedstock recycling technology of 2012 showed 96% full compliance, 1% partial the PVC industry is modelling the amount of waste that (www.ecoloop.eu) no longer appears to be a short- compliance and 1% non-compliance; 2% of all could arise up to 2050, as well as its cadmium content. term option. The second option is the Halosep PVC RESIN INDUSTRY applications of the standards could not be verified. process, which recovers chlorine in the form of salts PRODUCTION CHARTERS The resin industry is continuing to work on – 31 For further information also see Vinyl 2010 Progress Report 2011, from incineration waste residues such as flue gas ‘REACH and Recycling’, p. 35-36 (http://www.vinylplus.eu/uploads/Modules The Industry Charters35 for suspension (VCM & and is committed to – achieving full compliance by /Documents/Executive_Summary/Progress%20Report%202011/vinyl2010_ treatment waste (FGW) and HCl scrubber liquid. progress_report_2011_English.pdf) S-PVC Charter) and emulsion (E-PVC Charter) PVC the end of 2020. 32 Annex XVII: Restrictions on the manufacture, placing on the market and use Having obtained LIFE funding from the EU, the of certain dangerous substances, preparations and articles of the REACH Halosep technology will be used in a demonstration Regulation (http://www.reach-compliance.eu/english/REACH-ME/engine/sources 34 Targets, deadlines and status of achievement are summarised in Appendix 1, p. 30 /reach-annexes/launch-annex17.html) plant for the treatment of fly ash in Copenhagen, 35 The ECVM Industry Charters are available at http://www.pvc.org/upload/documents/ECVM_Charter_VCM__PVC.pdf 33 http://www.solvay.com/en/markets-and-products/featured-products/ and http://www.pvc.org/upload/documents/Emulsion.pdf solvair-solutions.html Denmark (www.stenametall.com/lifehalosep). 36 DNV: Det Norske Veritas, a Norwegian testing and verification organisation (www.dnv.com)
12 13 PROGRESS REPORT Pb stabilisers consumption 2017 in the EU-28
120,000
100,000
80,000 TARGET Two scientific papers by Dr Dekant and Prof. Bridges were published in Autumn 2016 in Regulatory 60,000 ACHIEVED! Tonnes Toxicology and Pharmacology40. The first independent CHALLENGE 3 40,000 study developed a Quantitative Weight of Evidence 20,000 (QWoE) methodology for the assessment of 0 reproductive and developmental toxicity and its 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 SUSTAINABLE USE OF ADDITIVES: application for the classification and labelling of
chemicals. The second paper, commissioned by “We will review the use of PVC additives and move Source: ESPA Pb stabilisers European Plasticisers, applied the QWoE in a case 37 towards more sustainable additive systems.” study to assess the classification and labelling of DINP, DCHP and DnHP. Key conclusions showed that, based on existing data, DINP does not warrant PLASTICISERS any classification. European Plasticisers (former ECPI) estimates REACH Authorisation confirm a positive trend in Europe for High Molecular ECHA’s Committees for Risk Assessment (RAC) Weight (HMW) Ortho-phthalates, cyclohexanoates, and Socio-economic Analysis (SEAC) expressed terephthalates and other plasticisers, accompanied their support in September 2014 for authorising by a progressive decline in the use of Low Molecular companies that had applied for Authorisation to Weight (LMW) Ortho-phthalates. This trend was PHOTO: COURTESY OF GERFLOOR OF COURTESY PHOTO: continue to use DEHP in both virgin and recycled corroborated by a review study of phthalates PVC and DBP in specific applications41. exposure in Europe conducted by Holger M. Koch
and published in the International Journal of Hygiene The European Commission in April 2016 definitively 38 and Environmental Health in November 2016. granted Authorisation for the use of DEHP in recycled The study showed a significant drop in exposure to soft PVC42. Authorisation for the use of new DEHP key LMW phthalates in Germany from 1988 to 2015, in products is still pending. while exposure to HMW phthalates stayed relatively steady despite increasing consumption. Regulatory Updates The evaluation and Risk Management Option Studies and Research Analysis (RMOA) conducted by the French authorities An epidemiology study, commissioned by European on DINCH and DOTP concluded that no danger Plasticisers and carried out by Maastricht University or risk is identified under REACH; therefore, no Pb (LEAD) REPLACEMENT (www.maastrichtuniversity.nl), was published in additional risk management measures are needed43. 39 By the end of 2015, ESPA members had completed Annals of Epidemiology in August 2016. The study the replacement of lead-based stabilisers for PVC examined the reliability of scientific papers that report PVC pipes are resistant to earth movement, high pressure peaks or even earthquakes. applications in the EU-28. This achievement was an association between phthalate exposure and health verified in 2016 by an external audit company. effects such as obesity, asthma and reduced fertility.
The market switch had already been confirmed at the beginning of 2016, as a public consultation called 37 Targets, deadlines and status of achievement are summarised in Appendix 1, p. 30 38 http://www.sciencedirect.com/science/article/pii/S1438463916303431 by ECHA registered very few requests to continue 39 http://www.sciencedirect.com/science/article/pii/S1047279716301946 PVC sport floors can be specifically designed to meet the 40 http://www.sciencedirect.com/science/article/pii/S0273230016302574; different need of every sport. utilising lead-based stabilisers. http://www.sciencedirect.com/science/article/pii/S027323001630280X 41 http://echa.europa.eu/addressing-chemicals-of-concern/authorisation/applications- for-authorisation-previous-consultations 42 http://www.plasticsnewseurope.com/article/20160429/PNE/160429802/ commission-authorises-dehp-use-for-recycled-soft-pvc PHOTO: COURTESY OF MOLECOR OF COURTESY PHOTO: 43 http://www.ecpi.org/mediaroom/no-regulatory-risk-management-action-needed- dehtp-dinch-anses-confirms/ 14 15 In upholstery, PVC shows great PVC window profiles provide versatility in terms of patterns, prints excellent thermal insulation. and textures. COURTESY OF HORNSCHUCH OF COURTESY
CRITERIA FOR THE SUSTAINABLE The Public Activities Coordination Tool (PACT) lists the substances for which a risk management option USE OF ADDITIVES analysis (RMOA) is under development. The evaluation A methodology named ASF (Additives Sustainability of ATBC conducted by ANSES44 under the PACT RMOA Footprint) is being worked out by the VinylPlus concluded that there is “low priority for further work”45. Additives Task Force together with TNS, to develop a systematic framework to evaluate the use of The evaluation of DINCH, DEHTP, ATBC and TXIB in substances utilised as additives in PVC products toys and childcare articles also conducted by ANSES from the perspective of sustainable development. showed no risk for the use of these substances46. It is an evolution from the previous EPDplus and CHALLENGE 4 In 2014, the European Commission and Member takes into account the current standard States endorsed a four-year re-evaluation showing Environmental Product Declarations (EPDs) and the no risk for DINP and DIDP in consumer applications EU Product Environmental Footprint (PEF) scheme SUSTAINABLE USE OF ENERGY AND RAW MATERIALS: excluding toys and childcare articles that can be put together with the TNS criteria for sustainability. in the mouth, which are restricted47. In spite of this, The work started with PVC window profiles in 2016, “We will help to minimise climate impacts through the Danish EPA submitted a dossier to ECHA in 2016, and will continue with flexible applications in 2017. reducing energy and raw material use, potentially proposing that DINP be classified as a reproductive Additive producers continued in 2016 to provide agent under the CLP Regulation. The Danish dossier endeavouring to switch to renewable sources converter associations with the most recent data is still pending. 49 to help them update their Life Cycle Assessments and promoting sustainable innovation.” A proposal to restrict DEHP, BBP, DBP and DiBP was (LCAs) and EPDs. ESPA completed LCAs for two of
submitted to ECHA48 in April 2016. RAC’s and SEAC’s its main family of calcium-based stabilisers, and is INTERNORM OF COURTESY PHOTO: opinions are expected in 2017. working on LCAs for liquid mixed-metals stabilisers.
