Pre-Feasibility Report

For

Amendment in Existing EC- Increase in Benzoic Acid production by process improvement

Category 5 (e)-A

Prepared By

M/s IG Petrochemicals Limited T-2, M.I.D.C Taloja, Dist.: Raigad – 410208, , Tel.: 022 - 39289102 Web site: www.igpetro.com

TABLE OF CONTENTS:

Index List of Tables List of Figures

Executive Summary ______1 Introduction of the Project / Background Information ______4 Identification of the project and Project Proponent ______4 Brief Description of Nature of the Project: ______5 Need of project with description for region and country ______6 Export Possibility ______6 Employment Generation due to Project (Direct and indirect) ______6 Project Description______7 Type of Project including interlinked or interdependent projects, if any ______7 The location justification for the project – ______8 Lay-Out ______8 Project Description with Processes Details: ______8 Benzoic acid Recovery ______8 Note on increase in BA production ______8 Reasons for Increase in BA production: ______9 Resource Optimization: ______11 Availability of Resources (Water, Energy/Power Requirement): ______11 Manpower: ______11 Steam / Process heat Requirement: ______11 DG set: ______11 Waste Generation and its treatment, disposal ______11 Site Analysis ______12 Connectivity______12 Land form, Land use and Land ownership ______12 Topography ______12 Wind ______12 Temperature & Humidity ______13 Rainfall ______13

Existing land use pattern ______13 Existing Infrastructure ______13 Planning Brief ______14 Planning Concept ______14 Proposed Infrastructure ______15 Industrial area ______15 Residential Area______15 Green Belt ______15 Social Infrastructure ______15 Water Management ______15 Waste water Management ______15 Rehabilitation and Resettlement (R & R Plan) ______16 Project schedule and cost estimates ______17 Time schedule of the Project ______17 Estimated project cost (Economic Viability of the Project) ______17 Analysis of Proposal (Final recommendations) ______18 Financial and Social Benefits ______18

List of Tables

Table 1-1 Growth milestones ...... 1 Table 1-2 Proposed production quantities ...... 2 Table 2-1 Proposed production quantities ...... 4 Table 3-1 Details Of Nearest Infrastructure Facilities...... 7

List of Annexures

Sr. No. Description I Site & 10 km study area II Layout plan III NIPL certificate from ICT

Prefeasibility Report for Proposed Expansion IG Petrochemicals Limited, Taloja

EXECUTIVE SUMMARY

I G Petrochemicals Ltd. (IGPL) is an established market leader in Phthalic Anhydride (PAN) with strong recognition and excellent plant facilities of international standards.

Phthalic Anhydride (PAN) is used in industries such as flexible PVC, plastics, paints, construction, transportation and marine. Phthalic Anhydride (PAN) is also used in manufacturing plasticizers, which are most essential in making PVC products, shoe soles, cables, pipes and hoses, leather cloth, films for packaging and other products. It is also used to manufacture alkyd resins used in paints and in the production of unsaturated polyester resins for building materials, plastic products, textile industries and printing inks Being a "value driven" company, the values are a part of individual and collective objectives for continuous business excellence.

IGPL commenced production in the year 1992 with a view to become one of the leading players in the petrochemicals industry. Today, we are the largest producer of PAN in India. Our dynamic spirit to go beyond the normal realms of success and our relentless will to be the market leader has been the hallmarks of our pursuit of excellence.

IGPL is promoted by the Dhanuka Group in technical collaboration with Lurgi GmbH, Germany.

The plant is located at MIDC, Taloja in , Maharashtra, India, 50 Km from Jawaharlal Nehru Port Trust (JNPT), Maharashtra, thus enabling us to provide unsurpassed customer service to versatile and diversified market since 1992.

