LIVING SUSTAINABILITY. TOGETHER.
SUSTAINABILITY REPORT 2019 TABLE OF 2 CONTENTS
OVERVIEW 02 53 VALUING OUR PEOPLE MESSAGE FROM OUR CEO 03 ENGAGING AND DEVELOPING OUR EMPLOYEES 54 BOARD MEMBERS’ VIEW 04 DRIVING SUSTAINABILITY ALONG THE VALUE CHAIN 59 SUPPORTING THE COMMUNITIES IN WHICH WE LIVE AND WORK 61
OUR COMMITMENT TO SUSTAINABILITY 05 64 MANAGING OUR BUSINESS RESPONSIBLY ENSURING FAIR BUSINESS PRACTICES 65 MAKING SUSTAINABLE GROWTH A REALITY 68
SHAPING THE FUTURE WITH 19 72 ANNEXE SUSTAINABLE STYRENICS ABOUT THIS REPORT 72 GRI INDEX 73
ENSURING SAFE AND RESOURCE- 36 EFFICIENT OPERATIONS UPHOLDING SAFETY AS OUR CORE VALUE 37 REDUCING OUR ENVIRONMENTAL FOOTPRINT 41 MESSAGE FROM 3 OUR CEO
I am pleased to share with you INEOS depolymerisation by producing 100% recycled clear proof point that recycled polystyrene has Styrolution’s latest sustainability report and polystyrene at lab-scale. This breakthrough an excellent environmental footprint. provide some insights on our commitments triggered a lot of positive interest from our and actions to contribute to a circular and customers as well as other stakeholders along I am pleased to share that our leadership on low-carbon economy. the value chain, notably at the K 2019 trade fair. sustainability has been recognised externally. Polystyrene has many lives and we have We were awarded a platinum rating by We have been on a journey of continuous capitalised on the unique, intrinsic properties EcoVadis, which places us in the top 1% in the improvement since we began our sustainability of this material by investing in different state- category of plastics manufacturers. Our year- safety above all else. We will continue to programme in 2014. We initially concentrated of-the-art recycling technologies in parallel. It on-year improvement over the past seven years promote a safe and inclusive workplace our efforts on optimising our portfolio and is easily sortable, has an excellent motivates us to strive further, however, we are environment, while providing opportunities for providing high-quality, safe and durable environmental footprint, and can be used to aware of the challenge to not fall back as the personal development and growth. styrenics products to our customers. To produce food-grade applications. assessment becomes increasingly stringent. address the increasing global challenges, we We are undertaking major efforts to provide have expanded our focus to developing Another notable achievement was the Our progress would not have been possible significant volumes of recycled polystyrene to circular solutions. introduction of INEOS Styrolution ECO, our without the passion and dedication of our our customers by 2025. By delivering recycled family of sustainable products. We set a new 3500 colleagues who strive on a daily basis to and bio-attributed solutions, we will jointly As I step into my new role as CEO, we commit standard in the industry with Terluran® ECO, make our vision of a sustainable future a reality. take a first bold step to significantly reduce our to further drive our business and operations our first ABS product made from post- We continue to collaborate with stakeholders carbon footprint. With this journey ahead of with the highest environmental, social and consumer electronic waste and Styrolux® ECO, across our value chain − customers, suppliers, us, we will make our plastics circular and create governance standards. We believe we are well- the world’s first specialty styrenics material technology providers, sorters and recyclers as a positive impact on our planet and our positioned to help deliver select UN Sustainable made using renewable feedstock. We are well as universities and institutes − to deliver people, and help our customers to meet their Development Goals (SDGs) through our working to grow our ECO portfolio over time innovative, commercial-scale solutions of the sustainability targets. concerted actions. As the world tackles the to make more sustainable solutions available same high quality and performance as before. far-reaching effects of COVID-19, we have on a commercial scale. Our investors trust us and share our vision for We invite you to read this report and learn helped combat the spread of this pandemic by sustainability. more about our aspiration and achievements safeguarding our employees, supporting local We continue our efforts to reduce our to become more sustainable and welcome communities and supplying material to environmental footprint and have cut our Compliance with legislation as well as with our your suggestions and support. produce safety and medical equipment such greenhouse gas and wastewater emissions, own business principles is a precondition for as COVID-19 detection kits, respiratory water use as well as landfill waste over the past sustainability. Our daily decision-making is Sincerely yours, devices, safety goggles and face shields. five years. The promising initial results from based on a strong foundation on compliance two life cycle assessment studies on with high standards of business practice. Our major success story in 2019 was depolymerisation of polystyrene predict Steve Harrington demonstrating the proof-of-concept of significant greenhouse gas savings. This is a Safety is our core value and we put people’s CEO INEOS Styrolution
MESSAGE FROM OUR CEO & OUR COMMITMENT TO SHAPING THE FUTURE WITH ENSURING SAFE AND VALUING OUR PEOPLE MANAGING OUR BUSINESS ANNEXE BOARD MEMBERS’ VIEW SUSTAINABILITY SUSTAINABLE STYRENICS RESOURCE-EFFICIENT OPERATIONS RESPONSIBLY BOARD MEMBERS’ 4 VIEW
As the leading styrenics Finance is an integral part of Our customers are looking to We are strongly committed Styrenics are circular. We supplier, we have embarked our sustainability efforts and us for sustainable offerings to contribute to the have made significant on a journey to lead the way by we are seeing increasing relevance for their applications, ranging from development of a circular economy. progress in scaling-up existing operating sustainably. We focus on of sustainability performance in our using recycled materials at the outset With polystyrene, we offer an technologies that enable the resource efficiency and are operations and investments. We are or making them recyclable after use. extremely versatile product that also circularity of polystyrene as well as developing initiatives and projects dedicated to meeting the In addition to creating new products stands out with its unique properties our other polymers. But we don’t to reduce our environmental expectations of our stakeholders containing a significant percentage of as a true circular polymer. It can be stop here. We are collaborating with footprint. Zero accidents is lived including investors, financial experts recycled material from post- recycled using different technologies technology providers along the every day at our production sites and rating agencies to address consumer recycling schemes, we are (mechanical and depolymerisation) value chain, recyclers, governmental and offices, with a clear focus on key sustainability in all our business improving our supply chain to ensure allowing our customers to benefit authorities, and most importantly indicators to relentlessly learn and areas. access to these recycling sources. We from polystyrene applications while with our customers to enable a adjust. We have reached our are working hard to provide our meeting their own sustainability circular economy for all our styrenics best-ever safety performance over MARKUS FIESELER customers with innovative, best-in- goals. products. the last twelve months and will Chief Financial Officer class solutions that support their continue to improve our actions to sustainability objectives. ALEXANDER GLÜCK GREG FORDYCE prevent pellet loss. President Europe Middle East President Americas* ROB BUNTINX & Africa* PIERRE MINGUET President Asia-Pacific* President Operations
*These positions were effective August 1, 2020.