PVC window ENERGY EFFICIENCY profiles can play an important role PVC resin producers’ commitment to improve energy in reducing energy losses in buildings. efficiency by 20% from 2007 levels is considered a major contribution by the sector to achieving the EU 20/20/20 package50 objective of a 20% reduction COURTESY OF INTERNORM OF COURTESY
in CO2 emissions by 2020.
Converters, too, are striving to increase their energy efficiency. However, it must be noted that raw PVC is largely used in hospitals as it materials production represents more than 80% of helps to create safe the energy demand in the life cycle of a PVC product. Evaluation of available data to assess PVC environments, thanks PHOTO: COURTESY OF POLYFLOOR OF COURTESY PHOTO: to its unique hygienic Therefore, from a life-cycle perspective, savings converters’ energy consumption continued in 2016. properties. at the converting levels cannot have a substantial The analysis conducted so far for each EuPC sector 44 ANSES: the French Agency for Food, Environmental and Occupational Health & Safety (www.anses.fr) impact on the overall energy use. The complexity group shows that EPPA and TEPPFA can follow an 45 http://www.consultations-publiques.developpement-durable.gouv.fr/IMG/pdf/RMOA_ATBC_vf_public.pdf 46 https://www.anses.fr/en/system/files/CONSO2013SA0176RaEN.pdf and variety of operations in the converting sectors approach based on the EPD data, and that for ESWA 47 For further information: ‘Evaluation of new scientific evidence concerning DINP and DIDP’ (http://echa.europa.eu/ documents/10162/31b4067e-de40-4044-93e8-9c9ff1960715) mean that an overall target would be meaningless, and ERFMI this exercise was ‘too complex’ for the 48 https://echa.europa.eu/registry-of-submitted-restriction-proposal-intentions/-/substance-rev/13107/term as would targets for many of the subsectors. So PVC specificity of their production processes. The assessment 49 Targets, deadlines and status of achievement are summarised in Appendix 1, p. 30 50 https://ec.europa.eu/clima/policies/strategies/2020_en converters are committed to reporting annually their was still ongoing for IVK and ERPA, while investigations 51 EATS: European Automotive Trim Suppliers Association (www.trimsuppliers.eu) 52 EDEFA: European Decorative and Stationery Plastic Foils Association (www.edefa.org) gains in energy efficiency. for EATS51 and EDEFA52 would start in 2017.
16 17 Debating sustainable cities PROGRESS at the VinylPlus Sustainability Forum 2016. REPORT
2017 VINYLPLUSPHOTO:
256,607 tonnes of PVC window profiles were recycled in 2016 within the VinylPlus framework.
SUSTAINABLE FOOTPRINT
As reported in previous years, a dedicated VinylPlus Task Force identified the EU Product Environmental Footprint (PEF) approach currently under development as a promising start. VinylPlus will continue to monitor developments in the EU PEF PHOTO: COURTESY OF REHAU and will consider potential VinylPlus Sustainability Footprint metrics after the EU PEF pilot phase53 has been completed.
EPPA Industrial Energy Saving 2007-2013 RENEWABLE RAW MATERIALS CHALLENGE 5 The energy consumption of the ‘top three’ PVC window profile extrusion companies, measured over VinylPlus will continue to monitor developments the period 2007-2013, resulted in a 23% saving for in the production of PVC resin and additives the energy consumption per tonne of PVC product from renewable raw materials, and will produce (profile and dry blend). Around 145.6 MJ of electrical an updated Status Report by the end of 2020. energy are now provided from renewable sources. The Status Report54 on renewable raw materials SUSTAINABILITY AWARENESS: completed in 2015 showed that PVC production from The peer group, which included 11 PVC window renewable resources is technically feasible, “We will continue to build sustainability awareness profile extrusion companies, reduced its specific but not yet fully sustainable either from an economic across the value chain – including stakeholders inside energy consumption per tonne by 9% from 2009 or an environmental point of view. to 2013. and outside the industry – to accelerate resolving 55 PVC roofing membranes ensure our sustainability challenges.” TEPPFA excellent insulation. TEPPFA’s members are committed to reducing their energy consumption by 5% from 2010 levels by the end of 2020. No significant change could be identified since the last EPD studies (2009 data), Since 2013, the annual VinylPlus Sustainability mainly due to the insufficient accuracy of the STAKEHOLDER DIALOGUE Forum organised by VinylPlus has brought together available data, even though enhanced efficiency AND COMMUNICATIONS stakeholders from academia, government bodies, solutions have already been implemented in VinylPlus is committed to raising awareness the UN, the European Commission, NGOs, retailers, production plants: new LED lighting in factories, of sustainability at all points on the value chain, PHOTO: COURTESYPHOTO: PROTAN OF architects, designers and all sectors of the PVC AC motors instead of DC for extruders and more as well as among other stakeholders – whether industry. At the Forum, they discuss achievements efficient cooling systems. they be inside or outside the PVC industry. VinylPlus also promotes frank and open dialogue and innovations and explore the way forward The next EPD update will provide more-reliable data with all stakeholders, third parties, institutions to a more-sustainable low-carbon future. th to compare the average consumption estimate of 530 and organisations in different communities – The 4 VinylPlus Sustainability Forum, ‘Smart Vinyl kWh per tonne of product reported in the current EPD technical, political and social. for Our Cities’, took place in Vienna, Austria, (issued in Q2 2016, based on 2013 data). in April 2016. In April, VinylPlus contributed to the PVC
56 53 http://ec.europa.eu/environment/eussd/smgp/ef_pilots.htm Formulation 2016 conference in Cologne, The third Partnering for VinylPlus Communication 54 http://www.vinylplus.eu/uploads/docs/Report_on_Renewable_Raw_Materials.pdf Germany, with a presentation entitled, ‘EPDplus, Event was held in Bonn, Germany, in June 2016 55 Targets, deadlines and status of achievement are summarised in Appendix 1, p. 30 the new comprehensive VinylPlus approach for to share best practices and a common vision for 56 http://www.amiplastics-na.com/events/Resources/Programme /PVC%20Formulation%202016%20Programme.pdf assessing the sustainable use of PVC additives’. VinylPlus communications. It was attended by 25
18 19 PROGRESS REPORT Twitter is an effective and versatile tool for VinylPlus Brigitte Dero (VinylPlus), communications with its stakeholders. This was Sylvain Lefebvre (industriAll Europe) 2017 confirmed by the number of followers of VinylPlus’ and Emma Argutyan (ECEG) Twitter account – @VinylPlus_EU – more than after signing the Cooperation doubling in 2016 Agreement.
