Market Survey cum Detailed Project Report
on
Herbal Extraction
[NPCS/5242/23749] OP: BCCACA RP:OS-1
Prepared By: NIIR PROJECT CONSULTANCY SERVICES AN ISO 9001:2015 CERTIFIED COMPANY 106-E, Kamla Nagar, Opp. Mall St., Delhi – 110 007 (India) Tel: 91-11-23843955, 23845886, 23845654, +918800733955 Mobile: +919097075054 Fax: 91-11-23845886 E-mail: [email protected]; [email protected] Website: www.niir.org www.entrepreneurindia.co
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Copyright and Disclaimers
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TABLE OF CONTENTS Introduction ...... 9 Properties ...... 12 Bureau of Indian Standards (BIS) Provision and Specification ...... 13 Toilet Soap – Specification of Bureau of Indian Standards ...... 15 Uses and Application ...... 22 Uses and application of Essential Oil ...... 22 Pharmacological Properties of Essential Oils ...... 23 Market Study and Assessment ...... 25 Current Indian Market Scenario ...... 25 Present Market Demand and Supply ...... 31 Market potential and marketing issues, if any: ...... 33 Estimate Future Market Demand and Forecast ...... 34 Global Market ...... 36 Product Insights ...... 36 Application and Regional Insights ...... 38 Market Opportunity ...... 41 Market Opportunity of Herbal Soap ...... 42 Financials & Comparison of Major Indian Players/Companies ...... 44 Section – I ...... 44 Name of Company with Contact Details ...... 45 Sample List of Manufacturers /Suppliers and Importers/Exporters of Herbal Extract for the Pharmaceutical and Cosmetic Industries in India ...... 45 List of Buyers ...... 50 Detailed List of Buyers in India ...... 55 Section – II ...... 57 Assets ...... 58 Cash Flow ...... 60 Cost as % Gross of Sales ...... 61 Growth in Assets & Liabilities ...... 63 Growth in Income & Expenditure ...... 65 Income & Expenditure ...... 66 Liabilities ...... 67 Liquidity Ratios ...... 68 Profits ...... 71 Return Ratios ...... 72
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Structure of Assets & Liabilities (%) ...... 73 Working Capital & Turnover Ratios ...... 75 Statistics of Import and Export ...... 76 Import Statistics ...... 79 Export Statistics ...... 88 Herbal Extracts Trade Data - Indian Ports ...... 100 Raw Material ...... 103 List of various raw material- a sample list ...... 103 Raw Material – Extraction of Oil from Leaf ...... 103 Raw Material – Extraction of Oil from Flowers ...... 103 Raw Material – Extraction of Oil from seeds ...... 103 Raw Material – Extraction of Oil from Wood ...... 104 Raw Material for Herbal Soap ...... 105 List of Suppliers and Manufacturers ...... 106 Suppliers of Raw Materials for Oil from Leaf ...... 106 Thyme ...... 106 Mint ...... 107 Supplier of Raw Materials- Extraction from Flowers ...... 108 Chemomile, Clove, Jasmine and Lavender ...... 108 Suppliers of Raw Material – Extraction of Oil from seeds ...... 111 Almond, Anise, Celery and Cumin ...... 111 Suppliers of Raw Materials for making Soap ...... 113 Suppliers of Soap Noodles ...... 115 Suppliers of Perfumes ...... 116 Suppliers of Chemicals ...... 118 Manpower Requirement ...... 119 Plant and Machinery ...... 120 List of Plant & Machinery ...... 120 Suppliers of Plant & Machinery ...... 121 A. For Herbal Extraction Unit ...... 123 B. For Herbal Soap Making Unit ...... 123 C. For Herbal Soap Packing Unit ...... 124 D. Herbal Oil Bottling Unit ...... 125 Miscellaneous Items ...... 126 Electric Load and Water ...... 126 Maintenance Cost ...... 126
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Sources of Plant and Machinery ...... 127 Suppliers of Essential Oil Extraction Plant ...... 127 Suppliers of Soap Making Plant ...... 128 Suppliers of Soap Packaging Plant ...... 128 Suppliers of Bottling Plant ...... 129 Suppliers of Laboratory Equipment Cosmetics Testing ...... 129 Suppliers of Weighing Machine ...... 130 Suppliers of D. G. Sets ...... 131 Manufacturing Process – Herbal Extraction and Soap Manufacturing ...... 132 A. Herbal Extraction Process ...... 132 General Process of Herbal Extraction ...... 132 Manufacturing Process of Herbal Extracts ...... 137 Process Flow Diagram of Herbal Extract ...... 138 Sequences in Herbal Extracts ...... 139 Details of Herbs Extraction Process ...... 140 Preparatory Work ...... 140 Pre-Extraction Methodology ...... 140 High-Pressure Low-Temperature Extraction and Granulation ...... 140 Processing Steps for Herbal Extract ...... 143 Manufacturing Process for Extraction of Essential Oils from Flowers, Herbs, Spices by Super Critical Fluid (Carbon Dioxide) ...... 146 Extraction of Essential Oil [Solvent Extraction Process using Super Critical Fluid (CO2)]: ...... 146 From flowers: ...... 146 Process Flow Diagram for Extraction of Essential Oils from Flowers using SCF Method ...... 148 From Herbs ...... 149 Detailed Process for Extraction of Essential Oil ...... 151 Extraction of Essential Oils Using Steam Distillation Method ...... 153 Herbal Soap Manufacturing Process ...... 155 Process of Soap Making ...... 155 Perfumes for Herbal Soaps ...... 156 Different Method of Soap Making ...... 159 Melt and Pour Soap Making ...... 159 Cold Process Soap ...... 161 Processing details of soap manufacture ...... 163
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The Kettle Process ...... 163 The Continuous Process...... 164 Plant Layout ...... 165 Principles of plant layout ...... 165 Storage Layout ...... 165 Equipment Layout ...... 165 Material-handling Equipment ...... 168 Process Flow Chart for Soap Manufacturing ...... 170 Layout of the plant ...... 171 Project Location ...... 172 Requirement of Land Area ...... 172 Built up Area ...... 172 Construction Schedule ...... 173 Project at a Glance along with Project Financials ...... 174
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PROJECT FINANCIALS
Annexure
• Assumptions for Profitability workings …………...... 1
• Plant Economics………………………………………………...... 2
• Production Schedule………………………………………….…...... 3
• Land & Building…………………………………..…………...... 4
Factory Land & Building Site Development Expenses
• Plant & Machinery…………………………………….…………...... 5 Other Machineries (Miscellaneous, Laboratory etc.)
• Other Assets and preliminary expenses……………………...... 6
Office equipment Pre-operative and Preliminary Expenses Technical Knowhow
• Total fixed assets…………………………………………………...... 7
Office equipment Pre-operative and Preliminary Expenses Technical Knowhow
• Working Capital Requirement …………………………………………………………………………8
Raw Material Packing Material Salary & wages Utilities and overheads
• Utilities and Overheads required per annum …………………………………… ...... 9
Utilities & Overheads (Power, Water and Fuel Expenses etc.) Royalty and Other Charges Selling and Distribution Expenses
• Share Capital…………………………………………………………………………………………….10 Equity Capital Preference Share Capital
Continued on Next Page
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• Projected Balance Sheets………………………………………….……………………………..11
ROI (Average of Fixed Assets) RONW (Average of Share Capital) ROI (Average of Total Assets)
• Profitability Ratios...... …………………….…….…..………….……………………….…..12
D.S.C.R
• Debt Equity Ratio..………………………………..……………………………………………...13
• Sensitivity Analysis……………………………………………………..…….………...14 to 17
• Total Raw Material Cost…………………………………………………………………………...18
• Product wise Domestic Sales Realization..………………………………….…………………19 • Break-Even Analysis...... ……………………………………………….………….……..….20
Variable Cost & Expenses Profit Volume Ratio (PVR)
• Quantitative details of output and sales……………………….……………………………...21
• Employee expenses………………………………………………………………………………...22
• Quantitative details of output and sale Depreciation schedules…………..…………….23
• Profit and Loss Statements..………………....…………….…….……...……………………...24
• Cash Flow Statements..………………………....………………………………………………..25
• Payback Period…….……………………………………………………..………………………...26
• Internal Rate Return.…………………………....………………………………………………..27
• Interest and Repayment - Term Loans .....……………………………………..……..28 to 34
Loan for Land Development Cost Loan for Building- Manufacturing Loan for Building-Administration Block Loan for Machinery- Manufacturing Loan for Machinery- Manufacturing Loan for Term Loans
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Introduction
Humans are dependent on plants for basic needs such as food, clothing, and shelter for centuries. Plants have also been used as arrow and dart poisons for hunting, poisons for murder, hallucinogens used for ritualistic purposes, stimulants for endurance, and hunger suppression, as well as inebriants and medicines. Medicinal plants have been a source of wide variety of biologically active compounds for many centuries and used extensively as crude material or as pure compounds for treating various disease conditions. Relatively 1–10% of plants are used by humans out of estimated 250,000– 500,000 species of plants on Earth.
Plant-based traditional medicine plays a key role in the development and advancement of modern studies by serving as a starting point for the development of novelties in drug discovery. Various modern drugs were extracted from traditional medicinal plants through the use of plant material following the ethno-botanical leads from indigenous cures used by traditional medical systems. In developing countries and rural societies, the use of medicinal plants is both a valuable resource and necessity, and furthermore, it provides a real alternative for primary healthcare systems
Plant extraction is a process that aims to extract certain components present in plants. It is a solid/liquid separation operation: a solid object (the plant) is placed in contact with a fluid (the solvent). The plant components of interest are then solubilized and contained within the solvent. The solution thus obtained is the desired extract.
Nature has bestowed our country with an enormous wealth of medicinal plants; therefore, India has often been referred to as the Medicinal Garden of the world. Today, people around the globe are giving preference to alternative medicines such as ayurveda, naturopathy, homeopathy and herbal medicine. Herbal medicine is cost effective and less expensive than the medicines bought from an allopathic pharmacy. Increasing realization of the side effects of allopathic medicines, coupled with the growing awareness about the medicinal benefits as well as therapeutic effect of herbal products is pushing up the demand for herbal extracts, dietary supplement sand herbal-based beauty aids worldwide.
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Herbal extraction and processing are very vast field. Some of the known projects are, rose plantation, cultivation & rose oil extraction plantation, cultivation of medicinal plant & herbs, Kali mehendi (henna), aloevera gel, aloevera gel and powder, aromatic plants cultivation and processing, asparagus cultivation & processing, ayurvedic churan and tablets, ayurvedic raw material from mercury a- singruph (hingula) or cinnabar (hgs), b-ras sindhoor, ayurvedic/herbal pharmacy, cough syrup, hair dyes (henna based), herbal natural essential oil (steam distillation process), herbal shampoo and cream, herbal concentrate in the mfg. Of herbal drugs and concentrate, herbal extracts, herbal medicinal plant and processing, herbs cultivation & processing, herbs cultivation & processing, menthol crystal from menthol oil, patchouli oil, plantation, cultivation of medicinal plant and herbs, sindur roli bindi and gulal, tobacco based tooth powder, toilet and herbal soap, herbal capsules, herbal face paste, rajnigandha oil, amla cultivation, plantation, amla hair oil based on vegetable oil, aloe vera processing, artemisia vulgaris oil, aloevera gel, juice and powder, ayurvedic hair oil for colouring of hair oil, herbal wine, mehendi cone, hibiscus cultivation, herbal beer, azadirachtin from neem, neem based pesticide, moringa -miracle tree, etc.
Further, to usage of herbal extracts for its medicinal and culinary values, they are widely used in the cosmetic industry, primarily in its soap segment. Soap, may be, classified by use as follows: • Soap Household • Industrial soap • Special soap
Among them, Special soaps are used for medical purposes and shampoo is not large. Industrial soap which is important, being used in the textile industry etc. is not consumed in a large quantity, either. Household soap accounts for the larger part of the consumption of soap. The production of laundry soap has sharply decreased in recent years with the global spread of synthetic detergents. Indeed, it appears as though soap has given place to synthetic detergents. However, toilet soap enjoys a stabilized demand and its manufacture is not likely to lose in importance for a long time to come.
As for the monthly production capacity of toilet soap. Although, there are plants which manufacture 500-1500 tonnes a month. The soap making process roughly consists of saponification and moulding. There are various methods of saponification. The hot
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process is regarded as the best, because the quality of soap in superior and this process churns out glycerin, as a by-product.
Various oils and fats are used as raw materials for soap making tallow and coconut oil are mostly used in Japan. They are mixed at a ratio of 70 - 80 percent of the former and 20 - 30 percent of the latter.
The main objective of this project is to give an insight of details and requirements of herbal extraction processing for Oil, Soap and Cosmetics. This report provides an overview of how to start a business of herbal extraction in Bhutan. The main objective of the project is to provide a general techno-feasibility of how to extract herbal oils from various plants and use the same for production of variety of oil for medicinal and cosmetic usage, and for production of soap and other toiletries.
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Properties
The properties of herbal extracts and essential oils depend on the properties of the plants from which they are extracted, like Rose oil extracted from rose plant will exhibit the properties inhibited by rose, and similarly neem oil extracts will have the properties of neem.
An essential oil is a concentrated hydrophobic liquid containing volatile chemical compound from plant. Essential oils are also known as volatile oils, ethereal oils, aetherolea, or simply as the oil of the plant from which they were extracted, such as clove oil. An essential oil is "essential" in the sense that it contains the "essence of" the plant's fragrance—the characteristic fragrance of the plant from which it is derived. The term "essential" used here does not mean indispensable or usable by the human body, as with the term essential amino acid or essential fatty acid, which are so called because they are nutritionally required by a given living organism.
Essential oils are generally extracted by distillation, often by using steam. Other processes include expression, solvent extraction, sfumatura, absolute oil extraction, resin tapping, wax embedding, and cold pressing. They are used in perfumes, cosmetics, soaps and other products, for flavouring food and drink, and for adding scents to incense and household cleaning products. Essential oils should not be confused with perfume, fragrance, etc. as the latter usually include pure chemical components whereas essential oils are derived from plants.
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Bureau of Indian Standards (BIS) Provision and Specification
The following sample list of specification are available:
IS: 6774-1972 Classification of essential oil-bearing aromatic plants. Reaffirmed 1990 Methods of sampling and tests for Essential oils natural IS: 326-1984 and synthetic/perfumery materials (Part I) Sampling (second Revision) Reaffirmed 1990 (upto Part 20) IS: 9345-1979 Oleoresin Chilies (Capsicum) IS: 761-1988 Oil of Ginger (First Revision). Reaffirmed 1993 IS: 7826 – 1984 Oleoresin, ginger (first revision) Reaffirmed 1991 IS: 4596: Glossary of terms Methods of test for evolution of performance of oil IS: 5223: expellers IS: 1997-1986: Methods of tests for spices and condiments IS: 1877-1985: Terminology for spices and condiments IS: 6698: Clove oils IS: 1797-1986 Method of test for spices and condiments IS: 6699: Cinnamon leaf oil IS: 9784: Tejpat leaf oil IS: 2284: Olfactory assessments for perfumery material IS: 13037: Chilli seed oil IS: 6597: Terminology of perfumery material Oil of vetiver (Cultivated And Khus) - Specification IS 1177: 1996 (Second Revision) Oil of sweet orange [citrus sinensis (L.) osbeck], obtained IS 1190: 2019/ISO by physical 3140:2011 extraction of the peel (First Revision) IS 11910: 2018/ISO Specification for spearmint oil (First Revision) 3033-3:2005 IS 11912: 1986 Specification for lime oil, distilled, food grade
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IS 13261: 1991 Oil of mentha citrata – Specification Cultivation of aromatic plantscode of practice: Part 1 IS 13358: Part 1 geranium 1992 Cultivation of aromatic plantscode of practice: Part 2 IS 13358: Part 2 lemongrass 1992 Code of practce for cultivation of aromatic plants: Part 3 IS 13358: Part 3 : citronella 1992 (Java) Code of practice for cultivation of aromaticplants: Part 4 IS 13358 : Part 4 : menth.4 arvensis (Japanese Mint) and mentha citrata (Bergamot - 1993 Mint) Code of practice for cultivaion of aromatic plants fart 5 IS 13358 : Part 5 : mentha 1993 piperita (Peppermint) and mentha spicata (Spearmint) IS 14507 : 1998 Diphenyl ether – Specification IS 14508 : 1998 Oil of jamrosa – Specification Oil of cardamom (Elettaria Cardamomum maton) – IS 15068 : 2001 Specification IS 15069: 2001 Oil of cumin seed – Specification IS 15070: 2020/ISO Oil of Black Pepper — Specification (First Revision) 3061:2008 IS 15135: 2002 Oil of davana – Specification IS 15136: 2002 Oil of basil, methylchavicol type – Specification IS 15740: 2007 Oil of rose – Specification Oil of himalayan cedarwood - Specification (Second IS 1615: 1996 Revision) Oil of peppermint, mentha piperita (Indian Type) – IS 16583: 2017 Specification
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Toilet Soap – Specification of Bureau of Indian Standards
2. SCOPE
This standard prescribes requirements and methods of sampling and test for toilet soap.
