Industrial Communication and Networking in Automation Systems – Today and Tomorrow 11Th IEEE World Conference on Factory Communication Systems 2015

ABB Corporate Research, Linus Thrybom, Team Manager Industrial Communication, 2015-05-27 Industrial Communication and Networking in Automation Systems – Today and Tomorrow 11th IEEE World Conference on Factory Communication Systems 2015

May 28, 2015 Industrial Communication and Networking in Automation Systems Outline

. Introduction

. Process and power automation examples

. Oil & Gas

. Mining

. Power Grid

. Industrial Communication & Networking R&D

. Industrial Fieldbus / Ethernet

. Wireless

. Summary

What Power & Automation (Offering) Power ~ 40% of revenue Automation ~ 60% of revenue

For whom Utilities Industry Transport & Infrastructure (Customers) ~35% of revenue ~45% of revenue ~20% of revenue

Where Globally (Geographies) AMEA1 37% Americas 29% Europe 34%

$42 bn ~100 ~145,000 Single “A” HQ Zurich revenue countries employees credit rating

orbiting the earth and working beneath it,

crossing oceans and on the sea bed,

in the fields that grow our crops and packing the food we eat,

on the trains we ride and in the facilities that process our water,

in the plants that generate our power and in our homes, offices and factories

. Floating production, storage, and offloading vessel

. Bucket shape to withstand artic conditions

. Will produce more than 100,000 oil drums and 3.9 million cubic meters of gas per day.

. The 75 MW cable is the longest, most powerful cable ever delivered for an offshore application (106 km)

. The automation scope includes Electrical, Instrumentation, Control and Telecoms

. Goliat is the quintessential Industrial IoTSP project, all systems are integrated with the control system:

. Electrical, safety, telecoms etc.

. Instrumentation diagnostics

. Large scale data collected from process and production assets

. Including the capability to be remotely operated from an onshore control center

Wireless Seamless integration into field instruments ABB Control systems

Extended System Operator 800xA Workplace workplace

Gateway AC 800M Controller

. Use cases

. Process system, vehicle/transport system, VoIP

. Tele-remote control of vehicles and safety application based on positioning

. Advantages of integrated automation systems

. Production status, reports, analyses and statistics

. Location and status of vehicles/equipment

. New production plans can be supplied to the operational teams

. Remote operation centers

. Data from all parts of the operation flow together – from rockface, the process, via electrical system to end customer – across multiple sites

. Automation and autonomous operation will increase, as well as positioning

. Mining

. Personnel health and safety applications (under ground)

. Fleet management, drilling and shoveling (open pit)

. Shipping port

. Autonomous handling of shipping containers

. Oil & Gas

. Access control (e.g. entering dangerous areas)

. Requiring industrial positioning systems to be

. Secure

. Safe

. Reliable

. Mine Location Intelligence (https://vimeo.com/108124661)

Traditional grid New grid

Station Bus IEC 61850 Station Bus between bays IEC 61850-8-1

Interface to field Hardwired point to point connections between primary and all secondary equipment Solutions for a changing grid – digital substations Automating the grid – IEC 61850

IEC 61850-8-1 GOOSE / MMS

HSR/PRP Digital substation IEC 61850-8-1 GOOSE IEEE 1588v2 1) All signals digital IEC 61850-9-2 SV C37.238-2011 2) Analog, status and commands 3) Acquire once, distribute on a bus

Safety New sensors NCIT NCIT Less cabling / engineering MU MU

NCIT Non-conventional instrument transformers Industrial Communication & Networking R&D Industrial Communication & Networking Market Overview

[Industrial Ethernet book Issue 87/1]

. Introduction of Industrial Ethernet gave us +20 protocols, and:

. E.g. RSTP, MRP, PRP, HSR + proprietary protocols

. E.g. IEC 62351 for security

. Industrial Ethernet also enabled time synchronization

. SNTP

. IEEE 1588v2

. IEEE C37.238-2011 (IEC 61850 profile)

. IEEE 802.1AS-2011 (AVB profile)

. Incompatibilities between these profiles are addressed

. Solutions for a more deterministic Ethernet

. EtherCAT, PNIO IRT, etc

. 802.1 TSN / Interworking

. 802.1AS-2011/Cor 1 – Technical and Editorial Corrections

. 802.1ASbt – Timing and Synchronization: Enhancements and Performance Improvements

. 802.1Qbu – Frame Preemption

. 802.1Qbv – Enhancements for Scheduled Traffic

. 802.1CB – Frame Replication and Elimination for Reliability

. 802.1Qca – Path Control and Reservation

. 802.1Qcc – Stream Reservation Protocol (SRP) Enhancements and Performance Improvements

. 802.3br Interspersing Express Traffic Task Force

. The intended result - “real time support” by the network

. 3G / 4G used e.g. for remote services, e.g. Robotics

. The 5G vision by 5G PPP is:

. 1000 X in mobile data volume / area

. 1000 X in number of connected devices / area

. 100 X in user data rate, data rate ≥ 10Gb/s

. 1/10 X in energy consumption compared to 2010

. 1/5 X in end-to-end latency reaching 5 ms for e.g. tactile Internet and radio link latency reaching a target ≤ 1 ms for e.g. Vehicle to Vehicle communication

. 1/5 X in network management OPEX

. Aggregate service reliability ≥ 99.999%

. Mobility support at speed ≥ 500km/h for ground transportation

. Accuracy of outdoor terminal location ≤ 1 meter [5G Vision brochure by 5G PPP]

. The intended result - “real time support” by the mobile network

Wireless HART • Standardization effort with goal to develop a single standard for instrumentation • Wireless specification ratified 2007

ISA • ISA100.11a, ratified 2009 Monitoring / Control WIA Co-existence • WIA-PA Chinese standardad Process Automation Regulations • WIA-FA Chinese standardad Factory Automation Other • 802.11 • Bluetooth • WISA • Profinet over Wireless • ZigBee • Proprietary © ABB Group May 28, 2015 | Slide 25 Industrial Communication & Networking Wireless Communication – an Outlook

. Automation applications have different requirements

. For WirelessHART the one hop latency time is theoretically about 30 milliseconds but in practice up to 2-3 seconds  WirelessHART is used for monitoring, slow process  Control requires deterministic latency, often < 30 ms

. Co-existence challenge

. The same medium is used by multiple wireless systems for radio transmissions

. Regulations challenge

. OPC-UA (IEC 62541) makes cross-domain integration much easier (conclusion by Industry 4.0)

. OO, data models and communication

. Real-time capabilities is addressed by OPC Foundation, guess how?

. Other alternatives

. IEC 61850 (power domain)

. OPC-DA (Predecessor of OPC-UA)

. DCOM

. OBIX (building automation domain)

. How can these new communication properties be utilized?

. +40 Industrial Ethernet protocols?

. Process plant operators?

. Process automation?

. Grid / Substation automation?

. Industrial Internet of Things, Services and People?

. Automation examples

. Oil & Gas, Mining

. Digital substation

. Research & Development examples

. TSN

. 5G

. WSN

. OPC-UA

. Industrial domain

. Long lived systems

. Add-on instead of replace