Equipped with one of the largest capacity at a single location, the Company has the ability to cater to local and international market. Our evolution of growth is captured in the following table Table 1-1 Growth milestones

Year Description 1988 Incorporated as 100% EOU in technical collaboration with Lurgi GmbH, Germany. 1992 – 1993 Started production with initial capacity of 45,000 MTPA (PA 1) 1997 – 1998 Brownfield expansion of 50,000 MTPA (PA 2) 2006 – 2007 Debottlenecking of capacity by 26,100 MTPA 2008 – 2009 Converted from EOU to DTA 2013 – 2014 Brownfield expansion of 53,000 MTPA (PA 3) with recovery of Benzoic acid 1000 TPA from residue/effluent & 2.5 MW Captive Power to grid. Total PA Licensed Capacity of 169,110 MTPA

Prefeasibility Report for Proposed Expansion IG Petrochemicals Limited, Taloja

Proposed additional production capacities are: Table 1-2 Proposed production quantities

Existing Existing Proposed Add. Name of products capacity as per capacity as per Total (TPA) capacity (TPA) CTO (TPA)* EC (TPA)# Phthalic anhydride 1,69,110 53,000 -- 2,22,110 (PAN) Benzoic acid 1,000 500 250 1750 Maleic Anhydride 6,500 1,160 -- 7660 Di ethyl phthalate (DEP) -- 12,600 -- 12,600 Di methyl phthalate (DMP) Power (Export to 2.5 MW -- -- 2.5 MW grid) By- products Sodium sulphate -- 900 -- 900 Phthalic acid -- 800 -- 800 Monoester salts -- 3,000 -- 3,000 (*) Existing Consent to operate Formate 1.0/BO/CAC-Cell/EIC No. NM-5370-14/1st CAC/4700 date 24th April 2015 valid upto 28th February 2018 (#) As per Existing Environment Clearance letter No. J-11011/73/2016-IA II (I), dated 18th July 2017

The plant is at existing plot no T-2 which is at Taloja MIDC area, Dist Raigad, Maharashtra.

The total Plot area is 100,876 sq m. Since majority of existing plant/land area (>80%) is in plot T-2, the applications are generally made showing plot T-2.

The Google image of the existing and proposed area is at Annexure – I

Layout Plan for expansion is attached as Annexure–II. The Land is already in use as “Industrial” (all plots are in MIDC Chemical zone) thus there is no change in land use.

MIDC has provided basic infrastructure like Electrical Power, water supply, the internal road network, external approach road (connecting site to NH4 and -Pune Expressway), CHWSTDF (Common Hazardous Waste Storage Treatment and Disposal Facility), and underground effluent line connected to CETP. There is no sensitive establishment in the vicinity such as health resort, hospital, archaeological monuments, Wild Life sanctuaries, National Parks etc.

To treat both effluents Industrial & Domestic, the combined Effluent Treatment Plant (ETP) provided shall be suitably enhanced to treat entire effluent quantity.

Prefeasibility Report for Proposed Expansion IG Petrochemicals Limited, Taloja

This unit is registered under Factories Act. All the significant risks identified are controlled through Engineering/Operational/PPE controls. Trained First Aid and Fire Fighting team are available in every shift. Also qualified Safety Officer is employed by the company. Company is accredited ISO 9001: 2008 and ISO 14001: 2004. Firefighting system is installed as per MIDC guidelines. The industry will manufacture additional products as mentioned in chapter 2 below. This will not disturb the present land use. Sufficient greenbelt is developed & maintained as required.

Prefeasibility Report for Proposed Expansion IG Petrochemicals Limited

INTRODUCTION OF THE PROJECT / BACKGROUND INFORMATION

Identification of the project and Project Proponent

It is proposed to recover Benzoic acid from Scrubber Effluent water & waste residues during PA purification process. Proposed additional quantities are as below: Table 2-1 Proposed production quantities