2. REFERENCES
The following standards contain provisions which through reference in this text, constitute provisions of this standard. At the time of publication, the editions indicated were valid. All standards are subject to revision and parties to agreements based on this standard are encouraged to investigate the possibility of applying the most recent editions of the standards indicated below:
IS 5: 1994 Colours for ready mixed paints and enamels (Fourth Revision) IS 286: 1978 Methods of sampling and test for soaps (Second Revision) IS 1070: 1992 Reagent grade water (Third Revision) Household laundry detergent powders – Specifications IS 4955: 2001 (Fourth Revision) IS 7597: 2001 Surface active agents – Glossary of Terms (First Revision) Safety evaluation of bathing bars and toilet soaps – IS 13424: 2001 Methods of test (First Revision) IS 13498: 1997 Bathing bars – Specifications (First Revision)
3. TERMINOLOGY
For the purpose of this standard, the definitions given in IS 7597 shall apply.
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4. GRADES
Toilet soap shall be of three grades, namely, Grade 1, Grade 2 and Grade 3.
4. REQUIRMENTS Description
Grade 1
This is a high grade, thoroughly saponified, milled soap or homogenized soap or both, white or coloured, perfumed and compressed in the form of firm smooth cakes, and shall possess good cleaning and lathering properties.
Grade 2
This is a thoroughly saponified, plodded soap of firm and smooth texture. It shall be white or coloured, perfumed and shall possess good cleaning and lathering properties
Grade 3
This is a saponified soap of firm and smooth texture. It shall be white or coloured, usually red if cresylic ac id is added and shall possess good cleaning and lathering properties.
Ingredients In addition to perfume and moisture, toilet soap may contain only colouring matter, preservatives, medicaments and such additional substances as are declared on the label. All the foregoing materials shall be non-injurious in use with soap.
The phenolic substances, such as cresylic acid, if added, shall not exceed 2.5 percent by mass when tested as prescribed in 26 of IS 286.
Optional Requirement for Defence Supply
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Colour
The material shall be of uniform colour and shall match to light orange (ISC No.557) or light solomon (ISC No. 442) or opaline green (ISC No. 275) or apple green (ISC No. 281) of IS 5.
Toilet soap shall also comply with the requirements specified in Table 1 when tested by methods specified in CO16 and 7 of Table 1. Unless specified otherwise, pure chemicals and distilled water (see IS 1070) shall be employed in the tests.
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Calculation of Results
Toilet soap is liable to lose moisture on keeping. The results of analysis in respect of free caustic alkali and matter insoluble in alcohol shall be recalculated in relation to the minimum specified total fatty matter by means of the equation:
Optional Requirements for ECO-Mark
General Requirements
The product shall conform to the requirements for quality, safety and performance prescribed under 5.1 to 5.5.1.
The manufacturers shall produce to BIS environmental consent clearance from the concerned State Pollution Control Board as per the provisions of the Water (Prevention and control of Pollution) Act, 1974 and Air (Prevention and Control of Pollution) Aet, 1981 along with the authorization, if required under the Environment (Protection) Act, 1986, while applying for Eco-Mark.
Specific Requirements
The material shall neither contain any synthetic detergent when tested as per the method given in Annex B and Annex C of IS 4955 nor any phosphate when tested as per the method prescribed in 20 of IS 286.
The material shall pass the test for dermatological safety when evaluated as per the method prescribed in IS 13424.
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6. Packing and Marking Packing
The material shall be packed as agreed to between the purchaser and the supplier.
For ECO-Mark the product shall be packed in such packages which are made from recyclable/reusable or biodegradable materials and declared by the manufacturer and may be accompanied with detailed instruction for proper use.
Marking
The packages shall be securely closed and marked with the following:
a) Name of the manufacturer;
b) Brand name of the material and recognized trademark, if any,
c) Grade of the material;
d) Net mass when packed;
e) Batch No. or Lot No. in code or otherwise;
f) Year and month of manufacture;
g) Total fatty matter;
h) Any other ingredients;
i) The criteria for which the product has been labelled as ECG-Mark;
j) The following identified critical ingredients in descending order of quantity, percent by mass, for ECO—Mark;
i. Total fatty matter (TFM); and
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ii. Water insoluble matter.
BIS Certification Marking
The packages may also be marked with the Standard Mark.
The use of the Standard Mark is governed by the provisions of the Bureau of Indian Standards Act, 1986 and the Rules and Regulations made there under. The details of conditions under which the licence for the use of Standard mark may be granted to manufacturers or producers may be obtained from the Bureau of Indian Standards.
7. Sampling
For the purpose of general precautions, scale of sampling and preparation of test samples shall be as prescribed in 3.1,3.2 and 3.3 respectively of IS 286.
Number of Tests
Tests for the determination of total fatty matter, free caustic alkali and matter insoluble in alcohol shall be conducted on each of the individual samples separately.
Tests for determination of all the remaining characteristics shall be conducted on the composite sample.
Criteria for Conformity
For Individual Samples For each of the characteristics which has been determined on the individual samples the mean (~) and the range (R) of the test results shall be calculated as follows:
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The lot shall be deemed as conforming to the requirements given in 7.2.1, if the expression (X-- 0.6R) is greater than or equal to minimum value given in Table 1, and (X+ 0.6R) is less than or equal to maximum value given in Table 1.
For Composite Sample
For declaring the conformity of a lot to the requirements of other characteristics determined on the composite sample, the test results for each of the characteristics shall satisfy the relevant requirement.
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Uses and Application
Essential Oils are derived from various parts of Plants:
Leaf Flower Peel Seed Wood Basil Chamomile Bergamot Almond Camphor Bay Leaf Clary Sage Grape Fruit Anise Seed Cedar Cinnamon Clove Lemon Celery Rosewood Eucalyptus Geranium Lime Cumin Sandalwood Lemon Grass Hyssop Orange Nutmeg Melaleuca Jasmine Tangerine Oregano Lavender Patchouli Manuka Peppermint Marjoram Pine Orange Rosemary Rose Spearmint Ylang-Ylang Tea Tree Wintergreen Thyme Berries Bark Resins Rhizome Root Allspice Cassia Frankincense Ginger Valerian Juniper Cinnamon Myrrh
Uses and application of Essential Oil
A. Essential oils from flowers [Jasmine Oil, Lavender Oil, Rose Oil etc.]: It is used in perfumery, as flavouring agent and is used making soaps, scented sticks etc.
B. Essential oils from herbs [Spikenard oil (Jatamansi Oil)]: Spikenard oil possesses anti-rhythmic activity with possible therapeutic regulator in cases of auracalar flutter. It is less effective than guanidine, but has the advantage of being less toxic.
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C. Essential oil from barks [Cinnamon Oil]: The essential oil from cinnamon is used in food, liquor, perfumes and drugs. Cinnamon bark oil is used extensively for flavouring confectionery, pharmaceuticals, soaps and dental preparations. Cinnamon bark oil is employed an adjuvant in stomachic and carminative medicines. As a powerful load stimulant, it is sometimes prescribed for gastritis, flatulence, colic and gastric debility dosage 1-3 in times.
D. Essential oil from stem [Zeodoary Oil]: The rhizome possesses stimulant and carminative properties. A decoction of the rhizome administered along with long pepper, cinnamon, and honey is beneficial for colds. In indigenous medicine, it is prescribed as a stomachic. It has a local effect on the digestive organs similar to, but milder than ginger and has been occasionally employed as a gastro-intestinal stimulant in flatulent colic. Zedoary is used in the manufacture of liquor, stomach essence, and bitters and in perfumes and cosmetics zedoary is an exportable commodity.
E. Essential oil from leaves [Neem oil extracts and Basil (Tulsi Plant)]: The extracts from leaves are known for various medicinal usages.
F. Essential oil from wood [Rosewood and Sandal oil]: The oil extracted from wood are used in cosmetic and perfumery Industry, for making soaps, scented sticks, air fresheners etc.
Pharmacological Properties of Essential Oils
• Antiseptics: Essential oils have antiseptic properties and are active against a wide range of bacteria as well as on antibio-resistant strains. Moreover, they are also known to be active against fungi and yeasts (Candida).The most common sources of essential oils used as antiseptics are: Cinnamon, Thyme; Clover; Eucalyptus; Culin savory; Lavender. Citral, geraniol, linalool and thymol are much more potent than phenol.
• Expectorants and diuretics: When used externally, essential oils like (L’essence de terebenthine) increase microcirculation and provide a slight local anaesthetic action. Till now, essential oils are used in a number of ointments, cream and gels,
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whereby they are known to be very effective in relieving sprains and other articular pains. Oral administration of essential oils like eucalyptus or pin oils, stimulate ciliated epithelial cells to secrete mucus. On the renal system, these are known to increase vasodilation and in consequence bring about a diuretic effect.
• Spasmolytic and sedative: Essential oils from the Umbellifereae family, Mentha species and verbena are reputed to decrease or eliminate gastrointestinal spasms. These essential oils increase secretion of gastric juices. In other cases, they are known to be effective against insomnia.
• Others: Cholagogue; anti-inflammatory; cicatrizing
Cosmetic Use and Preparations of Soap and Oil
The other usage of essential oil is in the cosmetics and soap industry. Various hair oil, face packs, face scrubs, face washes and scented soap also have essential oil as one of the main ingredients.
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Market Study and Assessment
Current Indian Market Scenario
The Indian Plant Extract Market is witnessing an astonishing growth, as there has been a shift in universal trend from synthetic to herbal medicine. India is a virtual treasure trove of plant species, and has one of the world's richest medicinal plant heritages. Plants with therapeutic agents are highly esteemed all over the world as they help in prevention of diseases and ailments.
Owing to its wide range of medicinal & aromatic uses, the Indian Plant Extract market is expected to grow at a CAGR of around 17% during 2018-2023. As a result, of increased investments as well as significant demand of plant extract in internationals markets, there lies immense opportunity for new and existing players to tap the fast- growing market which would garner huge revenue.
The soap industry plays a key role in the economy of India. Soap is an FMCG product that has the highest market penetration in India, covering more than 80% of the country’s urban as well as rural households. An estimated 50 percent of the soaps that are produced in the country are sold in rural markets. The size of India’s soap market is expected to grow at moderate rate over the next few years.
In India, soaps are available in five million retail stores, out of which, 3.75 million retail stores are in the rural areas. Therefore, availability of these products is not an issue 70% of India’s population resides in the rural areas; hence around 50% of the soap are sold in the rural markets.
With increase in disposable incomes, growth in rural demand is expected to increase because consumers are moving up towards premium products. However, in the recent past there has not been much change in the volume of premium soaps in proportion to economy soaps, because increase in prices has led some consumers to look for cheaper substitutes. The major players in personal wash (Soap) market are HLL, Nirma and P&G.
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Favourable demographics and rise in income level to boost FMCG market
FMCG market in India is expected to grow at a CAGR of 20.6 per cent and is expected to reach US$ 103.7 billion by 2020 from US$ 49 billion in 2016
Total consumption expenditure is set to increase at a CAGR of 22.57 per cent from 2016-2021.
Total consumption expenditure is expected to reach nearly US$ 3600 billion by 2020 from US$ 1,595 billion in 2016.
Rise in rural consumption to drive the FMCG market The rural FMCG market in India is expected to grow to US$ 220 billion by 2025 from US$ 29.4 billion in 2016
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FMCG is the 4th largest sector in the Indian economy
Household and Personal Care is the leading segment, accounting for 50 per cent of the overall market. Hair care (23 per cent) and Food and Beverages (19 per cent) comes next in terms of market share
Growing awareness, easier access and changing lifestyles have been the key growth drivers for the sector
The number of online users in India is likely to cross 850 million by 2025.
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Retail market in India is estimated to reach US$ 1.1 trillion by 2020 from US$ 672 billion in 2016, with modern trade expected to grow at 20 per cent - 25 per cent per annum, which is likely to boost revenues of FMCG companies
People are gracefully embracing Ayurveda products, which has resulted in growth of FMCG major, Patanjali Ayurveda, with a m-cap of US$ 14.94 billion. The company aims to expand globally in the next 5 to 10 years
The FMCG sector in India generated revenues worth US$ 49 billion in 2016.
By 2020, the revenues of the sector are forecasted to reach US$ 104 billion.
In the long run, with the system becoming more transparent and easily compliable, demonetisation is expected to benefit organised players in the FMCG industry.
The growth in sales of major FMCG companies like Dabur, HUL, Marico, in the June-September 2017 quarter, is signalling the revival of consumer demand in India.
Direct selling sector in India is expected to reach Rs 159.3 billion (US$ 2.5 billion) by 2021, if provided with a conducive environment through reforms and regulation.
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Accounting for a revenue share of around 60 per cent, rural segment is the largest contributor to the overall revenue generated by the FMCG sector in India and recorded a market size of around US$ 29.4 billion in 2016-17.
Semi-urban and urban segments are growing at a rapid pace and accounted for a revenue share of 40 per cent in the overall revenues recorded by FMCG sector in India.
In the last few years, the FMCG market has grown at a faster pace in rural India compared with urban India.
FMCG products account for 50 per cent of total rural spending.
Demand for quality goods and services has been going up in rural areas of India, on the back of improved distribution channels of manufacturing and FMCG companies.
In FY17, rural India accounted for 40 per cent of the total FMCG market.
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Total rural income, which is currently at around US$ 572 billion, is projected to reach US$ 1.8 trillion by FY21. India’s rural per capita disposable income is estimated to increase at a CAGR of 4.4 per cent to US$ 631 by 2020.
As income levels are rising, there is also a clear uptrend in the share of non- food expenditure in rural India.
The Fast-Moving Consumer Goods (FMCG) sector in rural and semi-urban India is estimated to cross US$ 220 billion by 2025
Amongst the leading retailers, Dabur generates over 40-45 per cent of its domestic revenue from rural sales. HUL rural revenue accounts for 45 per cent of its overall sales while other companies earn 30- 35 per cent of their revenues from rural areas.
Consumer products manufacturers ITC, Godrej Consumer Products Limited (GCPL) and HUL reported healthy net sales in FY17.
Aggregate financial performance of the leading 10 FMCG companies over the past 8 quarters displays that the industry has grown at an average 16- 21 per cent in the past 2 years.
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Present Market Demand and Supply
In Bhutan the medicinal plants and the associated Bhutanese traditional medicine (BTM) are protected by the country’s constitution and receive both government support and acceptance by the wider public. More than 1000 medicinal plants are described in the BTM but currently collects only 300 species for daily formulations of BTM. These medicinal plants have been one of the drivers of the ‘Gross National Happiness (GNH)’ and bio discovery projects in Bhutan. However, no review covering the systematic evaluations of the contributions of medicinal plants and the BTM to the GNH and bio discovery exist till date. (Reference Source- Journal of Ethnobiology and Ethnomedicine by Phurpa Wangchuk & Tashi Tobgay)
Bhutan has a traditional connection with Herbal Extracts and apart from being used in Medicines, popularity of Herbal oil Soaps and Cosmetics are increasing. The Current Market in Bhutan has some major players in Bhutanese market like Bhutan Naturals, Bio Bhutan and Mountain Mist soaps which apart from other local buyers and suppliers are providing Herbal Extracts products like Essential oil, herbal Soaps etc.
Plants extracts are extensively used in healthcare sector. These extracts have exceptional healing capabilities. Hence, they are heavily used in several therapies. Based on these applications, the global plants extract market is projected to witness an exponential growth over the period of time. Moreover, some of the exotic plants are used aromatic treatments such as sauna and massage. These applications are also a major factor that are boosting the growth of global plant extract market these days.
Industries using the Global Plant Extract Market
Food and Beverages: At present, a large group of people are moving towards the consumption of organic products. Be it in form of beverage, or any other packaged eating items. These people are looking forward to consume organic components. Hence, the manufacturers of food and beverages are adding plant extracts to their products. This makes the food and beverages industry as one of the largest customers of the global plant extract market.
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Pharmaceuticals
As mentioned, some of the plants have great healing and repairing properties. These properties can be helpful for human body. Therefore, the pharmaceutical companies are using plants extracts to develop new drugs. Moreover, these extracts have less or no adverse effects on the human body, which makes them one of the best components to develop drugs. It is, therefore, incorporating these plant extracts in medicines which, consequently boosts the growth of global plant extract market, by the pharmaceutical industries. Furthermore, the plants are easily available and generate extracts. This helps the pharmaceutical companies reduce the cost of development of new drug, thus, making pharmaceutical industry as the leading customer of the global plant extract market.
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Market potential and marketing issues, if any:
The annual turnover of the Indian herbal medicinal industry is about Rs. 7,500 crore as against the pharmaceutical industry’s turnover of Rs. 14,500 crores with a growth rate of more than 15 percent. As per study commissioned by the Associated Chamber of Commerce and Industry (ASSOCHAM), the Indian herbal industry is projected to double to Rs.18,000 crore by 2018, from the current 7,500 core business. India has a vast and rich resource of herbal raw materials and it can create a niche for itself in the global herbal market if the domestic industry produced quality products of international standards.
