Agenda/Schedule Is Subject to Change

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EI Shot Peening Training 2013 Shot Peening & Blast Cleaning Workshop Scottsdale, Arizona

AGENDA Class Schedule / Descriptions / Menu Workshop Map - Exhibitor List

Visit http://www.shotpeeningtraining.com for more information

2013USWSAgenda.xlsx Days and Times are Subject to Change Last Revised 10/11/2013 THINGS TO KNOW

Workshop Opening Presentation at 8am on Tuesday in Exhibition Hall

Wear name badge at all Workshop Events

How your name looks on the sign‐in sheet is how it will look on your certificate

Confirm what exams you are signed up for on sign‐in sheet

Wear your workshop tee shirt on Tuesday for a group picture

Breakfast provided for hotel guests in Club House

Lunch provided for everyone Tuesday – Thursday in Exhibition Hall

EA Reception for everyone on Tuesday night begins at 5:30pm

Late Exam Registration available until Wednesday 3pm Registration and Setup Time Monday, October 14, 2013

SAE Surface Enhancement Committee Meeting / J-Spec Conformance 9am - 5pm Desert Room (by invitation only)

Student Registration / Sign-in and Participant Packet Distribution Noon - 5pm Registration Desk

Exhibitor Sign-in and Set-up Noon - 5pm Registration Desk and Exhibition Hall

2013USWSAgenda.xlsx Days and Times are Subject to Change Last Revised 10/11/2013 WORKSHOP DAY 1 Tuesday, October 15, 2013

Starts at 6am "Made to Order" Breakfast provided to hotel guests in clubhouse

8:00 - 8:30 Jack Champaigne's Opening Remarks

8:30 - 8:45 Group Photograph - Please wear your workshop tee shirt Time/Rooms Paloma I-III Mohave I Mohave II Mohave III

8:45 - 9:25 Introduction to Shot Peening John Cammett

Peening Media 9:25 - 9:55 Overview Pete Bailey

9:55 - 10:45 Peening Intensity Jack Champaigne

30 minutes Morning Trade Show Break

Simple Saturation Curve 11:15 - 11:40 Generation Jack Champaigne

11:40 - 12:30 Peening Coverage John Cammett

12:30 - 1:30 Pita Lunch Buffet

Air Peening Machine Peening Applications Cut Wire Media Essentials of Blast Cleaning 1:30 - 2:20 Design and Setup Dave Breuer Dwight Lutsko Phillip Waser Bill Barker Offered multiple times

Peening Process Practical Approach to Shot Characterization and Convert your Blast Peening Applications Dust Collectors 2:25 - 3:15 Optimization Machine to Peen Herb Tobben Dwight Lutsko Kevin Young Kumar Balan Offered multiple times Offered multiple times

30 minutes Dessert and TRADE SHOW BREAK

Nozzle Design and Applications Precision Blast Cleaning and Flapper Peening Theory for Air-Operated Blast Wheel Machine Design Shot Peening and Applications 3:45 - 4:35 Equipment and Setup Colin Weightman Dave Barkley Herb Tobben Ron Wright Offered multiple times Offered multiple times Offered multiple times

Residual Stress Wheel Blast Machine SAE Media Specifications Nadcap Audit Preparation Measurement Maintenance and Problem 4:40 - 5:30 & Abrasive Media Selection John Cammett Mike Brauss Solving Phillip Waser Offered multiple times Offered multiple times Ron Wright

Engineered Abrasives' 5:30 - 7:30 Evening Reception

Classes marked L1 & L2 are recommended as preparation for Level 1 and 2 exams respectively. Classes marked FL are recommended for flapper peening exam however "Flapper Peening Practice / Practical" is required for any persons sitting for the flapper peening exam. All break out classes should be considered preparation for Level 3 exam as its questions concentrate on real world applications and on the job experience.