Existing Existing Proposed Add. Name of products capacity as per capacity as per Total (TPA) capacity (TPA) CTO (TPA)* EC (TPA)# Phthalic anhydride 1,69,110 53,000 -- 2,22,110 (PAN) Benzoic acid 1,000 500 250 1750 Maleic Anhydride 6,500 1,160 -- 7660 Di ethyl phthalate (DEP) -- 12,600 -- 12,600 Di methyl phthalate (DMP) Power (Export to 2.5 MW -- -- 2.5 MW grid) By- products Sodium sulphate -- 900 -- 900 Phthalic acid -- 800 -- 800 Monoester salts -- 3,000 -- 3,000 (*) Existing Consent to operate Formate 1.0/BO/CAC-Cell/EIC No. NM-5370-14/1st CAC/4700 date 24th April 2015 valid upto 28th February 2018 (#) As per Existing Environment Clearance letter No. J-11011/73/2016-IA II (I), dated 18th July 2017

IGPL is promoted by the Dhanuka Group through Mysore Petro Chemicals Ltd & other group companies in technical collaboration with Lurgi GmbH of Germany. The Management team comprises qualified & dedicated professionals. Promoters/ Directors and their background are as follows:

➢ Mr. M M Dhanuka (Chairman): B.E. (Chem), aged 67 years, is a Promoter of the Company and is associated with the company since inception and is also a Promoter & Managing Director of Mysore Petro Chemicals Ltd, a group concern. ➢ Mr. Nikunj Dhanuka (Managing Director): B. Com, MBA aged 47 years is a Promoter of the Company. He has vast experience in finance, banking and all major

Prefeasibility Report for Proposed Expansion IG Petrochemicals Limited

functions of the Company and is a Promoter & Director of Mysore Petro Chemicals Ltd, a group concern. ➢ Mr J K Saboo (Executive Director): B. Com, LLB. Aged 61 years. He is associated with the company since 1991 and has more than 35 years’ experience in petrochemical industry. He is in charge of the Taloja Plant and looks after the overall activities of the plant. ➢ Shri Rajesh Muni: B.Com (Hons.), F.C.A. Aged 63 years he is an Independent & Non- Executive Director and associated with IGPL since 2002. He is a senior partner of M/s. R.R. Muni & Co and has more than 30 years of experience in auditing and taxation areas. He was also the President of Bombay Chartered Accountants’ Society. ➢ Dr. A K A Rathi: M.E. (Chem), Ph.D (Chem) and Diploma in Management and Integrated Coastal Zone Management. Aged 66 years he is an Independent & Non- Executive Director associated with IGPL since 2009. He has worked in Industries Department as Chief Technical Advisor and as Director (Environment) in Forest and Environment Department in the Government of . He was associated with Faculty of Planning and Public Policy, CEPT University, Ahmedabad, Gujarat. He has contributed a number of articles on various aspects of industrial development, management, safety and environment in different journals, periodicals etc. and is a visiting professor to various engineering and management colleges. ➢ Shri P H Ravikumar: B.Com., CAIIB, ACIB (Lond.), FCISI (Lond.) (Hons.)Aged 64 years is a retired Banker and is an Independent & Non-Executive Director associated with IGPL since Oct, 2012. He has vast knowledge and experience in corporate banking functions, treasury, retail, agri business verticals and also associated with Commodity and Derivatives exchanges. ➢ Dr. Vaijayanti Pandit: M.A. in Political Science, Diploma in Journalism and Mass Communications and Ph.D in Management Studies Aged 64 years she is an Independent & Non-Executive Director associated with IGPL since March, 2015. She has built up a vibrant organization of woman entrepreneurs, managers, professionals from 1982-99. She was Secretary of Indian Merchants Chambers for the period 1999-2006 and was also a Director of Federation of Indian Chambers of Commerce and Industry (FICCI) from 2006-12, which is India’s leading apex industry body.

Brief Description of Nature of the Project:

Proposed project is for Increase in production of Benzoic acid beyond the capacity for which EC was granted and will be effected by way of process improvement viz • Better recovery of Benzoic Acid from scrubber water due to better control of crystallizer unit • Increase in conversion of Benzoic Acid during purification of Phthalic Anhydride.

