Soil-Cement Guide for Water Resources Applications
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Soil-Cement Guide for Water Resources Applications Dennis L. Richards and Hans R. Hadley, WEST Consultants, Inc. WHITE BELOW Soil-Cement Guide for Water Resources Applications By Dennis L. Richards and Hans R. Hadley, WEST Consultants, Inc. Portland Cement Association 5420 Old Orchard Road Skokie, Illinois 60077-1083 847.966.6200 Fax 847.966.9781 www.cement.org An organization of cement companies to improve and extend the uses of portland cement and concrete through market development, engineering, research, education, and public affairs work. Abstract: For more than 50 years, soil-cement has proven to be effective and economical construction material for use in water resources applications including streambank protection, slope protection, channel and pond linings, and grade control structures. Materials for soil-cement, mix proportioning, design, construction, and quality control topics are discussed. Keywords: Soil-cement, streambank protection, erosion control, grade control structures, levee protection, slope protection, channel lining, upstream slope protection. Reference: Richards, Dennis L., Hadley, Hans R., Soil-Cement Guide for Water Resources Applications, EB203.01, Portland Cement Association, Skokie, Illinois, 84 pages. About the Authors: Dennis L. Richards, Senior Project Manager, WEST Consultants, Inc., 960 West Elliot Road, Suite 201, Tempe, Arizona 85284-1137. Hans R. Hadley, Hydraulic Engineer, WEST Consultants, Inc., 2601 25th Street Southeast, Suite 450, Salem, Oregon 97302. Cover photo credits: Portland Cement Association (“PCA”) is a not-for-profit Top: Soil-cement upstream slope organization and provides this publication solely for the protection at Jackson Lake, Colorado. continuing education of qualified professionals. THIS Middle: Soil-cement bank protection PUBLICATION SHOULD ONLY BE USED BY QUALIFIED at Rillito River, Tucson, Arizona. PROFESSIONALS who possess all required license(s), who are competent to evaluate the significance and limita- Bottom: Soil-cement upstream slope tions of the information provided herein, and who accept protection at Tampa Bay Regional total responsibility for the application of this information. Water Reservoir. OTHER READERS SHOULD OBTAIN ASSISTANCE FROM A QUALIFIED PROFESSIONAL BEFORE PROCEEDING. PCA AND ITS MEMBERS MAKE NO EXPRESS OR IMPLIED WARRANTY WITH RESPECT TO THIS PUBLICATION OR ANY INFORMATION CONTAINED HEREIN. IN PARTICULAR, NO WARRANTY IS MADE OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. PCA AND ITS MEMBERS DISCLAIM ANY PRODUCT LIABILITY (INCLUD- ING WITHOUT LIMITATION ANY STRICT LIABILITY IN TORT) IN CONNECTION WITH THIS PUBLICATION OR ©2006 Portland Cement Association ANY INFORMATION CONTAINED HEREIN. ISBN 0-89312-249-1 WARNING: Contact with wet (unhardened) concrete, mortar, cement, or cement mixtures can cause SKIN IRRITA- TION, SEVERE CHEMICAL BURNS (THIRD DEGREE), or SERI- OUS EYE DAMAGE. Frequent exposure may be associated All rights reserved. No part of this with irritant and/or allergic contact dermatitis. Wear water- book may be reproduced in any form proof gloves, a long-sleeved shirt, full-length trousers, and without permission in writing from proper eye protection when working with these materials. the publisher, except by a reviewer If you have to stand in wet concrete, use waterproof boots that are high enough to keep concrete from flowing into who wishes to quote brief passages them. Wash wet concrete, mortar, cement, or cement mix- in a review written for inclusion in a tures from your skin immediately. Flush eyes with clean magazine or newspaper. water immediately after contact. Indirect contact through clothing can be as serious as direct contact, so promptly rinse out wet concrete, mortar, cement, or cement mixtures from clothing. Seek immediate medical attention if you have persistent or severe discomfort. EB203.01 ii TABLE OF CONTENTS ABSTRACT . ii KEYWORDS . ii REFERENCE . ii ABOUT THE AUTHORS . ii 1 INTRODUCTION . 1 1.1. Background . 1 1.2. Applications . 2 1.2.1. Slope Protection. 2 1.2.2. Streambank Protection. 3 1.2.3. Channels . 5 1.2.4. Linings . 5 1.2.5. Grade Control Structures . 6 1.3. Erosion and Abrasion Resistance Research. 6 1.4. Completed Projects (1997 – 2003) . 8 2 MATERIALS . 13 2.1. Soil Aggregates. 13 2.1.1. Source . 13 2.1.2. Stockpiling . 13 2.1.3. Gradation . 13 2.1.4. Water (Moisture) Content . 14 2.2. Portland Cement. 14 2.3. Water . 14 2.4. Admixtures . 14 3 SOIL-CEMENT TESTING . 15 3.1. Sampling . 15 3.2. Aggregate Gradation . 15 3.3. Plasticity Index . 16 3.4. Moisture-Density Test . 16 3.5. Cement Content . 17 3.5.1. Freeze-Thaw and Wet-Dry Tests . 17 3.5.2. PCA Shortcut Method . 18 3.6. Pozzolan Content . 18 3.7. Compressive Strength . 18 3.8. Shear Strength . 18 3.9. Poorly Reacting Sandy Soils. 19 4 MIX PROPORTIONS . 21 4.1. Mixture Design Criteria . 21 4.1.1. Portland Cement Association . 21 4.1.2. U.S. Army Corps of Engineers . 22 iii 4.1.3. U.S. Bureau of Reclamation . 22 4.1.4. Maricopa County, Arizona . 23 4.1.5. Pima County, Arizona . 23 4.1.6. Orange County, California.. 24 4.2. Laboratory Tests . 24 4.3. Physical Properties. 25 4.3.1. Strength. 25 4.3.2. Erosion and Abrasion Resistance . 25 4.3.3. Shrinkage. 25 4.3.4. Permeability . 25 5 DESIGN ISSUES . 27 5.1. General. 27 5.2. Bank and Levee Protection . 27 5.2.1. Location/Alignment . 27 5.2.2. Hydraulic Conditions . 27 5.2.2.1. Water Elevation . 27 5.2.2.2. Water Velocity . ..