TOYOTA YARIS HATCHBACK 2006 - TVIP V3 (RS3200) Preparation Part Number: 08586-53810 NOTE: Part Number of This Accessory May Not Be the Same As the Part Number Shown
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TOYOTA YARIS HATCHBACK 2006 - TVIP V3 (RS3200) Preparation Part Number: 08586-53810 NOTE: Part number of this accessory may not be the same as the part number shown. Kit Contents Item # Quantity Reqd. Description Nylon Panel Removal Tool e.g. Panel Pry Tool #1 1 1 V3 ECU Toyota SST # 00002-06001-01 2 1 Piezo Buzzer Pneumatic/Electric Wrench 3 1 Wire Harness Side Cutters 4 1 ECU Mounting Bracket Torque Wrench 36 in-lbf. + 1.5. 5 2 Remote Control Transmitter Pliers 6 1 Butyl Tape Wrench 10mm 7 1 Status Monitor Utility Knife Special Chemicals Notes Hardware Bag Contents Glass Cleaner Household Windex Item # Quantity Reqd. Description 1 1 Grommet 2 2 Splicing Connectors General Applicability 3 1 Bolt Note: YARIS HATCHBACK with power door locks only. 4 1 Screw 5 2 Large Foam Tapes Recommended Sequence of Application 6 4 Small Foam Tapes Item # Accessory 7 30 Wire Ties 8 2 Window Labels *Mandatory 9 1 Key Tag Vehicle Service Parts (may be required for reassembly) 10 1 Owner’s Manual Item # Quantity Reqd. Description 11 1 Warranty Card Legend Additional Items Required For Installation STOP: Damage to the vehicle may occur. Do not Item # Quantity Reqd. Description 1 1 Electrical Tape proceed until process has been complied with. OPERATOR SAFETY: Use caution to avoid risk of Conflicts injury. Note: Do not install in vehicle with factory keyless entry. CAUTION: A process that must be carefully observed Recommended Tools in order to reduce the risk of damage to the accessory/vehicle and to ensure a quality installation. Personal & Vehicle Notes TOOLS & EQUIPMENT: Used in Figures calls out the Protection specific tools and equipment recommended for this Safety Glasses process. Safety Gloves (Optional) Vehicle Protection Blankets, Part Boxes Special Tools Notes Cable Wire Routing Tool (PPO Only) Wiring Terminal Tool CAD-E IADS P/N (PPO Only) ALL 02-016-03 Striker Tool CAD-E IDAS P/N ALL 02-016-01 Installation Tools Notes Phillips Head Screwdriver #2, screwdriver or tip Screwdriver Flat Blade, Jeweler's Socket 10mm, Extension Issue: A 04/27/06 Page 1 of 36 pages TOYOTA YARIS HATCHBACK 2006 - TVIP V3 (RS3200) Procedure Care must be taken when installing this accessory to ensure damage does not occur to the vehicle. The installation of this accessory should follow approved guidelines to ensure a quality installation. These guidelines can be found in the "Accessory Installation Practices" document. This document covers such items as:- • Vehicle Protection (use of covers and blankets, cleaning chemicals, etc.). • Safety (eye protection, rechecking torque procedure, etc.). • Vehicle Disassembly/Reassembly (panel removal, part storage, etc.). • Electrical Component Disassembly/Reassembly (battery disconnection, connector removal, etc.). Please see your Toyota dealer for a copy of this document 1. Vehicle Disassembly. 10mm Wrench (a) Remove the negative battery cable. Negative Battery Cable (Fig. 1-1) (1) Protect the fender before starting. Battery (2) Do not touch the positive terminal with any tool removing the cable. Fig. 1-1 NNylonylon PanelPanel RemovalRemoval ToolTool (b) Remove the glove box under-dash cover. (Fig. 1-2) Fig. 1-2 Under-Dash Cover Nylon Panel Removal Tool (c) Remove the passenger's step cover. (Fig. 1-3) Step Cover Fig. 1-3 Issue: A 04/27/06 Page 2 of 36 pages TOYOTA YARIS HATCHBACK 2006 - TVIP V3 (RS3200) Procedure (d) Remove the passenger's cowl cover. (Fig. 1-4) Fig. 1-4 Cowl Cover Glove Box (e) Remove the glove box. (Fig. 1-5) Fig. 1-5 Nylon Panel Removal Tool (f) Remove the driver's step cover. (Fig. 1-6) Step Cover Fig. 1-6 (g) Remove the driver's cowl cover. (Fig. 1-7) Cowl Cover Fig. 1-7 Issue: A 04/27/06 Page 3 of 36 pages TOYOTA YARIS HATCHBACK 2006 - TVIP V3 (RS3200) Procedure (h) Remove the storage box from the dashboard. Storage Box (Fig. 1-8) Fig. 1-8 Phillips Screwdriver (i) Remove the lower dash cover from the dashboard. (Fig. 1-9) (1) Remove two screws securing the lower dash cover. Screw Screw Fig. 1-9 Lower Dash Cover Phillips Screwdriver (j) Remove the driver side under cover. Screw (Fig. 1-10) Screw (1) Remove two screws securing the driver side under cover. Under Cover Fig. 1-10 Screws (x2) Phillips Screwdriver (k) Remove two screws, located behind the steering wheel, securing the bottom steering column cover. (Fig. 1-11) (1) Insert the key into the ignition switch and turn it to ON, then turn the steering wheel