Recovery of Benzoic Acid from scrubber solution at the time of applying for EC was about 50% and the production quantity was estimated based on the results observed during

Prefeasibility Report for Proposed Expansion IG Petrochemicals Limited laboratory trails and reported at 1000 TPA. Due enhanced recovery & purity from effluents/residues, it will be possible to recover Benzoic acid capacity upto 1250 TPA. Due to above, company proposes to apply as per newly inserted clause 7 (ii) (a) vide SO No. 3518 (E) dt 23.11.2016

Need of project with description for region and country

Benzoic acid is an important organic intermediate used in number of organic synthesis reactions. Salts of benzoic acid are used as food preservatives and benzoic acid is an important precursor for the industrial synthesis of many other organic substances. Benzoic acid is also used in manufacture of Phenols and Benzoate plasticizers. Benzoic acid also has number of medicinal uses such as topical antiseptics, expectorants, analgesics and decongestants. Benzoic acid is a general purpose organic chemical and available quite cheaply but has plenty of uses and hence used immensely in Organic chemical industry.

Export Possibility

Based on market growing demand projections there is great opportunity for export.

Employment Generation due to Project (Direct and indirect)

The proposed project will not generate additional manpower.

Prefeasibility Report for Proposed Expansion IG Petrochemicals Limited

PROJECT DESCRIPTION

Type of Project including interlinked or interdependent projects, if any

It is modernization project of petrochemicals of existing facility. Location of the Project Table 3-1 Details Of Nearest Infrastructure Facilities

Sr. No Destination App. Distance of Project Site 1 Nearest National Highway NH-4 4 km 2 Nearest Airport Mumbai 28 km 3 Nearest Railway Station Taloje Panchnand 4.5 km 4 Nearest Port JNPT sea port 30 km

The proposed project is on the existing location at plot no. T-2 and the adjacent acquired plot T- 2 (part) at MIDC Industrial Estate, Taloja, Dist Raigad Maharashtra.

The Geographical Location of this Industry is at coordinates, 190 05’ 27”N and 730 7’41”E at elevation above Mean sea level of 25 meters.

This site is in premises of MIDC which is meant for these types of Industries.

GPS Location on Google Imagery of the proposed site is attached for as (Annexure I).

Land Form: Land is on plain contour, it is flat terrain.

Land Ownership: Land ownership is with project proponents (IG Petrochemicals limited).

Existing Land use Pattern: The Land is reserved for Industrial use & presently project expansion site is at the same plot. MIDC Taloja is a multi-product industrial estate

Existing Infrastructure: Presently there is an existing Infrastructure at the site.

Infrastructure like water, electricity, telephone facility, roads already available as this is an existing Industrial area.

Prefeasibility Report for Proposed Expansion IG Petrochemicals Limited

There is no sensitive establishment in the vicinity such as health resort, hospital, archaeological monuments, Wild Life Sanctuaries, National Parks etc.

The location justification for the project –

NOT APPLICABLE since project is already operational and application is made for enhanced recovery of Benzoic acid from effluents and residues.

Lay-Out

Refer Annexure II for the plant site layout plan.

Project Description with Processes Details:

Benzoic acid Recovery

Organic residue from forerunning columns of PA-1, PA-2 & dehydrated molten material from crystallizer plant will be fed to Benzoic acid recovery column.

The scrubber from wash water containing Phthalic Anhydride (PA) & Benzoic acid (BA) crystals will be subjected for lower temperature thereby partly crystallizing the two products. The cooling will be achieved by evaporating water from the wash water solution at reduced pressure. The remaining solution will then be fed to vacuum rotary filter thereby separating the wash water and BA+PA crystals (cake). The cake of crystals thus formed of BA+PA crystals is melted for recovery in a BA recovery column.

The remaining wash water will then be taken for MA recovery to neighboring sister concern M/s Mysore Petrochemicals Ltd.

Organic residue from forerunning column & cake from Crystallization will be fed to Benzoic acid recovery column.

The column works on batch mode under vacuum. After achieving the top cut purity benzoic acid shall be recovered as pure product.

At the end of distillation operation the distillation still mainly containing Phthalic Anhydride shall be recycled to recover Phthalic Anhydride through normal distillation process.