The apex chamber estimates global herbal industry to grow to Rs 90,000 crore by 2018, more than double from the current level of Rs 30,000 crore. Small-scale players in the sector are likely to witness brighter times ahead. India could make its presence felt in the world herbal market through quality products in view of growing bias towards herbal medicines, dietary supplements and skin and beauty aids because public perception of herbal products is akin to organic food products.
The Indian market can be divided into two categories. One that covers raw material needed by the industries and direct consumption for household remedies, while second category that comprises ready to use finished medicines, health supplements etc. There is a strong demand for raw stock of amla, isabgol, henna, ashwagandha and aloevera, and these materials are used in a big way in preparing ayurvedic formulations. The demand for plant-based medicines, health products, pharmaceuticals, food supplement, cosmetics etc are increasing in both developing and developed countries, due to the growing recognition that the natural products are non-toxic, have less side effects and easily available at affordable prices. India has lot of potential for producing world class herbal medicines. For the Entrepreneurship it is one of the areas of great opportunity & potential. The Indian herbal Industry is on a roll and poised to grow in the coming years owing to its high demands for herbal products.
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Estimate Future Market Demand and Forecast
Bhutan Market Currently have some Major Players in the field of Herbal Extracts for the Production of Herbal oils, Soaps, and other Cosmetics but the Bhutan market still have scope for Some more new entrants as the Current Market of Bhutan is not yet Saturated, Apart from National Consumption of the Products, the Market For Traditional Bhutanese Medicine has an immense Scope if the Herbal Extracts oil and Soaps are Exported outside the Country. Herbal extracts are plant extracts, which have medicinal properties and are a rich source of several active compounds, such as alkaloids, steroids, tannins, glycosides, volatile oils, phenols, and flavonoids. These active compounds are found in various parts of the plants, including leaves, flowers, bark, seeds, fruits, and roots. Herbal extracts are extracted with the help of different solvents. These solvents include a combination of water, alcohol, chemicals, or other liquid appropriate for the extraction of the beneficial components of plants. Industrially, herbal extracts are used in the preparation of medicines, beverages, and functional food, among others. The global herbal extracts market is projected to grow with a significant growth rate of 7.79% from 2019 to 2024 and reach a market value of USD 15.09 billion by the end of 2024. Increasing incidences of rashes and inflammation caused by the consumption of products containing synthetic chemicals followed by growing awareness for the therapeutic properties of herbs are directly influencing the growth of herbal extracts market across the globe.
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Global Herbal Medicine Market Revenue by Product (2014-2024) in USD Billion
Herbal medicines are formulated in dosage forms such as tablets & capsules, powders, extracts, pastes, gels, and oils. Tablets & capsules provide dose accuracy compared to other dosage forms. Hence, the segment is expected to record the fastest growth over the forecast period.
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Global Market Scenario
In regions such as North America, the herbal medicines products are considered/sold as dietary supplements or nutraceuticals with health claims, which is pre-approved by Food and Drug Administration (FDA) under Dietary Supplements Health and Education Act. The FDA regulations for these products are less stringent as compared to the conventional medicines.
Thus, the favourable regulation for herbals medicines particularly in North America boosts the development of the global herbal medicines market. Increasing geriatric population is another factor which is boosting the growth of the global herbal medicinal products market. The aging population in the countries such as Brazil and Mexico is equal to the European and North America countries. This population use dietary supplements which fuels the sale of herbal medicinal products. Western European countries have witnessed a significant increase in the prescription of homeopathic medications due to the higher awareness and positive adoption of this treatment option. Higher effectiveness, less side effects, and safety during pregnancy are few factors that are contributed to the higher adoption of homeopathy medication in Western European countries.
Apart from Homeopathy, Western Europe is also a hub for herbal products, which is also contributing in the growth of the global herbal medicinal products market. In Eastern European countries, the herbal medicines have witnessed tremendous increase in the recent years. In Russia, majority of the population prefer traditional medicines as a primary option for the treatment. Many of the men and women suffering from infertility are adopting traditional treatment option despite the progressive development in contemporary medicines.
Product Insights
By product type, herb extracts and spice extracts & by form, powder and liquid are the primary product included herb & spice extracts. Spice Extracts is the largest segment with current shareholding of 47% & expected to reach 57% in forecasted period. A high demand for spices in food and beverages, seasonings, and condiments is expected to fuel segmental growth over the forecast period. By Form,
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the Liquid segment is expected to dominate the global market in terms of value share and is estimated to hold about half share of the global Herb & Spice Extracts Market by 2027 end. Powder is the most commonly used form as it has a wide application in home cooked foods and other food preparations.
Herbal medicines are expected to be the most lucrative among all product type segment of herbal medicinal products market, with attractiveness index of 2.3. With more than 55% revenue share, the Ayurvedic medicines segment is likely to be valued at more than US$ 75 Bn in 2017, expanding at a Compound Annual Growth Rate of 6.6%.
With robust CAGR of 7.6% during the projected period, the global market for herbal medicinal products is expected to be valued at a little more than US$ 130 Bn in 2017. In 2018, this market is likely to represent absolute $ opportunity more than US$ 8800 Mn and incremental opportunity of more than US$ 140 Bn between 2017 and 2027. Absolute $ opportunity is usually overlooked when analysts forecast the market but, it is critical in assessing the level of opportunity that an enterprise can look to achieve, as well as to identify potential resources from both a sales and delivery perspective.
Increasing consumer demand for green label products is resulting in manufacturers shifting from niche distribution channels to mainstream mass retailers. Moreover, supermarket chains are also expanding product ranges on their shelves, which has resulted in a sharp increase in sales of herbal supplement products in the recent past. High adoption and export of KAMPO medicines in Japan is one of the reasons for boosting the global herbal medicinal products market. KAMPO medicine is very popular and is widely used in Japan, which is based on traditional Chinese medicine however, modified to Japanese culture. It is also adopted in Taiwan with slight modification and exported to the Western regions. According to the market survey by WHO more than 30% of the total OTC drugs sold in Japan was prepared using botanical products.
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Application and Regional Insights
The application of plants as herbal medicine has been used by various populations throughout human evolution, whereas people started to learn in selecting plants for food, to cure and prevent ailments and diseases. Allopathic medicines are currently used as replacement of traditional medicines, especially in Western developed countries. However, developing countries consume more in traditional medicines due to the increment price of synthetic medicines. Quinine, digitalis, opium, and aspirin extracted from plants have long history to be used as herbal remedies, and have been developed by various pharmaceutical industries.
According to latest study published by Profshare Market Research global Herb & Spice Extracts Market to grow at a CAGR more than 8% over the period of 2017- 2023. Although, the global Herb & Spice Extracts Market has experienced steady but sluggish growth in the world market, herbs extract and spice extracts have seen an upward demand in the world market. Globally, the Herb & Spice Extracts Market is expected to be driven by factors such as growing number of innovative product launches, growing number of consumers eating out, wide range of applications of herb & spice extracts and rising preference for botanical flavors among consumers. Growth of Herb & Spice Extracts Market is primarily hampering due to high cost of production & large variation of prices of product in the market.
Cosmetic Preparations:
The physical states of cosmetics preparation are broadly divided into following three categories:
1. Solids: Face powders, Talcum powders, Face packs, Masks, Compact powders, Cake make-up, etc.
2. Semi solids: Creams, Ointments, Liniments, Wax base creams, pastes, etc.
3. Liquids: Lotions, Moisturizers, Hair oil, Conditioners, Shampoos, Cleansing milk, Mouth washes, Deodorants, Liniments, Sprays, etc.
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The preparation of any herbal cosmetics basically follows the same procedure as in the case of cosmetics. In preparation, suitable bioactive ingredients of their extracts are used along with requisite ingredients basically used for cosmetics. It requires selection of suitable emulsifying agent, and modified methodology to obtain desirable product of specified parameters.
The herbal cosmetics formulation is a sophistical and sensitive technological profile because it retains the bioactivity of the botanicals during excessive processing and ascertains their availability after application on skin. It is desirable that manufacturers should ensure the quality of products through systematic testing at their level. Other parameters like organoleptic characteristics, pH, viscosity, stability towards light and refrigeration should also be evaluated.
Study indicates that the herb & spice extracts is divided into four applications which are food and beverages, personal Care, and pharmaceutical. Among consumers, the global food and beverage industry is observing fast change in eating and demand for botanical flavors is on the rise at rapid step. Herb & spice extracts, especially, are among the most demanded extracts to add flavors and innovate recipes in food and beverages applications. Several large players are now highlighting the products of herbs and spice extracts to meet the increasing demands by industry throughput the globe. To position the food and beverage products among the consumers, innovative tastes play a vital role.
Herb & spice extracts are widely used to give food and beverages unique aroma and flavor these days. Due to various associated properties such as antioxidant, anti- inflammatory, antiseptic and antimicrobial properties, the herbal extracts are commonly added to the cosmetic formulations in personal care. Even in present for traditional cosmetics, people who lived in rural areas and urban areas are depend upon herbs. To take care of Skin and other body parts, cosmetics alone are not sufficient, it needs an association of active ingredients to check the damage and ageing of the skin. Among the population, herbal cosmetics have gained much popularity and products claimed to have efficacy and essential acceptability due to routine use in regular life and avoid the consequences which are primly seen in synthetic products. The herbs and spices extract are also used in pharmaceutical. There are various kinds of herbs and spices which is used in pharmaceutical sector for curing any kind of disease.
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Geographically, the herb & spice extracts is divided into United States, China, Europe, Japan, Southeast Asia, and India. Europe is the largest market for herb & spice extracts globally. Despite low production, Europe is much inclined towards the import of spice, herbs and their extracts from developing region such as Asia-Pacific and the Middle East and Africa. About 96% of the total imported herbs & spice come from developing countries.
On a global scale, Europe is a mature market for herb & spice extracts and the growth rate is comparatively slower than other regions. Demand for spices is growing at significant growth rate in Europe mainly because of more inclination towards new taste as well as healthy living standard. Among the geographies, Asia Pacific region is expected to grow at the highest CAGR over the forecast period of 2017-2023. North America dominates the world the Herb & Spice Extracts Market in terms of dollar share, while Asia Pacific is the largest market in terms of volume as per the forecast period.
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Market Opportunity
Bhutan Can Become a Major Exporter of Herbal Oil extracts as its Biodiversity has around 1000 types of Herbal spices and the many of whom are not yet utilised to its Full potential only around 300 types of herbals extract have been utilised. By application, the pharmaceuticals & dietary supplements segment is projected to account for the largest share in the plant extracts market. Herbal Extracts and its Market Contribute Significantly to the Bhutan’s Gross National happiness index and the same is expected to increase in the upcoming future.
Global essential oil market size was estimated at USD 5.51 billion in 2014. Increasing essential oil penetration in aromatherapy coupled with rising demand for fragrances and flavours in food & beverages is expected to remain a key driving factor for the global market. Growing consumer preference for natural products has led to the development of novel applications in personal care and beauty products. Rapid industrialization and growing disposable consumer income, particularly in emerging economies such as China, India, Vietnam, and Thailand, are some of the macro factors steering growth. Rising application scope on account of growing consumer awareness regarding health benefits and negligible side effects associated with essential oil is expected to spur their demand in the medical industry. Growing demand for aromatic flavours and fragrances in cosmetics, perfumes, as well as spa and relaxation applications is expected to fuel the demand over the next six years.
Essential oil is also widely utilized in cleaning & home products owing to its superior antibacterial and antiseptic properties. Customers are keen on specialized products, as various applications require specific characteristics. Products used in food & beverage, medical, and spa applications should be Generally Recognized As Safe (GRAS), which is not necessary when used in other applications.
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Market Opportunity of Herbal Soap
Bhutan Market for herbal Soap is booming as the people are becoming increasingly aware of the immense skincare benefits of various herbal oils & Herbal soap is a natural alternative to chemical soaps. However, one can use the herbal soap by two ways. One is for skin and another for hairs. Both are very popular in Indian market. Furthermore, the quality herbal soaps have good export potential.
Bhutan is a land of valuable medicinal herbs. Thus, the raw materials are easily available throughout the country. The manufacturing set up doesn’t demand a lot of investment. Rather, a low-cost, small-scale unit gives equal profit. Thus, we can say herbal soap manufacturing business is profitable.
Herbal soaps are gaining popularity day by day. Increasing health consciousness is the major driving factor for this. In addition, people are becoming conscious about their look and style. And herbal soap is very effective in preventing early aging. Due to the chemical presence, normal soaps
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are responsible for fine lines that end with early aging. In the soap industry, the popular segment has witnessed maximum growth within toilet soaps and it is the category driver. Recent phenomena in aromatherapy, ayurvedic treatment are also responsible for the growth of this industry.
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Financials & Comparison of Major Indian Players/Companies
Source: CMIE
Section – I
This section comprises of selected companies with their contact details. These companies have major market share in their respective field.
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Name of Company with Contact Details
Sample List of Manufacturers /Suppliers and Importers/Exporters of Herbal Extract for the Pharmaceutical and Cosmetic Industries in India
1 EURESIAN GROUP 101 Marine Chambers Manufacturer, Exporters 11 New Marine Lines and Importers of Mumbai 400020 Nutraceuticals & Herbal Extracts & Sourcing Agents for Pharmaceutical Bulk Drugs
2 ALOE AGRO FARM C-66, Swami Manufacturer of All Abhinandan Type Society of Aloevera Plant, Alorvera Near H.B.Kapadia High Leaves and Also School, Memnagar Manufacturer of All Ahmedabad 380052 Cosmetics Herbals Products.
3 ETOSHA PAN INDIA 209 Munish Plaza, Aroma compounds, PRIVATE LIMITED 20 Ansari Road, essential oils New Delhi 110002
4 HINDUSTAN ESSENTAL 335/2B, Manufacturer of OIL Exporter COMPANY Vathlagundu Road, of Natural Indian Essential
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Nilakkottai Oils, Concrete &Industrial Dindigul 624208 Perfumes extending their services to fragrances, flavours, cosmetic & pharmaceutical industries in domestic & International market.
5 SANGULA 17 Rehman Bldg, 3rd Manufacturer and HEALTHCARE Flr, 24 Veer Exporters of Drugs & Nariman Road, Flora Pharmaceuticals Fountain Formulation and Herbal Mumbai 400023 and Ayurvedic Medicines. 6 BIPHA DRUG XIII/804 Manufacturer & LABORATORIES Service Pallipurathu Kavu Provider of Holistic Junction Health Kottayam 686039 And Beauty Care Products 7 NEOCARE NATURALS 6-4-1/1, Savrkar Suppliers and Exporters of
Nagar LIMITED Nacharam Natural Herbal Extracts, Hyderabad 500076 Dried Amla Powder, Herbal Tumeric Powder, Powdered Senna.
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8 INDEX 304 B, Riddhi Siddhi Manufacturer And PHARMACEUTICALS Complex Exporter of M. G. Road, Borivali Pharmaceuticals East Drugs, Nr, ST Bus Depot Herbal Products, Natural Mumbai 400092 Herbal Extracts.
9 THE UNIVERSAL GOOD Paripoorna Estate Manufacturers and LIFE (South) CENTER S.K.Muthur Exporters of Herbal Coimbatore 641010 Products.
0 SAGAR EXPORTS 1094/9 B, Chowk Hira Manufacturers, Suppliers Halwai and Exporters of Medicinal Basement: Sukh Sagar Herbs, Herbal Extract, Dawa Khaha Natural Oil, Herbal Tea and Ludhiana 141001 Diet Supplements
11 THE HIMALAYA DRUG Makali Manufacturer, Impoters COMPANY Bengaluru 562123 and Exporters of Herbal Capsules, Herbal Medicines, Herbal Syrups, Herbal Tablets, Herbal Ayurvedic Medicines. Other Products: Herbal
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Products, Dry Skin Cream, Herbal Medicines.
12 VALEDA HERBAL 216 Dayanand Vihar Manufacturer and Viras Marg, Sai Bio Exporter of Homeo Skin Institute Cosmetics - Cream, New Delhi 110092 Shampoo.
13 BAJAJ HERBALS 444, 454, 450, 452, Bajaj Herbals Limited LIMITED Is Ashwamegh Estate, Manufacturer & Opp Exporters M. N. Desai Petrol of Herbal Cosmetic Pump Changodar - Bawla Products Highway Ahmedabad 382210
14 DABUR INDIA LIMITED Dabur Towers Manufacturer & Exporters Kaushambi Corporate of Herbal Cosmetic Office, Khushambhi Products AND Ayurvedic Ghaziabad 201010 Medicines 15 SHREE PARASNATH DELHI - 110084, Manufacturer and INDUSTRIES INDIA suppliers of Herbal Contact Person: MR. Extract SHARAD GOSWAMI (MANAGER) Tel No. 0 - 9990866812
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16 STAR HI HERBS BANGALORE - Manufacturer of PVT.LTD. 560105, INDIA Ayurvedic Medicinal Contact Person: MR. Herbs and NAJISH N NADAF Standardized Herbal Tel No. 0 - Extracts. 9886422452
17 RUTVIK ENTERPRISES B701, Bulding No.22, Manufacturer and Kingstone Tower, Kauls Supplier of Herbal Herritage City, Vasai Extract. (W) – 401202 Tel: 7768057253
18 WORD OF NATURE MR. RAUNAK Manufacturer of Herbal WADHWANI and Ayurveda Extracts. B1104, Kunal Aspiree, Balewadi, Baner, Pune - 411045
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List of Buyers
1. Natural Remedies Pvt ltd Address - No. 242/29, 2Nd Floor, Manandi Arch, Bangalore
Import data (based on bill of entry) of Natural Remedies Pvt ltd having its headquarters in No. 242/29, 2Nd Floor, Manandi Arch Bangalore.