2013USWSAgenda.xlsx Days and Times are Subject to Change Last Revised 10/11/2013 WORKSHOP DAY 2 Wednesday, October 16, 2013

Starts at 6am "Made to Order" Breakfast provided to hotel guests in clubhouse

Time/Rooms Paloma I-III Mohave I Mohave II Mohave III

Media Inspection and 8:00 - 8:50 Maintenance EIED Instructor

8:50 - 9:40 Advanced Peening Intensity Jack Champaigne

Advanced Saturation Curve 9:40 - 10:10 Generation Jack Champaigne

30 minutes Morning Trade Show Break

Advanced Peening Coverage 10:40 - 11:30 and Masking John Cammett

Mini-Almen Strips: 11:30 - 12:00 A Promising New Technology Kelly McClurg

12:00 - 1:00 Mexican Lunch Buffet

PiiBltCliPrecision Blast Cleaning and AMS- 2431 Me dia Almen Gage Peening Applications Shot Peening Specifications Calibration with R&R 1:00 - 1:50 Dave Breuer Ruthann Browning Phillip Waser (Hands-On) Offered multiple times Offered multiple times Offered multiple times EIED Instructor

Practical Approach to Shot Measuring Almen Strips to Peening in the Peening Applications Intelligent Nozzle Motion Generate Saturation Curves 1:55 - 2:45 Medical Industry Herb Tobben Dan Dickey (Hands-On) Scott Hatfield Offered multiple times EIED Instructor

30 minutes Dessert and TRADE SHOW BREAK

Nozzle Design and Applications Hands-On Media Size and Measuring Almen Strips to Peening Parameters I for Air-Operated Blast Quality Inspection Practice Generate Saturation Curves 3:15 - 4:05 Study of Fatigue Equipment EIED Instructor (Hands-On) Michele Bandini Herb Tobben Offered multiple times EIED Instructor Offered multiple times

Peening Technology for Turbine Peening Parameters II MagnaValve Laser Peening Engine Repair 4:10 - 5:00 Carburized Gears Applications Jim Harrison Sylvain Forgues Michele Bandini Mark Ingram Holger Polanetzki

2013USWSAgenda.xlsx Days and Times are Subject to Change Last Revised 10/11/2013 WORKSHOP DAY 3 Thursday, October 17, 2013

Starts at 6am "Made to Order" Breakfast provided to hotel guests in clubhouse

Time/Rooms Paloma I-III Mohave I Mohave II Mohave III

Peening Process AMS-2431 Media Characterization and Introduction to Nadcap Audit Preparation Specifications 8:00 - 8:50 Optimization Wet Peening John Cammett Phillip Waser Kevin Young Ron Wright Offered multiple times Offered multiple times Offered multiple times

Flapper Peening Theory Hands-On Media Size and Understand and Optimize and Applications Peen Forming Quality Inspection Practice 8:55 - 9:45 Your Blast Operating Cost Dave Barkley Jim Harrison EIED Instructor Kumar Balan Offered multiple times Offered multiple times

30 minutes Morning Trade Show Break

Residual Stress Extended Flapper Velocity Measurement / Ceramic Beads for Surface Measurement 10:15 - 11:05 Peening Theory Intensity Verification Treatment and Shot Peening Mike Brauss Sylvain Forgues Holger Polanetzki Jeff Girman Offered multiple times

Flapper Peening Peening Techniques for Practice / Practical Ultrasonic Peening 11:10 - 12:00 Challenging Applications Dave Barkley Holger Polanetzki Jim Whalen & Sylvain Forgues