MESSAGE FROM OUR CEO & OUR COMMITMENT TO SHAPING THE FUTURE WITH ENSURING SAFE AND VALUING OUR PEOPLE MANAGING OUR BUSINESS ANNEXE BOARD MEMBERS’ VIEW SUSTAINABILITY SUSTAINABLE STYRENICS RESOURCE-EFFICIENT OPERATIONS RESPONSIBLY OUR COMMITMENT 5 TO SUSTAINABILITY
MESSAGE FROM OUR CEO & OUR COMMITMENT TO SHAPING THE FUTURE WITH ENSURING SAFE AND VALUING OUR PEOPLE MANAGING OUR BUSINESS ANNEXE BOARD MEMBERS’ VIEW SUSTAINABILITY SUSTAINABLE STYRENICS RESOURCE-EFFICIENT OPERATIONS RESPONSIBLY OUR COMMITMENT TO SUSTAINABILITY 6
For INEOS Styrolution, sustainability is a lever for growth and will enable us 3,500+ 10 20 6 R&D 24 sales to tap into new and emerging business EMPLOYEES COUNTRIES PRODUCTION SITES CENTERS offices models. We are committed to enabling a circular economy for styrenics, further APPROX. 1,000 improving our carbon footprint and PATENTS promoting sustainable operations o throughout our entire value chain. N 1 + GLOBAL 90 founded in 2011 + LEADER YEARS of experience 4,000 in styrenics CUSTOMERS in styrenics INEOS STYROLUTION + AT A GLANCE 1,500 PRODUCTS
INEOS Styrolution is the leading global styrenics supplier with a focus on styrene 3,717 KILOTONNES monomer, polystyrene, ABS standard and OF STYRENE MONOMER, styrenic specialties. As of December 31, 2019, POLYSTYRENE, ABS STANDARD & STYRENICS SPECIALTIES SOLD the company operated 20 manufacturing sites in Belgium, Canada, China, France, Germany, India, Mexico, South Korea, Thailand and USA, + with six R&D centres and 24 sales offices 2,000 APPLICATIONS ACROSS SEVEN INDUSTRIES around the globe. 4.9 BILLION EUROS IN REVENUE INEOS Styrolution has four headquarters around the world – the global and EMEA AUTOMOTIVE ELECTRONICS HOUSEHOLD CONSTRUCTION HEALTHCARE PACKAGING TOYS, SPORTS headquarters for specialties in Frankfurt am & LEISURE Main, Germany, the EMEA headquarters for 4 BILLION EUROS TOTAL ASSETS commodities and standard products in Rolle, Global styrene monomer 17% 2 BILLION EUROS Switzerland, the American headquarters in TOTAL EQUITY Aurora, Illinois, USA, and the Asia-Pacific OPERATING Polymers Americas 23% 2 BILLION EUROS headquarters in Singapore. SEGMENTS Polymers Asia-Pacific 29% TOTAL LIABILITIES INCLUDING FINANCIAL Polymers EMEA 31% INDEBTEDNESS
as of December 31, 2019
MESSAGE FROM OUR CEO & OUR COMMITMENT TO SHAPING THE FUTURE WITH ENSURING SAFE AND VALUING OUR PEOPLE MANAGING OUR BUSINESS ANNEXE BOARD MEMBERS’ VIEW SUSTAINABILITY SUSTAINABLE STYRENICS RESOURCE-EFFICIENT OPERATIONS RESPONSIBLY OUR COMMITMENT TO SUSTAINABILITY 7
OUR PRODUCT SCOPE IN THE STYRENICS VALUE CHAIN
Styrolution® PS Benzene • GPPS Styrene monomer • HIPS
Our product portfolio now includes Ethylene • Styrene monomer • Ethylbenzene ABS standard INEOS Styrolution ECO, our new family of sustainable products. It comprises products • Terluran ® made from post-consumer recycled material • Terluran® ECO as well as renewable feedstock and Acrylonitrile complements our existing strong portfolio Specialties of styrenics standard products and specialties.
ABS ASA & ASA+PC SMMA & MBS Butadiene • Absolac® (Asia only) • Luran® S • Clearblend® • Absolac® High Heat • Luran® SC (Americas & Asia only) (Asia only) (EMEA & Asia only) • NAS® • Novodur® • Zylar® • Novodur® High Heat SAN Butylacrylate • Lustran® Standard • Absolan® (Asia only) COMPOSITES • Lustran® Specialties • Luran® • StyLight® (SAN) • Lustran® High Heat • Luran® High Heat • StyLight® SL • Lustran® (Americas only) (Back moulding) Methyl methacrylate ABS+PA & ASA+PA • Terblend® N SBC • Terblend® S • Styrolux® • Triax ® (Americas only) • Styrolux® ECO • Styroflex® Purchased by INEOS Styrolution MABS • Styroflex® ECO • Terlux ® • K-Resin® Produced by INEOS Styrolution • Clearlux®
MESSAGE FROM OUR CEO & OUR COMMITMENT TO SHAPING THE FUTURE WITH ENSURING SAFE AND VALUING OUR PEOPLE MANAGING OUR BUSINESS ANNEXE BOARD MEMBERS’ VIEW SUSTAINABILITY SUSTAINABLE STYRENICS RESOURCE-EFFICIENT OPERATIONS RESPONSIBLY OUR COMMITMENT TO SUSTAINABILITY 8
OWNERSHIP SIGNIFICANT CHANGES TO THE ORGANISATION
INEOS Styrolution is wholly owned by INEOS Limited. Effective July 1, 2020, Steve Harrington was appointed as the company’s Chief Executive Officer. Prior to this, he was President Asia-Pacific and Global Styrene Monomer for INEOS Styrolution. He succeeds Kevin McQuade, who was appointed Chairman of INEOS Styrolution effective July 1, 2020.
INEOS Limited Alexander Glück, former President Americas was appointed President Europe, Middle East and Africa. Rob Buntinx, former President Europe, Middle East and Africa was appointed President Asia-Pacific. Greg Fordyce, former Vice President, Supply Chain Americas, was appointed President Americas. All these positions were effective August 1, 2020.
INEOS Styrolution INEOS Styrolution Switzerland SA Investment GmbH
INEOS Styrolution Group GmbH
Legal entities Legal entities Legal entities Americas Specialties EMEA Asia-Pacific
MESSAGE FROM OUR CEO & OUR COMMITMENT TO SHAPING THE FUTURE WITH ENSURING SAFE AND VALUING OUR PEOPLE MANAGING OUR BUSINESS ANNEXE BOARD MEMBERS’ VIEW SUSTAINABILITY SUSTAINABLE STYRENICS RESOURCE-EFFICIENT OPERATIONS RESPONSIBLY OUR COMMITMENT TO SUSTAINABILITY 9
OUR SUSTAINABILITY FOCUS
INEOS Styrolution intends to operate and develop its business in a way that balances current and future needs, taking into account economic, environmental and social factors so that we can sustain and further grow our business in the long term.
Our focus industries are driven by sustainable megatrends such as …
DEMOGRAPHIC CHANGE CLIMATE UNITED NATIONS SUSTAINABLE DEVELOPMENT GOALS CHANGE RESOURCE SCARCITY CIRCULAR ECONOMY ENERGY RISING LIVING STANDARDS MARINE LITTER EFFICIENCY IN EMERGING AND DEVELOPING COUNTRIES URBANISATION
Our vision To be recognised as the global leader in sustainable styrenics solutions Our mission To utilise our entrepreneurial culture to deliver long-term value to our customers and stakeholders. We do this by operating in a safe, environmentally and socially responsible manner to provide sustainable styrenics solutions across the full lifecycle of our products.
MESSAGE FROM OUR CEO & OUR COMMITMENT TO SHAPING THE FUTURE WITH ENSURING SAFE AND VALUING OUR PEOPLE MANAGING OUR BUSINESS ANNEXE BOARD MEMBERS’ VIEW SUSTAINABILITY SUSTAINABLE STYRENICS RESOURCE-EFFICIENT OPERATIONS RESPONSIBLY OUR COMMITMENT TO SUSTAINABILITY 10
OUR APPROACH
Styrenics are one of the most versatile recycling rounds. Moreover, we collaborate We favour the use of rail and sea transport, of our production processes. In addition, we materials in the 21st century, and have with the entire value chain including sorters rather than road-based transport and also invest in technology upgrades at our revolutionised the way we live today. Our and recyclers to ensure a consistent, high- encourage our customers to order in bulk manufacturing sites and implement energy products have become an indispensable part quality supply of post-consumer styrenics that when possible, to further lower our transport reduction projects as part of our operational of consumers’ everyday lives and provide we can recycle. footprint. excellence programmes. solutions to societal challenges such as climate change, resource scarcity, urbanisation, rising Modal shift: To keep the environmental Improving energy efficiency:Styrenics Deploying GHG reduction technologies: living standards and population growth. Our footprint of our products low, we reduce the products are durable and weather-resistant, We now offer the integration of renewable products extend food shelf life, thereby impact caused by transportation. Therefore, making them a longer-lasting and energy- feedstock as a replacement for fossil fuel that reducing food waste while also providing we rely on an intermodal distribution model of efficient alternative to other materials. We are complies with the highest sustainability criteria. lightweight solutions leading to lower fuel trains, ships and trucks to find the most incrementally improving our operations by This bio-attributed approach uses fewer fossil consumption. Some of our plastic products efficient route to distribute our products. efficiently using raw materials and optimising resources and has a 50% to 90% lower OUR ROAD MAP TO A LOW-CARBON ECONOMY have become even more indispensable in the fight against COVID-19. Our styrenics materials Our road map to a low-carbon economy are being used to produce safety equipment such as safety goggles and face shields as well SHIFTING TO A CIRCULAR ECONOMY in progress Potential reduction of CO2 emissions from: as medical devices such as COVID-19 IMPROVING ENERGY EFFICIENCY in progress detection kits, intubation devices, infusion sets Mechanical and advanced recycling and blood pressure monitors. STYRENICS 2 1 PRODUCTION
We are taking a step-wise approach to Modal shifts + logistics efficiency move towards a low-carbon economy. TRANSPORT
Shifting to a circular economy: As a first step, we are working to close the loop at the GREENHOUSE GAS REDUCTION TECHNOLOGIES end-of-life phase of our products. We have invested in mechanical and advanced H CO recycling of our polystyrene and ABS 3 2 products, which we believe will significantly BIO-ATTRIBUTION ELECTRIFICATION HYDROGEN CARBON CAPTURE CARBON OFFSET reduce our carbon emissions. On the one DEPLOYING GHG REDUCTION integration of green energy development development neutralising hand, we have recycling processes with a under evaluation TECHNOLOGIES renewable feedstock as fuel source ongoing with ongoing with the impact of lower greenhouse gas footprint compared to that complies INEOS Group INEOS Group residual with the highest emissions virgin feedstock; on the other hand, we avoid sustainability certification criteria landfill or incineration and allow for multiple Adapted from: “Mission Possible” by Energy Transitions Commission Adapted from: “Mission Possible” by Energy Transitions Commission
MESSAGE FROM OUR CEO & OUR COMMITMENT TO SHAPING THE FUTURE WITH ENSURING SAFE AND VALUING OUR PEOPLE MANAGING OUR BUSINESS ANNEXE BOARD MEMBERS’ VIEW SUSTAINABILITY SUSTAINABLE STYRENICS RESOURCE-EFFICIENT OPERATIONS RESPONSIBLY OUR COMMITMENT TO SUSTAINABILITY 11
