Meridian Polymers Form I Annexures

MERIDIAN POLYMERS SY.NO. 169/PART‐2, MANHALLI VILLAGE, BIDAR TALUK AND DISTRICT, KARNATAKA

FORM I

Project No. 0218‐21‐01 February 2018

STUDIES AND DOCUMENTATION BY M/s. Meridian Polymers TEAM Labs and Consultants Unit no.401, Newmark House, Patrikanagar, B‐115‐117 & 509, Annapurna Block, Near Maxcure Hospital, Hitech City, Hyderabad, Aditya Enclave, Ameerpet, Telangana – 500 081 Hyderabad‐500 038. Phone No: +91 93460 16354 Phone: 040‐23748 555/23748616, E‐mail: [email protected] Telefax: 040‐23748666

SUBMITTED TO MINISTRY OF ENVIRONMENT, FOREST AND CLIMATE CHANGE GOVERNMENT OF INDIA INDIRA PARYAVARAN BHAWAN, JOR BAGH ROAD, NEW DELHI MERIDIAN Polymers APPENDIX – I (See Paragraph – 6) FORM I I) Basic Information S.No. Item Details 1 Name of the Project/s Meridian Polymers 2 S. No in the Schedule 5 (f) – A category (Synthetic Organic Chemicals) 3 Proposed capacity/area/length/tonnage to Production Capacity: be handled/command area/lease 1. Purified Carboxy methyl Cellulose (CMC) ‐ 2000 TPA area/number of wells to be drilled Site Area: 3 acres Capital Cost: Rs. 24.3 crores 4 New/Expansion/Modernization New 5 Existing Capacity/Area etc. Not Applicable 6 Category of Project i.e 'A' or 'B' “A” 7 Does it attract the general condition? If yes, NA please specify 8 Does it attract the Specific condition? If yes, No please specify. 9 Location Plot/Survey/Khasra No. Sy. No. 169 /Part ‐2, Village Manhalli Tehsil Bidar District Bidar State Karnataka 10 Nearest railway station/airport along with Bangalore Railway station ‐ 27 km distance in km. Bangalore airport ‐ 58 km 11 Nearest Town, City, District Headquarters Bangalore Urban District Headquarters ‐ 21 km along with distance in kms. 12 Village Panchayats, Zilla Parishad, Municipal Manhalli Corporation, Local body (complete postal address with telephone nos. to be given) 13 Name of the Applicant Udoye Rau Sendol Managing Director 14 Registered Address Meridian Polymers Sy. No. 169/Part‐2, Manhalli village, Bidar Taluk and District, Karnataka – 585 257. 15 Address for Correspondence: Name Udoye Rau Sendol Designation(Owner/Partner/CEO) Managing Director Address Meridian Polymers Unit no.401, Newmark House, Patrikanagar, Near Maxcure Hospital, Hitech City, Hyderabad. Pin Code 500 081 E‐mail [email protected] Telephone Number 040‐29802967; +91 93460 16354 Fax No. 16 Details of alternative Sites examined, if any. Not Applicable Location of these sites should be shown on a

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topo sheet. 17 Interlinked Projects Not applicable 18 Whether separate application of interlinked ‐NA‐ project has been submitted? 19 If yes, date of submission ‐NA‐ 20 If no, reason 21 Whether the proposal involves ‐NA‐ approval/clearance under: if yes, details of the same and their status to be given. (a) The Forest (Conservation) Act, 1980? (b) The Wildlife (Protection) Act, 1972? (c) The C.R.Z Notification, 1991? 22 Whether there is any Government No Order/Policy relevant/relating to the site? 23 Forest land involved (hectares) No 24 Whether there is any location pending No against the project and /or land in which the project is propose to be set up? (a) Name of the Court (b) Case No (c) Orders/directions of the Court, if any and its relevance with the proposed project.