12:00 - 1:00 Pasta Lunch Buffet

Level 1 Material Review 1:00 - 1:20 for Exam Prep

1:20 - 2:10 Level 1 Exam Roto Flapper Exam Level 3 Exam

2:10 - 2:30 Level 1 Exam Review Roto Flapper Exam Review

Level 2 Material Review 2:30 - 3:20 for Exam Prep

3:20 - 4:30 Level 2

4:30 - 5:00 Level 2 Exam Review

2013USWSAgenda.xlsx Days and Times are Subject to Change Last Revised 10/11/2013 FAA LEVEL 1 PEENING CLASSES Class Name Instructor Class Description This entry level class discusses the history and fundamentals of the peening process that we know today as Introduction to Shot terms used in the industry are introduced and explained. This session also defines when the peening process Peening - The Basics should be performed. John Cammett This class is recommended for preparation for the FAA Level 1 certification exam. The media is the real tool of the peening process. This ssessionession gives an overview of the four types of media Peening Media commonly used in peening and their attributes. This class also briefly discusses what to look for when selecting Basics the right media for your application. Pete Bailey This class is recommended for preparation for the FAA Level 1 certification exam.. This class will introduce the concept of peening intensity and how it is measured using Almen strips, holders and gages. The saturation curve and the 10% rule are explained and guidelines for new set-ups and verification Basic Peening Intensity trials for peening intensity are discussed. Jack Champaigne This class is recommended for preparation for the FAA Level 1 certification exam. This session explores simplified saturation curves as workshop attendees are asked to plot arc height data in Simple Saturation Curve order to determine intensity. Generation Jack Champaige This class is recommended for preparation for the FAA Level 1 certification exam. This session defines coverage and its importance in the peening process. It is often incorrectly associated with intensity and saturation curves. This class will discuss why intensity and coverage are two entirely different Peening Coverage aspects of the peening process and how they do not effect each other. John Cammett This class is recommended for preparation for the FAA Level 1 certification exam.

FAA LEVEL 2 PEENING CLASSES Class Name Instructor Class Description

Using the correct media and maintaining its quality is a must for a consistent process. This session discusses Media Inspection and different media specifications and their requirements. Examples of both shape and size inspection are reviewed MitMaintenance and on-mac hine dev ices ththlthat help meet specifi ifitications and mai itintain me dia qua lity are a lso exam ine d. EI Instructor This class is recommended for preparation for the FAA Level 2 certification exam.

This session looks at how other peening parameters can effect the intensity results in your process. Changes in Advanced Peening Intensity the media and machine condition can cause undesired results. Jack Champaigne This class is recommended for preparation for the FAA Level 2 certification exam. This hands on practical asks students to produce slightly more challenging saturation curves and determine an Advanced Saturation Curve intensity value. This session also invokes the thought that the saturation curve can be more than just a means Generation to determine an intensity value. Jack Champaigne This class is recommended for preparation for the FAA Level 2 certification exam. This session looks at problems with coverage including the effects of having too little or too much peening Advanced Peening Coverage coverage. The concept of Lean-peening is also introduced. John Cammett This class is recommended for preparation for the FAA Level 2 certification exam.

Questions on the Level 3 exam are based primarily on real-world experiences. A student wanting to sit for the Level 3 exam should have complete understanding of all material presented in the Level 1 and Level 2 classes. Level 3 exam questions may also come from any class regularly scheduled at the US workshop that concentrate on the shot peening industry. This includes process applications, peening parameters, various equipment, media characteristics, inspection procedures and problem resolution.

2013USWSAgenda.xlsx Course description subject to change Last Revised 9/24/2013 Specialty and Advanced Topics

Class Name Instructor Class Description Learn an overview of the shot delivery, media reclaim and control devices common on air blast and peening Air Peening Machine machines. Learn about different nozzle types and how they can be used. Some basic troubleshooting Design and Setup techniques are also discussed. Bill Barker

This class will demonstrate the proper calibration of an Almen gage using a calibration kit with NIST Almen Gage traceable step blocks and a precision manufactured 9-hole template. It will also provide an explanation of Calibration with R&R procedures for gage R&R (Repeatability and Reproducibility) to verify the performance of an Almen gage. (Hands-On) Jeff Derda

This course goes through the AMS 2431 spec "slash-by-slash". Each media type will be discussed along AMS-2431 Media with its properties and procedures of size & shape control, inspection and specifications. This presentations Specifications also includes a brief history of how MIL-13165 was replaced with AMS 2431. Phillip Waser