greenhouse gas footprint (depending on the AS AN INDUSTRY … We are actively contributing to a circular economy – feedstock and polymers) when compared …we are committed to playing a key role in as an industry, a group and a company to styrene produced by fossil fuel. contributing to innovative and sustainable solutions, together with our value chain. This allows us to reduce fossil fuel Together with the European plastics industry, consumption as well as save GHG emissions. we have set a series of ambitious targets and Plastics/ INEOS Group INEOS Styrolution In comparison with certain types of initiatives called “Plastics 2030: styrenics industry • Best practice and • Support the shift to a biopolymers (which although bio-based, are PlasticsEurope’s Voluntary Commitment to • Voluntary experience exchange circular economy not always recyclable), this approach supports increasing circularity and resource efficiency,” Commitment • Explore joint • Develop the best the use of bio-feedstock as a drop-in solution to achieve the goal of 100% reuse, recycling • Styrenics Circular opportunities and solutions in recycling in highly optimised, large-scale petrochemical and recovery of all plastics packaging by 2040. Solutions (SCS) projects of styrenics installations to produce circular solutions such as recycled polystyrene and ABS. We are also one of the founding members of Styrenics Circular Solutions (SCS), promoting Find and define joint Leverage on group Offer our customers Today, part of our electricity consumption is circular solutions in the industry in solutions with high capabilities of a major leading-edge already based on green energy. Together with collaboration with the complete value chain. leverage as an industry player in chemicals sustainable choices the INEOS Group, we are looking at new technologies such as carbon capture and AS A MEMBER OF INEOS GROUP … utilisation as well as using increasing amounts …we are committed to achieving the of hydrogen in our furnaces to reduce carbon following five ambitious targets that By 2025, INEOS will … emissions. The use of carbon offsets for were set by our parent company for residual emissions is our last option. 2025. This includes, amongst others, a pledge to use on average 30% of … use, on average As this is the beginning of our journey to a recycled content in products destined … incorporate at least low-carbon economy, some technologies are for polystyrene packaging in Europe, % recycled content in products still in the initial stages, while some incorporate recycled material into our kt/a destined for polystyrene of recycled technologies are more mature yet requiring products and ensure 100% of our packaging in Europe 325 material into products further development. However, we believe this polymer products can be recycled. 30 is the only way forward. While major steps are now being taken to close the loop and provide … deliver … offer a range of polyolefin circular plastics, reducing our carbon footprint products for packaging … ensure applications in Europe containing in the medium term is part of our sustainability kt/a 100 % vinyl recycling by our of polymer products or more recycled agenda. Our objective is to develop innovative 900 leadership of VinylPlus programme can be recycled % content and circular solutions with a lower carbon 50 footprint.
MESSAGE FROM OUR CEO & OUR COMMITMENT TO SHAPING THE FUTURE WITH ENSURING SAFE AND VALUING OUR PEOPLE MANAGING OUR BUSINESS ANNEXE BOARD MEMBERS’ VIEW SUSTAINABILITY SUSTAINABLE STYRENICS RESOURCE-EFFICIENT OPERATIONS RESPONSIBLY OUR COMMITMENT TO SUSTAINABILITY 12
AS A COMPANY … footprint of recycled polystyrene versus virgin assumptions and the best available data and …we build on the fact that styrenics, and in polystyrene. Initial results of the German are thus open to some inaccuracy. However, particular polystyrene, is very well suited to government-funded ResolVe project and an these initial findings are extremely promising, recycling due to its excellent and proven internal GHG calculation study predict CO2 and we will continue to push these sortability and its unique properties, allowing equivalent emission savings between 37% and technologies forward to contribute to a circular for a range of recycling technologies. Globally, 50%, respectively. Both these studies rely on economy for styrenics. we are collaborating with a number of leading technology companies to implement technical Contribution of styrenics towards a circular economy and commercial solutions as well as beneficial life cycle assessments (LCA) to close the loop for styrenics, thereby helping to reduce waste Other material to landfill and incineration. streams Recycling Converting post-consumer waste to a raw Significantly enhance recycling Radically improve recycling material for our polymer production is our key Mechanical recycling of ABS and PS challenge. Together with several technology Depolymerisation of polystyrene providers, we have proven the technological Advanced recycling of mixed waste and economic feasibility of polystyrene Reuse depolymerisation and upscaling is underway. In addition, we have proven excellent environmental footprint of the solutions, where the greenhouse gas (GHG) emissions is significantly lower compared with fossil Design & Anaerobic digestion production and has additional significant Use production and/or composting end-of-life savings. This underlines the benefits of this approach. Renewably sourced virgin feedstock Instead of only using virgin raw materials to Energy recovery manufacture products that could end up as Use renewable resources waste, we see an opportunity in converting this Leakage Use of bio-based materials plastic waste into raw materials for the plastics Reduce marine litter in the supply chain industry, making the value chain circular. Lead pellet loss reduction along value chain Enhanced sorting and collection through collaborations We undertook two LCAs of our polystyrene recycling process to compare the GHG Adapted from: “A New Plastics Economy: Rethinking the Future of Plastics” by World Economic Forum, Ellen MacArthur Foundation, McKinsey & Company
MESSAGE FROM OUR CEO & OUR COMMITMENT TO SHAPING THE FUTURE WITH ENSURING SAFE AND VALUING OUR PEOPLE MANAGING OUR BUSINESS ANNEXE BOARD MEMBERS’ VIEW SUSTAINABILITY SUSTAINABLE STYRENICS RESOURCE-EFFICIENT OPERATIONS RESPONSIBLY OUR COMMITMENT TO SUSTAINABILITY 13
OUR SUSTAINABILITY TEAM AND WORKING STRUCTURE
We have a dynamic team that manages our sustainability efforts across all our business areas. strategic guidance, creates and implements initiatives and ensures top management backing. For each business area listed below, we have established a work stream staffed with global and The team is supported by an internal ambassador group, comprising colleagues from all regional experts, driving the implementation of our sustainability programme. The responsibility functions, regions and levels. It is their role to promote sustainability within and outside our for steering and aligning our company-wide sustainability strategy lies with our steering company. committee, chaired by management board members. The steering committee sets targets, gives
Sustainability Steering Committee Rob Buntinx (Chair), Alexander Glück, Pierre Minguet, Johannes Musseleck, Ralf Leinemann
Communications Sustainability lead Susan Steinhagen Petra Inghelbrecht
Labour Environment Procurement Product practices Community Sustainability & SHE sustainability Human Resources (HR) involvement & Legal
Herman Savenije Kevin Koerner Johannes Musseleck Edgar Zwanink (HR) Katja Stache Christine Bröder (Sustainability) Petra Inghelbrecht Myrthe Hessels (HR) Julie Dietz Robert Hodge (SHE) Susanne Albert (Legal)
(+ regional (+ regional (+ regional (+ regional (+ regional representatives) representatives) representatives) representatives) representatives)
MESSAGE FROM OUR CEO & OUR COMMITMENT TO SHAPING THE FUTURE WITH ENSURING SAFE AND VALUING OUR PEOPLE MANAGING OUR BUSINESS ANNEXE BOARD MEMBERS’ VIEW SUSTAINABILITY SUSTAINABLE STYRENICS RESOURCE-EFFICIENT OPERATIONS RESPONSIBLY OUR COMMITMENT TO SUSTAINABILITY 14
DETERMINING WHAT IS MATERIAL
We regularly engage with our stakeholders to the management board in depth, and Materiality matrix understand the sustainability issues that are of evaluated in light of the company’s objectives, relevance to them and important to our strategy and current development targets. In 5.0 business. To ensure we prioritise these issues, addition, an external verification of the matrix we periodically conduct a formal materiality was also undertaken. The matrix shows the Health & assessment. In accordance with the reporting position of all our 16 material topics relative to safety framework of the new GRI Standards, we the degree of stakeholder interest and Product undertook a focused materiality assessment in potential business impact. We have developed stewardship 2017 involving key internal and external KPIs and targets for the three newly added 4.5 stakeholders. topics, which we have shared in this report. Product Human rights & innovation compliance Reliable MATERIALITY ASSESSMENT PROCESS We use the materiality assessment findings to Circular employer The starting point for the current materiality prioritise the sustainability topics in our report Low carbon economy matrix was based on the findings of our so that it responds to our stakeholders’ needs economy Energy materiality analysis conducted in 2014-2015. and expectations. The results of this 4.0 Emissions Education & We re-evaluated these findings in 2017, and assessment will be reviewed and approved by training Resource taking into account current trends and internal and external stakeholders on a Sustainable efficiency Marine litter & procurement developments, we included three new topics – periodic basis to confirm relevance and Water Waste water pellet loss & waste circular economy, low carbon economy, as well appropriateness. Importance stakeholders for as marine litter and pellet loss. We then decided on 16 topics that we deemed as most 3.5 Community important for our stakeholders as well as most involvement relevant to our business.
