Mercedes-Benz Powertrain Portfolio Truck EURO
Total Page:16
File Type:pdf, Size:1020Kb
Mercedes-Benz Powertrain Portfolio Truck EURO VI. Welcome to the Mercedes-Benz Powertrain. Content Leading in technology Mercedes-Benz Powertrain 04 Mercedes-Benz axles 48 Nomenclature axles 50 and efficiency. Mercedes-Benz engine systems 08 Axle portfolio 52 Nomenclature engine systems 10 Front axles 54 Engine portfolio 11 Rear axles 60 Medium-duty engine systems 12 Heavy-duty engine systems 16 Our Global Mercedes-Benz Service Network 66 Exhaust after-treatment system 22 Spare parts supply 67 Mercedes-Benz transmissions 27 Nomenclature transmissions 28 Extended Warranty 68 Transmission portfolio 29 Medium-duty transmissions 30 More than products 69 Heavy-duty transmissions 34 Retarder 44 Index 70 Power take-off 46 Going the extra mile. Mercedes-Benz Powertrain. Benefits for you. Benefits for your customers. Mercedes-Benz Powertrain offers outperforming and individual engineered Integrated powertrain: ✓ Provides optimized fuel efficiency by specially powertrain components: engine systems, transmissions and axles – each will composed powertrain solutions provide our customers with the highest durability and quality at the same ✓ Reduces integration efforts time. ✓ Ensures robust and reliable performance in every ✓ One Key Account Manager as main contact partner scenario of operation Together, they compose an even more sophisticated, technologically advanced ✓ One system supplier for your ✓ Minimizes downtimes as our worldwide After-Sales and with regards to efficiency, unbeatable powertrain. individual powertrain solution network covers warranty and policy from one source ✓ One contractual partner ✓ Synchronized maintenance intervals and repair Let's develop together the best individual solution for your success. worldwide via our one-stop shop logic All powertrain components: for the complete powertrain ✓ Premium Mercedes-Benz quality standards due to the ✓ Increases the resale value of the vehicles due to the production on our high volume production lines highest quality standards offered by Mercedes-Benz ✓ Overall robust and reliable powertrain solutions ✓ Higher Driver comfort due to the high integration provide a long lifetime for your powertrain components of all assistent systems and features ✓ Leads to an optimized system setup due to common electric and electronic architecture (EE architecture) for efficient interaction of all powertrain components ✓ One electronic tool for end of line commissioning and diagnosis requires less training for your engineering group and after-sales team 1 + 1 + 1 > 3 ✓ High invest in Mercedes-Benz R&D assures state-of-the-art quality Our Powertrain-Solutions: TCO reduction at its best. The perfect combination of engine systems, transmissions and axles yields in the greatest possible efficiency and the best quality made by Mercedes-Benz Powertrain. Our perfectly matched powertrain delivers you the best possible performance and fuel savings, while maintaining low overall operating costs. Through close collaboration with you as our customer, we can perfectly customize the powertrain components to your individual requirements. In this way, optimum fuel efficiency and low TCO (Total Cost of Ownership) can be achieved. This is an important contribution and our responsibility to your business and also to the environment. 6 Mercedes-Benz engine systems | Portfolio 7 Mercedes-Benz OM 93X and OM 47X Engine systems model series. engine systems. Outstanding design and efficiency. Specifically developed to comply with the EURO VI emission standard. Transmissions Axles 8 Mercedes-Benz engine systems | Portfolio 9 Derivation "Nomenclature" – engine systems. Engine systems for EURO VI. Medium-duty = Portfolio of EURO VI engine systems for trucks OM 934, OM 936 Engine systems Model Type Cylinder Displ. Power range [kW] Heavy-duty = series [liters] OM 93X OM = Oil OM 470, OM 471, 3 = Medium-duty engine 934 L4 5.1 115 130 Medium- (diesel) engine OM 473 7 = Heavy-duty engine duty 936 L6 7.7 175 200 220 235 260 OM 47X 470 L6 10.7 240 265 290 315 335 Heavy- duty 471 L6 12.8 310 330 350 375 390 473 L6 15.6 380 425 460 200 300 400 OM 9 3 6 100 Transmissions Power range of the EURO VI engine systems for trucks Torque [Nm] 3000 OM 473 2500 9 = 93X model series (MD) 4 = L4 cylinder engine (5.1 l) OM 471 2000 4 = 47X model series (HD) 6 = L6 cylinder engine (7.7 l) OM 470 0 = L6 cylinder engine (10.7 l) 1500 OM 936 1 = L6 cylinder engine (12.8 l) 1000 3 = L6 cylinder engine (15.6 l) 500 OM 934 0 Axles 0 50 100 150 200 250 300 350 400 450 500 Power (kW) 10 Mercedes-Benz engine systems | Portfolio 11 The Perfect combination of Power and Efficiency. Engine systems Your product benefits for medium-duty engine systems: · 4- and 6-cylinder diesel engines in an in-line · Tailor-made turbo charging system arrangement with cooled exhaust gas recirculation with 1- and 2-stage turbochargers · Displacement of 5.1 and 7.7 liters · Future-proof valve timing gear with 2 overhead camshafts and 4-valve technology · Output of 115 up