Learn about shot peening applications . Topics will cover rudiment aspects of ceramic beads and their Ceramic Beads for Surface chemical properties, and various surface applications, all with emphasis on shot peening. treatment and Shot Peening Jeff Girman

Put your idle cleaning equipment to use in peening. Learn the modifications and costs involved, and Converting your Blast expected results. We will also discuss 'premium cleaning' with your redundant peening equipment. Machine to Peen Kumar Balan

Learn more about the advantages and benefits of using cut wire media. Cut Wire Shot Dwight Lutsko

Can a blasting or peening machine's dust collector explode? This presentation will answer that question Dust Collectors along with discussing other health and safety hazards. You will also learn proper methods for the collection Dwight Lutsko and disposal of dust in blasting and peening machines.

This session will help you learn and understand all the necessary knowledge for how select the proper abrasive, the methods for lowering blast cleaning time, reducing machine maintenance and safety in the Essentials of Blast Cleaning blasting environment. We discuss cleaning methods to prevent blasting damage, improving abrasive life Phillip Waser and understanding specifications of surface cleanliness. Both centrifugal wheel and compressed air blasting methods are covered.

In this session, the rotary flapper peening process will be looked at in more details. Compressive residual stress profiles, surface roughness measurements, and fatigue results for rotary flapper peening will be Extended Flapper compared with conventional peening. Process variability will be discussed as well as the proper selection of Peening Theory flaps for different intensities and the influence of magnetic correction (3M vs. 0.77) on results. Finally, the Sylvain Forgues features of the latest Flapper Peening controller will be presented and discussed.

Flapper Peening is becoming more accepted as a reliable peening process for spot-repair. It is an inexpensive way to apply the peening process in small areas without having to use large blast cabinets. This session discusses the origins of flapper (roto) peening and outlines how it uses a slightly different set of rules from conventional peening. A supplemental hands-on class is also offered (see schedule) for those Flapper Peening Theory wanting to take an extended look. and Applications Dave Barkley Flapper Peening Certification is offered. Candidates are required to take a written exam as well as show proficiency in a Flapper Practical session. Attending sessions marked with a "FL" will prepare candidates for the written examination.

2013USWSAgenda.xlsx Course description subject to change Last Revised 10/11/2013 This is a supplemental class to the "Flapper Peening Theory and Applications" course. This class is hands- on and students can test their technique by generating a saturation curve via Flapper Peening. Since testing can be time consuming, students taking the Flapper Peening exam have priority with the equipment. Flapper Peening Practice / Practical Flapper Peening Certification is offered. Candidates are required to take a written exam as well as show Dave Barkley & proficiency in a Flapper Practical session. Attending sessions marked with a "FL" will prepare candidates Sylvain Forgues for the written examination.

This session is a Hands-On version of the Level 2 Lecture on Media Inspection and Maintenance. The Hands-On Media lecture will be quickly reviewed and followed by demonstrations of a "RoTap" machine for media size Size and Quality Inspection inspection. A digital microscope for media shape inspection will also be demonstrated as well as a Practice Spirolator for media shape maintenance. Bryan Chevie

This class presents how proper shot delivery can be obtained through intelligent mechanical nozzle Intelligent Nozzle Motion movement and motion interaction. Dan Dickey

Detailed description is not available. Introduction to Wet Peening Ron Wright

Laser peening can impart a compressive stress of 4X and often deeper than conventional shot peening. This is very important in metal components that are subject to damage from fretting, corrosion and foreign Laser Peening objects. Learn about the space age technology used for critical peening applications. Jim Harrison

MagnaValves offer many advantages over mechanical valves in air blast applications, such as low MagnaValve Applications maintenance and compatibility with computer control. Learn how to specify, install and maintain this new Mark Ingram type of valve.