Date HS Code Product Imported India Foreign Quantity Unit Port Country
23-02- 30039011 HERBAL EXTRACTS Bombay Australia 225 Nos 2020 TRIBULUS TERRE CATION: Sea D18D RETURN FOR CREDIT
24-02- 30039011 HERBAL EXTRACTS Bombay Australia 40 Nos 2020 BRINDLEBERY GA NO: Sea GCS/01029 LOCATION: ZZ RETU
25-02- 30039011 HERBAL EXTRACTS Bombay Australia 10 Nos 2020 GYMNEMA SYLVES Sea LOCATION: D7E RETURN FOR REPRO
26-02- 30039011 HERBAL EXTRACTS Bombay Australia 390 Nos 2020 TRIBULUS TERRE CATION: Sea D11D,D15D RETURN FOR CR
27-02- 30039011 HERBAL EXTRACTS Bombay Australia 10 Nos 2020 GYMNEMA SYLVES Sea LOCATION: D14B RETURN FOR REPRO
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28-02- 30039011 HERBAL EXTRACTS Bombay Australia 20 Nos 2020 BRINDLEBERRY G. Sea GCS/02064 LOCATION: D16E
29-02- 30039011 HERBAL EXTRACTS Bombay Australia 125 Nos 2004 TRIBULUS TERRE CATION: Sea D11C RETURN FOR CREDIT
01-03- 30039011 HERBAL EXTRACTS Bombay Australia 110 Nos 2004 TRIBULUS TERRE 2014 Sea LOCATION: D7E RETURN FOR R
02-03- 30039011 HERBAL EXTRACTS Bombay Australia 30 Nos 2004 ANDROGRAPHIS P 10 Sea LOCATION: D8E RETURN FOR REP
03-03- 30039011 HERBAL EXTRACTS PIPER Bombay Australia 20 Nos 2020 LONGUM 5 D10B RETURN Sea FOR REPROCESSING
04-03- 30039011 HERBAL EXTRACTS Bombay Australia 15 Nos 2020 TRIBULUS TERRE 2013 Sea LOCATION: D7E RETURN FOR REP
05-03- 30039011 HERBAL EXTRACTS Bombay Australia 5 Nos 2020 ANDROGRAPHIS P 06 Sea LOCATION: D7E RETURN FOR REP
06-03- 30039011 HERBAL EXTRACTS Bombay Australia 40 Nos 2020 TRIBULUS TERRE 2015 Sea LOCATION: D7E RETURN FOR REP
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07-03- 30039011 HERBAL EXTRACTS Bombay Australia 15 Nos 2020 TRIBULUS TERRE 2012 Sea LOCATION: D6E RETURN FOR REP
07-03- 30039011 HERBAL EXTRACTS PIPER Bombay Australia 20 No 2020 LONGUM 5 B RETURN FOR Sea REPROCESSING
2. Serena Spa Private Limited
Address - 39/3006 A, Hari Nivas, Cochin, Kerala
Serena Spa Private Limited imports Herbal Extracts and its variants namely moisturizing toner with herbal extracts (200 ml) and moisturizing toner with herbal extract (1000ml).
Date HS Code Product Imported India Foreign Foreign Quantity Unit Port Country Port
05-02- 33049910 MOISTURIZING Calcutta Singapore Not 560 Nos 2020 to TONER WITH Sea Available 05-03- HERBAL EXTRACTS 2020 (200 ML)
05-03- 33049910 MOISTURIZING Calcutta Singapore Not 310 Nos 2020 to TONER WITH Sea Available 05-04- HERBAL EXTRACT 2020 (1000ML)
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3. Sai Mirra Innopharm Pvt Lt
Address - 124, Lattic Bridge Road, N/A
Import data (based on bill of entry) of Sai Mirra Innopharm Pvt Ltd having its headquarters in 124, Lattic Bridge Road N/A.
Sai Mirra Innopharm Pvt Ltd imports Herbal Extracts and its variants namely GINGKO HERBAL EXTRACT POWDER.
Product Foreign Date HS Code India Port Quantity Unit Imported Country GINGKO United 25-02- HERBAL 21069099 Madras Air States of 80 Nos 2020 EXTRACT America POWDER GINGKO United 25-03- HERBAL 21069099 Madras Air States of 580 Nos 2020 EXTRACT America POWDER
4. Sai Mirra Innopharm Pvt. Ltd
Address - 288,Sidco Estate, N/A
Import data (based on bill of entry) of Sai Mirra Innopharm Pvt Ltd having its headquarters in 288,Sidco Estate N/A.
Sai Mirra Innopharm Pvt Ltd imports Herbal Extracts and its variants namely GINGKO HERBAL EXTRACT POWDER.
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Date HS Code Product Imported India Port Foreign Quantity Unit Country
25-04-2020 21069099 GINGKO HERBAL Madras Air United States 280 Nos EXTRACT of America POWDER
5. Cherain Chemicals
Address - 11, Ashapuri Society,, Baroda. Gujrat.
Import data (based on bill of entry) of Cherain Chemicals having its headquarters in 11, Ashapuri Society, Baroda. Gujrat.
Cherain Chemicals imports Herbal Extracts and its variants namely GYMNEMA EXTRACT (25%) HERBAL P.
Date HS Code Product Imported India Port Foreign Quantity Unit Country
10-03-2020 13021911 GYMNEMA Bombay Sea India 100 Nos EXTRACT (25%) HERBAL P
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Detailed List of Buyers in India
Sl Company Name Contact Person Contact Details Tel. No. Website #
1 Sheeshdani Banwari Lal Rcms-5, Mansarovar Metro Station 91-9829880880 www.sheeshdani.in Projects And Foods Chaudhary ,mansarovar, Jaipur 302020 Rajasthan India (Director)
2 Kischam Rakesh Pandita B102,shri Balaji Residency,ahinsa Khand Ii, 91-9910169667 www.kischamtechnologies.com Technologies (Sr Marketing Mall Road,indrapuram Ghaziabad 201010 Manager) Uttar Pradesh India 3 Chalil Ismail Haji P. B. No. 519, Manjeri, Malappuram-676121, www.chalil- Pharmaceutical (Owner) Kerala, India +91-8068970210 pharmaceuticals.business.site 4 Rohit Gupta Rohit Gupta Dc-15/7, Shastri Bagan,dsh Bandhu Nagar, Mobile: [email protected] (Owner) Baguiati Joramadir, Near Ava Apartment 9373989886 Kolkata 700059 West Bengal India 5 Indian Organics Rajasekaran No.38/163 Old No.4Th Cross 91-9626244580 www.indianorganicsexporters.co
Exporters (Proprietor) Karur 639003 m Tamil Nadu India 6 Matushree Mr. Akash Balaghat Road, Near Railway Crossing, Mobile: Industries Agrawal Gondia, Maharashtra 9637402804 (Proprietor) - 441601 India
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7 Poweronn Natural No : 16-2M/5, G.j.golden Complex, Manali 9791522436 www.poweronn.com Health Drinks And Vilai, Care Arumanai Post, Arumanai, Kanyakumari Dist - 629151 Marthandam 629151 Kerala India 8 Aushadhiya Ughan A.V Sansthan 7th Km. Stone, C. B. Ganj Industrial Area, landline no.: 591- [email protected] Vikas Sansthan (Proprietor) Delhi Road, Bareilly - 243502 2491321 Mobile [email protected] Uattar Pradesh No. : Bareilly 243502 9359702566, Uttar Pradesh India 9897475531
9 Shree Samrath Mr. Shripad S. L-46, MIDC Waluj, Aurangabad- 431136, 9325216413 www.shreesamarth.org.in Industries Sawargaonkar Maharashtra, India.
10 Cult Naturals Maharstra, India 74999 90698 www.sattnaturalsindia.com 11 Phyto Ingredients Bahadurgarh 81300 00846 Biopharma Pvt Ltd (Hr) Gali no.1, Jhajjar Rd, near post office, Uttam www.herbsphytoingredients.com Colony, Bahadurgarh, Haryana 124507, India
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Section – II
This section provides comparative financial performance of companies given in Section – I. This comparison will be helpful to analysis the companies on the basis of their financials viz… Assets, Cash Flow, Cost as% Ge of Sales, Forex Transaction, Growth in Assets & Liabilities, Growth in Income & Expenditure, Income & Expenditure, Liabilities, Liquidity Ratios, Profitability Ratio, Profits, Return Ratios, Structure of Assets & Liabilities (%), Working Capital & Turnover Ratios, etc…..
P.S: Blanks or 0 in the data in above tables is due to non-disclosure of the data by the company.
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Assets
Company Name Gross Capital (net_ed_ ((cash_b ((inventori Receivab Expenses Loans & Trade Total Fixed work-in- assets) ank_bal- es- les in Rs. paid in advance payables assets in Assets progress fix prett(inve Million advance in Rs. in Rs. Rs. Rs. Rs. prevy(cas ntories)) in Rs. Million Million Million Million Million h_bank_b Million al)) EURESIAN GROUP 597.6 358.9 -6.2 58.6 733.6 39.1 101.9 695.7 1498.6
ALOE AGRO FARM 59.1 1.5 29.4 -0.1 -1.7 50.6 2.8 10.1 17.2 106 ETOSHA PAN INDIA PRIVATE LIMITED 744.8 64.3 540.3 564.8 101.4 547.7 41.5 49.9 496.2 3006.3 HINDUSTAN ESSENTAL OIL COMPANY 2814.4 132.1 2115.3 295.9 -91.8 1567.4 1117 1291.1 2454.8 8 SANGULA HEALTHCARE 106.2 44.9 15.9 26.2 39.7 33.1 8.3 254.8 BIPHA DRUG LABORATORIES 81.3 8.3 0.5 5.6 9.2 0.2 20.7 27.1 NEOCARE NATURALS LIMITED 2.3 0.7 -1.8 1.2 32.3 0.7 3.5 41.1 57.5 INDEX 597.6 358.9 -6.2 58.6 733.6 39.1 101.9 695.7 1498.6 PHARMACEUTICALS
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Cash Flow (in Rs. Million) Company Name Date/Year Net cash Cash flow Cash flow Net cash Net cash Cash and Cash and Net cash flow from generated before inflow or inflow or cash cash inflow operating from extraordinary (outflow ) outflow due equivalent equivalent and activities operations items in Rs. from to net as at the as at the (outflow) investment increase or beginning end of the from activities (decrease) of the year year financing in cash and activities cash equivalents EURESIAN GROUP 3/31/2019 7.5 14.3 7.5 -4.1 -7 48.4 41.4 -10.4 ALOE AGRO FARM 12/31/2018 355.3 355.3 355.3 -47.5 122 280.4 402.4 -185.8 ETOSHA PAN INDIA PRIVATE LIMITED 3/31/2014 0.4 0.4 0.4 0.5 0.5 0.1 0.6 0.1 HINDUSTAN ESSENTAL OIL COMPANY 3/31/2019 39.1 39.1 39.1 -4.2 -0.6 1.1 0.5 -35.5 SANGULA HEALTHCARE 3/31/2010 -3137.1 -3140.9 -3140.9 -8 -319.5 1106.3 786.8 2825.6 BIPHA DRUG LABORATORIES 12/31/1997 414.8 661.6 414.8 -167.3 510.2 376.1 886.3 262.7 NEOCARE 5/12/2000 6.24 3.29 25 -36.0 -6.32 6.87 12.36 -0.16 NATURALS
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Cost as % Gross of Sales
Company Name Date/Year Raw Stores, Raw Power, Compens Advertisin Marketing Distributio Materials, spares, material fuel & ation to g expenses n Expenses tools, stores consumed expenses water employee expenses in Rs. in Rs. and spares in Rs. in Rs. charges in s in Rs. in Rs. Million Million in Rs. Million Million Rs. Million Million Million Million EURESIAN 3/31/2014 203.3 122.1 20.3 3.0 23.6 GROUP 156.6 12.0 50.0 ALOE AGRO 3/31/2019 12.6 7.7 6.6 0.2 6.8 1.2 FARM 10.2 0.8 ETOSHA PAN INDIA PRIVATE 12/31/1998 311.4 122.2 15.6 6.1 5.0 20.0 4.4 LIMITED 250.5 HINDUSTAN ESSENTAL OIL 3/31/2017 990.4 500.3 200.2 15.0 30.0 2.3 COMPANY 1200.3 20.3 SANGULA 3/31/2019 20.4 15.6 6.0 0.1 1.5 0.4 HEALTHCARE 40.5 0.3 BIPHA DRUG 3/31/2019 15.6 9.8 1.2 0.4 2.0 2.5 1.8 LABORATORIES 60.9 NEOCARE NATURALS 12/31/1997 0.8 0.86 0.1 0.03 0.1 0.1 0 LIMITED 1.2
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Growth in Assets & Liabilities
Growth Growth Growth (net Growth (total Growth Growth (use (gross_fixed fixed ((current assets_pre borrowings (total Growth assets_prev assets_prev) assets_prev v _prev (use liabilities_ (net worth (gross fixed current (current (total_asse borrowings prev (total prev (net Total Company Name assets) assets) assets)) ts)) )) liabilities) worth)) assets EURESIAN GROUP -0.88 -18 0 -7.01 -7.01 35.8
ALOE AGRO FARM 340.53 419.74 20.36 25.36 25.36 10.42 14874.3
ETOSHA PAN INDIA 81.65 282.09 -33.85 28.9 -94.81 28.9 18.16 578.5 PRIVATE LIMITED HINDUSTAN ESSENTAL 3.31 -3.34 -6.18 -5.15 -5.15 15.82 2892.5 OIL COMPANY 24.9 29.25 16.62 16.69 16.69 21.24 5392.5 SANGULA HEALTHCARE BIPHA DRUG 3.38 0.4 -17.69 -11.89 236.25 -11.89 13.17 137.1 LABORATORIES NEOCARE NATURALS 14.15 11.56 54.97 41.74 -99.33 41.74 68.86 3006.3 LIMITED
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Growth in Income & Expenditure
Company Name Growth Growth Growth Growth Growth Growth Growth Total (sales,pr (rawmat_ (stores_s (compensation (selling_d (pbdita (pat,pre Assets ev(sales)) exp,prev(ra pares_co _to_em istributio prev(p v(pat)) nsumed, wmat_ exp)) ployees,pre n_exp,pr bdita)) prev(stor es_spare v(compens ev(selling_di s_consu ation_to_e stribut med)) mployees)) ion_exp)) EURESIAN GROUP -9.56 6.89 0 35.71 65.91 -15.69 -18.42 137.1
ALOE AGRO FARM 18.92 32.41 8.27 7.74 22.41 -24.45 -36.41 14874.3
ETOSHA PAN INDIA 17.22 73.98 -75.85 57.14 -9.94 -25.42 578.5 PRIVATE LIMITED HINDUSTAN ESSENTAL -6.09 -7.65 -24.74 9.52 22.85 46.28 2892.5 OIL COMPANY SANGULA 26.96 21.87 23.16 33.5 21.27 12.76 19.17 5392.5 HEALTHCARE BIPHA DRUG -9.56 6.89 0 35.71 65.91 -15.69 -18.42 137.1 LABORATORIES NEOCARE NATURALS 18.84 33.83 18.18 21.52 32.8 19.97 32.99 3006.3 LIMITED
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Income & Expenditure (in Rs. Million) Company Sales Other Change Raw Prior Power, Salaries, Selling Interest Deprec Name Rs. Million income in stock materi period fuel & wages, & expense iation als, and water bonus, distribu Rs. (net of stores extra- charge ex gratia tion Million transfe & ordinar s Rs. pf & expens r from spares y Million gratuitie es revalua income s paid tion reserve s) EURESIAN 198.8 16 133.5 4.8 11 7.5 0.5 5.8 GROUP ALOE AGRO 16.8 -0.7 13.3 0.5 0.6 0.1 1.2 FARM ETOSHA PAN INDIA PRIVATE 273.6 1 -6 141.8 5.2 4.4 2.2 4.7 LIMITED HINDUSTAN ESSENTAL OIL 3982.9 141.3 22.6 3358.9 0.3 22.9 35.7 2.3 144.7 18.5 COMPANY SANGULA 198.8 16 133.5 4.8 11 7.5 0.5 5.8 HEALTHCARE BIPHA DRUG 16.8 -0.7 13.3 0.5 0.6 0.1 1.2 LABORATORIES NEOCARE 1369.1 5.1 47.6 1118.4 3.4 37.6 35.7 21.3 70.3 NATURALS
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Liabilities
Company Name Net worth Reserves Borrowings Secured Unsecured Current Total Trade and bank Bank liabilities liabilities payables funds borrowing borrowings & s provisions Rs. Rs. Rs. Rs. Rs. Rs. Rs. Rs. Million Million Million Million Million Million Million Million EURESIAN GROUP 234.9 232.4 19.9 254.8 8.3
ALOE AGRO FARM 169 135.6 74.6 73.2 308.3 482.8 217.7