External and internal stakeholders were identified based on their impact on our business operations and their knowledge of 3.0 our business activities. All our key stakeholders 3.5 4.0 4.5 5.0 represented a wide variety of functions, Importance for INEOS Styrolution regions and business segments.
The views of our stakeholders were incorporated into a matrix, discussed with
MESSAGE FROM OUR CEO & OUR COMMITMENT TO SHAPING THE FUTURE WITH ENSURING SAFE AND VALUING OUR PEOPLE MANAGING OUR BUSINESS ANNEXE BOARD MEMBERS’ VIEW SUSTAINABILITY SUSTAINABLE STYRENICS RESOURCE-EFFICIENT OPERATIONS RESPONSIBLY OUR COMMITMENT TO SUSTAINABILITY 15
THE UNITED NATIONS SUSTAINABLE DEVELOPMENT GOALS
The United Nations Sustainable Development Goals (UN SDGs) are essentially a materiality Amid the unprecedented global pandemic we are facing today, we continue to help our assessment of our planet and lay out a path to end extreme poverty, address inequality and customers find solutions to tackle COVID-19. Our company supplies materials that are used in a injustice, and protect the earth. These goals provide guidance and direction on sustainable variety of applications used in the fight against this disease. These applications are used for development for both industry and society. We strongly believe that we can contribute positively diagnosis (blood analysis kits), treatment of patients (ventilators, IV sets), and personal protective to these goals through our concerted sustainability actions. We have indicated below where we equipment (safety goggles and face shields). are focusing our sustainability efforts towards meeting these goals. For more information on the UN SDGs, please visit www.un.org/sustainabledevelopment
OUR PRIORITY IS TO ADDRESS THE FOLLOWING SDGs
Contributing to a circular Ensuring resource-efficient Shifting to a low carbon Addressing marine litter and Forming strategic partnerships economy by developing innovative production and use of our economy and taking action to pellet loss in our operations as well to drive sustainable development and sustainable solutions. Read products. Read more: “Reducing combat climate change and its as in our value chain. Read more: across our entire value chain. more: “Shaping the future with our environmental footprint” impacts. Read more: “Reducing “Reducing our environmental Read more: “Our commitment to sustainable styrenics” our environmental footprint” footprint” and sustainability” and “Driving sustainability along the “Shaping the future with value chain” sustainable styrenics”
AS PART OF OUR EFFORTS TO ENSURE A SUSTAINABLE BUSINESS, WE ALSO ADDRESS THE FOLLOWING SDGs Ensuring the health and safety of our entire workforce. Promoting lifelong learning opportunities through training Driving sustainable economic growth through investments Read more: “Upholding safety as our core value” and development of our workforce and strong business performance Promoting the well-being of our workforce as well as the people Read more:“Engaging and developing our employees” Read more: “Making sustainable growth a reality” living in the communities we operate in. Supporting education and provide necessary infrastructure to Promoting productive employment and decent work for all Read more: “Engaging and developing our employees” and ensure inclusive education in our local communities Read more: “Engaging and developing our employees” “Supporting the communities in which we live and work” Read more: “Supporting the communities in which we live and “Ensuring fair business practices” and work”
MESSAGE FROM OUR CEO & OUR COMMITMENT TO SHAPING THE FUTURE WITH ENSURING SAFE AND VALUING OUR PEOPLE MANAGING OUR BUSINESS ANNEXE BOARD MEMBERS’ VIEW SUSTAINABILITY SUSTAINABLE STYRENICS RESOURCE-EFFICIENT OPERATIONS RESPONSIBLY OUR COMMITMENT TO SUSTAINABILITY 16
SUSTAINABILITY HIGHLIGHTS RESPONSIBLE OPERATIONS
Here is a selection of our key achievements that demonstrate our sustainability performance in our key focus areas. SAFETY reduction in greenhouse gas emissions Total 3.1% OVERALL case injury rate Audits for (TCIR) of EcoVadis bio-attributed 0.12 offerings conducted in Antwerp platinum compared to an overall target of 0.25 rating RESPONSIBLE PRODUCTS ICIS innovation Launch of award SUSTAINABLE PROCUREMENT range of sustainable for advanced recycling ECO products of polystyrene Launch of ECO sourcing strategy Polystyrene produced from with procurement of renewable and post-consumer waste as future 100% feedstock recycled monomer at lab-scale
RELIABLE EMPLOYER ABS grades with post-consumer recycled material introduced Implementation/ first merit round in FAIR BUSINESS PRACTICES Compensation module of HR World’s first Information system specialty styrenics material Biennial training on made using renewable feedstock Code of Conduct introduced Development and launch of our regional conducted globally recruitment website in EMEA Life cycle assessments conducted Global training on data protection to calculate carbon footprint regulation launched of polystyrene depolymerisation
MESSAGE FROM OUR CEO & OUR COMMITMENT TO SHAPING THE FUTURE WITH ENSURING SAFE AND VALUING OUR PEOPLE MANAGING OUR BUSINESS ANNEXE BOARD MEMBERS’ VIEW SUSTAINABILITY SUSTAINABLE STYRENICS RESOURCE-EFFICIENT OPERATIONS RESPONSIBLY OUR COMMITMENT TO SUSTAINABILITY 17
SUSTAINABILITY TARGETS AND ACTIONS RESPONSIBLE OPERATIONS
We committed ourselves to short-term and medium-term global sustainability of sites ISO 14001 Achieved targets and actions covering key focus areas of our business. Here is an update % certified by 2019 of our progress in the past year. 100 Under review (due to RESPONSIBLE PRODUCTS % reduction* changes in legislation, acquisitions, and advanced of VOC by 2019 7 measurements) % recycled polystyrene in plastic In progress 30 packaging in Europe by 2025 Operation Clean Sweep® In progress (postponed to 2021 due to audits for all sites COVID-19 restrictions) by 2020 Offer recycled ABS Achieved at commercial scale by 2020 (*baseline year 2015) RELIABLE EMPLOYER Established certification for recycled and bio-attributed Achieved of exempt employees to have an content in our product offerings by 2020 % Achieved (91%) 80 Employee Development Interview FAIR BUSINESS PRACTICES Implementation of Management Online refresher training on Development Programmes Achieved anti-bribery, NEW ! SUSTAINABLE PROCUREMENT in all regions in 2019 anti-corruption, and Postponed to Employee survey 2021 due to of buyers trained on COVID-19 anti-money-laundering % Achieved for the entire workforce conducted in 2020 100 sustainability in 2019 restrictions SAFETY of total supplier spend to be % On track (78%) Continuous improvement of our company‘s 80 third-party assessed by 2020 safety performance In progress Sustainability to be included as a key component in supplier excellence In progress Annual total case injury rate Achieved (0.20) programme by 2020 (TCIR) of 0.25
MESSAGE FROM OUR CEO & OUR COMMITMENT TO SHAPING THE FUTURE WITH ENSURING SAFE AND VALUING OUR PEOPLE MANAGING OUR BUSINESS ANNEXE BOARD MEMBERS’ VIEW SUSTAINABILITY SUSTAINABLE STYRENICS RESOURCE-EFFICIENT OPERATIONS RESPONSIBLY OUR COMMITMENT TO SUSTAINABILITY 18
STAKEHOLDER DIALOGUE