This class provides basic hands-on training for the proper use of Almen gages to generate saturation Measuring Almen curves. The students will measure Almen strips, plot saturation curves, calculate intensities and confirm the Strips to Generate Saturation results using Dr. Kirk’s Curve Solver program. The course will also explain the use of prebow compensation Curves (Hands-On) as well as highlight common errors that can occur with construction of saturation curves. Jeff Derda

Mini-Almen strips are a promising new technology created to eliminate the need for shaded Almen strips. Mini-Almen Strips: Additionally, Mini-Almen strips can offer a highly detailed view of peening intensities on complex geometry. A Promising Since these strips have the same material properties as standard Almen strips, a full saturation curve is New Technology plausible, which researchers can use to correlate to the true intensity from a standard saturation curve. Kelly McClurg

This class will help you prepare your team for a Nadcap audit such as those conducted by Nadcap. Nadcap Audit Preparation including the inspection of equipment, paperwork, media, and the proficiency of the operators in the shot John Cammett peen process.

In this session, learn how to achieve highest performance from an air-blast system, both suction and Nozzle Design and pressure, through proper nozzle selection. Nozzle material, shape, and angle of impingement impact Applications for Air-Operated efficiency and productivity. Get tech tips from an industry expert, the man in the white coat. Blast Equipment Herb Tobben

The majority of aircraft in production with aerodynamically formed aluminum wing-skins employ the peen forming process. It is a die-less forming process, performed at room temperature on skins with large Peen Forming variation in thickness. Residual compressive stress acts to elastically stretch the peened side to bend or Jim Harrison even elongate an area to make the needed aerodynamic shape.

This session explores different components in the metal working industry that benefit from the shot peening process via improved fatigue life. Peening Applications Dave Breuer

2013USWSAgenda.xlsx Course description subject to change Last Revised 10/11/2013 This session will review some of the most popular components that are being shot peened in the medical industry, which will include a review of case studies that demonstrate the benefit of peening a medical device. Also included in this session, will be a look at what the FDA requires manufactures that shot peen Peening in the their devices to demonstrate in product and process performance. This session will conclude by presenting Medical Industry a general layout of a process and equipment validation technique that is geared to help you understand Scott Hatfield what is needed to have a medically validated shot peening process that meets all of the FDA requirements.

Peening process is characterized by three major parameters – shot, intensity and coverage. Through Knowledge of fatigue damage mechanism, this presentation shows how peening parameters can be Peening Parameters I optimized for best fatigue performance. Though these parameters are dictated by OEM specifications, non- Study of Fatigue conformance can happen, and will lead to detrimental results. Let’s discuss the effects, and avoidance Michele Bandini techniques through some practical case studies and examples.

Gears, due to their unique geometry, heat treatment and usage require special considerations when Peening Parameters II applying shot peening. Properly shot peened Gears can be up-rated by 20 to 30% or more. This Carburized Gears presentation will discuss what makes gears unique and how shot peening can make them last longer under Michele Bandini higher loads.

This course gives a overview of how to predict your shot peening process so you can optimize existing Peening Process setups and reduce time in the development of new parts. Tools and software are also discussed to aid in Characterization and this process. Optimization Kevin Young Learn about tools and techniques to solve difficult peening configurations with emphasis on robotic parts Peening Techniques for handling. Challenging Applications Jim Whalen

This session will look at new needle peening technology and its applicability for the re-peening of turbine Peening Technology for engine components. The new technology will be described and the motivation for its development Turbine Engine Repair explained. Surface roughness, residual stress measurements and fatigue lives for materials in new aero Sylvain Forgues engine programs will be presented and compared with results for conventional peening and for controlled Hoogelger P oaolan etzki rotary flapper peening.