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MERIDIAN Polymers

(II) Activity

1. Construction, operation or decommissioning of the Project involving actions, which will cause physical changes in the locality (topography, land use, changes in water bodies, etc.) S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities /rates, wherever possible) with source of information data 1.1 Permanent or temporary change in NO The proposal is for a green field project. The total site land use, land cover or topography area of 3 acres of land is obtained on lease from including increase in intensity of principle organization M/s. Cellulose Solutions Pvt. Ltd. land use (with respect to local land Lease area is 3 acres use plan) Lease period: 25 years. (Lease agreement enclosed separately) 1.2 Clearance of existing land, NO The proposal is for a green field project. The total site vegetation and buildings? area of 3 acres of land is obtained on lease from principle organization M/s. Cellulose Solutions Pvt. Ltd. Lease area is 3 acres Lease period: 25 years. (Lease agreement enclosed separately) 1.3 Creation of new land uses? NO Existing – industrial

1.4 Pre‐construction investigations e.g. YES Soil test done and soil load bearing capacity bore houses, soil testing? established 1.5 Construction works? YES Construction activity involves creation of production block, Utilities, ZLD system. 1.6 Demolition works? NO 1.7 Temporary sites used for NO Construction labor from local villages shall be construction works or housing of employed. construction workers? 1.8 Above ground buildings, structures YES Storage facilities shall be constructed. No major cut or earthworks including linear and fill or excavation is anticipated. structures, cut and fill or excavations 1.9 Underground works including mining NO No underground works like mining and tunneling. or tunneling? 1.10 Reclamation works? NO 1.11 Dredging? NO 1.12 Offshore structures? NO 1.13 Production and manufacturing YES Enclosed in Annexure – I processes? 1.14 Facilities for storage of goods or NO Raw materials and solvents shall be stored with in materials? factory premises. Materials in bags and drums will be stored in flame proof ware houses. 1.15 Facilities for treatment or disposal of YES Effluents are treated in ZLD system. solid waste or liquid effluents? Solid waste is sent to TSDF or authorized recyclers. Details of waste treatment facilities presented in Annexure II 1.16 Facilities for long term housing of NO Operational workers stay in surrounding villages. operational workers? 1.17 New road, rail or sea traffic during YES Construction materials shall be transported to the site. construction or operation? The traffic density of the existing connecting road is

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negligible. 1.18 New road, rail, air waterborne or NO other transport infrastructure including new or altered routes and stations, ports, airports etc? 1.19 Closure or diversion of existing NO transport routes or infrastructure leading to changes in traffic movements? 1.20 New or diverted transmission lines o NO pipelines? 1.21 Impoundment, damming, culverting, NO realignment or other changes to the hydrology of watercourses or aquifers? 1.22 Stream crossings? NO All raw materials, solvents and waste streams are pumped through pipe lines above ground level. 1.23 Abstraction or transfers of water YES Total water required shall be met from ground water form ground or surface waters? using bore‐ wells.

Total water required shall be 185 KLD out of which 130 KLD shall be drawn from bore well and the balance shall be recycled water. 1.24 Changes in water bodies or the land NO surface affecting drainage or run‐off? 1.25 Transport of personnel or materials YES The construction material shall be drawn from local for construction, operation or sources within 10 km. There is no transport of decommissioning? personnel, as the construction workers shall be drawn from local villages. 1.26 Long‐term dismantling or NO decommissioning or restoration works? 1.27 Ongoing activity during NO decommissioning which could have an impact on the environment? 1.28 Influx of people to an area in either YES The proposed project shall increase the employment temporarily or permanently? potential. 1.29 Introduction of alien species? NO 1.30 Loss of native species or genetic NO There are no major losses of tree/shrub species. diversity? 1.31 Any other actions? NO

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2. Use of Natural resources for construction or operation of the Project (such as land, water, materials or energy, especially any resources which are non‐renewable or in short supply): S.No. Information/checklist Yes/No Details thereof (with approximate quantities /rates, confirmation wherever possible) with source of information data 2.1 Land especially undeveloped or YES The proposal is for a green field project. The total site area agricultural land (ha) of 3 acres of land is obtained on lease from principle organization M/s. Cellulose Solutions Pvt. Ltd. Lease area is 3 acres Lease period: 25 years 2.2 Water (expected source & YES Total water required shall be met from ground water using competing users) unit: KLD bore‐ wells.