Engaging stakeholders and developing (SCS), Circular Plastics Alliance (CPA), the and committed to making the company a In addition, we have rolled out internal meaningful partnerships with them over time is Chinese International Chemical Association sustainability leader. They are keen to learn, communication activities via multiple channels, essential for our long-term business success. (AICM), the Styrene Information & Research understand and support our sustainability to openly inform colleagues on our We realise that regular, open and proactive Center (SIRC), the Plastic Food Packaging approach and initiatives, and become programme, initiatives and progress and to dialogue with all relevant stakeholders helps Group in the American Chemistry Council, the ambassadors in their peer groups inside and establish a feedback channel for all employees us to understand their perspectives, World Plastics Council, the Roundtable for outside of the company. to make sure they have the opportunity to expectations, key issues and needs. Sustainable Biomaterials (RSB), as well as local contribute and make their voice heard. community advisory panel organisations in Therefore, we set up an integrated concept In this way, we are able to integrate them into Canada, Mexico and USA. that puts sustainability on the agenda of group our business decision-making processes and regional conferences, management and wherever possible, ensuring that our strategy INEOS Styrolution employees are passionate sales meetings, as well as town hall events. addresses the issues that are important to them. Dialogue with stakeholders gives us the STAKEHOLDERS METHODS OF ENGAGEMENT KEY TOPICS opportunity to explain our clear and Investors, financial experts Quarterly disclosures, sustainability report, Strategy, performance, market and corporate developments, committed approach to sustainability as well & rating agencies annual investor days, investor relations releases sustainability as the value of our work, and our products and Customers Innovation workshops, sustainability report, customer Strategy, performance, sustainability, product quality, services for society. meetings, direct engagement, industry trade group meetings safety and reliability (safety data sheets) Suppliers Direct engagement, assessments and audits Product quality, safety and reliability, sustainability We have identified our key stakeholders as Employees Group & regional conferences, town hall meetings, work Strategic initiatives, business performance, policies, those who contribute to our economic, social council meetings, workshops, management board briefings, IT security, new developments, personnel changes, R&D, and environmental performance. These sustainability report, intranet, eMagazines, newsletters, innovation, sustainability, health and safety stakeholder groups comprise our customers, training sessions, webinars, anonymous 24/7 hotline suppliers, employees, investors, financial Industry associations Memberships, direct engagement, task force & working Sustainable business practices experts and rating agencies, local group engagements, dialogue, conferences, workshops communities, technology partners, industry Universities, scientific institutions Direct engagement, collaborative partnerships, R&D, innovation, sustainability associations, NGOs, universities, scientific & technology partners quarterly face-to-face meetings institutions and value chain partners such as Local communities Direct engagement, collaborative partnerships, sports and Community sponsorships, volunteering, waste sorters and recyclers. educational programmes, employee volunteering, local engagement sponsorships We hold membership in national and Non-governmental organisations Direct engagement, dialogue, conferences, workshops Sustainable business practices international industry associations, such as the Value chain Direct engagement, collaborative partnerships, face-to-face Sustainable business practices European Chemical Industry Council (cefic), meetings, joint development projects PlasticsEurope, Styrenics Circular Solutions
MESSAGE FROM OUR CEO & OUR COMMITMENT TO SHAPING THE FUTURE WITH ENSURING SAFE AND VALUING OUR PEOPLE MANAGING OUR BUSINESS ANNEXE BOARD MEMBERS’ VIEW SUSTAINABILITY SUSTAINABLE STYRENICS RESOURCE-EFFICIENT OPERATIONS RESPONSIBLY SHAPING THE FUTURE 19 WITH SUSTAINABLE STYRENICS
MESSAGE FROM OUR CEO & OUR COMMITMENT TO SHAPING THE FUTURE WITH ENSURING SAFE AND VALUING OUR PEOPLE MANAGING OUR BUSINESS ANNEXE BOARD MEMBERS’ VIEW SUSTAINABILITY SUSTAINABLE STYRENICS RESOURCE-EFFICIENT OPERATIONS RESPONSIBLY SHAPING THE FUTURE WITH SUSTAINABLE STYRENICS 20
We strive to provide sustainable significant challenges not only for original near-infrared technology up to 99.9% plus We are constantly striving to optimise and solutions to our customers and end- equipment manufacturers, plastics packaging purity can be reached. Polystyrene also has develop innovative products and applications. consumers by taking a responsible producers and plastics manufacturers, but also intrinsic properties that allow for thermal We work closely with our customers by approach to our product portfolio for our society. Currently, efficient waste depolymerisation into a styrene monomer. offering services ranging from innovation across the entire value chain. management solutions are not available in This straightforward process brings sorted workshops to development support and every region of the world. We are aware that polystyrene waste back to styrene in just one co-development projects to solve technical some of our products are used in single-use step, which after purification gives us back a and performance challenges. applications and we cannot accept that highly valuable monomer. This process avoids OUR APPROACH inefficient or lack of inadequate waste multiple steps compared to traditional fossil Our customers require safe products that are management cause these products to end up production, resulting in depolymerisation compliant with local and international As the global market leader in styrenics, we in marine and land environments where they contributing to significant greenhouse gas regulations during handling and for their final take a holistic approach looking at our entire do not belong. savings. applications. Thus, responsible product value chain. Our aim is to create sustainable stewardship by complying with regulations and styrenics solutions that have the product Instead of disposing polystyrene and other This approach shows demonstrated delivering safe, top-quality solutions to our performance and properties on par with styrenics products after a single use, a tangible technological, environmental and economical customers is at the heart of our business. conventional solutions – for all applications solution is to close the loop to contribute to a savings across the life cycle of polystyrene. It using styrenics today and in the future. circular economy: collect plastic waste, sort it, allows us to take the single out of single-use Together with customers and a variety of recycle this valuable resource and use it again polystyrene and make it a circular solution. waste sorters, recyclers and technology as a raw material to produce polystyrene and providers, we engage in collaborative other styrenics products. The entire styrenics Now that the feasibility of recycling is proven, innovation of cutting-edge sustainable industry has undertaken a significant amount we are preparing the first recycling plants and products. Product stewardship and quality of effort to analyse, plan, and develop these upscaling towards larger volumes for our management play a pivotal role in this process, recycling processes. Investments are underway customers, together with our partners. ensuring compliance with product regulations to make this a reality and to unlock the true and delivering safe, best-quality and high- potential of styrenics in the circular economy. MATERIALITY ASSESSMENT performance products to our customers. The circular economy is a topic of very high Together with associations and our business Due to its moderate decomposition relevance to our stakeholders and us. It offers partners, we strive to achieve high and well- temperature and good barrier properties, a solution to global and societal challenges, acknowledged sustainability standards in the polystyrene has an excellent performance in particularly marine litter and landfill of waste. styrenics industry. major recycling methods, such as mechanical Contributing to a circular economy will help recycling, dissolution, depolymerisation, and improve our resource efficiency by better Marine litter, inadequate waste management advanced recycling of mixed waste. waste management. Our innovation efforts like systems, low recycling rates and lack of depolymerisation will contribute to stopping end-of-life solutions for plastics waste are It has excellent properties for sorting and with landfill and reducing marine litter.