VinylPlus @VinylPlus_EU • 9 set 2016 VinylPlus participated in the EU Conference on In December 2016, VinylPlus was selected as a #FridayFact: 500,000 tonnes of PVC recycled save 1 million tonnes #CO2ow.ly/1o79301TwTJ Plastics, held in Rotterdam, The Netherlands in “Highly Commended” entry by The Circulars 2017, December 2016. Approximately 300 participants an initiative of the World Economic Forum and the
contributed to the development of the European VINYLPLUSPHOTO: Forum of Young Global Leaders. The Circulars is Strategy on Plastics. one of the world’s premier circular economy award programmes, offering recognition to individuals In 2016, VinylPlus published a new brochure on ‘Vinyl umbrella of the EU Commission Decision 98/500/EC and organisations in European Stadiums’58, highlighting how the use promoting the dialogue between the social partners that have made notable of PVC combines environmental responsibility and in the sectors at European level. contributions to the architectural potential. The fact sheet ‘Showing the circular economy in Path for a Circular Economy’59 maps out the role of This joint commitment on the European PVC industry the public and private VinylPlus in improving environmental protection in a defines areas and subjects of joint activities of all sectors and in wider society. representatives of the VinylPlus Communications sustainable and economically viable way. three parties within this intensified cooperation for the Committee, the PVC Network and Sector Groups period of 2016-2020. United Nations linked to VinylPlus. Cooperation Agreement of the Social These areas and subjects will be fully linked Partners of the European Chemical SSDC60 VinylPlus continues to engage in a proactive dialogue In September 2016, the VinylPlus sustainability to the European Chemical Industry Sectoral Social and VinylPlus on the European PVC Industry with the UN. Vinyl 2010 (the predecessor of VinylPlus) programme was presented at the ‘Transition to the Partners’ 2015-2020 Roadmap and will focus on the was registered as a Partnership with the Secretariat Green Economy’ conference57 held in Bratislava, In order to review and update the Social Dialogue following priorities: of the United Nations Commission on Sustainable Slovakia. The conference was held to attract Charter dated October 2000 and part of Vinyl 2010, Health & Safety Development (UNCSD) in 2004. The VinylPlus the attention of all relevant stakeholders and create VinylPlus and IndustriAll61 have developed a new Voluntary Commitment was included in the Rio+20 Education / training a space for informed discussion of the key questions cooperation agreement to be included in the PVC Registry of Commitments in 2012. VinylPlus is now Knowledge transfer over the transition to a green economy. Industry Voluntary Commitment. registered as a ‘SMART’ partnership on the UN Sector evolution Partnerships for Sustainable Development Goals ‘Circular Economy in Practice’ was the theme of This agreement was endorsed by ECEG (European Platform63. Since 2013, VinylPlus has been a member the VinylPlus fourth stakeholder meeting, which took Chemical Employers Group)62 and formally This commitment to intensify cooperation has been of the Green Industry Platform (GIP), a joint initiative place in Rome, Italy, in October 2016. The objective signed on 24 February 2017 between VinylPlus agreed by VinylPlus on behalf of ECVM, ESPA and of the United Nations Industrial Development was to discuss the contribution of the PVC industry to and the European Chemical SSDC (made of ECEG European Plasticisers (former ECPI). EuPC, Organization (UNIDO) and the United Nations the circular economy. The meeting was attended by and IndustriAll) set up at the end of 2004 under the VinylPlus’ fourth member, agreed to be involved Environment Programme (UNEP). representatives from Italy’s Presidency of the Council as well. The Cooperation Agreement will be updated of Ministers; Ministries of Environment, Economic accordingly. Development and Health; and National Health Institute. Sharing best practices and fostering The Cooperation Agreement is included in Appendix cooperation at the Global Vinyl Council 2 of this Progress Report. In October 2016, VinylPlus contributed to the Global meeting in Melbourne, Australia. STEPHAN SICARS Chemical Industry European Convention in Florence, UNIDO Italy, with a presentation on ’15 Years of Circular Engaging Globally Vienna, April 2016 Economy in Practice – The European PVC Industry VinylPlus actively shares experience, knowledge in Action’. and best practices with the other regional PVC associations at a global level. VinylPlus participated “The role of VinylPlus aligns very well with 57 http://www.t2ge.eu/content/program in Vinyl India® 2016 in April, the 6th International 58 http://www.vinylplus.eu//uploads/Modules/Documents/vinyl- the Sustainable Development Goals. in-european-stadiums-180416.pdf PVC & Chlor-Alkali Conference in Mumbai. It also 59 http://www.vinylplus.eu//uploads/Modules/Documents/showing-the-path- VinylPlus allows industry to come together for-a-circular-economy-300516.pdf participated in the bi-annual meetings of the GVC 60 SSDC: Sectoral Social Dialogue Committee and discuss the main characteristics 61 IndustriAll European Trade Union represents workers across supply chains (Global Vinyl Council), in Vienna, Austria, in April and in manufacturing, mining and energy sectors across Europe of sustainability and how they can 62 ECEG: European Chemical Employers Group. ECEG is the European employers’ in Melbourne, Australia, in May. organisation representing the interests of the chemical, pharmaceutical, contribute. VinylPlus can make that visible rubber and plastics industries at the European level (www.eceg.org) 63 https://sustainabledevelopment.un.org/partnership/?p=91 COURTESY OF VINYL COUNCIL OF AUSTRALIA for Governments, for civil society...”
