Japan-Asia CCUS Forum 2020
Toshiba’s Activity in Ministry of the Environment Sustainable CCS Project
October 6th, 2020
Hideo Kitamura Toshiba Energy Systems & Solutions Corporation
© 2020 Toshiba Energy Systems & Solutions Corporation Contents
01 Background
Application of CO2 Capture to 02 Thermal Power Plants Ministry of the Environment 03 Sustainable CCS Project
© 2020 Toshiba Energy Systems & Solutions Corporation 1 Business Domain for Toshiba ESS Corporation
Thermal Nuclear Renewable Hydrogen Transmission New Power Power Energy Energy & Technology Distribution
© 2020 Toshiba Energy Systems & Solutions Corporation 2 Products and Systems of Power Systems Division - Thermal & Hydro Power Segment
Conventional Thermal Power
Combined-Cycle Geothermal Power Power
CO Capture 2 Hydro Power System
© 2020 Toshiba Energy Systems & Solutions Corporation 3 Contents
01 Background
Application of CO2 Capture to 02 Thermal Power Plants Ministry of the Environment 03 Sustainable CCS Project
© 2020 Toshiba Energy Systems & Solutions Corporation 4 Reducing CO2 Emission from Thermal Power Plants
1400
1200
1000 Sub Critical USC
800 A-USC (grams (grams kWh) / 600
400
Emission Emission 2 2
CO 200 USC+CCS A-USC+CCS ( 90% CO2 Capture ) ( 90% CO2 Capture ) 0 30 35 40 45 50 55 60 Plant Net Efficiency (LHV)
Substantial CO2 reduction is realized by Integration and Optimization of both High efficiency Turbine Cycles and CCS technology © 2020 Toshiba Energy Systems & Solutions Corporation 5 Thermal Power Plant with CO2 Capture
Boiler GAH ESP IDF Flue gas treatment Utility Facilities Stack
Auxiliary power
Liquefied CO2 CO2 Compressor Extraction Steam System Water Supply System
Steam Turbine Absorber & Generator
G LP -B LP -A Stripper HIP Additional Control and Service Air FGD Cooling Reboiler Condenser Water
Deae CEP LP Heaters BFP HP Heaters Cooling Tower
Drain Recovery System CO2 Capture Plant Waste Water Treatment
© 2020 Toshiba Energy Systems & Solutions Corporation 6 Issues Regarding Plant Integration
1. Integration to Flue Gas System Boiler GAH ESP IDF Flue gas treatment Utility Facilities Stack 2. Integration to Power System & Cycle Auxiliary power
Liquefied CO2 CO2 Compressor3. Integration with Extraction Steam System Plant Utility Systems Water Supply System
Steam Turbine Absorber & Generator
G LP -B LP -A 4. Integration with Power Plant Stripper HIP Operation and Maintenance Additional Control and Service Air FGD Cooling Reboiler Condenser Water
Deae CEP LP Heaters BFP HP Heaters Cooling Tower
Drain Recovery System CO2 Capture Plant Waste Water Treatment
© 2020 Toshiba Energy Systems & Solutions Corporation 7 CO2 Capture Technology Implementation Flow
Process Design / Evaluation of System Performance Improvement by Simulation Overall Demonstration at Mikawa PCC Pilot Plant
Amine
Design of Amine Solvent / Performance / Degradation Integration to Large Scale Evaluation of Basic Properties Evaluation by Small Loop Demonstration / Commercial Plant and Absorption Performance © 2020 Toshiba Energy Systems & Solutions Corporation 8 Mikawa Thermal Power Plant & Testing Facilities
CO2 Capture PCC Pilot Demonstration Plant Plant Constructed under Toshiba owned the Ministry of the Environment Project Turbine No.2 Full Size Steam Turbine Test Facility
PC Boiler (Not Used) Tokyo flue gas Stack steam IoT Server Omuta Data Collection & Remote monitoring
Sigma Power Ariake Co., Ltd. Mikawa Power Plant Turbine No.1 Omuta City, Fukuoka, Japan 50MW Commercial CFB Boiler (Biomass/Coal)
© 2020 Toshiba Energy Systems & Solutions Corporation 9 Mikawa PCC Pilot Plant - Overview and Summary
Plant Outline Location: Omuta City, Fukuoka Inside Mikawa Thermal Power Plant Tokyo (Property of SIGMA POWER Ariake Co.Ltd.) Plant Commenced: September 29, 2009
Mikawa Power Plant Carbon Capture Post Combustion Capture (PCC) Technology: Amine-based Chemical Absorption (Toshiba’s Solvent System)
Capture Capacity: 10 ton-CO2 / day Flue Gas Flow: 2100 Nm3 / hour ( from Mikawa Biomass/Coal Fired Power Plant )
* Test flue gas CO2 concentration adjustable from 4%(NGCC) to 30%(Steel works) utilizing absorber and stripper exit gas recirculation and air bypass intake line.