left or right to gain access to the screws Fig. 1-11 Steering Wheel Issue: A 04/27/06 Page 4 of 36 pages TOYOTA YARIS HATCHBACK 2006 - TVIP V3 (RS3200) Procedure Phillips Screwdriver (l) Remove the lower steering column cover. (Fig. 1-12) (1) Remove the bottom screw securing the cover. Column Cover Fig. 1-12 Screw (m) Remove the left side of the center cluster Nylon Panel Removal Tool panel, then remove the cluster panel. Center Cluster (Fig. 1-13) Side Panel Cluster Panel Fig. 1-13 (n) If equipped, remove the Daytime Running 10mm Wrench, Extension Light (DRL) ECU. (Fig. 1-14) DRL ECU (1) Remove one bolt securing the DRL ECU. Bolt FOR MANUAL TRANSMISSION MODELS ONLY. (Steps o-p) (o) Remove the shift knob and cluster panel. (Fig. 1-15) Fig. 1-14 (p) Loosen the floor console. (Fig. 1-15) (1) Remove one bolt securing the floor Nylon Panel Removal Tool, 10mm Socket Shift Knob console. Bolt FOR AUTOMATIC TRANSMISSION MODELS Cluster Panel ONLY. (Steps q-r) (q) Remove the cluster panel. (Fig. 1-15) (r) Loosen the floor console. (Fig. 1-15) (1) Remove one bolt securing the floor Fig. 1-15 Floor Console console. Issue: A 04/27/06 Page 5 of 36 pages TOYOTA YARIS HATCHBACK 2006 - TVIP V3 (RS3200) Procedure 2. V3 Harness Preparation. Part Number Label (a) Plug in the V3 harness' white 1P male connector into the V3 harness' gray 1P female connector. (Fig. 2-1) V3 harness' 1P (White) (1) Verify the connectors are plugged in V3 harness' 1P (Gray) securely. V3 harness' 1P (Blue) Fig. 2-1 V3 harness' 20P (White) V3 harness' 1P (Gray) (b) Secure the connected 1P connectors and the blue 1P connector to the V3 harness with one V3 harness' 1P (White) large foam tape. (Fig. 2-2) V3 harness' 1P (Blue) Large Foam Tape Fig. 2-2 V3 harness Side Cutter Vehicle Clamp 3. V3 Harness Installation. (Steering Column Area) V3 Harness (a) Locate the vehicle harness clamp in the steering column area. Secure the V3 harness' white taped marker next to the vehicle White Tape Wire Tie harness clamp with one wire tie. (Fig. 3-1) (1) Line up the V3 harness' white taped marker to the vehicle harness clamp. Fig. 3-1 (b) Locate and disconnect the white 13P 13P (White) connector from the lower part of the steering wheel area. (Fig. 3-2) Fig. 3-2 Issue: A 04/27/06 Page 6 of 36 pages TOYOTA YARIS HATCHBACK 2006 - TVIP V3 (RS3200) Procedure Jewelers' Screwdriver, Wiring Terminal Tool (c) Using a small jeweler's screwdriver, lift up Retainer the terminal retainer on the back of the white Vehicle Harness' 13P SKY BLUE Wire 13P connector. (Fig. 3-3) (1) Do not pull out the retainer. Wire Side View (d) Locate the SKY BLUE wire in the bottom row, sixth space from the left. Using a pick (or wiring terminal tool [PPO]), release and 13P SKY BLUE pull out the terminal for the SKY BLUE wire. Fig. 3-3 (Fig. 3-3) (1) Do not damage the terminal. (2) Turn the connector so the wire faces you and the tab is on top. (e) Disconnect the empty 1P female connector Jewelers' Screwdriver V3 Harness' plugged into the V3 harness' SKY BLUE SKY BLUE Wire wire. (Fig. 3-4) Using a small jeweler's screwdriver, lift up Retainer the terminal retainer on the back of the empty connector. (Fig. 3-4) (1) Do not pull out the retainer. 1P (Female) Fig. 3-4 1P (Female) (f) Insert the terminal at the end of the vehicle Vehicle Harness' 1P (Female) harness' SKY BLUE wire into the empty 1P SKY BLUE Wire connector. (Fig. 3-5) Retainer (1) The terminal should not come out when 13P pulled lightly from the back. If the terminal comes off, then push it in further until securely seated. (g) Close the 1P connector's retainer. Fig. 3-5 Vehicle Harness (Fig. 3-5) Issue: A 04/27/06 Page 7 of 36 pages TOYOTA YARIS HATCHBACK 2006 - TVIP V3 (RS3200) Procedure (h) Insert the terminal at the end of the V3 Vehicle Harness Retainer 13P harness' SKY BLUE wire into the bottom row, sixth space from the left of the vehicle harness' 13P connector. (Fig. 3-6) V3 Harness' (1) Turn the connector so the wire faces you SKY BLUE Wire Wire Side View and the tab is on top. (2) Verify the correct opening is chosen. 13P (3) Verify the terminal is inserted and seated Fig. 3-6 properly. (4) The terminal should not come out when pulled lightly from the back. If the terminal comes off, then push it in further until securely seated. Wiring Terminal Tool 13P (i) Locate the WHITE wire in the bottom row, Retainer first space from the left. Using a pick (or wiring terminal tool [PPO]), release and pull out the terminal for the WHITE wire. Wire Side View (Fig. 3-7) Vehicle Harness' (1) Do not damage the terminal. WHITE Wire 13P (2) Turn the connector so the wire faces you WHITE Fig.