MESSAGE FROM OUR CEO & OUR COMMITMENT TO SHAPING THE FUTURE WITH ENSURING SAFE AND VALUING OUR PEOPLE MANAGING OUR BUSINESS ANNEXE BOARD MEMBERS’ VIEW SUSTAINABILITY SUSTAINABLE STYRENICS RESOURCE-EFFICIENT OPERATIONS RESPONSIBLY SHAPING THE FUTURE WITH SUSTAINABLE STYRENICS 21
OUR STRATEGY FOR A CIRCULAR Our approach for a circular economy for styrenics ECONOMY Our aim is to create a positive, targeted impact and actively shift our industry to create a circular economy through our efforts in the upcoming years. Colleagues from all geographical regions representing a broad Feedstock range of functions, including sales, marketing, technology, operations, R&D, innovation and B strategy contributed to develop the strategy. Monomers The strategy touches areas such as our various developments in recycling processes of styrenics and the introduction of renewable feedstock, supporting our customers in their Shredded clean waste path towards more circular products. A
Use Polymers
Shredded clean waste
Products
Modifiers
MESSAGE FROM OUR CEO & OUR COMMITMENT TO SHAPING THE FUTURE WITH ENSURING SAFE AND VALUING OUR PEOPLE MANAGING OUR BUSINESS ANNEXE BOARD MEMBERS’ VIEW SUSTAINABILITY SUSTAINABLE STYRENICS RESOURCE-EFFICIENT OPERATIONS RESPONSIBLY SHAPING THE FUTURE WITH SUSTAINABLE STYRENICS 22
OUR PERFORMANCE
Key highlights
Sustainability targets and actions • Launch of ECO range of sustainable Changes in the legislative environment, increasing public pressure and demands from products customers accelerate the need for us to find sustainable, circular solutions for our products and • 30% recycled polystyrene in bring solutions to the market that support our customers to implement circularity as part of • Polystyrene produced from 100 % plastic packaging in Europe by 2025 their products’ end-of-life strategy. recycled monomer at lab-scale | In progress • ABS grades with post-consumer • Offer recycled ABS at commercial We are committed to providing our customers with the best solutions for their business. In recycled material introduced scale by 2020 | Achieved order to reinforce this commitment, in 2019, we launched INEOS Styrolution ECO, our new • for family of sustainable styrenics solutions. INEOS Styrolution ECO comprises products made • World’s first specialty styrenics material Establish certification recycled and bio-attributed content in from recycled post-consumer plastic waste as well as materials based on renewable feedstock. made using renewable feedstock our product offerings by 2020 As this new product range matches the performance of our existing product portfolio, it will introduced | Achieved reduce our greenhouse gas footprint, reduce the amount of post-consumer waste going to • Life cycle assessments conducted to landfill, support the recycling of post-consumer plastic waste, and help our customers to meet calculate carbon footprint of their sustainability targets. styrolution-eco.com polystyrene depolymerisation
INEOS Styrolution ECO: A growing family of sustainable products
TOYS, SPORTS PACKAGING HOUSEHOLD CONSTRUCTION & LEISURE HEALTHCARE ELECTRONICS AUTOMOTIVE
TERLURAN® ECO ✔ ✔ ✔ ✔ ✔
STYROLUTION® PS ECO ✔ ✔ ✔ ✔ ✔
® NOVODUR ECO ✔ ✔ ✔ ✔ ✔ NOVODUR® ECO HH
STYROLUX® ECO ✔ ✔ ✔ ✔ ✔
STYROFLEX® ECO ✔ ✔ ✔ ✔ ✔
MESSAGE FROM OUR CEO & OUR COMMITMENT TO SHAPING THE FUTURE WITH ENSURING SAFE AND VALUING OUR PEOPLE MANAGING OUR BUSINESS ANNEXE BOARD MEMBERS’ VIEW SUSTAINABILITY SUSTAINABLE STYRENICS RESOURCE-EFFICIENT OPERATIONS RESPONSIBLY SHAPING THE FUTURE WITH SUSTAINABLE STYRENICS 23
RESPONSIBLE BUSINESS PRACTICES ACROSS OUR VALUE CHAIN
In 2019, as part of the INEOS Group, we defined global targets that are aligned with our The complexity of a circular economy requires DRIVING SUSTAINABILITY THROUGH material topics and key business needs. By 2025, we commit to deliver significant volumes of a collaborative approach. Currently we are R&D AND INNOVATION recycled polystyrene and use, on average, 30% recycled content in our polystyrene packaging embarking on several projects to develop Our global R&D pipeline is the foundation for products in Europe. This is a very ambitious target and to achieve this, mandatory separate sustainable solutions in our products’ the future growth of INEOS Styrolution, as it collection of all plastics, the development of state-of-the-art sorting technologies to support lifecycles, by engaging not only styrenics comprises concepts for innovative future sorting polystyrene from post-consumer waste, as well as the acceptance of depolymerisation manufacturers but also stakeholders across products, improved polymerisation processes and advanced recycling methods by the European Union is crucial. our value chain, such as recyclers, brand and new applications. A key criteria in our owners and consumers. innovation project prioritisation is the With increased collection of plastics waste, including polystyrene (which is already happening sustainability screening tool, which helps in Belgium, France and Germany), the development and expansion of polystyrene sorting Together with the European plastics industry, identifying the environmental impact of new technologies, our joint efforts across the value chain and our active participation in cefic (the we have set a series of targets and initiatives products and applications throughout the full European Chemical Industry council), PlasticsEurope, the Circular Plastics Alliance, Styrenics called “Plastics 2030: PlasticsEurope’s product life cycle. Circular Solutions (SCS), the American Chemistry Council and the World Plastics Council, we Voluntary Commitment to increasing circularity are confident that we can deliver sustainable solutions to our customers. and resource efficiency,” to achieve the goal of Design for recycling 100% reuse, recycling and recovery of all Creating a circular economy also includes Sustainability strategy team plastics packaging by 2040. designing products to increase circularity within our core business segments -- packaging, Sustainability strategy lead We are a founding member of a joint initiative automotive, household and electronics. Johannes Musseleck of the styrenics industry called Styrenics Therefore, we are actively looking at how we Petra Inghelbrecht Circular Solutions (SCS), which was set up as an can design our material portfolio to enhance independent legal entity in December 2018. Its the recyclability of our products and help our primary aim is to increase the circularity of customers design more recyclable products. End of life solutions New materials Business models styrenics by engaging stakeholders across the Design for recycling can cover many areas Mohammed Abboud Audrey Debande & offerings styrenics value chain to identify, develop and such as: Mark Beitz | Cassie Bradley Janna Michaelis Yvonne van Veen industrialise new closed-loop recycling • making sorting of material easier Oliver Carstensen Norbert Niessner Marcela Villegas technologies and solutions including improved • choosing materials that retain highest value Ricardo Cuetos Peter Weinkoetz Daniela Wallinda Frank Eisenträger Bianca Wilhelmus sorting capabilities for styrenics. after recycling Eike Jahnke • making material recapture easier Sven Riechers • avoiding contaminating materials Kyongho Shon Michiel Verswyvel • including recycled content in products Nils Wittenberg
MESSAGE FROM OUR CEO & OUR COMMITMENT TO SHAPING THE FUTURE WITH ENSURING SAFE AND VALUING OUR PEOPLE MANAGING OUR BUSINESS ANNEXE BOARD MEMBERS’ VIEW SUSTAINABILITY SUSTAINABLE STYRENICS RESOURCE-EFFICIENT OPERATIONS RESPONSIBLY SHAPING THE FUTURE WITH SUSTAINABLE STYRENICS 24
FUNDAMENTAL REDESIGN & REDUCING OUR ENVIRONMENTAL INNOVATION FOOTPRINT Delivering circular solutions for our styrenics process is far less energy-intensive than the products helps to avoid littering, landfill and conventional multi-step fossil feedstock 20% REUSE incineration. But that’s not all: Our styrenics production process. The avoidance of further 30% solutions also contribute to significant fossil fuel use and waste incineration at the environmental savings during their life cycle end of life are all benefits of this circular due to the reduced use of fossil fuel and lower solution that help to keep our valuable 50% greenhouse gas emissions during recycling. materials in the value chain.
Life cycle assessments Another benefit of the depolymerisation
Adapted from: “The New Plastics Economy – In 2019, we undertook two life cycle process is that it produces styrene monomer RECYCLING WITH RADICALLY Catalysing action” by World Economic assessments (LCA) to understand the impact identical to that of fossil-based styrene. With IMPROVED ECONOMICS & QUALITY Forum and Ellen MacArthur Foundation of depolymerisation as a recycling technique. food-approval for depolymerisation, we Our goal was to compare the environmental foresee no need for downcycling and no limit In 2019, we conducted an internal workshop on with some of our customers. The design briefs impact of polystyrene produced from recycled to the number of product cycles we can design for recycling. The aim of the workshop that we worked on were: feedstock versus fossil feedstock. Both our supply. This allows us to target products that was to understand what the latest trends were, • A mono material yoghurt cup to improve ResolVe project and our internal GHG will create huge impact savings during their find areas of opportunities for our products recapture of polystyrene for a more circular calculation project gave very promising results. use phase. One prominent example is food and applications, identify threats, and pinpoint solution The ResolVe study funded by the German packaging. By prolonging shelf life, we can where and how we could support our • Meal delivery kits in a convenient, re-usable, government and in partnership with InVerTec ensure that carbon-intensive food production customers with more recyclable applications. and recyclable concept at end of life predicted CO2 equivalent emission savings of is not wasted before reaching consumers. • Improving packaging in the FMCG (fast- 37%. Our internal GHG study, based on our As a result of the workshop, we are now moving consumer goods) supply chain to own plant engineering data and data provided Both these studies rely on assumptions and focusing on three main areas: reduce waste, improve convenience and by a recycling partner showed savings of 50%. the best available data. The assumptions will • application opportunities (e.g. single increase circularity by using materials which These calculations were validated by be validated during our upscaling activities. material yoghurt cups) are easy to recycle Manchester University. Further reductions in However, we foresee an increase in significant • application threats (e.g. shrink sleeve • A large format mineral water delivery system GHG emission of up to another 40% to 50% positive impact by capturing the valuable recyclability) designed for saving on usage of plastic are expected when modelling the by-products in our plants. These initial findings • process opportunities (e.g. co-injection of water bottles conventional end-of-life scenarios of the fossil are extremely promising, and we will continue post-consumer recyclates) • A municipal water dispenser to motivate based materials, such as incineration or landfill. our efforts investing in recycling technologies. consumers to use refill concepts and at the We also attended a design sprint workshop, same time giving an enjoyable drinking Depolymerisation of polystyrene affords a For more information, please read the chapter organised by the IDEO design agency, to experience lower impact feedstock than traditional fossil “Reducing our environmental footprint” develop select circular packaging solutions fuels. The simple one-step depolymerisation