Total water required shall be 185 KLD out of which 130 KLD shall be drawn from bore well and the balance shall be recycled water. (Water Balance Enclosed in Annexure III) 2.3 Minerals (MT) NA 2.4 Construction material – stone, YES Shall be sourced from the local villages. aggregates, sand / soil (expected source – MT) 2.5 Forests and timber (source – NO MT) 2.6 Energy including electricity and YES The required energy shall be drawn from BESCOM. Standby fuels (source, competing users) DG sets of 2 X 500 KVA is proposed. It is proposed to Unit: fuel (T), energy (MW) establish 1 X 6 TPH coal/Briquettes fired boiler to meet the steam requirement for process. Coal consumption is 30 TPD. 2.7 Any other natural resources NA (use appropriate standard units)

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3. Use, storage, transport, handling or production of substances or materials, which could be harmful to human health or the environment or raise concerns about actual or perceived risks to human health. S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data 3.1 Use of substances or materials, which YES Hazardous chemicals shall be used for manufacturing are hazardous (as per MSIHC rules) to of CMC. MSIHC rules shall be followed during human health or the environment storage, transportation and handling of raw (flora, fauna, and water supplies) materials. Hazardous chemicals and solvent shall be stored and handled in closed systems. 3.2 Changes in occurrence of disease or NO affect disease vectors (e.g. insect or water borne diseases). 3.3 Affect the welfare of people e.g. by YES Shall increase the employment potential for locals changing living conditions? and affect the living conditions for betterment. 3.4 Vulnerable groups of people who could NO No sensitive receptors are present in the immediate be affected by the project e.g. hospital vicinity of the site. The project shall not have any patients, children, the elderly etc., significant impact on vulnerable groups of people. 3.5 Any other causes NO

4. Production of solid wastes during construction or operation or decommissioning (MT/month) S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data 4.1 Spoil, overburden or mine wastes NO 4.2 Municipal waste (domestic and or NO Wastes from canteen, other commercial wastes like commercial wastes) paper, empty containers etc. 4.3 Hazardous wastes (as per Hazardous YES Hazardous waste generation during construction shall Waste Management Rules) be limited to waste oils, batteries and containers of paints etc. The quantity of hazardous wastes generated during operation contain used oil, ETP sludge etc. 4.4 Other industrial process wastes YES Enclosed at Annexure IV 4.5 Surplus product NO 4.6 Sewage sludge or other sludge from YES Sludge from Effluent treatment plant shall be sent to effluent treatment TSDF. 4.7 Construction or demolition wastes NO Construction activities involve creation of production blocks, Utilities and ZLD system. 4.8 Redundant machinery or equipment NO 4.9 Contaminated soils or other materials NO All pipe lines including pipe lines of waste streams are above ground level to eliminate the possibility of any contamination due to seepage and for ease of maintenance. 4.10 Agricultural wastes NO 4.11 Other solid wastes YES Enclosed at Annexure IV

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5. Release of pollutants or any hazardous, toxic or noxious substances to air (Kg/hr) S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data 5.1 Emissions from combustion of fossil fuels YES Coal Shall be used as fuel. Emissions details are from stationary or mobile sources enclosed in Annexure V 5.2 Emissions from production processes No No emissions will generate during manufacturing of CMC 5.3 Emissions from materials handling NO Material transfer takes place in closed pipeline including storage or transport systems using pumps with mechanical seals. 5.4 Emissions from construction activities YES Dust may rise during transport of material and including plant and equipment construction activity. The dust emissions shall be mitigated by water spraying on the roads within the premises. 5.5 Dust or odors from handling of materials NO Domestic wastewater sent to ZLD system. including construction materials, sewage and waste 5.6 Emissions from incineration of waste NO 5.7 Emissions from burning of waste in open NO air (e.g. slash materials, construction debris) 5.8 Emissions from any other sources NO

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6. Generation of Noise and Vibration, and Emissions of Light and Heat: S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data with source of information data 6.1 From operation of equipment e.g. YES Material transport and construction equipment shall be engines, ventilation plant, crushers source of noise, while transfer pumps, DG sets are the sources of noise during operation. 6.2 From industrial or similar processes YES DG sets controlled by providing Acoustic Enclosures. 6.3 From construction or demolition YES Noise during construction shall be due to construction equipment and emergency DG sets. 6.4 From blasting or piling NO 6.5 From construction or operational NO The increased traffic shall not have any significant traffic impact. 6.6 From lighting or cooling systems NO 6.7 From any other sources NO