20 21 PROGRESS REPORT 2017 VINYLPLUS JOINT COMMUNICATIONS PROJECTS
Each year VinylPlus co-funds a range of projects with the aim of expanding the scope of its communications activities. Thirteen projects64 Recycling Kit for Pipes were implemented in 2016, Flexible PVC in Our Cities: and Windows by five European industry Lead Stabiliser interactive infographic Substitution: Yes we can… To raise awareness of PVC sector organisations and PVC Goes Bio and we have already A computer-generated recycling in the building and six national PVC associations. PVC Recycling achieved it in the EU! interactive infographic showing Promotion of PVC as a key construction sector. The the multiple uses of rigid and Improve the collection and material for the bio-economy recycling kit developed by PRE Boosting the image of Affordable Homes – flexible PVC in everyday life. recycling of PVC post-consumer and circular economy. PVC with TEPPFA and EPPA, shows The New Age of PVC VinylPlus’ engagement ecological, cost-efficient The infographic is available at: waste with an online map pipes are needed in agriculture the different stages of the Pipes: designers, towards a sustainable use of and social http://www.plasticisers.org/ of collection points in France. and pulp processing, as well recycling processes, where a authorities, utilities additives by promoting the Conference aimed at municipal where-is-pvc-used as for fences, terraces, and new application is formed with Objective: open a dialogue with PVC stabilisers industry’s Project led by SNEP66 decision makers, planners and can be shared with railing systems. PVC profiles recycled content. Italian utilities and explore achievement of replacing lead- Geographic scope: France and architects involved in or interested parties. are also used in energy-saving the possibility of cooperation based stabilisers in the EU-28 Project led by PRE68 responsible for municipal and applications. in two fields of interest for PVC by the end of 2015. Geographic scope: EU private building projects, as Project led by Forum and VinylPlus: piping and European Plasticisers 67 Project led by FIPIF waste. Informing and sensitising Project led by ESPA well as to window and flooring Geographic scope: EU Geographic scope: Finland Geographic scope: EU manufacturers. designers, engineers and municipalities over the benefits Project led by AGPU65 of PVC pipes and the PVC Geographic scope: Germany Outreach to National industry’s contribution to the Association Members Not circular economy. in TEPPFA Project led by TEPPFA Roadshows with SME PVC Forum Italia pipe producers who are not Geographic scope: Italy TEPPFA members, the TEPPFA Energy- and Resource- Efficient Building Products Forum and an e-magazine. Achieve Acknowledgement Target: pipe producers, Media Field Trip: exploring for Public Procurement PHOTO: COURTESY OF REHAU for PVC Denmark’s Closed-
PHOTO: COURTESY OF NOVAFLOOR OF COURTESY PHOTO: the PVC value chain the pipes sector and associated Loop Recycling Promotion of PVC products, Promotion of VinylPlus’ stakeholders and European The project aims to study, via relevant Green Public Promotion of PVC as policy makers; stakeholders document and mitigate TURQUOISE and European Plasticisers’ Procurement (GPP) media, as the Sustainable Material from the plastic pipes industry; resistance to the use of PVC-U commitment to sustainability sustainable solutions in public of Choice for Windows The TURQUOISE project was and members of national through a media trip in procurement by demonstrating – aimed at architects, in building products in the aimed at developing Novafloor associations that are not Germany. Journalists were their energy- and resource- specifiers and installers public area. visibility in France. in TEPPFA. shown production and recycling efficiency, and their low whole- That included associated Engagement with UK specifiers Project led by WUPPI plants, and had the opportunity life cost. Geographic scope: Denmark communications tools to Project led by TEPPFA and installers of PVC products to see the plants in operation Geographic scope: EU increase sales of Novafloor’s and promotion of the VinylPlus and get to know the people that Project led by AGPU 100%-recycled PVC products. Geographic scope: Germany scheme and PVC’s sustainability work in the industry. credentials. Implementation of Project led by SFEC similar projects in other EU states. Geographic scope: France Project led by European Plasticisers Geographic scope: EU Project led by EPPA Geographic scope: UK-EU
64 http://www.vinylplus.eu/community/communications-projects/2016-2 65 AGPU: Arbeitsgemeinschaft PVC und Umwelt – the German association of the PVC value chain (www.agpu.com) 66 SNEP: Syndicat National de l’Extrusion Plastique (http://snep.org/presentation-du-snep/) 67 FIPIF: Finnish Plastics Industries Federation (www.plastics.fi/eng/) 68 PRE: Plastic Recyclers Europe: the association of the European plastic recyclers (http://plasticsrecyclers.eu/)
22 23 PROGRESS REPORT 2017 Financial Report Recycled PVC Tonnages
Industry expenditure remained stable or only slightly increased in 2016. The table below summarises the tonnages of PVC recycled within the VinylPlus The increase in total expenditure (+€526,000 compared to 2015) reported framework in the period 1 January 2016 to 31 December 2016, by initiatives of below is mainly due to a change of scope of the reporting, which now also EuPC sector groups and sectoral associations, and by Recovinyl. includes national and sectoral co-funding for communications projects, for a total of €327,000 in 2016. The complete Report of Factual Findings regarding the Agreed-Upon Procedures (“AUP”) Engagement can be found at page 27. Expenditure by VinylPlus, including EuPC and its members, and national and sectoral co-funding for communications projects, amounted to €5.55 million in 2016.
Waste management and technical projects, including national and sectoral co-funding amounting to 21% 68% Project Type of PVC Tonnage recycled Tonnage recycled of total industry funding in 2015 in 2016 EPCoat Communications, including national and sectoral Coated fabrics 10,853* 8,187* 18% (incl. Recovinyl) co-funding amounting to 6% of total industry funding Post-consumer Overheads and Voluntary VinylPlus total Flooring Recycling % Flooring 3,938* 3,811* Commitment development 14 expenditure in 2016: initiative (formerly €5.55 million EPFLOOR)
EPPA Window profiles 232,757** 256,607** (incl. Recovinyl) & related profiles
ESWA – Flexible PVC 87,537 ROOFCOLLECT® 91,811 which consists of: which consists of: and Recovinyl WASTE MANAGEMENT TOTAL EXPENDITURE INCLUDING EUPC ESWA – Flexible PVC 3,249* 5,082* AND TECHNICAL PROJECTS AND ITS MEMBERS ROOFCOLLECT® FIGURES IN €1,000s 2015 2016 Recovinyl Flexible PVC 84,289** 86,729** Films and coated fabrics related projects 167 206 applications Flooring related projects 577 570 TEPPFA Pipes & fittings 49,412** 57,0 05** EPPA 339 377 (incl. Recovinyl) ESWA/Roofcollect® 101 107 ERPA via Recovinyl Recovinyl 1,761 1,700 (incl. CIFRA and Rigid PVC films 24,371** 24,061** Studies, start-up & pull concept 43 175 Pack-Upgrade Project) TEPPFA 578 547 EATS (automotive trim recovery) 6 0 Recovinyl Cables 106,044 127,214 Ebene (furniture recycling) 19 26 (incl. VinyLoop Ferrara) Medical applications recycling 46 44 Resysta® consortium 10 10 TOTAL 514,913 568,696
TOTAL PROJECTS 3,645 3,762
* Tonnage including Norway and Switzerland ** Tonnage including Switzerland
24 25 PROGRESS REPORT 2017 Verification Statements
KPMG CERTIFICATION OF EXPENDITURE KPMG REPORT OF FACTUAL FINDINGS REGARDING THE AGREED-UPON PROCEDURES Independent Accountants’ Report on Applying Agreed-Upon Procedures (“AUP”) ENGAGEMENT: TONNAGES OF PVC RECYCLED IN THE EU-28 (PLUS NORWAY AND/OR SWITZERLAND) IN 2016, WITHIN THE DIFFERENT PROJECTS OF VINYLPLUS