This session covers project assessment, blast set-up parameters, and the variables that impact production Practical Approach to Shot rates, efficiency, and repeatability in a wide variety of automated shot peening applications. Peening Applications Herb Tobben

Why apply the precision of shot peening to blast cleaning? Because when you apply this precision to blast cleaning, you end up with MicroBlasting—an evolution in accuracy, consistency and repeatability. When built into automation,p, effective parts-handling combined with the inherent re pypeatability of MicroBlastin g allows for a wide range of applications—cut hard and brittle ceramics quickly or remove .0005” layers at a time. This session will identify the keys to successful MicroBlasting and how to control surface texture, erode and selectively clean a variety of materials. We will delve into Comco’s core technology and how it Precision Blast Cleaning and revolutionizes blast cleaning. Shot Peening: Capabilities and Applications. In Shot Peening, MicroBlasting Technology is Transforming the Field Elimination of masking. Multi-media Colin Weightman handling. Small IDs. Small footprint. Media-waste reduction. These are just a few of the benefits of and Precision Shot Peening. Find out more about the control available from the same technology that drives Ruthann Browning microblasting and how it turns shot peening into Precision Shot Peening.

Micro-abrasive blasting and shot peening rely on the same variables: media size, media type, media-to-air ratio and particle velocity. This session will delve into these variables as controlled by Comco’s core technology.

X-ray diffraction (XRD) is the standard tool for measuring residual stress in shot peened components. This session will explain how XRD is used to quantitatively measure residual stress, the types of equipment that Residual Stress Measurement are available, the basic techniqypques and the type of information that can be obtained to o ptimize the shot Mike Brauss peening process and ensure that peening has been correctly applied.

2013USWSAgenda.xlsx Course description subject to change Last Revised 10/11/2013 SAE and Abrasive Media Selection will discuss the “J” Specifications of Steel Abrasive and the wide SAE Media Specifications & spectrum of blasting medias for blast cleaning. Abrasive Media Selection Phillip Waser

This session will look at the ultrasonic shot peening process. The technology of the process and reasons Ultrasonic Shot Peening why you would use ultrasonic peening instead of the conventional shot peening will be explained. There will also be other comparisons to conventional shot peening such as surface roughness, residual stress Applications measurement and fatigue life of different titanium alloys.alloys. HHlolger P Plolane tkitzki

The justification process in your blast cleaning or shot peening equipment purchase involves estimating the operating cost. This cost is different for wheel and air type blast equipment. It is also important to understand that the operating cost also varies with the age of the equipment, condition of components that Understand and Optimize come in contact with abrasive, compressed air etc. Our discussions in this session will involve Your Blast Operating Cost understanding the variables and the nature in which they affect the economics of your cleaning or peening Kumar Balan operation, and techniques to minimize operating costs.

The currently used method for determining shot peening in serial production is to use Almen strips and saturation curves. This lesson gives insight in an additional/alternative process to Almen measurements. After a short introduction of the technology which is needed to perform these velocity measurements, test results are presented which were carried out to demonstrate the equality of velocity measurement to Velocity Measurement & conventional Almen strip measurements. An overview is given on how parameter variations influence the Intensity Verification velocity measurements. Based on trial results it is demonstrated how this new process can be used to Holger Polanetzki increase the productivity. Potentials are shown and examples are given how this process can be included in serial production also by means of having an online process control to ensure consistently high peening quality.

A properly maintained machine is one of the keys to a consistent and reliable process. This session Wheel Blast Machine reviews the basic design of a wheel type blast machine, high-lighting preventative maintenance. Both Maintenance and Problem common and unique problems will be explored discussed offering corrective measures. Resolution Ron Wright

Wheel tyygpe machines can propel large volumes of shot for applications in both the blast cleanin g and shot Wheel Machine Design and peening industries. This session goes over the features, design, function and setup of a wheel blast Setup machine. Ron Wright

2013USWSAgenda.xlsx Course description subject to change Last Revised 10/11/2013 Workshop Exhibitors

1. Roberts Sinto 13. Innovative Peening Systems 2. Metal Improvement CWST 7. Langtry Blast Technologies 14. COMCO Inc. 3. Proto Manufacturing 8. Progressive Surface 15. Clemco Industries Corporation 4. Peening Technologies 11. Engineered Abrasives 16. Midwestern Industries 5. Shockform 12. Electronics Incorporated 17. Wheelabrator Group 6. Empire Abrasives 18. Premier Shot

2013USWSAgenda.xlsx Booth Locations are subject to change Last Revised 9/25/2013