7.Risks of contamination of land or water from releases of pollutants into the ground or into sewers, surface waters, groundwater, coastal waters or the sea: S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data 7.1 From handling, storage, use or NO All the hazardous materials will be stored in MS drums, spillage of hazardous materials in a covered shed and no contamination of soil is expected. Same philosophy will be followed for the after expansion 7.2 From discharge of sewage or other NO Sludge from ETP shall be sent to TSDF. effluents to water or the land (expected mode and place of discharge) 7.3 By deposition of pollutants emitted NO Vents of reactors are connected to common scrubber to air into the land or into water 7.4 From any other sources NO 7.5 Is there a risk of long term build up NO of pollutants in environment from these sources?

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8.Risk of accidents during construction or operation of the Project, which could affect human health or the environment S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data 8.1 From explosions, spillages, fires etc from YES All Inbuilt Safety precautions will be storage, handling, use or production of adopted and there will not be any hazardous substances damage to environment or human health 8.2 From any other causes NA 8.3 Could the project be affected by natural disasters NO causing environmental damage (e.g. Floods, earthquakes, landslides, cloudburst etc)?

9.Factors which should be considered (such as consequential development) which could lead to environmental effects or the potential for cumulative impacts with other existing or planned activities in the locality S. No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data 9.1 Lead to development of supporting. YES The project shall enhance the socio facilities, ancillary development or development economic status of the area by stimulated by the project which could have impact increasing the demand for housing, on the environment e.g.: improving the employment. • Supporting infrastructure (roads, power supply, waste or waste water treatment, etc.) • housing development • extractive industries • supply industries • other 9.2 Lead to after‐use of the site, which could haven NO impact on the environment 9.3 Set a precedent for later developments NO 9.4 Have cumulative effects due to proximity to other NO The baseline environmental status of existing or planned projects with similar effects the surrounding areas is within the prescribed limits as observed from the Secondary data.

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(III) Environmental Sensitivity S.No. Areas Name/ Aerial distance (within 15 km.) Identity Proposed project location boundary 1 Areas protected under international conventions, NA national or local legislation for their ecological, landscape, cultural or other related value 2 Areas which are important or sensitive for YES Tadpalli RF – W – 0.45 km ecological reasons ‐ Wetlands, watercourses or Badgal RF – NW – 6.8 km other water bodies, coastal zone, biospheres, Kalbemal RF – NE – 6.5 km mountains, forests Karanja Vagu – S – 4.6 km (flowing from NE to SW) 3 Areas used by protected, important or sensitive NA species of flora or fauna for breeding, nesting, foraging, resting, over wintering, migration 4 Inland, coastal, marine or underground waters NO 5 State, National boundaries YES Telangana – Karnataka Inter State Boundary is at a distance of 4.8 km 6 Routes or facilities used by the public for access to NO recreation or other tourist, pilgrim areas 7 Defense installations NO 8 Densely populated or built‐up area YES Nearest habitation from the site is Petmanhalli at a distance of 2.8 Km in NE direction 9 Areas occupied by sensitive man‐made land uses NA (hospitals, schools, places of worship, community facilities) 10 Areas containing important, high quality or scarce NO resources (ground water resources, surface resources, forestry, agriculture, fisheries, tourism, minerals) 11 Areas already subjected to pollution or NO environmental damage. (those where existing legal environmental standards are exceeded) 12 Areas susceptible to natural hazard which could NO cause the project to present environmental problems (earthquakes, subsidence, landslides, erosion, flooding or extreme or adverse climatic conditions)

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MERIDIAN POLYMERS SY.NO. 169/PART‐2, MANHALLI VILLAGE, BIDAR TALUK AND DISTRICT, KARNATAKA