To the Management of VinylPlus b. Verify that these costs are recorded in the financial To the General Manager of VinylPlus AISBL tonnages of PVC recycled in the EU-28 plus We have performed the procedures agreed with statements 2016 of VinylPlus AISBL. (hereafter “VinylPlus”) Switzerland in 2016, within the operations of Recovinyl; you and enumerated below with respect to the costs of the We found no exceptions as a result of applying We have performed the procedures agreed with you and Recycling confirmations regarding PVC flooring; supported charges for the different projects of VinylPlus, this procedure. enumerated below with respect to the tonnages of recycled Extracts of Recovinyl internal audit tracking system as included in the VinylPlus Progress Report for the period c. For project ESWA, for all individual expenses greater PVC (within the following projects of VinylPlus) in 2016: on audit status for relevant companies; and from January 1, 2016 to December 31, 2016 prepared by than EUR 100, agree these expenses to the supporting in the EU-28 by the sector association The Communication from the concerned projects of the management of VinylPlus. document and verify that they were incurred between European Plastic Pipes and Fittings Association VinylPlus, January 1, 2016 and December 31, 2016. (hereafter “TEPPFA”); Scope of Work obtained by management of VinylPlus and/or the Senior Our engagement was carried out in accordance with: We found no exceptions as a result of applying in the EU-28 (plus Norway and Switzerland) within Project Controller, Mr Geoffroy Tillieux; this procedure. the ROOFCOLLECT system by the members of the International Standard on Related Services (‘ISRS’) 2. Verify, in sheet “VinylPlus 2016” the mathematical accuracy d. For project ESWA, for all individual expenses greater sector association European Single ply Waterproofing 4400 Engagements to perform Agreed-Upon Procedures of the calculations (to avoid double counting), regarding the than EUR 100, verify that these expenses are recorded Association (hereafter “ESWA”) and by the sector regarding Financial Information as promulgated by the quantities of recycled PVC in 2016; in the accounts of the contractor no later than December association European PVC window Profile and related International Federation of Accountants (‘IFAC’); 3. Verify, in sheet “Table for progress report” (which contains 31, 2016. building Products Association (hereafter “EPPA”); the table for publication in the VinylPlus Progress Report the Code of Ethics for Professional Accountants in the EU-28 (plus Norway and Switzerland) by the We found no exceptions as a result of applying 2017), the mathematical accuracy of the calculations in issued by the IFAC. Although ISRS 4400 provides (members of the) Arbeitsgemeinschaft PVC-Bodenbelag this procedure. column E regarding the tonnages recycled in 2016, based on that independence is not a requirement for agreed-upon Recycling (hereafter “AgPR”); procedures engagements, you have asked that we also e. For project Recovinyl, reconcile costs declared in the the concerned tonnages mentioned in sheet “VinylPlus 2016”. in the EU-28 (plus Norway and Switzerland) comply with the independence requirements table presenting the supported charges for the different The table mentioned above is reproduced in the VinylPlus within the EPCoat project by the members of the of the Code of Ethics for Professional Accountants. projects of VinylPlus with the income recognized Progress Report 2017, at page 25 with a total recycled tonnage in financial statements of Recovinyl AISBL. Industrieverband Kunststoffbahnen e.V. (hereafter “IVK”); and We confirm that we belong to an internationally-recognized for 2016 of 568,696 tonnes. in the EU-28 (plus Switzerland) within the operations supervisory body for statutory auditing. We found no exceptions as a result of applying We report our findings below: this procedure. of Recovinyl, VinylPlus’ management is responsible for the overview, with respect to the procedures 1, 2 and 3, we found as at April 3, 2017, set forth in the accompanying engagement analytical accounting and supporting documents. f. For project not covered by the above procedures, no exceptions. letter dated March 31, 2017. Our engagement was undertaken The scope of these agreed upon procedures has been obtain confirmation of costs from legal entity managing in accordance with the International Standard on Related Because the above procedures do not constitute either an audit determined solely by the management of VinylPlus. or contributing to the project. Services (ISRS 4400) applicable to Agreed-Upon Procedures or a review made in accordance with International Standards on We are not responsible for the suitability We found no exceptions as a result of applying this Engagements. The procedures were performed solely to assist Auditing or International Standards on Review Engagements we and appropriateness of these procedures. procedure, which represents 22.45% of total expenses. you in evaluating the tonnages of recycled PVC within the above- do not express any assurance on the tonnages of recycled PVC Because the procedures performed do not constitute either Note that financial statements of VinylPlus AISBL, TEPPFA mentioned projects of VinylPlus in 2016 and are summarized as within the above-mentioned projects of VinylPlus in 2016, as of an audit or a review made in accordance with International AISBL and Recovinyl AISBL are certified by KPMG. follows: April 3, 2017. Standards on Auditing or International Standards on Review With regard to the MS Excelspreadsheet “KPMG calculation_ Had we performed additional procedures or had we performed Engagements, we do not express any assurance on the Use of this Report consoTrecycled_VinylPlus (2016)” for the accounting period an audit or review of the financial statements in accordance with cost statement. This report is intended solely for the information and use January 1, 2016 to December 31, 2016, prepared by management International Standards on Auditing or International Standards of the management of VinylPlus board, and is not intended Had we performed additional procedures or had we of VinylPlus, regarding the tonnages of recycled PVC (within the on Review Engagements, other matters might have come to our to be and should not be used by anyone other than these performed an audit or review of the financial statements above-mentioned projects of VinylPlus) in 2016, we performed the attention that would have been reported to you. specified parties. in accordance with International Standards on Auditing following procedures: Our report is solely for the purpose set forth in the first paragraph or International Standards on Review Engagements other KPMG Réviseurs d’Entreprises/Bedrijfsrevisoren 1. Verify, in sheet “VinylPlus 2016” (which contains detailed of this report and for your information and is not to be used for any matters might have come to our attention that would have Statutory Auditor represented by calculations for the management of VinylPlus), whether other purpose or to be distributed to any other parties, except for been reported to you. the quantities mentioned in the columns H, L, M and N, publication for informational purposes in the VinylPlus Progress Sources of Information regarding the quantities of PVC that have been recycled Report 2017. Should any third party wish to rely on the report for any in 2016 by the different projects of VinylPlus, agree with purpose they will do so entirely at their own risk. This report relates This report sets out information provided to us by the quantities that are mentioned in the: only to the tonnages of recycled PVC within the above-mentioned management of VinylPlus in response to specific questions DOMINIC ROUSSELLE, projects of VinylPlus in 2016 and items specified above and does not or as obtained and extracted from VinylPlus information Reports of Factual Findings regarding the Agreed Partner extend to any financial statements of VinylPlus, taken as a whole. and accounting systems. Upon-Procedures (“AUP”) Engagements performed Mont-Saint-Guibert, April 11, 2017 by KPMG Réviseurs d’Entreprises SCRL civile/KPMG KPMG Réviseurs d’Entreprises/Bedrijfsrevisoren Procedures and Factual Findings Bedrijfsrevisoren burg. CVBA on request of the legal Statutory Auditor represented by a. Obtain the breakdown of costs declared in the table entities listed below, concerning: presenting the supported charges for the different tonnages of PVC flooring recycled in the EU-28 projects of VinylPlus, as included in the VinylPlus plus Norway and Switzerland in 2016, by the Progress Report related to the activities of the year 2016 (members of the) AgPR; and verify the mathematical accuracy of this. DOMINIC ROUSSELLE, tonnages of flexible PVC recycled in the EU-28 Partner The total expenses amount to KEUR 5,547. plus Norway and Switzerland in 2016, within We found no exceptions as a result of applying the ROOFCOLLECT system by the members of Mont-Saint-Guibert, April 6, 2017 this procedure. the ESWA; and
26 27 PROGRESS REPORT 2017 TNS Commentary on VinylPlus Progress Report for 2016