ETOSHA PAN INDIA 64.1 61.2 20.1 9.7 29.5 106 17.2 PRIVATE LIMITED HINDUSTAN ESSENTAL OIL 169 135.6 74.6 73.2 308.3 482.8 217.7 COMPANY SANGULA 27.5 20.9 75.3 6 33.4 137.1 27.5 HEALTHCARE BIPHA DRUG 5501.4 4088.2 769.4 500 3560.7 10430.8 2454.8 LABORATORIES NEOCARE NATURALS 415.8 413.6 287.1 219.4 879.7 1498.6 695.7 LIMITED
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Liquidity Ratios
Cash to current Quick Current Debt to Interest Interest Total Company Name Liabilities ratio ratio equity ratio cover incidence assets (times) (times) (times) (times) (times) (%) EURESIAN GROUP 0 0.06 0.07 0 35.8
ALOE AGRO FARM 0.06 1.87 2.15 0.31 7.2 12.44 106
ETOSHA PAN INDIA 0.64 1.03 1.42 0 42.64 400 578.5 PRIVATE LIMITED HINDUSTAN ESSENTAL OIL 0.01 0.39 1.44 1.68 2.47 7.46 2892.5 COMPANY SANGULA 0.09 0.48 1.21 1.21 4.4 5.71 5392.5 HEALTHCARE BIPHA DRUG 0.02 0.87 1.15 0.69 0.32 5.78 1498.6 LABORATORIES NEOCARE 0.88 1.47 2.18 0 218.97 224.24 3006.3 NATURALS LIMITED
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Profitability Ratio
Company Name PBDITA as PBT as % PAT as % PBDITA net of PBPT net of Net Operating % of total of total of total P&E as % of P&E&OI as % profit profit margin Income income income total income of total margin of non- net of P&E income net financial of P&E companies EURESIAN GROUP 100 70.37 70.37
ALOE AGRO FARM 8.42 6.24 4.02 8.19 6.2 3.98 8.21
ETOSHA PAN INDIA 36.04 29.4 22.98 23.84 33.61 22.98 27.16 PRIVATE LIMITED HINDUSTAN ESSENTAL OIL 9.89 5.17 3.29 6.43 1.8 3.28 6.66 COMPANY SANGULA 7.83 5.32 3.67 6.25 4.44 3.63 6.35 HEALTHCARE BIPHA DRUG 11.48 2.87 2.07 11.22 2.74 2 11.24 LABORATORIES NEOCARE 6.04 -1.05 -0.87 5.5 -1.16 -0.87 5.53 NATURALS LIMITED
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Profits (in Rs. Million) Company Name PBDITA PBT Operating profit PAT net of Change in PBT of non-financial P&E / total net of P&E&OI Companies income net of because of P&E (times) change in financial service income EURESIAN GROUP 786.2 703.2 778.9 0.09
ALOE AGRO FARM 199.5 177.8 187.4 0.18 46.07
ETOSHA PAN INDIA 112.3 91.6 74.3 0.23 7.79 PRIVATE LIMITED HINDUSTAN ESSENTAL OIL 199.5 177.8 187.4 0.18 46.07 COMPANY 1065.6 386.8 1009.6 0.04 -429.34 SANGULA HEALTHCARE BIPHA DRUG 17.2 4.3 16.8 0.02 LABORATORIES NEOCARE NATURALS 83.2 -14.5 75.7 -0.01 -27.38 LIMITED
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Return Ratios
Company Name Return PAT as % Return on PAT as % Return PAT as PAT as PAT net on net of net capital of capital on total % of % of of P&E as worth worth employed employed assets GFA excl total % of GFA reval assets excl reval excl reval EURESIAN GROUP 19.32 19.32 14.47 14.47 11.1 19.69 11.1 19.69
ALOE AGRO FARM 39.81 38.64 39.76 38.6 24.59 87.48 23.87 90.13
ETOSHA PAN INDIA 4.93 4.94 4.31 4.32 2.8 11.07 2.81 11.03 PRIVATE LIMITED HINDUSTAN ESSENTAL 10.39 10.39 10.39 10.39 9.14 22.52 9.14 22.52 OIL COMPANY -1.56 -1.56 -0.49 -0.12 -0.49 -0.12 SANGULA HEALTHCARE BIPHA DRUG 23.04 23.04 23.04 23.04 16.62 46.98 16.62 46.98 LABORATORIES NEOCARE NATURALS -4.05 -4.05 -1.81 -1.81 -1.04 -2.21 -1.04 -2.21 LIMITED
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Structure of Assets & Liabilities (%)
Company Name gross_fixed_assets/ Growth Growth Growth Growth total_assets*100 (net_fixed_assets, (current_ (net_worth,prev (resv,pre prev(net_fixed_assets)) assets,prev (net_worth)) v(resv)) (curren t_assets)) EURESIAN GROUP 24.77 11.56 54.97 68.86 62.34
ALOE AGRO FARM 4 -36.36 101.14 15 17.65
ETOSHA PAN INDIA 41.68 1.81 15.99 10.96 11.09 PRIVATE LIMITED HINDUSTAN ESSENTAL OIL 11 -3.34 -6.18 15.82 18.46 COMPANY SANGULA 2.01 1.91 86.84 45.62 51.75 HEALTHCARE BIPHA DRUG 62.51 0.4 -17.69 13.17 18.08 LABORATORIES NEOCARE NATURALS 39.92 -8.4 34.49 27.8 26.81 LIMITED
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Working Capital & Turnover Ratios
Company Name Raw WIP Finishe Debtor Gross Creditor Cash to Raw Debtors Credito materi cycle d days workin days current material turnover rs al cycle (days) goods (days) g (days) liabilities turnover (times) turnov (days) cycle capital (times) (times) er (days) cycle (times) (days) EURESIAN GROUP 64 9.32 33.64 14.29 121.25 204.59 0.88 5.7 25.53 1.78
ALOE AGRO FARM 99.58 30.29 10.9 69.71 210.48 156.65 0.1 3.67 5.24 2.33
ETOSHA PAN INDIA 45.47 157.39 3.04 55.38 261.28 0.47 0.01 8.03 6.59 772.22 PRIVATE LIMITED HINDUSTAN ESSENTAL OIL 87.01 16.93 63.06 167 61.34 0.51 4.19 5.79 5.95 COMPANY SANGULA 101.32 56.23 91.37 248.92 79.26 0.01 3.6 3.99 4.61 HEALTHCARE BIPHA DRUG 72.66 99.38 172.03 164.12 0.16 3.67 2.22 LABORATORIES NEOCARE NATURALS 36.17 124.48 160.65 99.38 0.06 2.93 3.67 LIMITED
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Statistics of Import and Export
The pharmaceuticals & dietary supplements segment is expected to be the largest application segment of the plant extracts market. This can be attributed to increasing consumer awareness about the benefits of herbal medicines over allopathic medicines. Further, as a result of the growing incidents of illnesses due to stressful and busy lifestyles, consumers are demanding functional food supplements for regular consumption. Some of these supplements include phytomedicines and herbal extracts, which are composed of naturally occurring components; they are scientifically demonstrated to promote positive effects on the target functions beyond basic nutrition. Further, many governments are highly promoting the use of herbal extracts for medication instead of synthetic ones, which is also driving the segment’s growth.
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By type, phytomedicines & herbal extracts accounted for the largest share in the plant extracts market during the forecast period. The demand for phytomedicines & herbal extracts is increasing significantly in various applications, including skincare, health care, functional food, nutraceuticals, and cosmetics, due to the growing awareness of its health benefits among consumers. Also, improper use of antibiotics causes certain bacteria strains to develop resistance, which further leads to fatal consequences. These instances have encouraged the demand for plant-based medicines and supplements. Herbal medicines are witnessing an increasing preference as they mainly protect from several infections and are considered better alternatives for existing and emerging antimicrobial drug-resistant (ADR) pathogens.
As a source, leaves are projected to record one of the fastest growths in the plant extract market during the forecast period. Leaves and herbs are used since ancient times to manufacture herbal medicines. However, they are now gaining tremendous popularity due to the changing consumer trend of using natural products rather than synthetic ones. The leaves of many plants, including rosemary, Aloe Vera, basil, thyme, clove leaves are highly rich in antioxidants and also offer anti- microbial properties. This has led to their extensive usage in the cosmetics, pharmaceutical, and personal care industries.
Due to high Vitamin A, Vitamin K, Vitamin C, magnesium, iron, potassium, and calcium content, basil extracts are used extensively in food & beverage applications. Similarly, mint extracts have broad applications in personal care and pharmaceutical products, as they generally help in treating allergies, fighting bowel infections, and treating the common cold. Apart from these, many other leaves and herb extracts are gaining popularity across many industrial verticals according to the properties they offer.
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Asia Pacific is projected to account for the largest market share during the forecast period.
In 2018, Asia Pacific constituted a market share of 56.5% within the plant extracts market. The market for plant extracts in the region is thriving due to strong local and international demand. The Asian countries such as China and India have a sizeable tropical area, having diverse medicinal and herbal plants. This allows small and medium-sized manufacturers of plant extracts, to have efficient processing of plant extracts as they are aware of the benefits offered by them, owing to the rich history of producing medicinal plants with advanced technology. Manufacturers in Indonesia, India, and Thailand are continuously investing in the market and focusing on innovation to expand their product range. This is due to the rise in the trade of plant extracts between Asia and international manufacturers of plant extract-based products.
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Import Statistics
UNIT ASS_FOB EXPDATE PRODUCT_DESCRIPTION QTY UNIT UNIT PRICE PRICE FOR COUNTRY IND_PORT VALUE USD NISARG SOAPNUT EXTRACT 11/23/2019 200 KGS 435802.5 6494.8 32.4 CANADA HYDERABAD AIR (HERBAL EXTRACT)
[HERBAL EXTRACT] PRODUCT HYDERABAD 11/26/2019 NAME: SOAPNUT NE BATCH 500 KGS 416848.5 6212.3 12.4 NETHERLANDS ICD NO:NB/SNP-1116077
POWDERED HERBAL GRANULES&EXTRACT UNITED STATES BANGALORE 11/25/2019 GARCINIA CAMBOGIA 2000 KGS 2173968.4 32398.9 16.1 OF AMERICA ICD EXTRACT GCP 60 USP BATCH NO.GCP 16142 EOU
POWDERED HERBAL GRANULES&EXTRACT UNITED STATES BANGALORE 11/25/2019 GARCINIA CAMBOGIA 2500 KGS 2717460.5 40498.6 16.1 OF AMERICA ICD EXTRACT GCP 60 HED BATCH NO.GCP 16151 EO
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POWDERED HERBAL GRANULES&EXTRACT GARCINIA CAMBOGIA UNITED STATES BANGALORE 11/25/2019 10000 KGS 8748899.1 130385.9 13 GRANULES GCG 60 BATCH OF AMERICA ICD NO.GCG16146,16147,16148,1 6149&16150EOU(10000KG) HERBAL EXTRACT-ORGANIC AMLA EXTRACT-BRAND ORGEN-CTM/BATCH UNITED STATES 11/21/2019 500 KGS 3283328 48931.8 97.8 BANGALORE AIR NO:OAML/16115, MFG OF AMERICA DT:NOV-2016 / EXP DT:OCT- 2019 (MEIS) HERBAL EXTRACTS UNITED STATES 11/23/2019 100 KGS 221092.1 3294.9 32.9 BANGALORE AIR WITHANIA SOMNIFERA 1.5% OF AMERICA HERBAL PRODUCTS SHANKH TABLET; EXTRACT OF 11/25/2019 SHANKH BHASAM 200MG. 2.5 KGS 4193.7 62.4 24.9 CANADA DELHI AIR GILLOY 500MG. ASHWGHANSA 300MG. HERBAL EXTRACT/OLEORESINS: 11/21/2019 25 KGS 171370.5 2553.9 102.1 ISRAEL DELHI AIR VALERIAN EXTRACT 2% (MEIS BENEFIT)
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HERBAL EXTRACT: GINGER 11/24/2019 3 KGS 11066.2 164.9 54.9 HUNGARY MUMBAI AIR DRY EXTRACT HERBAL PRODUCTS WHEAT GRASS AMLA JUICE 500ML. ; 11/25/2019 80 PCS 10735.9 159.9 1.9 CANADA DELHI AIR EXTRACT OF WHEAT GRASS JUICE 85% AMLA JUICE 15% HERBAL EXTRACTS - ORGANIC CURRY LEAVES EXTRACT BRAND:ORGEN- UNITED STATES 11/26/2019 ITM/BATCH 1000 KGS 5125173.3 76381.1 76.3 BANGALORE AIR OF AMERICA NUMBER:OCLE/16036 MFG DT:NOV 2016/EXP DT:OCT 2019 HERBAL PRODUCTS GHANDAK TABLET; 11/25/2019 5 KGS 8387.5 125 25 CANADA DELHI AIR EXTRACTOF GHANDAK 500,G ASW. 500MG. HERBAL EXTRACT: PIPER 11/24/2019 1 KGS 2634.8 39.2 39.2 HUNGARY MUMBAI AIR NIGRUM DRY EXTRACT
HERBAL EXTRACT- ASHWAGANDHA EXTRACT 4:1 11/25/2019 500 KGS 138758.2 2067.9 4.1 CANADA DELHI AIR B.NO.UO/WSD-1111/09/16- 17
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HERBAL PRODUCTS HALDI TABLET; EXTRACT OFDARU 11/25/2019 300 PCS 20129.9 299.9 0.9 CANADA DELHI AIR HALDI 250GM. AMBA HALDI 250GM.
HERBAL PRODUCTS TULSI 11/25/2019 TABLET ; EXTRACT OF TULSI 110 PCS 7380.9 109.9 0.9 CANADA DELHI AIR 250MG. ASW. 250MG. HERBAL PRODUCTS KUCHLA TABLET ; EXTRACTOF BLACK 11/25/2019 180 PCS 12078 180 1 CANADA DELHI AIR SALT 200MG. GINGER 200MG. LOH BHASAM 100MG. HERBAL PRODUCTS LIV-55 DS SYRUP ; EXTRACT OF 11/25/2019 BOERHAYIA DIFFUSA 200MG 168 PCS 11272.7 167.9 0.9 CANADA DELHI AIR PIPER IONGUM 40MG. SOLANUM NIGRUM 50MG. HERBAL EXTRACTS/OLEORESIN: 11/21/2019 60 KGS 103681.5 1545.1 25.7 TAIWAN DELHI AIR MOMORDICA CHARANTIA EXTRACT 3% (MEIS BENEFIT) 11/25/2019 HERBAL MIX DRY EXTRACT 6 KGS 29701.5 442.6 73.7 SWEDEN CHENNAI AIR
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HERBAL EXTRACT TURMERIC 11/23/2019 200 KGS 1277918.6 19044.9 95.2 AUSTRALIA CHENNAI AIR (CURCUMA LONGA)EXTRACT HERBAL EXTRACT-CISSUS 11/21/2019 EXTRACT B.NO.UO/CQD- 50 KGS 67262.8 1002.4 20 CANADA DELHI AIR 1106/11/16-17 HERBAL PRODUCTS GHANDAK TABLET ; 11/25/2019 EXTRACTOF GHANDAK 304 PCS 20398.4 304 1 CANADA DELHI AIR POWDER 400MG. SIP BHASAM 100,G HERBAL PRODUCTS NONI ALOVERA JUICE 500ML. ; 11/25/2019 180 PCS 36234 540 3 CANADA DELHI AIR EXTRACT OF NONI JUICE 50% ALOVERA JUICE 50% HERBAL MEDICAMENTSGYMNEMA UNITED STATES 11/23/2019 249 KGS 417697.5 6225 25 MUNDRA SEA SYLVESTRE EXTRACT OF AMERICA GRANULES 25%(GURMAR)
REXUAL ROAD 11/20/2019 HERBAL EXTRACT (DHTP) 300 KGS 36599.9 545.4 1.8 NEPAL SEA
HERBAL EXTRACT TURMERIC 11/23/2019 500 KGS 3619672.1 53944.4 107.8 AUSTRALIA CHENNAI AIR (CURCUMA LONGA)EXTRACT
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HERBAL EXTRACT COLEUS 11/23/2019 PE-30% (COLEUS 1000 KGS 23764349 354163.1 354.1 JAPAN CHENNAI AIR FORSKOHLII EXTRACT-30%)
HERBAL PRODUCTS AROGYA TABLET; EXTRACT OF PIPAL 11/25/2019 MOOL 250MG. ZEERA 250GM. 1 KGS 1677.5 25 25 CANADA DELHI AIR SAUNF 250GM. LOH BHASAM 250GM.