ANNEXURES

Project No. 0218‐21‐01 February 2018

SUBMITTED TO MINISTRY OF ENVIRONMENT, FOREST AND CLIMATE CHANGE GOVERNMENT OF INDIA INDIRA PARYAVARAN BHAWAN, JOR BAGH ROAD, NEW DELHI Meridian Polymers Form I Annexures

mers. y s. Meridian Pol / of M p A.1 Location Ma g Fi

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Meridian Polymers Form I Annexures

Fig A.2 Plant Layout of M/s. Meridian Polymers

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Meridian Polymers Form I Annexures

ANNEXURE - I

M/s. Meridian Polymers located at Sy. No. 169/Part-2, Manhalli Village, Bidar Taluk and District, Karnataka proposed to establish 2000 TPA Purified Carboxy methyl Cellulose (CMC). The proposed unit obtained 3 acres of land on lease from principle organization M/s. Cellulose Solutions Pvt. Ltd., for a lease period of 25 years. Capital cost of proposed unit is 24.3 crores towards production blocks, facility for utility proposed and ZLD system.

Process Description of Purified Carboxy Methyl Cellulose (CMC)

Carboxymethyl cellulose (CMC) is an Ether derivative of Cellulose & is manufactured by Alkalisation & Etherification of Cellulose followed by Purification.

The origin of the basic Cellulose can be either Cotton linter pulp / wood pulp or Hosiery cuttings. Cellulose is charged to the first reactor, the reactor is kept in rotation & chilled mixer of Caustic soda lye & Ethyl Alcohol is sprayed on the fibers to achieve uniform wetting of the cellulose fibers. During this operation the Brine from the Chilling plant is circulated in the jacket of the reactor to maintain low temperature in the reactor. The alkalization of cellulose is complete in about 2 hrs & then Mixture of alcohol and Mono chloro acetic acid is added & the entire material is transferred to the second reactor. After the first reactor is emptied another charge of Cellulose is added & alkalization continues in the first reactor.

In the second reactor, hot water from the hot water generator is circulated in the jacket to attain a temperature of 60-70 deg C in the reactor. At this temperature the Etherification of cellulose takes place to yield Technical CMC & reaction is complete in about 2 hrs time. The ethanol added in the first reactor is vaporized because of the high temperature & this is vented out to ethanol recovery set up for recovery of ethanol.

The recovery system consists of 2 condensers, primary & secondary & the Ethyl Alcohol vapors are condensed with a counter current flow of brine in the condenser tubes. The recovered Alcohol is sent back to the storage tank to be used for the

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Meridian Polymers Form I Annexures next alkalization reaction.

The Technical CMC thus produced is discharged & taken for further purification. For producing Purified grades of CMC, the Technical CMC is charged into a reactor along with Alcohol-water mixture (65-85%). The whole mixture is kept in suspension with the agitator in the reactor for a period of 2 hrs.

At the end of the purification cycle, the slurry is sent to Centrifuge, for solid liquid separation. The solids contain purified CMC & sent to drier for drying. The Vacuum drier is connected to a Alcohol recovery system & all the Alcohol vapors are collected & condensed to be used again. The liquid contains a mixture of Water, ethanol & Slats. This is sent to a Solvent recovery system. (Distillation)

The dried Purified grade of CMC is pulverized in the pulverizer to the required particle size & sent for screening. The oversize from the screening machine is sent back to pulverizer & under size is packed in bags of 25 kgs each. The process flow diagram for CMC is presented in Fig A.3 and mass balance is presented in Table A.1.

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Meridian Polymers Form I Annexures

Fig A.3 Process Flow Diagram of Purified Carboxy Methyl Cellulose (CMC)

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Table A-1 Mass Balance of Purified Carboxy Methyl Cellulose (CMC) Stage I: Alkalisation and Etherification Input Quantity Output Quantity (Kg) (Kg) Cotton Cellulose 580 Crude Cerboxy methyl cellulos 2665 (CMC) Wood Cellulose 55 Caustic Lye (48%) 900 Ethyl Alcohol 580 Monochloro Acetic Acid 550 Total 2665 2665 Stage II: Purification Stage Input Quantity Output Quantity (Kg) (Kg) Crude CMC 2665 Purified CMC 1003 Ethyl Alcohol 8000 Sodium Chloride 362 Water 720 Ethyl Alcohol Recovered 8580 Total 10665 Total 10665