The Natural Step acts as an external advisor, stakeholder intermediary and capacity builder to VinylPlus. Our comments here are SGS INDEPENDENT VERIFICATION STATEMENT ABOUT THIS VINYLPLUS based on our ‘outside-in’ sustainability perspective on the industry and from engaging directly with VinylPlus throughout the year. PROGRESS REPORT 2017 Celebrate the Wins but Avoid Complacency A business-NGO collaboration requires a good deal of trust and dialogue between people to stay on the path and we appreciate SGS is the world’s leading inspection, verification, We are pleased to observe continued year-on-year progress The verification did not cover the following: the opportunity to give critical input and advice to VinylPlus. testing and certification company. We are recognized within the VinylPlus industry sustainability roadmap for the The underlying data and information on which At the same time, we provide a well-recognized open-source as the global benchmark for quality and integrity. PVC sector in Europe, as reported in this publication. In some the desk-top review documentation is based; framework and a set of peer-reviewed principles to interpret With more than 90,000 employees, we operate a respects, 2016 was a year that created both momentum and the scientific requirements for sustainability and define paths recognition. In particular, the audited confirmation that lead network of more than 2,000 offices and laboratories The tonnage of PVC waste recycled to reach it. Each industry or actor can use these methods to substitution from European PVC production is complete, around the world. (verified by KPMG); interpret their challenges, set priorities and deliver results that an award acknowledging VinylPlus’ contribution to the circular match stakeholder expectations. SGS was commissioned by VinylPlus to provide an The chapter Financial Report economy and supportive messages from, and engagement independent verification of the “Progress Report 2017”. (verified by KPMG); with, key stakeholders. These wins should be celebrated and We make this point to encourage more actors to communicate This report presents the commitments and used as motivation. how they are actively using such tools and share the results The chapter KPMG Certification of Expenditure; they are achieving on their own. A focus for us is also to provide achievements made by the VinylPlus project in 2016. At the same time we continue to face urgent and mounting additional guidance to enable that to occur, and in 2016 we The chapter KPMG Limited Review of Tonnages. sustainability challenges, and there is an acknowledgement of The purpose of the verification was to check the undertook activities with VinylPlus to communicate how The difficulties in hitting certain targets and in meeting increasing statements made in the report. SGS was not involved Natural Step’s approach provides the rationale and scientific stakeholder demands. For example, our Dutch representatives in the preparation of any part of this report or Verification Results guideposts for the circular economy. participated in the VinylPlus Sustainability Forum this year Within the scope of our verification, VinylPlus has the collection of information on which it is based. and gave a clear message that downstream actors and public Staying up to Date with Sustainability Science This verification statement represents provided objective evidence of its performance sector organisations are in need of tools to help understand our independent opinion. in relation with its commitments in the VinylPlus and select PVC products that meet the highest sustainability and Business application programme. performance and management standards. We again emphasise We feel it is also relevant to communicate updates to research the relevance of and need for the VinylPlus labelling scheme as underpinning The Natural Step, since the VinylPlus platform Verification Process It is our opinion that this “Progress Report 2017” a critical tool in light of this. builds upon it. The sustainability principles (system conditions) The verification consisted of checking whether represents VinylPlus’ performance in 2016 in a have recently undergone a major revision with a new set of the statements in this report give a true and fair reliable way; this report reflects the effort of VinylPlus Continued Work Needed to Secure a Place criteria and definitions for social sustainability. It is a priority representation of VinylPlus’ performance and to comply with its new Voluntary Commitments of for PVC Products for us now to ensure that all our stakeholders take note of achievements. This included a critical review of the June 2011. these developments69 to stay up to date and make use of the The policy framework for the circular economy in Europe and, scope of the Progress Report and the balance additional guidance now available. IR PIETER WETERINGS in particular, high-level investigations on a roadmap for plastics and the unambiguity of the statements presented. SGS Belgium NV demonstrate how far we are from a sustainable society and the We can also observe that setting science-based targets is becoming an increasingly recognized approach for individual Certification and Business Enhancement potential for change in resource flows within the economy. The verification process included These conversations will continue to influence the PVC market, businesses. New developments such as the Future-Fit Certification Manager 70 and indeed stakeholders will continue to ask where PVC Business Benchmark translate The Natural Step’s thinking into the following activities: 22 March 2017 products can be responsibly used in the circular economy a set of ‘must-have’ goals for each organisation to contribute Desktop review of project-related material and under what conditions. A clearer European stance on to sustainability and make a credible contribution to the UN and documentation made available by VinylPlus performance expectations and a focus on the applications Sustainable Development Goals. We urge VinylPlus, its member such as plans, agreements, minutes of meetings, where PVC offers the most sustainable value would go a long organisations and its stakeholders to acknowledge the “line in presentations, technical reports and more; way in the dialogue in Europe and with the PVC industry globally. the sand” we need to reach and to work together to address the sustainable performance gap. Communication with VinylPlus personnel The additives used in PVC formulations are critical in responsible for collecting data and writing various determining functional benefits, different applications for PVC The Path Ahead products, impacts and management regimes. Therefore, we parts of the report, in order to discuss Looking forward, and as noted in previous commentaries, believe this topic is a priority and we welcome the additional and substantiate selected statements; we believe VinylPlus should continue to make progress across all studies looking into specific additives, including the conditions of the five sustainability commitments. In particular, we suggest Communication with some members of the for safe and responsible use of legacy additives in recycled PVC. there be a strong focus on developing the industry’s contribution Monitoring Committee. In 2016 we also engaged more directly in the VinylPlus Additives to the circular economy, ensuring that PVC additives are assessed Task Force and can state that there is renewed progress against a credible and holistic set of criteria and promoting the on piloting the Additive Sustainable Footprint methodology and uptake of labelled products that set the performance benchmark criteria for assessing the sustainable use of additives. and deliver a clear signal to the market. This is a priority as a building block for showing where attention is needed, where progress is being made and as a context for LENA JOHANSSON, discussion with policy-makers and other stakeholders. Project leader
Making Use of TNS Support and Methods RICHARD BLUME, From The Natural Step’s point of view, we constantly evaluate Senior Advisor 69 See special issue of Journal of Cleaner Production and in particular our ability to influence industry and support its transformation Broman, G.I. and Robèrt, K.H., 2017. A framework for strategic sustainable toward sustainability. This is connected to our engagement and development. Journal of Cleaner Production, 140, pp.17-31. The Natural Step Stockholm http://www.sciencedirect.com/science/journal/09596526/140/part/P1. the use of methods we promote – both are available to anyone 70 See http://futurefitbusiness.org committed to the journey of sustainable development.
28 29 PROGRESS REPORT Appendix 1 2017 VINYLPLUS VOLUNTARY COMMITMENT TARGETS
CONTROLLED-LOOP 1. Recycle 800,000 2. Exact definitions 3. Develop and exploit innovative technology to recycle 4. Address the issue MANAGEMENT: tonnes/year of PVC by and reporting concept to 100,000 tonnes/year of difficult-to-recycle PVC material of ‘legacy additives’ 1 2020. > ongoing be available by end 2011. (within the overall 800,000 tonnes/year recycling target) and deliver a status report “We will work towards the more efficient TARGETS use and control of PVC throughout > achieved by 2020. > withdrawn (see p. 12) within each annual its life cycle.” VinylPlus Progress Report. > ongoing
ORGANOCHLORINE EMISSIONS: 1. Engage with 2. Develop a plan to deal 3. Compliance with 4. Risk assessment for 5. Target zero-accident “We will help to ensure that persistent external stakeholders with stakeholder concerns the PVC resin Industry the transportation of major rate with VCM release 2 organic compounds do not accumulate in the discussion on on organochlorine Charters by first Quarter raw materials, in particular during transportation in TARGETS in nature and that other emissions organochlorine emissions emissions by end 2012. 2012. > partially VCM, by end 2013. the next 10 years. are reduced.” during 2012. > achieved > achieved achieved (see p. 13) > achieved in 2015 > ongoing 3.a. Achieve full compliance by 2020.