HERBAL PRODUCTS FAT GO POWDER TABLET ; EXTRACT 11/25/2019 OF ARJUNA 10GM. AJWAIN 288 PCS 96624 1440 5 CANADA DELHI AIR 10,GM ALOVERA LEAVES 10MG. SENNA LEAVES 50MG
HERBAL PRODUCTS ASHWANGHANDA TABLET ; EXTRACT OF ALOVERA 11/25/2019 400 PCS 26839.9 399.9 0.9 CANADA DELHI AIR 200GM. BITTER GROND 100GM. HALDI 100GM. BLACK SALT 100GM. HERBAL EXTRACTS; COFFEE 11/26/2019 50 KGS 130190.1 1940.2 38.8 FRANCE BANGALORE AIR BEAN EXTRACT ( OTHER
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EXACTS ESSENCES AND CNCNTRTS OF COFFEE )
HERBAL EXTRACTS/OLEORESIN: CZECH 11/21/2019 50 KGS 56541 842.6 16.8 DELHI AIR FUNGAL LIPASE(MEIS REPUBLIC BENEFIT)
HERBAL EXTRACT- GARCINIA CAMBOGIAEXTRACT 60% AHMEDABAD 11/26/2019 1.5 MTS 1993876.5 29715 19810 SOUTH AFRICA HCA-BATCH NO:UO/GCD- ICD 1129/11/16-17
HERBAL EXTRACT: 11/24/2019 5 KGS 32671.8 486.9 97.3 HUNGARY MUMBAI AIR CURCUMIN DRY EXTRACT
HERBAL PRODUCTS BRAHMI TABLET ; EXTRACTOF 11/25/2019 390 PCS 26169 390 1 CANADA DELHI AIR BREOPPA MONNIERI 250MG. BACOSIDES 250MG. HERBAL PRODUCTS GOKHRU TABLET; EXTRACTOF 11/25/2019 1.5 KGS 2013 30 20 CANADA DELHI AIR TRIBULUS TERRESTRIS 500MG SAPONINS 500MG. 11/26/2019 HERBAL EXTRACTS; BANABA 75 KGS 107406.9 1600.6 21.3 FRANCE BANGALORE AIR
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EXTRACT ( OTHEROLEORESINS ) HERBAL PRODUCTS 77 TABLET; EXTRACT OF KARI 11/25/2019 LEAF 300GM. MINT 100GM. 360 PCS 48312 720 2 CANADA DELHI AIR GOOX BARRY 50GM. BERBEKIS ARISTATA 50GM. HERBAL EXTRACT: 11/24/2019 BOSWELLIA SERRATA DRY 3 KGS 24820 369.8 123.2 HUNGARY MUMBAI AIR EXTRACT HERBAL PRODUCTS GILLOY 11/25/2019 TABLET; EXTRACT OF GILLOY 200 PCS 13420 200 1 CANADA DELHI AIR 400MG. LOH BHASAM 100MG.
HERBAL EXTRACTS/OLEORESIN: CZECH 11/21/2019 50 KGS 263858.4 3932.3 78.6 DELHI AIR FUNGAL PROTEASE POWDER REPUBLIC (MEIS BENEFIT)
HERBAL EXTRACTS; BLACK 11/26/2019 PEPPER EXTRACT (PEPPER 100 KGS 1074069.1 16006.9 160 FRANCE BANGALORE AIR OLEORESINS ) HERBAL EXTRACTS - UNITED STATES 11/26/2019 1500 KGS 12024443.6 179201.8 119.4 BANGALORE AIR ORGANIC BLEND OF OF AMERICA
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EXTRACTS OF SESBANIA,AMLA,GUAVA FRUIT, HOLY BASIL,ANNATTO,MORINGA LEAVES,GUAVA LEAVES HERBAL PRODUCTS TRIBULUS TABLET ; EXTRACT 11/25/2019 300 PCS 20129.9 299.9 0.9 CANADA DELHI AIR OF TRIBULUS TERRESTRIS 250 MG. SAPONINS 250MG.
HERBAL EXTRACT PIPER 11/23/2019 NIGRUM (BLACK PEPPER) 50 KGS 815511 12153.6 243 AUSTRALIA CHENNAI AIR EXTRACT
HERBAL PRODUCTS ENXYME TABLET; EXTRACT OF KARI 11/25/2019 LEAF 300GM. MINT 200GM. 3 KGS 5032.5 75 25 CANADA DELHI AIR GOOX BARRY 300GM. BERBEKIS ARISTATA 200GM. HERBAL EXTRACTS UNITED STATES 11/23/2019 650 KGS 838307.4 12493.4 19.2 BANGALORE AIR TRIBULUS TERRESTRIS 45% OF AMERICA HERBAL PRODUCTS URICOOL 11/25/2019 TABLET; EXTRACTOF GLOY 5.5 PCS 9226.2 137.5 25 CANADA DELHI AIR 300MG. GUGGUL 200MG.
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Export Statistics
# Date Indian Description Qty UQC Unit Total Destination Countr Port USD Value USD Port y 1 23-Jul- Bangalore herbal extracts withania somnifera 1.5% 100 KGS 32.95 3294.96 New York united 20 air cargo states 2 24-Jul- Bangalore herbal extracts tribulus terrestris 45% 650 KGS 19.22 12493.40 New York united 20 air cargo states 3 25-Jul- Bangalore granular herbal extracts garcinia cambogia 2000 KGS 22.54 45086.25 New York united 20 air cargo granules gcg 50 batch no:gcg 16154 eou states (under meis scheme) 4 26-Jul- banglore natural extractscelery extract in powder form 75 KGS 88.82 6661.16 New York united 20 air cargo bulk(s):05/2016-17 herbal botanical states fdacode54fbz47 5 27-Jul- banglore herbal extractspomegranate extract(other 500 KGS 154.83 77416.56 New York united 20 air cargo oleoresins) states 6 28-Jul- banglore powdered herbal extracts green coffee extract 600 KGS 5.06 3037.11 New York - united 20 air cargo grc 5 tca batch no.grcp 16067 eou john f. k states 7 29-Jul- banglore powdered herbal extracts garcinia cambogia 1000 KGS 18.56 18560.09 New York - united 20 air cargo extract w/s gc3s 60 batch no.gc3s 16033 eou john f. k states
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8 30-Jul- banglore herbal extractsacerola extract(other 5600 KGS 16.83 94243.93 New York united 20 air cargo oleoresins) states 9 31-Jul- delhi air herbal extracts/oleoresin: momordica 60 KGS 25.75 1545.18 Taipei taiwan 20 cargo charantia extract 3% (meis benefit) 10 1-Aug- delhi air herbal extracts/oleoresin: fungal protease 50 KGS 78.65 3932.32 Prague - czech 20 cargo powder (meis benefit) ruzyne rebublic 11 2-Aug- delhi air herbal extracts/oleoresin: fungal lipase(meis 50 KGS 16.85 842.64 Prague - czech 20 cargo benefit) ruzyne rebublic 12 3-Aug- banglore herbal extractscoffee bean extracts (other 3000 KGS 93.15 279463.76 New York united 20 air cargo extractessences and cncntrts of coffee) states 13 4-Aug- banglore powdered/granular herbal extracts, turmeric 200 KGS 101.13 20225.88 New York - united 20 air cargo extract granules, trg 95, batch no:trg 16011 john f. k states eou 14 5-Aug- banglore powdered/granular herbal extracts, 1000 KGS 26.22 26218.73 New York - united 20 air cargo bacopamonneri extract,bmp 20,batch no: bmp john f. k states 16020 eou 15 6-Aug- banglore herbal extractscoffee bean extract (other 100 KGS 43.87 4387.48 New York united 20 air cargo exactsessences and cncntrts of coffee) states 16 7-Aug- banglore powdered herbal extracts,green tea extract 2000 KGS 0.37 737.88 New York - united 20 air cargo csp 14,batch no:csp 16009 eou john f. k states 17 8-Aug- banglore natural extractscelery extract in powder form 25 KGS 88.67 2216.83 New York united 20 air cargo bulk(s):024/2016-17 herbal botanical fdacode states 54f
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18 9-Aug- banglore powdered/granular herbal extracts garcinia 125 KGS 20.55 2568.58 New York united 20 air cargo cambogia granules gcg 55 batch no-gcg16140 states eou 19 10-Aug- banglore powdered/granular herbal extracts 375 KGS 80.41 30152.89 New York united 20 air cargo coleusforskholli extract cfp 10 batch no- states cfp16023 eou 20 11-Aug- banglore powdered/granular herbal extracts 700 KGS 5.36 3752.36 New York united 20 air cargo greencoffee extract grc 5 tca batch no-grcp states 16067 eou
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Arrival date Product Description Port of Port of Country of Origin Weight
Embarkation Destination
5-Oct-20 H S CODE 13021919, HERBAL EXTRACTS BOSWELLIA ORICE ROOT Colombo New York Sri Lanka 3249 12 TRIBULS 45 POWDERED 6-Oct-20 HERBAL EXTRACTS Busan Seattle Republic Of Korea 14804
6-Oct-20 HERBAL EXTRACTS Busan Seattle Republic Of Korea 1453 6-Oct-20 HS CODE13021919 HERBAL EXTRACT - BOSWELLIA . Mundra New York India 1695
9-Oct-20 HS CODE13021919 HERBAL EXTRACT, BOSWELLIA . Mundra New York India 3723
13-Oct-20 HERBAL EXTRACT POWDER FOR FOOD USE HS CODE:2106.90 China Ports Oakland China 493
13-Oct-20 HERBAL EXTRACTS FOR FOOD USAGE Italy Ports New York Italy 6365
13-Oct-20 HERBAL EXTRACTS FOR FOOD USAGE Italy Ports New York Italy 6365
13-Oct-20 HERBAL EXTRACT POWDER FOR FOOD USE HS CODE:1302.19 China Ports Oakland China 1679
13-Oct-20 HERBAL EXTRACT 100(TURMERIC OLEORESINS) Le Havre Los Angeles France 5750 13-Oct-20 HERBAL EXTRACT ON 10 PALLETS EXRACT 100% EOU TURMERIC Le Havre Los Angeles France 5750 (TURMERIC OLEORESINS) ITHS CODE 33019014 15-Oct-20 HERBAL EXTRACTS Nansha Los Angeles China 6750 16-Oct-20 667 CTN OF GARCINIA CAMBOG EXTRACT HERBAL N.W : 20 , Singapore Charleston Singapore 20677 010.00 KGS 16-Oct-20 HERBAL EXTRACT ASHWAGANDHA Mundra New York India 5480
16-Oct-20 GARCINIA CAMBOGIA EXTRACT HERBAL Singapore Charleston Singapore 20677
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19-Oct-20 HERBAL EXTRACTS Busan Seattle Republic Of Korea 12572
19-Oct-20 HERBAL EXTRACTS Busan Seattle Republic Of Korea 9474 20-Oct-20 HERBAL EXTRACTS (LOADED ON 4 PALLETS) New Zealand Long Beach New Zealand 2195 Ports 21-Oct-20 HERBAL EXTRACT Colombo New York Sri Lanka 341 24-Oct-20 HERBAL EXTRACT - GUGGUL Mundra New York India 283
25-Oct-20 HOLY BASIL EXTRACT-2.5 BACOPA MONNIERI T-20 USP, HERBAL Colombo New York Sri Lanka 1180
29-Oct-20 ACEROLA EXTRACT F.A.K. (FREIGHT ALL KINDS), NOS HERBAL Colombo New York Sri Lanka 15560 EXTRACTS 100% EOU HS CODE 1302194140 INV VHPLEXP196/19- 20 17.09.2019 S.B 7203960 26.... 29-Oct-20 HERBAL EXTRACT POWDER China Ports Oakland China 21230 29-Oct-20 HERBAL EXTRACT POWDER China Ports Oakland China 21230
30-Oct-20 1CNTR "SHIPPER'S LOAD, COUNT & WEIGHT:" (409 PACKAGES) CY Busan Los Angeles Republic Of Korea 10474 / PKG OF HERBAL EXTRACTS 60 CTNS PURIFYING WATER MACHINES 84 30-Oct-20 HERBAL EXTRACTS HBL NO GBLRNYJ19012 S/B Nhava Sheva New York India 25663 7236773/27.09.2019 PKGS 08 DRUMS PACKED IN PALLET CARGO HS CODE 13021919 GR WT 227.200
30-Oct-20 HERBAL EXTRACTS HS COED 13021919 Nhava Sheva New York India 227
30-Oct-20 HERBAL EXTRACTS Busan Los Angeles Republic Of Korea 284
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Date Product Description Origin Port Destination Qty Value (INR Per Port in Million) Unit (INR)
12/14/2019 HERBAL EXTRACTS FLAVOUR APRICOT IH Banglore Air DUBAI 12 0.0055 459 BATCHNO 000169637 Cargo 12/14/2019 HERBAL EXTRACTS PERFUME CRYSTAL WATER Banglore Air DUBAI 25 0.047 1881 INDE IH BATCH NO 0000166785 Cargo 12/14/2019 HERBAL EXTRACTS NATURAL ROSEMARY OIL Banglore Air DUBAI 10 0.0523 5227 [NISARGA] BATCH NO 0000168697 Cargo 12/14/2019 HERBAL EXTRACT (ARD NB02 DE IH) BATCH Banglore Air DUBAI 9 0.0044 487 NO10501112 Cargo 12/14/2019 HERBAL EXTRACTS IMD UREA IH BATCH NO Banglore Air DUBAI 25 0.0317 1266 0000169671 Cargo
12/14/2019 POWDERED&GRANULE HERBAL EXTRACTS Bangalore ICD New York 3000 1.5215 507 NATURALCAFFEINE NCF 98 BATCH NO.NCFP15008EOU(2000KGS) BATCH NO.NCFP15009EOU(1000KGS) 12/14/2019 HERBAL EXTRACT-ASHWAGANDHA EXTRACT Delhi Air TORONTO 30 0.0594 1980 5%BATCH NO. UO/WSD-1019/12/15-16 Cargo 12/14/2019 HERBAL EXTRACTS ARD AFSO1 POWDER IH Banglore Air DUBAI 200 0.0123 61 (HERBAL EXTRCAT) BATCH NO 10501087 Cargo
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12/14/2019 HERBAL EXTRACTS BG 696 SE IH (HERBAL Banglore Air DUBAI 82 0.0173 211 EXTRACT) BATCH NO 10501036 Cargo 12/14/2019 HERBAL EXTRACTS BG 697 SE IH (HERBAL Banglore Air DUBAI 3 0.0125 146 EXTRACT) BATCH NO 10501011 Cargo 12/14/2019 HERBAL EXTRACTS BG 698 SE IH (HERBAL Banglore Air DUBAI 3 0.00176 168 EXTRACT) BATCH NO 10500921 Cargo 12/14/2019 HERBAL EXTRACTS BG 566 POWDER IH Banglore Air DUBAI 4 0.00569 122 (POTASSIUM NITRAE) BATCH NO 10501067 Cargo 12/14/2019 HERBAL EXTRACTS BG 566 POWDER IH Banglore Air DUBAI 50 0.0061 121 (POTASSIUM NITRAE) BATCH NO 10501127 Cargo 12/17/2019 HERBAL EXTRACT CURCUMA LONGA EXTRACT Chennai Air MELBOURNE 1100 4.5034 4094 Cargo
12/17/2019 HERBAL EXTRACTACACIA ARABICA EXTRACT 4:1 Hyderabad Air LOS 15 0.0199 1326 Cargo ANGELES 12/17/2019 HERBAL EXTRACTALTHEA OFFICINALIS EXTRACT Hyderabad Air LOS 25 0.0622 2486 4:1 Cargo ANGELES
12/17/2019 HERBAL EXTRACTBOSWELLIA SERRATA EXTRACT Hyderabad Air AUCKLAND 25 0.0492 1969 Cargo 12/17/2019 HERBAL EXTRACTCYNODON DACTYLON EXTRACT Hyderabad Air LOS 20 0.0265 1326 4:1 Cargo ANGELES 12/17/2019 HERBAL EXTRACTFICUS BENGHALENSIS EXTRACT Hyderabad Air LOS 20 0.0338 1689
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4:1 Cargo ANGELES 12/17/2019 HERBAL EXTRACTFICUS RELIGIOSA EXTRACT 4:1 Hyderabad Air LOS 20 0.0289 1445 Cargo ANGELES 12/17/2019 HERBAL EXTRACTMANGIFERA INDICA EXTRACT Hyderabad Air LOS 20 0.0267 1332 4:1 Cargo ANGELES 12/17/2019 HERBAL EXTRACTSHILAJIT EXTRACT 50% Hyderabad Air LOS 115 0.4786 4162 Cargo ANGELES 12/17/2019 HERBAL EXTRACTTERMINALIA CHEBULA EXTRACT Hyderabad Air LOS 35 0.02 571 4:1 Cargo ANGELES 12/17/2019 HERBAL EXTRACTTURMERIC (CURCUMA LONGA) Hyderabad Air AUCKLAND 175 1.193 6817 EXTRACT Cargo 12/17/2019 HERBAL EXTRACT FOR HENNA HC Tughlakabad Alexandra(Eg 915 0.053 57 ypt)
12/17/2019 HERBAL EXTRACT POWDER OKRS 4:1 BATCH NO:I- Banglore Air LONDON 25 0.0248 993 15397 Cargo 12/18/2019 HERBAL EXTRACT CURCUMA LONGA EXTRACT Chennai Air MELBOURNE 1600 6.5483 4092 Cargo 12/18/2019 HERBAL EXTRACT-STEVIA EXTRACT 30% Delhi Air SEOUL - 500 0.8395 1679 BATCHNO.:UO/SRD-1004/12/15-16 Cargo INCHEON INT' 12/18/2019 HERBAL EXTRACTS POMEGRANATE EXTRACT 40%( Banglore Air COPENHAGE 800 1.3339 1667 OTHER OLEORESINS ) Cargo N
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12/18/2019 HERBAL EXTRACTS KALM COLD Banglore Air PARIS 10 0.0844 8437 Cargo 12/18/2019 HERBAL EXTRACTS: ASHWAGANDHA EXTRACT Delhi Air VALENCIA 30 0.0424 1414 (MEIS BENEFIT) Cargo
12/19/2019 HERBAL EXTRACTS GYMNEMA SYLVESTRE Bangalore ICD Los Angeles 700 1.8846 2692 EXTRACT EXTRACT 75% (OTHER OLEORESINS) FDA CONFIRMATION NUMBER 14847022982 12/19/2019 HERBAL EXTRACTS NONI 5:1 (OTHER Bangalore ICD Los Angeles 6000 3.8462 641 OLEORESINS)FDA CONFIRMATION NUMBER 14847022982