MESSAGE FROM OUR CEO & OUR COMMITMENT TO SHAPING THE FUTURE WITH ENSURING SAFE AND VALUING OUR PEOPLE MANAGING OUR BUSINESS ANNEXE BOARD MEMBERS’ VIEW SUSTAINABILITY SUSTAINABLE STYRENICS RESOURCE-EFFICIENT OPERATIONS RESPONSIBLY SHAPING THE FUTURE WITH SUSTAINABLE STYRENICS 25
OPTIMISING PRODUCT PERFORMANCE Our styrenics products Made with 60% renewable contribute to every facet material of our daily lives due to their intrinsic and versatile C properties. Styrenics are L WER CARB N R P IN F TPRINT durable and weather- S LUTI N resistant, making them a YOGHURT CUPS MADE OF RECYCLED SHRINK SLEEVES longer-lasting alternative ® to other materials. They STYROLUTION PS ECO 158N CR100 MADE OF ® also have a low density IN BLENDS WITH HIPS STYROLUX ECO and a high stiffness compared to other Recycled polystyrene has the potential to become one of the best Styrolux® ECO is the world’s first specialty styrenics material made engineering plastics, products for food-contact applications in terms of environmental using renewable feedstock. It uses fewer fossil resources and reduces which allows the impact as well as performance. We are now working together with GHG footprint by at least 74% when compared to styrenic polymers manufacture of leading-edge technology providers and partners across the value chain produced using fossil fuel. All renewable feedstock sources are certified lightweight applications to deliver commercial-scale production of recycled yoghurt cups by 2022. by RSB and comply with the highest sustainability certification criteria. with reduced transportation costs and CUSTOMER CHALLENGE CUSTOMER CHALLENGE fuel emissions. Changes in the legislative environment and increasing public pressure and Our customers are looking for products made with renewable materials and demands from customers, consumers and non-governmental organisations, with a reduced carbon footprint. The grades need to match the Here are some reinforce the need for us to provide recycled and recyclable polystyrene performance and have the same property profile as conventional materials. examples of our products to our customers. In addition, retaining already optimised and highly efficient infrastructure products used in and processes are necessary. applications. OUR SOLUTION OUR SOLUTION Polystyrene recycled via depolymerisation is a truly unique circular solution Bio-attributed styrenics are made by mixing renewable and fossil feedstock for food packaging, such as yoghurt cups. The advantage of this process is during production. Our renewable feedstock is sourced from local the generation of high-quality virgin polystyrene for food-related use. This household kitchen waste as well as Scandinavian wood waste. Styrolux® ECO recycled material is also recyclable, with no degradation in purity and grades are available in two versions: the B60, where 100% of the fossil-based performance even after being recycled multiple times. The depolymerisation styrene is replaced by bio-attributed styrene and the B30, where 50% of the process also has a much lower carbon footprint in comparison to conventional fossil-based styrene is replaced by bio-attributed styrene. production processes.
MESSAGE FROM OUR CEO & OUR COMMITMENT TO SHAPING THE FUTURE WITH ENSURING SAFE AND VALUING OUR PEOPLE MANAGING OUR BUSINESS ANNEXE BOARD MEMBERS’ VIEW SUSTAINABILITY SUSTAINABLE STYRENICS RESOURCE-EFFICIENT OPERATIONS RESPONSIBLY SHAPING THE FUTURE WITH SUSTAINABLE STYRENICS 26
L WER ENERGY C NSU PTI N
COFFEE MACHINE LOW-EMISSION AIR VENT PARTS INSULATION PANELS MADE OF MADE OF MADE OF TERLURAN® ECO GP-22 MR70 TERBLEND® S SG-02EF STYROLUTION® PS 158 N/L
Post-consumer-recycled ABS can now be used in visible The new Terblend® S SG-02EF is an 8% glass-fibre Styrolution® PS 158 N/L is a heat-resistant, rapid applications such as housings due to its high surface reinforced grade with superior heat resistance and freezing general purpose grade. It is suitable for quality and is available to our customers as a drop-in dimensional stability. It provides a cost-effective matte expanded sheets and films and helps to reduce heating solution. surface finish that does not require painting. energy and reduce CO2 emissions.
CUSTOMER CHALLENGE CUSTOMER CHALLENGE CUSTOMER CHALLENGE The use of recycled ABS in household & electronics applications A premium car manufacturer was looking for a low-emission A manufacturer in the building and construction industry requires a consistent supply of high-quality materials. Our grade with a low-gloss finish and without the need to paint was looking for the best material to be used in insulation customers are looking for a reliable partner to deliver a in order to optimise material savings. Moreover, automotive panels. The material needed to offer easy processing and drop-in solution, which can be used in existing production interior parts impose a particularly wide variety of high heat resistance. processes. And at the same time, they require a consistent requirements on the material used, such as high heat and supply of materials with conventional material specifications. scratch resistance.
OUR SOLUTION OUR SOLUTION OUR SOLUTION In collaboration with selected recycling partners, we have The new Terblend® S SG-02EF is a low-emission and Styrolution® PS 158 N/L is the ideal material for developed a black Terluran® ECO GP-22 MR70 grade. This high-heat 8% GF PA/ ASA grade and features high heat physically foamed high-quality applications, as it does not grade, containing 70% post-consumer-recycled ABS, matches resistance and excellent flow performance. The grade collapse or lose its rigidity once formed as panel. the current technical requirements of our standard grade, and provides 5% material savings compared to conventional provides a high surface quality. We can offer a consistent alternative painted PC/ ABS, due to reduced scrap rate. high-quality supply to our customers, first starting in Europe.
MESSAGE FROM OUR CEO & OUR COMMITMENT TO SHAPING THE FUTURE WITH ENSURING SAFE AND VALUING OUR PEOPLE MANAGING OUR BUSINESS ANNEXE BOARD MEMBERS’ VIEW SUSTAINABILITY SUSTAINABLE STYRENICS RESOURCE-EFFICIENT OPERATIONS RESPONSIBLY SHAPING THE FUTURE WITH SUSTAINABLE STYRENICS 27
EFFECTIVE RECYCLING STARTS WITH EFFECTIVE SORTING The sorting of plastics waste is the essential The circular economy for plastics is not just processes, as well as developing the market for materials. The trials we have conducted with step in the waste management of mixed about sorting and recycling a limited set of the recycled material. Trials with technology Austrian recycler bage plastics has shown a plastics waste streams. Effective sorting and polymers. It is about each polymer that providers at specific sorting locations have very consistent quality of ABS and we have washing of plastics waste can divert this contributes to innovations and circular proven the excellent sortability of styrenics out seen promising results for colour and white valuable resource from either incineration or solutions that can be realised within a clear of mixed plastics waste and that all types and sorting. We are also exploring a new sorting landfill to deliver material with the required timeframe. We aim to make this vision clear to forms of styrenics (such as HIPS, GPPS, EPS, test with an international sorter of electronic quality and specifications needed for all stakeholders and regulators and build on XPS) can be perfectly separated. This paves waste. recycling. the added value of all plastics that can the way to have this new raw material available contribute to circular solutions. for recycling technologies. In Asia, we analysed samples of recycled ABS Polystyrene waste is already collected and and recycled polystyrene sourced from China, sorted today, and we see new developments We are currently in talks with waste sorters and As part of our efforts to bring high-quality Malaysia, Indonesia and South Korea. We and sorting infrastructure being built. There is recyclers in order to ensure a consistent and recycled ABS to the market, we have identified believe 70% of the recycled ABS samples already enough polystyrene waste in the high-quality supply of post-consumer material various waste sources. This, in combination tested have sufficient quality to produce European waste market today. So, we can that we can recycle, and these collaborations with state-of-the-art sorting technology and Terluran ® ECO with 50% and 70% recycled move ahead with our upscaled plants. The fact have evolved to be extremely positive. our manufacturing expertise can help us content. that polystyrene is easily sortable with existing deliver a consistent, high quality of recycled sorting technologies such as near-infrared With new innovative NIR technology and state- (NIR) is a clear advantage as there is sufficient of-the-art washing, high-quality recycled affinity with sorters for this. Once sorted post- polystyrene is now technologically feasible, consumer waste gets valued as input for and we are currently aiming to get recycled recycling plants, we believe that the enhanced polystyrene with a purity of 99.9% plus out of ecological and economical value will drive household waste. This will ensure a consistent further sorting of polystyrene. and high-quality supply of material that can then be recycled. Today, many stakeholders promote sorting of a limited set of polymers, which neither make it We are also working with Styrenics Circular toward recycled content in products nor to Solutions (SCS) to create a market pull away food-grade applications. On the other hand, from incineration and landfill towards game- polystyrene, once collected and sorted, can changing recycling solutions for styrenics by be efficiently recycled, ensuring a full uptake engaging with regional waste collection and into products as well as applications with the sorting partners. SCS is building a close link highest quality requirements. between waste stream volumes of relevant quality and the respective high-tech recycling