SUSTAINABLE USE 1. Lead (Pb) replacement 2. Robust criteria for 3. Validation of the robust criteria for the ‘sustainable use 4. Other PVC additive OF ADDITIVES: in the EU-27 by end 2015 the ‘sustainable use of additives’ in conjunction with the downstream value chain, producers and the 3 (extended to the EU-28 in of additives’ to be with status report by end 2014. > partially achieved downstream value chain
“We will review the use of PVC additives TARGETS 2014). > achieved developed, with status will be invited to participate and move towards more sustainable 3.a. Develop a methodology for the sustainable choice report by end 2012. in the ‘sustainable additives’ additive systems.” of additives for profiles and flexible applications. > achieved in 2014 initiative. > ongoing 3.b. Develop a systematic framework methodology, taking into account the EU PEF concept.
CHALLENGES SUSTAINABLE USE OF ENERGY 1. Establish Energy 3. Define targets for 4. Energy Efficiency Task 5. Establish Renewable 6. Renewable Materials AND RAW MATERIALS: Efficiency Task Force by specific energy reduction Force to recommend suitable Materials Task Force Task Force’s status report 4 end 2011. > achieved for converters by end 2012. environmental footprint by end first Quarter 2012. by end 2012.
“We will help to minimise climate TARGETS impacts through reducing energy > partially achieved71 measurement by end 2014. > achieved > achieved + extended PVC resin producers to > delayed (waiting for the and raw material use, potentially 2. 3.a. PVC converters will 6.a. Updated status report endeavouring to switch to renewable reduce their specific energy EU PEF pilot phase results) report their gains in energy by the end of 2020. sources and promoting sustainable consumption, targeting 20% efficiency year on year. innovation.” by 2020. > ongoing
SUSTAINABILITY AWARENESS: 1. VinylPlus web portal to 4. A public, and 6. A VinylPlus product label 8. ESPA stabiliser 11. A review of progress “We will continue to build sustainability go online in summer 2011. independently audited, will be launched by end producers will actively towards the globalisation 5 awareness across the value chain – > achieved VinylPlus Progress Report 2012. > launch achieved promote VinylPlus outside of the approach will be TARGETS including stakeholders inside and outside will be published annually in 2014; implementation the EU-28. > ongoing undertaken by end 2015. the industry – to accelerate resolving 2. VinylPlus Monitoring and proactively promoted to being reviewed > achieved our sustainability challenges.” Committee, which will key stakeholders. With the 9. VinylPlus will increase meet a minimum of twice first edition being published 7. ECVM will take an active the number of programme 12. A Social dialogue a year, will be established in 2012. > achieved + role in promoting VinylPlus participants by 20% commitment endorsed by end 2011. ongoing within international PVC compared to 2010 by end by the EU Sectoral Social > achieved + ongoing industry organisations 2013. > not achieved72 Dialogue Committee for 5. Annual external worldwide. > ongoing the Chemical Industry will 3. A VinylPlus Membership stakeholder meetings 10. VinylPlus will engage be included in the VinylPlus 71 Converters are striving to increase their energy efficiency. However, due to the Certificate will be launched will be organised, with five global brand programme by the end complexity and variety of operations in the converting sectors, an overall target of 2016. > achieved + would be meaningless, as would targets for many of the subsectors. end 2011. > achieved commencing in 2012. holders by end 2013. > 72 Even if the target was not achieved in 2013, VinylPlus continued and will continue > achieved + ongoing partially achieved ongoing to work on increasing the number of programme participants + ongoing
30 31 PROGRESS REPORT Appendix 2 2017 COOPERATION AGREEMENT OF THE EUROPEAN CHEMICAL SECTORAL SOCIAL DIALOGUE COMMITTEE AND VINYLPLUS ON THE EUROPEAN PVC INDUSTRY
The industry associations ECVM, ECPI and ESPA on Development of the PVC Industry in Europe Specific Focus on Recycling Facilities EMMA ARGUTYA the one hand and EMCEF73 on the other hand agreed The regular meetings of the European SSDC One needs to take into account that most of recyclers Director General in 2000 to a social dialogue on important issues of the Chemical, Pharmaceutical, Rubber and are SMEs and only a small part of the recyclers ECEG for all involved partners, as part of the Vinyl 2010 Plastics Industries cover views on the EU legislative (10-20%) use SDS-R today. EuPC*/PRE have already programme. developments affecting the sectors concerned, taken some actions to substantially increase this As part of the 2015 VinylPlus revision and following including the PVC industry in Europe. figure. To support these activities in Europe the SSDC the formal enlargement of the scope of the European Together with experts from VinylPlus, ECEG and together with VinylPlus will work on implementing this Chemical Sectoral Social Dialogue Committee IndustriAll Europe will intensify their exchange on the project with the following objectives: (SSDC) in 2015 to include, among others the plastics issues at stake and the progress on decided actions preparation of a brochure providing a detailed sector as well, VinylPlus, in charge of implementing and subsequent decisions to be taken in the SSDC overview of health and safety aspects in the the voluntary programme of the European PVC with regard to the European PVC industry. SYLVAIN LEFEBVRE plastics recycling sector, in order to make sure industry, and ECEG / IndustriAll Europe, together Deputy Secretary General that the workers’ protection is continuously representing the European Chemical SSDC, industriAll Europe Health and Safety and Environmental ensured in the different steps of the recycling have agreed to intensify their cooperation. Standards process. This brochure should be made available This cooperation agreement on the European PVC In the EU, the production, use and recycling of PVC in several languages (minimum EN, FR, DE, ES Industry defines areas and subjects of joint activities applications and their raw materials are governed and IT) of all three parties within this intensified cooperation by the respect of high safety and environmental for the period of 2017-2020 (3 years) (with an annual organisation of workshops in several EU Member standards. These high standards guarantee a safe evaluation of the cooperation at the Plenary of States with the objectives to cover large parts production and use of PVC applications. Such high the SSDC). of the European plastics recycling sector standards require continuous research and BRIGITTE DERO to disseminate the findings and information. These areas and subjects will be fully linked to the implementation of new scientific findings and General Manager European Chemical Industry Sectoral Social Partners’ a clear focus on health and safety as well as VinylPlus 2015-2020 Roadmap and will focus on the following environmental issues. Training and Lifelong Learning priorities: At company level, appropriate and comprehensive High technological standards as well as a qualified, information and training of the workforce are an competent and motivated workforce are prerequisites Health & Safety important precondition for handling PVC and its for high environmental, health and safety standards Education / training raw materials safely. in the PVC industry. Knowledge transfer The SSDC will together with VinylPlus discuss PVC A high level of continuous training (throughout the R&D programmes and findings, with the objective working life) is essential for employment security Sector evolution to improve dissemination of information and training within the PVC industry and also for the creation of Objectives programmes in order to manage risk exposures safely. employment opportunities in allied industries. The SSDC together with VinylPlus will discuss the Agenda One envisaged action is to discuss with the need to develop further specific training geared to Consultative Commission on Industrial Change Expected results the needs of the PVC industry. A particular attention (CCMI74) the possibility of launching a study on will be paid to digital transformation and the The European Chemical Social Partners will actively industrial changes in the converting sector and/or in development of job content in this respect. engage with key stakeholders in order to pave the the recycling sector, which could deal with sectoral way towards a sustainable future as mentioned policies developments, evolution of R&D, innovation, The objective will be to facilitate the implementation of above and based on efficient use of resources and digitalisation in the sector and the evolution of the high-level standards in all EU Member States, taking sound waste management. requested competencies. into account their specific situations and traditions.