Note on increase in BA production Phthalic Anhydride is manufactured by partial oxidation of O-Xylene with air in presence of catalyst in a fixed bed tubular reactor. Benzoic acid is one of the side reaction products

Prefeasibility Report for Proposed Expansion IG Petrochemicals Limited

while converting O-Xylene to Phthalic Anhydride. Formation of Benzoic Acid at reactor outlet based on O-Xylene feed is about 0.75%. There are three stages whereby Benzoic acid is separated from the organic streams as below:

➢ Goes along with crude PA and Separation during PA Purification: While separating Phthalic Anhydride from the gas stream, small amount of Benzoic Acid condenses along with crude Phthalic Anhydride & flows to storage vessels. In the first stage of purification, crude Phthalic Anhydride is subjected to thermal pretreatment where chemicals are dozed to achieve required Phthalic Anhydride product quality. In the thermal treatment, Phthalic Acid which is in the range of about 1.0% in crude Phthalic anhydride partly converts to Benzoic acid and conversion of Phthalic Acid to Benzoic Acid depends on dehydration of Phthalic Acid to Phthalic Anhydride during thermal treatment & the temperatures in thermal pretreatment to achieve required quality of pure Phthalic Anhydride at desired through put. ➢ Removed in Scrubber and recovered from scrubber effluent: Off gas containing Phthalic Anhydride, Maleic Anhydride, Benzoic Acid & other organic impurities is scrubbed in three stage scrubber for dissolving organics before letting clean off gas to atmosphere. Scrubber water containing mainly Maleic Acid & Benzoic Acid/Phthalic Acid as well as other organic Acids is sent to Benzoic Acid recovery plant where scrubber solution temperature is reduced to about 15-18oC in crystallizers. Solubility of Benzoic Acid & Phthalic Acid reduces with reduction of temperature & thus Phthalic Acid & Benzoic Acid crystalizes. The slurry is filtered in rotary pressure filter & the solids mainly containing Benzoic Acid & Phthalic Acid is dehydrated & sent to BA recovery column. Recovery of Benzoic Acid from scrubber solution based on lab trials which was about 50% and the quantity was estimated based on the results observed during laboratory trails.

Reasons for Increase in BA production: At the time of applying for initial permissions (Environmental clearance /consent to establish), theoretical generation of benzoic acid was estimated based on above facts. There is an improvement in BA recovery in plant due to following: ➢ Conversion of Benzoic Acid in thermal pretreatment has increased by about 0.1% which has resulted in increasing Benzoic Acid recovery from 56 to 82 kg/hr. ➢ Recovery of Benzoic Acid from the scrubber solution is observed to be higher about 60% & thus production of Benzoic acid has increased from 58 kg/hr to 70 kg/hr. ➢ Additionally, Benzoic Acid column is designed to get purity of 99.5%, whereas presently, we are maintaining purity of about 96% which results in increasing production of about 3.5%. Considering 98% recovery & 96% purity, Benzoic Acid per hour will be 152 kg/hr.

Prefeasibility Report for Proposed Expansion IG Petrochemicals Limited

➢ Benzoic acid can be purified by recrystallization from water because of its high solubility in hot water and poor solubility in cold water. This process usually gives a yield of around 65% Thus, the Benzoic acid production in existing and proposed production scenario is as under:

Existing Proposed post Process step Remarks (as per CTO) in kg/hr expansion in kg/hr Recovery from PA 56.1 82 purification From scrubber 58.2 70 soln TOTAL 116.7 152 For 8000 hours 934 TPA 1216 TPA annually Additional due to higher Say approximately 1000 TPA 1250 TPA recoveries in BA column

NIPL certificate from Institute of Chemical Technology is enclosed as Annexure III.

Prefeasibility Report for Proposed Expansion IG Petrochemicals Limited

Resource Optimization:

The resource optimization shall be carried out at the site and with existing operation at site to reduce wastage and minimum transport needs.