12/19/2019 HERBAL EXTRACTSCOFFEE BEAN EXTRACT 90% Banglore Air NEW YORK 250 0.726 2903 Cargo 12/21/2019 HERBAL PRODUCTS := FRUIT EXTRACT HAIR Patparganj Colombo 288 0.0255 88 CONDITIONER 12/21/2019 HERBAL EXTRACT: AMLA FRESH Tughlakabad Seattle 585 0.9689 1656 12/21/2019 HERBAL EXTRACT: KALMEGH PURIFIED Tughlakabad Seattle 40 0.2915 7287 12/21/2019 HERBAL EXTRACTS: BLEND OF HERBS Tughlakabad Seattle 1000 2.9813 2981 12/21/2019 HERBAL EXTRACT-SAFED MUSLI EXTRACT Delhi Air NEW YORK 150 0.6016 4010 70%(LOT NO:UO/CBD-1010/12/15-16 Cargo 12/21/2019 HERBAL EXTRACT BACOMIND Banglore Air NEW YORK 100 0.4702 4702 Cargo 12/21/2019 HERBAL EXTRACT HORNEY GOADWEED Bombay Air KARACHI - 5 0.1882 37630
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12/21/2019 HERBAL EXTRACT LAGERSTROEMIA SPECIOSA 2% Banglore Air NEW YORK 25 0.0773 3093 Cargo 12/21/2019 HERBAL EXTRACT PHYLLANTHUS EMBLICA 30% Banglore Air NEW YORK 25 0.0263 1051 Cargo 12/21/2019 HERBAL EXTRACT TERMINALIA CHEBULA 30% Banglore Air NEW YORK 25 0.0294 1175 Cargo
12/21/2019 PROCESSED HERBAL MIXED EXTRACTS: Hyderabad Air BOLOGNA 20 0.0385 1923 PROCESSED HERBAL DRY EXTRACT MIXTURES- Cargo 1,2,3,4 (AS PER INVOICE) 12/21/2019 HERBAL EXTRACTS COFFEE BEAN EXTRACTS 90% Banglore Air SYDNEY 25 0.1192 4766 COFFEINE Cargo 12/22/2019 MEDICAMENTS CONSISTING OF TWO OR MORE Nhava Sheva Colombo 230 0.0616 267 CONSTITUENTS WHICH HAVE BEEN MIXED Sea TOGETHER FOR THERAUPEUTIC USES -HERBAL EXTRACT 12/22/2019 HERBAL EXTRACT BROMELAIN 27000 PU/MG Chennai Air CHRISTCHU 80 0.4425 5530 Cargo RCH 12/22/2019 HERBAL EXTRACT GARCINIA CAMBOGIA Chennai Air CHRISTCHU 150 0.3205 2136 EXTRACT60% Cargo RCH 12/22/2019 HERBAL EXTRACT GREEN COFFEE BEAN Chennai Air CHRISTCHU 10 0.0355 3551 EXTRACT45% Cargo RCH
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12/22/2019 HERBAL EXTRACTS: METHOXSALEN (MEIS Delhi Air CASABLANC 5 0.2781 55624 BENEFIT) Cargo A 12/22/2019 GARCINIA CAMBOGIA EXTRACT (HERBAL Bangalore ICD Cape Town 50 0.0528 1055 PRODUCT) 12/22/2019 GREEN TEA EXTRACT (HERBAL PRODUCT) Bangalore ICD Cape Town 400 0.8725 2181
12/22/2019 HERBAL EXTRACT-GREEN COFFEE BEAN Delhi Air NEW YORK 3000 5.0733 1691 EXTRACT45% BATCH NO.:UO/CAD-1036/12/15-16 Cargo 12/23/2019 HERBAL CURCUMIN EXTRACT 95% Delhi Air SEOUL 100 0.612 6119 Cargo 12/23/2019 HERBAL GREEN TEA EXTRACT 50% Delhi Air SEOUL 1 0.523 65
Cargo 12/23/2019 POWDERED HERBAL EXTRACTS SENNA EXTRACT Banglore Air NEW YORK 125 0.1125 900 BACTH NO:SLP 15018 EOU Cargo 12/23/2019 HERBAL EXTRACTS- ASHWAGANDHA Delhi Air SEATTLE/TA 240 0.8259 3441 Cargo COMA , WA 12/23/2019 BOSWELLIA EXTRACT POWDER,BATCH NO:BSP- Banglore Air MINSK 25 0.0421 1684 15051 (HERBAL EXTRACT) WE INTEND TO Cargo CLAIMREWARDS UNDER MERCHANDISE EXPORTS FROM I 12/23/2019 HERBAL EXTRACTS: BOSWELLIA SERRATA Delhi Air MILAN - 125 1.2881 10304 EXTRACT 30% AKBA (MEIS BENEFIT) Cargo MALPENSA 12/23/2019 GARCINIA CAMBOGIA POWDERED EXTRACT CA60- Bangalore ICD Kobe 400 1.2446 3111
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BATCH#N 15110620 (HERBAL EXTRACT) 12/23/2019 HERBAL EXTRACTS: GARCINIA CAMBOGIA Delhi Air MILAN - 50 0.0612 1223 EXTRACT 60% (MEIS BENEFIT) Cargo MALPENSA 12/23/2019 BACOPA EXTRACT POWDER,(HERBAL EXTRACT) Banglore Air AMSTERDAM 25 0.1567 6267 BATCH NO:BMP-15027,WE INTEND TO CLAIM Cargo , SCHIPHOL REWARDS UNDER MERCHANDISE EXPORTS FROM INDI 12/23/2019 HERBAL EXTRACT :- MARIGOLD EXTRACT Bombay Air TAIPEI 15 0.1235 8230 (ZEAXANTHIN 5%) (VACCUM PACKED) Cargo 12/23/2019 HERBAL EXTRACT BLACK PEPPER EXTRACT Banglore Air PARIS 100 1.1765 11764 Cargo 12/23/2019 HERBAL EXTRACT GUTGARD 3.5 % NN Banglore Air ZURICH 25 0.2445 9780 Cargo 12/23/2019 HERBAL EXTRACTS: ADHATODA VASICA Delhi Air MILAN - 100 0.1288 1288 EXTRACT0.5% (MEIS BENEFIT) Cargo MALPENSA
12/23/2019 HERBAL EXTRACTS: ALOE VERA EXTRACT 10% Delhi Air MILAN - 50 0.0676 1352 (MEIS BENEFIT) Cargo MALPENSA
12/23/2019 HERBAL EXTRACTS: COLEUS FORSKOHLII Delhi Air MILAN - 25 0.1353 5410 EXTRACT 10% (MEIS BENEFIT) Cargo MALPENSA
12/23/2019 HERBAL EXTRACTS: COLEUS FORSKOHLII Delhi Air MILAN - 15 0.1681 11206 EXTRACT 20% (MEIS BENEFIT) Cargo MALPENSA
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Herbal Extracts Trade Data - Indian Ports
Product Product Quantity Value (INR in Unit Origin Port Destination Port Code Million) HERBAL EXTRACT-NEEM LEAF EXTRACT 2.5% BATCH NO 13021916 300 0.1704 KGS Sabarmati ICD Newark :UO/AID-1101/07/16-17 AS PER INV. HERBAL EXTRACT GARCINIA CAMBOGIA DRY EXTRACT 13021918 2700 2.3184 KGS Nhava Sheva Montevideo GRANULAR 50% HCA (CAMBODGE EXTRACT Sea (HERBAL EXTRACT) NISARG SOPANUT BROWN EXTRACT 13021919 25 0.0393 KGS Hyderabad Air AMSTERDAM, Cargo SCHIPHOL COLEUS FORSKOHLII EXTRACT 10% BATCH NO 78964 13021919 175 0.0157 KGS Delhi Air Cargo WARSAW (NATURAL HERBAL EXTRACT POWDER ) HERBAL EXTARCT Saw Palmetto 30% Luric Extract 13021919 125 0.8949 KGS Bombay Air SEOUL - INCHEON Cargo INT' HERBAL EXTRACT-ASHWAGANDHA EXTRACT 2.5%BATCH 13021919 1250 0.9412 KGS Sabarmati ICD Newark NO : UO/WSD-1108/07/16-17 HERBAL EXTRACT-FENUGREEK EXTRACT 50% BATCH NO 13021919 375 0.3938 KGS Sabarmati ICD Newark : UO/TFD-1102/05/16-17 AS PER INV. HERBAL EXTRACT-GOKHRU EXTRACT 60% B.NO.UO/TTD- 13021919 100 0.1491 KGS Delhi Air Cargo SEATTLE/TACOMA , 1101/08/16-17 WA HERBAL EXTRACT-MUCUNA EXTRACT 15% BATCHNO : 13021919 500 0.5845 KGS Sabarmati ICD Newark
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UO/MPD-1103/07/16-17 AS PER INV. HERBAL EXTRACT - NIGERIA SOAP 13021919 75 0.0648 KGS Dadri-CGML Tincan/Lagos HERBAL EXTRACT DHTP -IBD 13021919 4990 0.697 KGS Dadri-CGML Tincan/Lagos HERBAL EXTRACTS: TURMERIC EXTRACT ( OTHER 13021919 2000 12.9076 KGS Banglore Air NEW YORK - JOHN F. OLEORESINS ) Cargo K BOSWELLIA SERRATA EXTRACT 65% (HERBAL EXTRACT 13021919 175 0.1896 KGS Banglore Air FRANKFURT/MAIN POWDER) (BATCH NO:I-16284) (WE INTEND TO CLAIM Cargo INT'L REWARDS UNDER MEIS) CURCUMA LONGA EXTRACT 2.5% (HERBAL EXTRACT 13021919 175 0.0768 KGS Banglore Air FRANKFURT/MAIN POWDER) (BATCH NO:I-16283) (WE INTENDTO CLAIM Cargo INT'L REWARDS UNDER MEIS) FERMENTED PAPAYA EXTRACT (HERBAL 13021919 25 0.0459 KGS Banglore Air FRANKFURT/MAIN EXTRACTPOWDER) (BATCH NO:I-16293) (WE INTEND TO Cargo INT'L CLAIM REWARDS UNDER MEIS) HERBAL EXTRACT MORINGA EXTRACT 10:1 : BATCH NO 13021919 300 0.2305 KGS Delhi Air Cargo NEW YORK UO/MOD-1106/08/16-17 HERBAL EXTRACTS PROPRIETARY BLEND (BATCH: 13021919 500 2.3431 KGS Banglore Air NEW YORK - JOHN F. PMX/16001) Cargo K HERBAL EXTRACTS; COFFEE BEAN EXTRACT 21011190 100 0.4155 KGS Banglore Air COPENHAGEN Cargo HERBAL COSMETICSHEENA SHAMPOO WITH GREEN TEA 33051090 10 0.0013 NOS Delhi Air Cargo SHARJAH EXTRACTS (WE INTEND TO CLAIM REWARDS UND.MER.FROM (MEIS)
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POWDERED HERBAL EXTRACTS,COLEUS FORSKHOLLI 13019099 400 2.1664 KGS Banglore Air NEW YORK - JOHN F. EXTRACT CFP 10 BATCH NO.CFP 16018 EOU Cargo K GYMNEMA SYLVESTRE 25% (HERBAL EXTRACT POWDER) 13021919 500 0.4928 KGS Bangalore ICD Los Angeles BATCH NO: I-16290 HERBAL EXTRACT- GARLIC EXTRACT 5:1BATCH NO- 13021919 25 0.0677 KGS Delhi Air Cargo LONDON UO/ASD-1101/08/16-17 METROPOLITAN HERBAL EXTRACT- SAFED MUSLI EXTRACT 5%LOT 13021919 100 0.104 KGS Delhi Air Cargo MIAMI, FL NO.UO/CBD-1110/08/16-17 HERBAL EXTRACT-CALSORB POWDER 5 KG BAG 13021919 8 0.1144 NOS Delhi Air Cargo KAOHSIUNG INT'L HERBAL EXTRACT-EAZMOV POWDER 5 KG BAG 13021919 6 0.0846 NOS Delhi Air Cargo KAOHSIUNG INT'L
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Raw Material
List of various raw material- a sample list
Raw Material – Extraction of Oil from Leaf
Holy Basil / Mint & Thyme Tulsi Eucaly ptus
Raw Material – Extraction of Oil from Flowers
Chamomile Clove Jasmine Lavender
Raw Material – Extraction of Oil from seeds
Almond Anise Celery Cumin
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Raw Material – Extraction of Oil from Wood
Cedar Tree Rose Wood Camphor Sandal Wood
Extraction of Oil from Berries Extraction of Oil from Bark
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Cassia Extraction from Rhizome Cinnamon Extraction from Root
Frankincense Myrrh Ginger Valerian
Raw Material for Herbal Soap
Sodium Hydroxide Coconut Oil Shea Butter Palm Oil
Olive Oil Avocado Oil Palm Kernel
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List of Suppliers and Manufacturers
Suppliers of Raw Materials for Oil from Leaf
Thyme
The Herbs N Spices Contact Person: Abhishek Sinhal (Proprietor) Address: 9B, Industrial Estate Neemuch - 458441, Madhya Pradesh, India Mobile: +91-8046063649 Website: https://www.herbsandspices.in/
A1 Oil India Contact Person: Sahil Vora (Partner) Address: B-101, B, Soni Tower, Haridas Nagar Borivali, Borivali West, Mumbai-400092, Maharashtra, India Mobile: +91-8048079386 Website: http://www.a1oilindia.co.in/
Venus Dehydrates Ravi Jajal (Manager) Factory: Factory Address: Plot No. 1, Survey No. 131 - 1P3, Nr. Water tank, At. Nesvad, Ta. Mahuva Dist. Bhavnagar, Gujarat India Branch Office: B/10, Pooja complex, Hospital Road, Mahuva - 364290. Bhavnagar, Gujarat India Mobile: +91-8048554087 Website: http://www.dehydratedvegetables.in/
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Mint
The Herbs N Spices Contact Person: Abhishek Sinhal (Proprietor) Address: 9B, Industrial Estate Neemuch - 458441, Madhya Pradesh, India Mobile: +91-8046063649 Website: https://www.herbsandspices.in/
Garon Dehydrates Private Limited Contact Person: Amit Garg (Managing Director) Address: Survey no 56/3/4/5 Gram Bihadia Tillore road, Ralamandal Indore - 452010, Madhya Pradesh, India Phone: +91-8037429976 Website: https://www.garlicoindustries.com/
Aditya Agro Sales Contact Person: Abhishek Saini (Owner) Address: Mundwa Road, Near Gurukul School, Nagaur-341001, Rajasthan, India Mobile: +91-8048861068
Legume Exports Private Limited Contact Person: Venkateswara Rao Ch Designation: Manager Address: Hyderabad, Telangana, India Hyderabad 500001 Telangana India Phone: +917330895739 Website: http://www.legumeexports.com
BMLS Chemtech Private Limited Contact PersobnRajneesh Thakur (Owner) Address: Kh. No. 21/26, Village Khera Kalan, Near Bharman Mohalla, Rohini, Delhi-110082, India Phone: +91 98997 53365 Website: https://bmls-chemtech-private-limited.ueniweb.com/
Liable Essential Oil Products Private Limited Contact Person: Ambrish Sharma (Managing Director) Address: C-26 Noida, Near Park, Sector 65, Noida, Gautam Budh Nagar-201301, Uttar Pradesh, India Mobile: Call +91-8048743394 Website: http://www.liableoils.com/
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Supplier of Raw Materials- Extraction from Flowers
Chemomile, Clove, Jasmine and Lavender
Ambuj Naturals Contact Person: Ambuj Verma (CEO) Address: Near Padamshree Tricone, V. V. Giri Ward, Pachmarhi, Road, Pipariya, 461775, India Mobile: Call +91-8048715281 Website: https://www.ambujnaturals.com/
All Herbscare Contact Person: Ashish Surati (CEO) Address: A-2, First Floor, Arbuda Estate Naroda, Ahmedabad - 382430, Gujarat, India Phone: +91-7971387060 Website: https://www.allherbscare.co.in/
Pradhan Agrico Contact Person: Pushpender Tomar (Owner) Address: A 21, Defence Colony, Near Geeta Gyan Bharti School, Agra Cantt, Agra-282001, Uttar Pradesh, India Mobile: +91-8043050444 Website: http://www.pradhanagrico.co.in/
Shivanesh Enterprises Contact Person: GLOBAL EXPORTS (Proprietor) Address: Flat F, No. 14/21, First Floor, Yasu Manzil, Station Border Road, Puduvai Nagar, Chromepet Chennai - 600044, Tamil Nadu, India Phone: +91-8037432041 Website: https://www.arasanspices.com/
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Redox Industries Limited Contact Person: Renuka Pethani (Business Development Manager) Address: B/411, Signature 2, Opposite Relief Hotel, Sarkhej Sanand Road, Sarkhej, Makarba, Ahmedabad - 382210, Gujarat, India Mobile: +91-8048600027 Website: https://www.redoxindustriesltd.com/
Valley of Flowers (A Unit of Shreya Overseas) Contact Person: Richa Mehra (Proprietor) Address: 148-C, D.D.A. Flats, Mansarovar Park, Shahdara, Delhi-110032, India Mobile: +91-8048971580 Website: http://www.shreyaoverseas.in/
Thiva Exim Contact Person: J. Mari Krishnan (CEO) Address: No. 34/19, Old Murugan Theater, 2nd Street, Thiruvalluvarnagar Palanganatham, Madurai - 625003, Tamil Nadu, India Mobile: +91-8048736961 Website: https://www.thivaexim.com/
Theeran Exports Contact Person: Sakthivel Natarajan (Proprietor) Address: 6/19, Navalar Nagar 3rd Street S. S. Colony, Shri Meenakshi Fan House Byepass, Madurai-625016, Tamil Nadu, India Mobile: +91-8048860821 Website: http://www.theeranexports.in/