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ANNEXURE – II: Wastewater Treatment Facilities

The main sources of effluent generation from the proposed CMC manufacturing unit is mainly from process washings, utility blow downs, RO/DM plant rejects and domestic wastewater. The effluents generated sent to biological treatment plant and treated effluent reused for cooling towers make-up. The quantity of effluents generated and mode of treatment is presented in Table A-2. Table A-2 Quantity of Effluent Generated and Mode of Treatment

Description Quantity Mode of Treatment (KLD) Washings 20 Sent to Stripper. Stripper condensate shall be disposed RO/DM rejects 10 to cement industries for co-processing/TSDF. Stripper Boiler Blow downs 5 bottom is sent to MEE followed by AFTD. Condensate from MEE is sent to biological treatment plant Cooling Tower Blow down 28 followed by RO. RO rejects are sent to MEE and Domestic 4.5 permeate is reused in cooling towers, boiler make-up and scrubbers. Total 68

ANNEXURE – III: Water Balance

Water is required for washing, cooling tower makeup, steam generation and domestic purposes. The required water shall be drawn from ground water sources in addition to reuse of treated wastewater. The total water requirement is in the order of 220 KLD consisting of 155 KLD fresh water and balance of 65 KLD is recycled water. Total water balance is presented in Table A-3. Table A-3 Total Water Balance Purpose INPUT (KLD) OUTPUT (KLD) Fresh Water Recycled Water Loss Effluent Process (Washings) 20 20 Boiler Feed 40 35 5 Cooling Towers 80 65 117 28 RO/DM Plant 10 10 Domestic 5 0.5 4.5 Gross Total 155 65 152.5 67.5 Total 220 220

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Meridian Polymers Form I Annexures

ANNEXURE – IV: Solid Waste

Total solid waste generated and mode of disposal is presented in Table A-4. Table A-4 Total Solid Waste Generated and Mode of Disposal (Tentative) S.No Description Units Quantity Mode of Treatment/Disposal 1 ETP Sludge TPM 1.2 Sent to TSDF 2 Evaporation Salts TPD 3.7 Sent to TSDF 3 Used Filter and Filter Cloth TPA 1.5 Sent to Authorized Recyclers 4 Insulation Wool TPA 2 Sent to TSDF 5 E-Waste TPA 0.2 Sent to Authorized Agencies 6 Containers & liners No.s/year 2500 After Detoxification sent to outside agencies 7 Used batteries No.s/Yr 8 Sent to Authorized Recyclers 8 Waste Oil KLPA 1.65 Sent to Authorized Recyclers

ANNEXURE – V: Stack Emissions Details

The sources of air pollution from the plant are proposed 1 x 6 TPH Coal/briquette fired boiler and standby DG sets of 2 x 1500 kVA. The proposed air pollution control equipment for boilers is Bag filters. DG sets shall be provided with stack heights based on the CPCB formula for effective stack height.

Stack Emission Details S. Stack Connected to Stack Dia of Temp. of Exit Pollutant Emission Rate No Ht (m) stack at exhaust Velocity (g/sec) 0 top(m) gases ( C) (m/sec) PM SO2 NOx 1 1 x 6 TPH 30 0.9 130 6.05 0.6 0.7 0.25 Coal/Briquette Fired Boiler 2 2 x 1500 kVA DG 12 0.2 180 10 0.02 0.03 0.5 set *DG sets will be used during load shut down.

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MERIDIAN POLYMERS SY.NO. 169/PART‐2, MANHALLI VILLAGE, BIDAR TALUK AND DISTRICT, KARNATAKA

STUDIES AND DOCUMENTATION BY TEAM Labs and Consultants QCI: MoE&F OM, List A‐1, S.No.25. (An ISO 9001:2008, ISO 14001:2004 & OHSAS 18001:2007 Certified Organization) B‐115, Annapurna Block, Aditya Enclave Ameerpet, Hyderabad‐500 038. Phone: 040‐23748 555/616, Telefax: 040‐23748666 Email: [email protected]