Availability of Resources (Water, Energy/Power Requirement):

1) Power: No additional power requirement for proposed project.

2) Water: No additional fresh water requirement for proposed project. The proposal will result in enhanced recovery of Benzoic acid and will thus result in reduced organic load to ETP thereby enhancing ETP performance and lower quantity of residue for disposal. Above effluent shall be treated at “existing upgraded ETP at IGPL and shall be sent to CETP Taloja after the treatment.

Manpower:

No additional manpower shall be required for the proposed project.

Steam / Process heat Requirement:

No additional fuel requirement for proposed project.

DG set:

There is no proposal to add any new DG set.

Waste Generation and its treatment, disposal

No change from existing EC/ Consent to Operate.

Prefeasibility Report for Proposed Expansion IG Petrochemicals Limited

SITE ANALYSIS

Connectivity

This proposed IG Petrochemicals expansion facility shall be located at its existing Plot T-2 and acquired adjacent plot at MIDC Taloja in Raigad district, Maharashtra.

Land form, Land use and Land ownership

Land Form: Land is on plain contour, it is flat terrain.

Land Ownership: Land ownership is with project proponents.

Topography

The project site is located on a relatively level terrain at an average elevation of 15 m above MSL and forms part of catchment area of Kasardi/Kalundri river. Mountain ranges in the area run in the North – South direction. The Malang gadh is located to the North east (having height of 437m) which stretches down south (612m high- 5-6km to the east) and to the South east (medium sized peaks about 400 m high, 6-7 km away). There is another range (Parsik hill) located about 6-7km to the west also running in North-South direction and separating the MIDC Taloja from Navi Mumbai/MIDC, TTC.

The area has a coastal climate with monsoon occurring between June to September. Like any other coastal area, wind speed, relative humidity is moderate to high and temperature variation is minimal.

Micrometeorological information for IGPL, Taloja was collected by installing a micro meteorological station at project site. Data was collected for wind speed, wind direction, temperature, relative humidity and rainfall. Whereas the first two parameters viz. wind speed and direction play a vital role in dispersion of pollutants the later ones i.e. humidity and precipitation are important to find amount of deposition for the region.

Wind

The data on wind patterns are pictorially represented by means of wind rose for Winter Jan-Feb 2014 in figure below. The winds were moderate and are predominantly from directions between north and east. Macro level wind patterns seem to be affected by the presence of Arabian sea to the South west and the mountain ranges which deflect the winds. Calm conditions were recorded during the monitoring period. Overall

Prefeasibility Report for Proposed Expansion IG Petrochemicals Limited meteorological and topographical condition indicates good dispersion characteristics at Taloja.

Temperature & Humidity

Overall climate of this region is equable with high rainfall in monsoon season and very few days of extreme temperatures. The mean annual temperature ranges from 300C to 330C. The maximum temperature of the hottest month in this area varies from 35oC – 40oC in April-May while minimum temperature of coldest month varies from 15oC to 20oC. Extremes of temperatures, like 46-48oC in summer and 10-120C in winter, may be experienced for a day or two in respective season. The area has humid climate. Relative humidity varies from 25% to 85%. Driest days being in winter and wettest ones experienced in July.

Rainfall

The monsoon in this region extends from June to September with an average annual rainfall of 2500 – 3000mm.

Existing land use pattern

The existing land is used for the existing facility is for manufacture of petrochemicals and its byproducts.

Existing Infrastructure

Existing Infrastructure: Presently there is an operative plant / well developed Infrastructure at the site.

4.6 Soil Classification

District Raigad is one of the coastal districts of Konkan region of Maharashtra, spread over an area of 7152 km2. It shows variation in topography from high altitudinal Sahyadri hill ranges to coastal plains. The soils of the district are formed from the predominating rock formation i.e. Deccan Trap. According to the topographical situation and location, soils in Raigad district are grouped as Forest, Varkas, Rice, Khar or Salt, Coastal Alluvial and Laterite soils. District receives average 3029mm annual rainfall mostly contributed by southwesterly monsoon. These climatic and edaphic conditions support different types of forests.