Bruxelles, 24 February 2017
73 EMCEF: European Mine Chemical and Energy Workers Federation, now IndustriAll European Trade Union * This commitment to intensify cooperation has been agreed by VinylPlus on behalf of ECVM, ESPA and European Plasticisers (former ECPI). 74 CCMI: Commission Consultative des Mutations Industrielles (Consultative Commission on Industrial Change) Its fourth member, EuPC, will be involved at a later stage.
32 33 PROGRESS REPORT Appendix 3 The European PVC Industry 2017
GLOSSARY Polyvinyl chloride, or PVC, is one of the most widely used polymers in the world. Because it is so versatile, PVC is used extensively in a broad range of industrial, technical and everyday applications. ATBC Acetyl tri-butyl citrate HMW PHTHALATES High Molecular Weight phthalates BBP Butyl benzyl phthalate INDUSTRY ECVM Industry Charters for the Production of PVC is an intrinsically low-carbon plastic: 57% of its molecular weight is accounted B&C Building and construction CHARTERS VCM and S-PVC (1995) and for the Production of E-PVC (1998) Ca Calcium for by chlorine derived from common salt; 5% is hydrogen; and 38% is carbon. It is IVK EUROPE Industrieverband Kunstoffbahnen e.V. CLP European Regulation on Classification, Labelling (Association of Coated Fabrics and Films – recyclable and is increasingly being recycled. The European PVC industry has been and Packaging of chemical substances and www.ivk-europe.com) mixtures. The legislation introduced throughout working hard to boost collection and improve recycling technologies. the EU a new system for classifying and labelling KPMG KPMG is a global network of professional firms chemicals, based on the United Nations’ Globally providing audit, tax and advisory services Several recent eco-efficiency and LCA studies of major PVC applications have shown Harmonised System (UN GHS) (www.kpmg.com) DBP Di-n-butyl phthalate LCA Life Cycle Assessment that in terms of energy use and GWP (Global Warming Potential), the performance of DCHP Di-cyclohexyl phthalate LMW PHTHALATES Low Molecular Weight phthalates PVC is comparable to that of alternative products. In many cases, PVC applications DEHP Di(2-ethylhexyl) phthalate NaCL Sodium Chloride showed advantages in terms of both lower total energy consumption and lower CO2 DEHTP Di(2-ethylhexyl) terephthalate Pb Lead PEF Product Environmental Footprint emissions. DIBP Di-isobutyl phthalate PLASTICISERSPLUS European Plasticisers’ legal entity, based in DIDP Di-isodecyl phthalate Brussels, Belgium Due to its light weight, durability and stability, PVC can offer energy, cost and material DiOP Di-isooctyl phthalate POP Persistent Organic Pollutants DINCH Di-isononyl cyclohexane dicarboxylate efficiency gains for sectors such as building and construction, water distribution, health ppm Part per million (also equivalent to 1 mg per kg) DINP Di-isononyl phthalate PRE Plastics Recyclers Europe and transportation. DnHP Di-n-hexyl phthalate (www.plasticsrecyclers.eu) DOTP Di-octyl terephthalate PVC Polyvinyl chloride At the European level, the PVC value chain is represented by four associations: DPHP Di(2-propyl heptyl) phthalate P-PVC Plasticised PVC EC European Commission RAC Risk Assessment Committee ECHA European Chemicals Agency REACH Registration, Evaluation, Authorisation (http://echa.europa.eu) and Restriction of Chemicals ECVM The European Council of Vinyl Manufacturers RoHS EU legislation restricting the use of hazardous The European Council of Vinyl Manufacturers, (www.pvc.org) substances in electrical and electronic equipment ECVM 2010 The ECVM’s formal legal entity, (RoHS Directive 2002/95/EC) representing six leading European producers of PVC resin, which account registered in Belgium RoHS 2 The recast RoHS Directive 2011/65/EU (RoHS 2) for around 75% of the EU-28 PVC resin production. These businesses operate EDC Ethylene dichloride or 1,2-dichlorethane entered into force on 21 July 2011 around 40 different plants spread over 23 sites, and employ approximately EPA Environmental Protection Agency R-PVC Recycled PVC 7,000 people. www.pvc.org EPCOAT IVK Europe PVC Coated Fabrics Sector Project SDGs Sustainable Development Goals EPD Environmental Product Declaration SDS Safety Data Sheet EPFLOOR European PVC Floor Manufacturers, an EuPC SDS-R Safety Data Sheet for Recyclates sector group (www.epfloor.eu) SGS Société Générale de Surveillance, the world’s European Plastics Converters, EPPA European PVC Window Profile and Related leading testing and verification organisation Building Products Association, an EuPC sectoral (www.sgs.com) an association representing close to 50,000 companies in Europe, which produce association (www.eppa-profiles.eu) S-PVC Suspension polyvinyl chloride over 45 million tonnes a year of plastic products of various types. They employ E-PVC Emulsion polyvinyl chloride SSDC Sectoral Social Dialogue Committee approximately 1.3 million people. www.plasticsconverters.eu ERPA European Rigid PVC Film Association, an EuPC SVHC Substances of Very High Concern sectoral association (www.pvc-films.org) TEPPFA The European Plastic Pipes and Fittings ERFMI European Resilient Flooring Manufacturers’ Association, an EuPC sectoral association Institute (www.erfmi.com) (www.teppfa.eu) The European Stabiliser Producers Association, ESPA The European Stabiliser Producers Association TNS The Natural Step ( www.thenaturalstep.org), (www.stabilisers.eu) a sustainability NGO acting as critical friend representing 10 companies that produce more than 95% of the stabilisers sold and sustainability advisor to VinylPlus in Europe. They directly employ more than 2,000 people in the EU. ESWA European Single Ply Waterproofing Association, an EuPC sectoral association (www.eswa.be) TXIB 2,2,4-trimethyl-1,3-pentanediol di-isobutyrate www.stabilisers.eu UN United Nations EUPC European Plastics Converters (www.plasticsconverters.eu) UNEP United Nations Environment Programme EUROPEAN Former ECPI, European Council for UNIDO United Nations Industrial Development PLASTICISERS Plasticisers and Intermediates, Organization European Plasticisers, (www.europeanplasticisers.eu) VCM Vinyl chloride monomer formerly ECPI (The European Council for Plasticisers and Intermediates), GHS Globally Harmonised System of Classification VINYL 2010 the first 10-year Voluntary Commitment and Labelling of Chemicals of the European PVC industry, signed in 2000 representing the eight major European producers of plasticisers and GIP Green Industry Platform WUPPI Danish company set up to collect and recycle intermediates. They employ approximately 1,200 people in plasticiser (www.greenindustryplatform.org) rigid PVC (www.wuppi.dk) production. www.europeanplasticisers.eu
34 35 www.vinylplus.eu Brussels,Belgium B-1000 Avenue deCortenbergh71 Registered office: [email protected] Tel. +32(0)26767441 Brussels,Belgium B-1160 vanNieuwenhuyse4/4 Avenue E. VinylPlus @VinylPlus_EU
PHOTO: COURTESY OF SIOEN GROUP