to 260 kW · Powerful and dynamic engine brakes · Advanced combustion system with up to 300 kW brake power to minimize fuel consumption Transmissions · Multiple power take-off options · Common rail injection system up to 2400 bars and multiple injection · “One box” exhaust after-treatment with SCR and DPF Medium-duty engine systems. Axles 12 Mercedes-Benz engine systems | Medium-duty engines 13 Performance Performance OM 934 Power [kW] OM 936 Power [kW] 180 290 Arrangement: In-line 4 Arrangement: In-line 6 160 260 Displacement: 5.1 l Displacement: 7.7 l Engine systems 140 230 130 kW 260 kW 200 120 115 kW 235 kW 220 kW 100 170 200 kW 140 80 175 kW 60 110 40 80 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 900 1100 1300 1500 1700 1900 2100 2300 2500 2700 Weight and dimensions* Weight and dimensions* Torque [Nm] Torque [Nm] Weight 1000 Weight 1300 DIN 70020 - GZ 495 kg (single stage charger) DIN 70020 - GZ 652 kg (single stage charger) DIN 70020 - GZ 510 kg (dual stage chargers) 800 DIN 70020 - GZ 666 kg (dual stage chargers) 1100 Transmissions B Dimensions B 600 Dimensions 900 A = length 980 mm C A = length 1290 mm C A A B = width 910 mm 400 B = width 1050 mm 700 C = height 1025 mm C = height 1050 mm 200 500 * depending on equipment installed 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 * depending on equipment installed 900 1100 1300 1500 1700 1900 2100 2300 2500 2700 Rated power and maximal torque Rated power and maximal torque Rated power [kW/hp] 115/156 130/177 Rated power [kW/hp] 175/238 200/272 220/299 235/320 260/354 at engine speed [rpm] 1800 1800 at engine speed [rpm] 1800 1800 1800 1800 1800 Maximal torque [Nm] 650 750 Maximal torque [Nm] 1000 1100 1200 1300 1400 at engine speed [rpm] 1200 –1600 1200 –1600 1200 –1600 1200 –1600 1200 –1600 at engine speed [rpm] 1200 –1600 1200 –1600 Axles 14 Mercedes-Benz engine systems | Medium-duty engines 15 Always giving 100%. Efficiently. Engine systems Your product benefits for heavy-duty engine systems: · 6-cylinder diesel engines in an in-line arrangement · Captive 1-stage asymmetric turbocharger with cooled exhaust gas recirculation with outstanding efficiency · Displacement of 10.7 to 15.6 liters · 15.6 liter variant with turbo compound for maximum reliability and durability · Output of 240 up to 460 kW · Future-proof valve timing gear with 2 overhead · Special combustion system to minimize camshafts and 4-valve technology fuel consumption Transmissions · Powerful and dynamic engine brakes with up · This engine generation combines high performance to 480 kW brake power with low fuel consumption · Additional power take-off options · Common rail injection system up to 2700 bars · “One box” exhaust after-treatment with SCR and DPF Heavy-duty engine systems. Axles 16 Mercedes-Benz engine systems | Heavy-duty engines 17 Performance Performance OM 470 Power [kW] OM 471 Power [kW] 380 390 kW 340 335 kW Arrangement: In-line 6 Arrangement: In-line 6 360 375 kW 320 315 kW 350 kW Displacement: 10.7 l Displacement: 12.8 l 340 Engine systems 300 290 kW 320 330 kW 280 300 265 kW 310 kW 260 280 240 240 kW 260 240 220 220 200 200 180 800 1000 1200 1400 1600 1800 2000 2200 Weight and dimensions* 160 Weight and dimensions* Torque [Nm] 800 1000 1200 1400 1600 1800 2000 2200 2600 Weight Weight 2400 DIN 70020 - GZ 956 kg Torque [Nm] DIN 70020 - GZ 1091 kg 2200 2200 Transmissions Dimensions Dimensions B A = length 1469 mm 2000 A = length 1544 mm 2000 B = width 1115 mm C B = width 1115 mm C C = height 1190 mm A B 1800 C = height 1190 mm A 1800 1600 1600 1400 1400 * depending on equipment installed * depending on equipment installed 1200 1200 Rated power and maximal torque 1000 Rated power and maximal torque 1000 800 1000 1200 1400 1600 1800 2000 2200 800 1000 1200 1400 1600 1800 2000 2200 Rated power [kW/hp] 240/326 265/360 290/394 315/428 335/456 Rated power [kW/hp] 310/422 330/449 350/476 375/510 390/530 at engine speed [rpm] 1600 1600 1600 1600 1600 at engine speed [rpm] 1600 1600 1600 1600 1600 Maximal torque [Nm] 1700 1800 1900 2100 2100 Maximal torque [Nm] 2100 2200 2300 2500 2600 at engine speed [rpm] 1100 1100 1100 1100 1100 at engine speed [rpm] 1100 1100 1100 1100 1100 Axles 18 Mercedes-Benz engine systems | Heavy-duty engines 19 Performance OM 473 Power [kW] 460 kW 460 Arrangement: In-line 6 440 425 kW 420 Engine systems Displacement: 15.6 l 400 380 380 kW 360 340 320 300 280 260 Weight and dimensions* 800 1000 1200 1400 1600 1800 2000 2200 Weight Torque [Nm] DIN 70020 - GZ 1240 kg 3200 3000 Transmissions Dimensions B 2800 A = length 1595 mm B = width 1120 mm C 2600 C = height 1210 mm A 2400 2200 2000 * depending on equipment installed 1800 1600 Rated power and nominal torque 800 1000 1200 1400 1600 1800 2000 2200 Rated power [kW/hp] 380/517 425/578 460/626 at engine speed [rpm] 1600 1600 1600 Maximal torque [Nm] 2600 2800 3000 at engine speed [rpm] 1100 1100 1100 Axles 20 21 The 4- and 6-cylinder Euro VI engines from Mercedes- Benz impress with consistently low fuel consumption, reduced CO2, particulate matter and low nitrogen Clean from start to finish.