Waste Plastic Recycling Project in Tayud, Consolacion, Cebu, Philippines adopted as “Advanced Low-Carbon Technology Innovation for Further Deployment in Developing Countries” by Ministry of the Environment in Japan through Global Environment Centre Foundation(GEC) for the mitigation of global climate change GUUN Co., Ltd. (GUUN) (formerly Mansei Recycle Systems Co., Ltd.) Company overview-1 (GUUN Co., Ltd. ) ■ Foundation: Mar. 14, 2001 ■ Capital :JPY85,000,000 (USD 773,000 ※JPY110/US$) ■ No. of employees: 88 in GUUN, including subsidiaries ■ Head Office and plant: 17-3 Torihamacho Kanazawaku Yokohama, Japan ■ Minato Office: 10 Fl. Industry & Trade Center Building, 2 Yamashitacho, Nakaku, Yokohama, Japan ■ Philippine Branch: Sitio Sun-ok, Tayud, Consolacion, Cebu, Philippines Company overview-2 (GUUN Co., Ltd. ) ■ Business line: ①Production of Fluff fuel from waste plastic ②Biomass fuel & Ind. raw material from wood chip ③Consultation ④PCB (polychlorinated biphenyl) waste disposal
■ ISO Registration ISO14001 (JSAE1247) History of our activities in Cebu
2012 2013~2014 2014~2015 2016 2017
Research on Feasibility Inayawan landfill study and waste characteristics
Groundwork
Pilot Project: Pilot project Set up a pilot plant in Inayawan landfill to produce Fluff Fuel
Adopted as “Low Inaugurated Commercial commercial scale project carbon innovation technology for plant in developing Consolacion, countries” by Cebu, up and MOEJ running from July, 2017
MOEJ(GEC), Supporting JICA, City of Yokohama bodies City of Yokohama 5 Location of the plastic recycling facility Sitio, Sun-ok, Tayud, Consolacion, Cebu, Philippines Overview of the facility Acceptable materials and each process
Plastic Paper Carton Styrofoam Fabric Sack
Floor Segregation Pressing segregation & Shredding & Packing Final output: Fluff Fuel
Factors Fluff Fuel vs. Coal
CO2 Emission 17% reduction Calorific value > 6,000 kcal/kg Price Approx. 40% lower Acceptable materials
Plastic (e.g. snack packs, plastic-based packaging) Acceptable materials
Paper Mandaue City’s waste segregation rule Mandaue City’s current quality of plastic waste as of Sep., 2018
34.7% 65.3% Food waste 30.1t 56.6t
Backload Contaminants Recycled Materials Typical household plastic waste Soil What we are now doing
Segregating Shifting from at landfilling to households, “Processing” companies for “Fluff Fuel” alternative to coal What we are going to do for improvement
Input of Yokohama City’s experiences 85%<
Educating segregation to Barangay level, Purok level
80%
Recycling ratio Feedback from GUUN 70% to Mandaue City
65.3% Feedback from GUUN to Mandaue City What we can do in developing countries Current situation Difficulties / Pro points What we can do Raw ・Started with private sectors ・(D) Competition to ・Widening of acceptable materials ・Promoting enhancement of cheep landfilling fee materials CSR through our project ・(P) Concept of tipping ・Proposal on waste volume ・Started recycling of fee has been already reduction at generators, LGU’s(household) waste become common e.g. hotels, shopping malls, ground factories etc. Products ・Started Fluff Fuel delivery ・(D) Severe ・Supply satisfied quality, to local cement plants negotiation stable volume with global clients on of products to clients price, supply volume, EHS audit etc. ・(P) International market prices of products already recognized Surroundi ・Getting attention by ・(D)Insufficient system ・Assistance for how to ng social environmental, CRS and of securing budget in secure the budget(new tax environm SDG’s conscious businesses, LGU’s for shifting to system etc.) for shifting to ent / LGU’s recycling 3R society ・Comprehensive solution on system waste management (e.g. MRF, WtE, Controlled landfill)26 Comprehensive solution on waste management: Metro Cebu’s case 【Potential 【Mega Cebu 2050 】 Roadmap】 supporters ・Disseminating Segregation of segregation Resource at source ・Day scheduled Short term plan (picked up) Recycling collection Div., ・Community based 3R Yokohama City ・Efficient ・Guideline for collection Collection collection ・Education for drivers ・Study and construct upgrading city-wide MRF GUUN/ Comprehensive waste ・Effective management Local entities/ treatment plan Primary from primary Waste treatment system of medical final stage management and hazardous waste companies ・Closure of Inayawan Landfill
Engineering ・Improvement WTE in recycling companies/ Material ・Supply chain Middle term plan(picked up) Waste Processing Recycling plan for each companies recycled management materials ・FS for WTE Alternative Resource ・WtE companies Volume reduction fuel market ・Construct city-wide MRF Waste ・Proper Landfilling ・Construct two sanitary management Landfilling Landfilling of ash and other waste ・Settle of proper landfills companies tipping fee Corporate Social Responsibility Shift to sustainable waste management system
Reduce waste plastics in landfill leads to site life extension due to volume reduction and restore self resolution. Preventing Flood : caused by clogged waste plastics in drainage or plumbing Creating job opportunity and enhancement of education to children Contracting waste plastic recycling to GUUN
Promote CSR Low Value Plastic which activities has been landfilled through the recycling
Fluff fuel Utilized as an alternative fuel (for mainly cement) Ministry of the Environment Government of Japan Financing Programme to Demonstrate Advanced Low- Carbon Technology Innovation for Further Deployment in Developing Countries (2016)
GUUN Co., Ltd. (GUUN) (formerly Mansei Recycle Systems Co., Ltd.)
Philippine Branch Office: Sitio Sun-ok, Barangay Tayud, Consolacion, Cebu
Minato Office: 2 Yamashitacho Naka-ku, Yokohama 231-0023 Japan Any question or further information, please feel free to contact:
Mr. TAKESHI KONISHI Email: [email protected] Mobile: 0918-807-3557 Tel: (032) 383-4839
Mr. VICENTE PUYAT UY Ⅲ Mr. RAYMUND JUSTINE FLORES Email: [email protected] Email: [email protected] Mobile: 0949-599-0119 Mobile: 0943-521-6759 Tel: (032) 383-4839 Tel: (032) 383-4839