MESSAGE FROM OUR CEO & OUR COMMITMENT TO SHAPING THE FUTURE WITH ENSURING SAFE AND VALUING OUR PEOPLE MANAGING OUR BUSINESS ANNEXE BOARD MEMBERS’ VIEW SUSTAINABILITY SUSTAINABLE STYRENICS RESOURCE-EFFICIENT OPERATIONS RESPONSIBLY SHAPING THE FUTURE WITH SUSTAINABLE STYRENICS 28
POLYSTYRENE: MADE FOR RECYCLING Recycling technologies for polystyrene Polystyrene is not only a versatile, aesthetic and durable material, it is also one of the most Gasification of mixed waste recyclable polymers. Its unique properties Pyrolysis of mixed waste allow it to be recycled using several different Depolymerisation technologies from mechanical recycling to Dissolution advanced recycling methods. These technologies offer recycled polystyrene with Mechanical recycling no sacrifice in properties, enabling food- Advanced contact applications and nearly infinite recycling Recycling recycling cycles. Therefore, we are working on all these technologies in parallel to reach the Highly recycling quota for polystyrene and offer this effi cient, recycled material to our customers by 2025. cheapest solution Application fl exibility Best time Mechanical recycling of polystyrene: Highest (yields styrene) to market fl exibility Mechanical recycling is a method by which expected (waste feed, Food contact plastic waste is physically processed back into recyclate) expected Best CO2 / greenhouse pellets, without changing the basic structure of INEOS-wide gas foot print the material. With know-how from cooperation Landfi ll INEOS Styrolution, this method can generate Feedstock Monomers Polymers Waste Waste new polymer grades that come very close to Incineration virgin polymer performance. This method of recycling polystyrene has a comparably high inclusion of an additional ‘super-cleaning’ Dissolution: Dissolution purifies polystyrene Depolymerisation: Through this advanced technology maturity, is the quickest available, process step, we believe that mechanical by multiple washing steps including solvent recycling method, polystyrene waste is and has the lowest carbon footprint. recycling of polystyrene will have the potential extraction, which eliminates or reduces converted back to its monomer for use in to enable food-grade approval. impurities. This has been established by the polymerisation processing. The styrene Under the umbrella of SCS, we are working on PolystyreneLoop solution based on Creasolv® monomer produced from depolymerisation is mechanical recycling solutions for polystyrene We are in the final stage of the so-called technology. This reduces or eliminates legacy equivalent to virgin styrene monomer with the ultimate target to use recycled challenge tests to demonstrate that the super additives and impurities to create a valuable produced by fossil fuels. polystyrene in food contact applications. cleaning process works as expected. In source of polystyrene for construction SCS has successfully demonstrated high-purity cooperation with the Fraunhofer Institute, we applications. Dissolution, being developed by Depolymerisation is a straightforward recyclability of polystyrene via mechanical are working towards for the approval of Montreal-based technology company, is showing recycling technology that works with selected recycling, proving the viability of achieving mechanically recycled polystyrene as a food- results of high yields of GPPS as well HIPS. polymers such as polystyrene. This technology purity levels that exceed 99.9%. With the contact material. avoids multiple processing steps in
MESSAGE FROM OUR CEO & OUR COMMITMENT TO SHAPING THE FUTURE WITH ENSURING SAFE AND VALUING OUR PEOPLE MANAGING OUR BUSINESS ANNEXE BOARD MEMBERS’ VIEW SUSTAINABILITY SUSTAINABLE STYRENICS RESOURCE-EFFICIENT OPERATIONS RESPONSIBLY SHAPING THE FUTURE WITH SUSTAINABLE STYRENICS 29
comparison to virgin material produced from twofold: it provides large-scale recycling We focus on technology developers and demo-installation in the port of Antwerp, with fossil fuel. Thus, it uses fewer resources, solutions from mixed plastics waste (amongst leading recycling companies that can support a recycling capacity of 15,000 tonnes a year resulting in a significantly lower greenhouse other sources such as domestic waste and us in developing short term to market recycling and will be operational in 2022. gas footprint. Due the fact that bio-waste) and breaks it down to syngas. After plants and fast upscaling with additional units. depolymerisation breaks down polymer chains purification, this syngas is used as a carbon In the meantime, we need to pursue and Besides these two main developments that will into molecules which are used to produce source for synthesis of chemicals such as develop second-generation technologies with deliver the shortest term to market, we also have virgin polymers again, we can reach the same methanol, ethanol or oils, thus recovering the better scalability and enhanced yields for the other developments under way. We are qualities and applications as with virgin styrene. carbon as a product. next set of recycling plants. undertaking feasibility studies for investments as a joint effort with another large styrenics Pyrolysis of mixed waste: In this method, Gasification offers the highest flexibility and We assess potential future technologies for producer, and these are progressing at a fast pace. plastic waste is converted to an oil via a scalability in terms of waste, feed and polystyrene recycling jointly with research thermal cracking process. The resulting oil is recyclate. However, it requires significant institutions, and technology developers, while Beyond our investments in polystyrene further purified and processed, used as investments and development, for which prioritising our short term to market solutions. recycling plants, we are aware that several feedstock in steam crackers to produce the joined industry collaboration will be needed. parameters such as yield, availability of base molecules (ethylene, propylene, We currently invest in various large polystyrene waste, and recycling of butadiene, benzene) for polymer production. All the technologies mentioned above recycling projects: by-products will enhance the competitiveness This recycling method is developing rapidly complement each other and will be needed Our facility in Channahon, Illinois, will use of our future plants. Therefore, we are focusing and is being led by polyolefin producers. As a depending on the quality of input waste and proprietary technology from Agilyx, a on in-depth R&D of recycling technologies. styrenics company, we highly welcome these the requirements of the final products, with technology leader that focuses on converting developments as they foster the circularity of each technology having a different waste polystyrene via depolymerisation. Agilyx For example, Project ResolVe, led by our plastics. This method also provides an add-on environmental impact. Therefore, we are has already confirmed the availability of global R&D team, was granted a funding from solution by providing base molecules for the actively pursuing the development of all these sufficient polystyrene waste to be used as the German Federal Ministry of Education and production of styrene styrenics co-polymers. technologies in parallel, with a priority on feedstock, and believes that this plant will Research (BMBF) to explore the recycling of those uniquely suited for polystyrene. dramatically increase recycling rates in the polystyrene. This project, which ended this As an INEOS business, we benefit from greater Chicago area. The plant will be year, concluded that depolymerisation is a very collaboration within the INEOS group, WORKING TOGETHER TO DEVELOP capable of recycling up to 100 tonnes of appropriate recycling solution for polystyrene particularly INEOS Olefins & Polymers, which is SOLUTIONS polystyrene waste per day after its scheduled in combination with distillation of the output currently collaborating on a new advanced We are working with several leading-edge completion in 2023. for further polymerisation. It was executed with plastics recycling facility with Plastics Energy. technology providers in North America and contributions from INEOS in Cologne, Germany, Europe to further advance a circular economy Another activity is being pursued with Indaver, two institutes of the University of Aachen (RWTH) Gasification:Although gasification of mixed for polystyrene. We combine state-of the-art a leading European waste management – the Institute for Processing and Recycling plastics waste is still in its infancy in Europe, technologies from technology providers such company with large-scale treatment facilities in (Institut für Aufbereitung und Recycling, I.A.R.) there are some clear pilot to commercial-scale as Agilyx, Indaver, GreenMantra and Pyrowave the port of Antwerp, to build a demo-plant for and the Institute of Plastics Processing (Institut plants up and running in North America. The with our own manufacturing expertise to advanced recycling, where polystyrene waste für Kunststoffverarbeitung, IKV) – as well as potential and benefits of this method are convert waste polystyrene back into feedstock. will be recycled to purified styrene. The Neue Materialien Bayreuth GmbH.
MESSAGE FROM OUR CEO & OUR COMMITMENT TO SHAPING THE FUTURE WITH ENSURING SAFE AND VALUING OUR PEOPLE MANAGING OUR BUSINESS ANNEXE BOARD MEMBERS’ VIEW SUSTAINABILITY SUSTAINABLE STYRENICS RESOURCE-EFFICIENT OPERATIONS RESPONSIBLY SHAPING THE FUTURE WITH SUSTAINABLE STYRENICS 30 Our road map for advanced recycling of polystyrene
Ensuring recycled polystyrene ResolVe: INEOS Styrolution Collaboration with by 2025: our timeline receives funding from the Breakthrough in advanced Unternehmensgruppe German government to research recycling: fi rst production of Theo Müller to recycling of post-consumer virgin PS from only develop advanced recycling PS waste depolymerised material solution for PS