Prefeasibility Report for Proposed Expansion IG Petrochemicals Limited

PLANNING BRIEF

Planning Concept

• Plot is at well-established MIDC Taloja area • Purified Water supply from MIDC • Road facility with illumination. • Infrastructure facilities available established MIDC site • Integration with the existing manufacturing facility

5.2 Population Projection

Raigad District is a district in the state of Maharashtra, India. It is in the Konkan region. The district was renamed after Raigad, the fort that was the former capital of the Maratha leader Maharaj, and is located in the interior regions of the district, in dense forests on a west-facing spur of the Western Ghats of Sahyadri range. In 2011 the district had a population of 2,635,394, compared to 2,207,929 in 2001. In 2011 urban dwellers had increased to 36.91% from 24.22% in 2001. The district is bounded by Mumbai Harbour to the northwest, Thane District to the north, Pune District to the east, Ratnagiri district to the south, and the Arabian Sea to the west. It includes the large natural harbor of Pen-Mandwa, which is immediately south of Mumbai harbour, and forming a single landform with it. The northern part of the district is included in the planned metropolis of Navi Mumbai, and its port, the Jawaharlal Nehru Port. The district includes towns / cities of , , , Pen, , Kharghar, Taloja, , , Patalganga, , Nagothana, , Alibag, and . The largest city both in area and population is Panvel. The district also includes the isle of Gharapuri or Elephanta, located in Uran which has ancient Hindu and Buddhist caves.

5.3 Assessment of Infrastructure Demand (Physical and Social):

For proposed project there will be increase in production of the chemicals. There will be no major demand of expansion of physical infrastructure and social infrastructure.

Prefeasibility Report for Proposed Expansion IG Petrochemicals Limited

PROPOSED INFRASTRUCTURE

Industrial area

IGPL, MIDC Taloja proposed to increase capacity of synthetic organic chemicals manufacturing facility based on demand and market projection.

Residential Area

No Residential area has been proposed within the plant site.

Green Belt

In and around the IGPL plant site, green plantation has been carried out to balance green belt and along the boundary of the plot.

Social Infrastructure

The proposed project will generate indirect employment. Thus the project shall have a positive impact on the employment pattern of the region. Economic status of the local population will improve due to increased ancillary / business opportunities, thereby making positive impact.

Water Management

No additional water required for proposed project. The project shall be maintained fresh water requirement as per existing consent to operate. The water supply will be through MIDC from Barvi Dam.

Waste water Management

Effluent shall be treated in Existing ETP.

Prefeasibility Report for Proposed Expansion IG Petrochemicals Limited

REHABILITATION AND RESETTLEMENT (R & R PLAN)

The proposed activities are in the existing and acquired neighboring plot of the company which is located in Taloja MIDC area. It does not require acquisition of Land and the Infrastructure so there will be no any kind of activity of Rehabilitation and Resettlement carried out.

Prefeasibility Report for Proposed Expansion IG Petrochemicals Limited

PROJECT SCHEDULE AND COST ESTIMATES

Time schedule of the Project

Since this is an modernization of existing project, hence there is no infrastructure requirement for the increase in benzoic acid production.

Estimated project cost (Economic Viability of the Project)

The project is due enhanced recovery from effluents/residues. Modifications in Crystallizer unit will be required nominal cost of Rs. 1 crore.

Prefeasibility Report for Proposed Expansion IG Petrochemicals Limited

ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS)

Financial and Social Benefits

The global growing demand for shall give boost to financial economy for the company and to the nation.

It will also benefit the society by way of employment and ancillary industries development.

Prefeasibility Report for Proposed Expansion IG Petrochemicals Limited

Annexure I Site & study area of 1 km

Site & study area of 10 km

Prefeasibility Report for Proposed Expansion IG Petrochemicals Limited

ANNEXURE II Proposed Layout Plan

Prefeasibility Report for Proposed Expansion IG Petrochemicals Limited

ANNEXURE III NIPL certificate from Institute of chemical Technology