Summary of Results (as of Oct, 2020) ・ Cumulative 12938 hours of operation on a live flue gas of biomass / coal fired thermal power plant
・ CO2 Recovery Energy: less than 2.4 GJ/ t-CO2 (@90% CO2 Capture, CO2 Conc. approx. 12%) ・ Verified system stability over 2800 hours of continuous operation.
Reference Website https://www.toshiba-energy.com/en/thermal/product/zero-emissions.htm © 2020 Toshiba Energy Systems & Solutions Corporation 10 Contents
01 Background
Application of CO2 Capture to 02 Thermal Power Plants Ministry of the Environment 03 Sustainable CCS Project
© 2020 Toshiba Energy Systems & Solutions Corporation 11 Japan’s Ministry of the Environment CCS Project Summary
The project demonstrates capturing most of the emitted CO2 at an existing thermal power plant. It also identifies a smooth deployment methodology by taking the demo results into consideration. CCS project overview
Capture Transport Storage (Monitoring etc.) Toshiba Energy Systems & Solutions Uyeno Transtech Mizuho Information & Research Institute Mitsubishi Materials JANUS JGC JAPAN Corp. Taisei Corp. AIST Chiyoda Corp. CO2 CRIEPI University of Tokyo University of Tokyo INPEX DIA Consultant capture: Taisei Corp. 500tCO2/ Mitsubishi Corporation Kyushu University day Exploration Consideration of CO2 transport method Storage planning Monitoring planning suitable for Japanese for the candidate for the candidate Evaluating the operation of the condition sites, following the sites, following the thermal power plant with large- suitable site suitable site scale CO2 capturing plant etc. * Officially launched identification identification in FY2018
Developing a smooth deployment methodology of CCS
QJ Science Taiheiyo Cement - Examination and assessment of CCS deployment path JANUS JCOAL Mizuho Information & - Assessment of the relevant technologies via working Research Institute groups and expert interviews Kyushu University - Organizing an international symposium etc.
© 2020 Toshiba Energy Systems & Solutions Corporation 12 CO2 Capture Demonstration Plant – Outline & Features
Plant Outline
Plant Features As part of the MoE’s Sustainable CCS Project, Toshiba has designed and constructed the CO2 Capture Demonstration Plant, which captures more than 500 tons-CO2/day from Mikawa Power Plant (more than 50% of its total emissions) The Demonstration Plant has been built and fully integrated with the Power Plant, with turbine extraction steam feeding the energy for desorbing CO2 at the stripper tower. The Mikawa Power Plant has a boiler capable of burning 100% biomass. Consequently, the project has the potential to be one of the first BECCS project in the world. © 2020 Toshiba Energy Systems & Solutions Corporation 13 CO2 Capture Demonstration Plant – Schedule
FY2016 FY2017 FY2018 FY2019 FY2020
Basic specification Basic design Design Detailed design
Review of equipment specification Arrangement of materials Equipment Equipment production
Application form preparation Application of permission Regulatory compliance, application for approval
Construction design Construction work Pre-Construction work Demo Plant Construction & Integration to Power Plant
Plant Commissioning Operation & Demonstration
© 2020 Toshiba Energy Systems & Solutions Corporation 14 CO2 Capture Demonstration Plant – Construction Complete
Present Status (Sep. 15th, 2020)
Stack Absorber Stripper Tower Tower
Cooling Tower Flue Gas Supply
© 2020 Toshiba Energy Systems & Solutions Corporation 15 CO2 Capture Demonstration Plant – Demo Contents
Planned demonstration issues in 2020
The following are to be demonstrated/verified
at the CO2 Capture Demonstration Plant: Performance Issues
• CO2 Capture mass flow • CO2 Capture rate • Energy required to capture CO2 (Recovery Energy) • Overall effect on performance of the power plant
equipped with CO2 capture facility Operability Issues
• Effects of CO2 capture rate setting • Effects of heat inputs to CO2 capture • Start-up, shut-down, transient operations • Part load, part capture operability Environmental Issues
• Emissions from CO2 capture facility • Control methods of emissions
© 2020 Toshiba Energy Systems & Solutions Corporation 16 Thank you for your attention !
© 2020 Toshiba Energy Systems & Solutions Corporation 17