Natural Cosmetic Supplies (A Unit of Mother Herbs) Contact Person: Mr. Rahul Agrawal Address: C-39, II & IV Floor, 13 Street, Madhu Vihar, Patpadganj New Delhi -110 092, India
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Tel: (91)-(931)-3324338 Mobile: (91)-9313324338 Website: https://www.naturalcosmeticsupplies.com/
Hamps Bio Private Limited Contact Person: Herrik Shah (Director) Address: 2900/112, GIDC Ankleshwar GIDC, Ankleshwar - 393002, Bharuch, Gujarat, India Mobile: +91-8048859453 Website: https://www.hampsbio.in/
Siddhartha Trading Contact Person: Ravi (Proprietor) Address: Ground Floor, 66, 9th Main, Off 14th Cross, Near Jain College, Indira Nagar, 2nd Stage, Bengaluru-560038, Karnataka, India Mobile: +91-7971472991 Website: https://stc90.com/
Mahadev Enterprises Contact Person: Deepak Goyal (Proprietor) Address: No. 2034 B, Katra Tobacco, Khari Baoli, Near Saint Stephen Hospital, Chandni Chowk, Delhi-110006, India Mobile: +91-8048621139 Website: https://www.mahadevent.in/
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Suppliers of Raw Material – Extraction of Oil from seeds
Almond, Anise, Celery and Cumin
Unicorn Contact Person: Manish Prajapati (Proprietor) Address: Bharolla Village, H-200 Azadpur sabzi mandi d-1248, New delhi, Delhi- 110033, India Mobile: +91-8047006369 Website: https://www.unicorndenmart.com/
Kesco Organics Exports Contact Person: Keshav Raja (CEO) Address: Kesco Moringa Estate, 7/76, Mettukatur, Esanatham, Po Aravakurichi Taluka, Karur District Peelamedu, Coimbatore - 639203, Tamil Nadu, India Mobile: +91- 8048580317 Website: https://www.nagaexports.co.in/
Pisum Food Services Private Limited Contact Person: Vinit Chandele (Manager) Address: 33 15, Prashant Bunglow, Karve Road, Pune-411004, Maharashtra, India Mobile: +91-7971478106 Website: https://pisumfoods.com/
Himalayan Herbaria Inc. Contact Person: Shalini Chauhan (Founder & Managing Director) Address: B-58 C, Sector 60, Noida - 201301, Gautam Budh Nagar, Uttar Pradesh, India Mobile: +91-8048763308 Website: https://www.himalayanherbaria.in/
Jay Enterprise Contact Person: Jatin Patel (Manager) Address: Near Railway, Overbridge By Pass Gondal, National High Way, Rajkot-360002, Gujarat, India
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Mobile: +91-8048836531 Website: https://jayenterprise.in/
S.r. International Contact Person: Shikha Arora (Proprietor) Address: A-21, APMC Market 1, Phase 2, Vashi, Mumbai - 400703, Maharashtra, India Phone: +91-8048763060 Website: https://www.srinternational.co.in/
Carewell Impex Contact Person: Urvish Patel (CEO) Address: Carewell Impex, 141/142 F, Mahagujarat Industrial Estate, Sarkhej-Bavla Rd, Moraiya, Ahmedabad - 382213, Gujarat, India Mobile: +91-8043042078 Website: https://www.carewellhealthcare.co.in/
Universal Abrasive Industries Contact Person: George Mark Dsouza (CEO) Address: Plot No. 24, 25, 31 & 33, Industrial Estate, Behind Cargo Motors, Hapa, Government Colony, Jamnagar-361120, Gujarat, India Mobile: +91-8043257045 Website: http://www.universalabrasives.in/
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Suppliers of Raw Materials for making Soap
Salius Pharma Private Limited Contact Person: A. K. Patra (CMD & CEO) Address: B-704, Technocity, TTC Industrial Area, MIDC, Mahape Navi Mumbai - 400710, Thane, Maharashtra, India Mobile: +91-8045325535 Website: https://www.saliuspharma.in/
Triveni chemicals Contact Person: Roly Singh (Purchase Head) Address: No. 135, Pancharatna Char Rasta, G. I. D. C. Vapi - 396195, Gujarat (India) Phone: 08048762458 Website: https://www.trivenichemical.com/enquiry.html#contact
Best Exports Contact Person: Abhinav Vidyasagar | Managing Partner Address: Flat 36/37/ 38, 1st Floor, C Block, Kushal Garden Arcade, Plot No. 1A, 2nd Phase, Peenya Industrial Area, Bengaluru - 560058, Karnataka, India Mobile: +91-8045136716 Website: https://www.naturalproduct.co.in/
Marudhar Impex Contact Person: Suniil Kumar Jain (Director) Address: B-C/36, Sumel Business Park 5 Asarwa, Ahmedabad - 380016, Gujarat, India Mobile: +91- 8048413581 Website: https://www.organicherbalpowder.com/
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Herbs & Crops Overseas Contact Person: Manish Jain (Managing Director) Address: 56 A B, Sumel 5, Near Chamanpura Circle, Ahmedabad - 380016, Gujarat, India Mobile: +91- 8049471282 Website: https://www.agri-herbs.com/
Bharat Trading Company Contact Person: Sarvagya (Proprietor) Address: Powayan, Chauraha Road, Shahjahanpur-242401, Uttar Pradesh, India Mobile: +91- 048745378 Website: https://www.bharattradingco.com/
Swara Marketing & Manufacturing Contact Person: Jignesh Patel (Partner) Address: 25, Swaminarayan Industrial Park, Near Sarnam Estate, Singrava Kathwada Road, Kathwada GIDC, Opposite Royal Estate, Ahmedabad - 382430, Gujarat, India Website: https://www.soapbasemanufacturer.in/ Phone: +91- 8048701081
HRD Chemicals Contact Person: Mr. Haresh Kataria (Proprietor) Address: Plot No. 1901/12, 4th Phase, GIDC, Opposite Pidilite Industrie, GIDC, Vapi-396195, Gujarat, India Mobile: +919979171155, +919924393590 Website: https://hrdchemicals.tradeindia.com/
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Suppliers of Soap Noodles
O. P. Soaps & Cosmetics Contact Person: Dhruv Bhandari (Sales Manager) Address: Hoshiarpur Road, Village Kangniwal Near Jandu Singha, Jalandhar-144025, Punjab, India Mobile: +91-8048554383 Website: http://www.ophomecare.com/
Paxal Chemical Industry Private Limited Contact Person: S. L. Kothari. (Director Marketing) Address: No. 6, Ground Floor, Railway Parallel Road Nehru Nagar, Sheshadripuram, Bengaluru-560020, Karnataka, India Mobile: +91-8048801681 Website: http://www.ophomecare.com/
Kosmetika Enterprises Contact Person: Mr. Kumar (Proprietor) Address: A-49, G.F, Balbir Vihar, Kirari, Suleman Nagar, Near Goldy Public School, Delhi-110086, India Mobile: +91-8048859191 Website: http://www.kosmetikaenterprises.com/
Raj Industries Address: Village Pawa, G.T. Road, Near Civil Airport Ludhiana - 141120, Punjab, India Mobile: +91-8741940008, 9911306611 Email: [email protected] Website: https://rajindustries.co.in/
Ruchi Soya Industries Ltd. Contact Person: Sanjeev Asthana (CEO) Address: Mahakosh House, 7/5, South Tukoganj, 6th Floor Indore - 452001, Madhya Pradesh, India Phone:+91 (731) 4767109 / 4767110 Website: http://www.ruchisoya.com/
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Suppliers of Perfumes
Bluebell Fragrances & Flavors Contact Person: Mr Gopal Krishna Gupta (Proprietor) Address: J-381, World Bank Colony, Kanpur - 208027, Uttar Pradesh, India Phone: +918037401170 Mobile :918037401170 Website: https://www.bluebellfragrances.net/
Bo International Contact Person: Aayush Gupta | CEO Address: A 91, Wazirpur Industrial Area, Delhi - 110052, India Phone: +91-8048709151 Website: https://www.boessentialoil.com/
P. M. Rathod & Co. Contact Person: Simit Patel (CEO) Address: B-1, New Surya Apartments, Opp. Chinal Baug, Behind Panchvati Petrol Pump, Off. C.G. Road, Ahmedabad - 380006, Gujarat, India Mobile: +91-8043047594 Website: https://www.pmrfragrances.com/
Saar India Contact Person: Simit Patel (CEO) Address: C-17/1, Wazirpur Industrial Area, Delhi-110052, India Mobile: +91-8048763588 Website: https://www.saar-india.in/
LDG International Address: A-42 Badli Extension, Village Badli, Delhi, 110042, India Mobile: +91-8447550003
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Website: https://www.ldg-intl.com/
Nimex Trading Corporation Contact Person: Mr. Parvez A. Khatri (Proprietor) Address: Room No. 17, 2nd Floor, Topiwala Mansion, 93-97, Mohammed Ali Road, Mumbai, Maharashtra, 400003, India Phone: +918037400187 Fax :91-22-23420826 Mobile :918037400187 Website: http://www.nimextrading.com/
Ranemarg Flavours & Fragrances Contact Person: Manoj Bhatnagar Address: 515, Kirti Shikhar Building, District Centre, Janakpuri, New Delhi, Gujarat, 110058, INDIA Website: www.luxflavours.com
Kazima Perfumers Contact Person: Address: Plot No. 309, F.I.E Patparganj Industrial Area, Delhi - 110092, India Phone: +918048554991 Website: https://www.kazima.in/
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Suppliers of Chemicals
Abhay Chemical Corporation A-1, Shiv Ganga Appt, Opp Jalaram Mandir, Zaver Road, Mulund West Mumbai - 400080, Maharashtra, India
Cheminsol Pharma Solutions Pvt. Ltd. F- 204, Hari Mahal Cooperative Housing Society, Sector - 5A, New Panvel Mumbai - 410206, Maharashtra, India
Shri Krishna Enterprises 217, Katra Peran, Tilak Bazaar, Khari Baoli, Delhi- 110006, India
Raj Traders No. 85, Siyaganj, Main Road Indore - 452007, Madhya Pradesh, India
Meru Chem Pvt. Ltd Office No. 313, Ram Gopal Industrial Estate, R.P. Road, Mulund West Mumbai - 400080, Maharashtra, India
Agro Chem Corporation 206, Khajurwala Chambers, 313/315, Narshi Natha Street Mumbai - 400009, Maharashtra, India
Plus Chem, India No. 5925/26, 1st Floor, Basti Harphool Singh, Sadar Thana Road Delhi- 110006, India
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Manpower Requirement
Requirement of Staff & Labour (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel.
Manpower Position Oil Soap Common Total Extraction Manager-cum-Technologist ------1 1 Supervisor 1 1 --- 2 Skilled Labour 4 4 --- 8 Unskilled Labour 6 4 --- 10 Chemist 1 1 --- 2 Maintenance ------2 2 Store Keeper 1 1 --- 2 Accountant ------1 1 Marketing Executive 1 1 --- 2 Security Guard ------2 2 Peon ------2 2
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Plant and Machinery
List of Plant & Machinery
The major machineries required are given as below:
Sr. No. Particulars UOM Qty Rate (₹) Value (₹ in Lacs) Plant & Machinery / Equipment a) Main Machinery 1 Extraction Unit NOS 1 12.00 8.00 2 Cru shing Unit NOS 1 4.00 4.00 3 DistillationSkin Peeling Unit Machine NOS 1 5.00 9.00 Pulp Division 4 Drying, Testing, Packing L.S. 1 3.00 5.00 5 Utility Equipment L.S. 1 2.00 5.00 Installation, Taxes and Transportation L.S. 4.00 4.00 Sub-Total 35.00 Sr. No. Particulars UOM Qty Rate (₹) Value Furniture / Electrical Installations a) Office Furniture LS 1 100000 1.00 b) Stores Cupboard LS 1 100,000 1.00 c) Computer & Printer LS 1 100000 1.00 Sub Total 3.00 Other Assets a) Preliminary and Preoperative 350 Sub-Total Other Assets 3.50 Total 41.50
All the machines and equipment are available from local manufacturers. The entrepreneur needs to ensure proper selection of product mix and proper type of machines and tooling to have modern and flexible designs. It may be worthwhile to look at reconditioned imported machines, dies and tooling. Some of the machinery and dies and tooling suppliers are listed here below:
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Suppliers of Plant & Machinery
Fry-Tech Food Equipment Private Limited Contact Person: Kanhaiya Ramesh Singh (Director) Address: S. No. 4, Raviraj Industrial Estate, Bhikhubhai Mukhi Ka Kuwa Bharwadvash, Ramol, Ahmedabad - 380024, Gujarat, India Phone: +91-8042952490 Website: https://www.fry-techfryer.com/
Hindustan Vibrotech Pvt. Ltd. Office Address: Of No. 32 1st Floor, Shivam Square, Swami Nityanand Marg, Sahar Road, Andheri (E), Mumbai – 400069. Maharashtra, India Phone: +91-8976232172 | +91-250-2390081 / 82 Email: [email protected] Website: https://www.hvpl.in/
Electrons cooling systems Pvt. Ltd. Address: S-27, SIDCO Industrial Estate Kakkalur Industrial Estate, Tiruvallur – 602003, Tamil Nadu, India Fixed Line : +91 9790222306 Mobile : +91 9840033210 Email: [email protected] Website: https://www.electrons.in/
Springboard Enterprises India Ltd. Contact Person: Jitender Verma (Executive Assistant) Address: 1st, 2nd & 3rd Floor, Plot No. 7, 8 & 9, Garg Shopping Mall, Service Centre, Rohini Sector 2 New Delhi – 110085 Mobile: +91-8130796171
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Flour Tech Engineers Private Limited Contact Person: Suman Gupta (General Manager) Address: Plot No. 182, Sector 24, Faridabad - 121005, Haryana, India Mobile: +91-8048762010 Website: https://flourtechengineers.tradeindia.com/
P Square Technologies Contact Person: Prasad Kamthe (Proprietor) Address: 3, Swami Mahal, Gurunanak Nagar, Off. Shankarsheth Road Bhavani Peth, Pune - 411002, Maharashtra, India Website: https://www.psquaretech.in/
Ricon Engineers Address: 10 To 13, Bhagwati Estate, Near Amraiwadi Torrent Power, Behind Uttam Dairy, Rakhial, Ahmedabad - 380023, Gujarat, India Phone: +91-79-22744796, 22761615 Mobile: +91-9374417121 Website: https://www.ricongroup.com/
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A. For Herbal Extraction Unit
Herbal Extraction Plants are used for taking out herbal extracts from various trees or plants without destroying their nutrient value. These extracts are taken from flowers, seeds, leaves, barks, roots and shrubs etc. The unit includes evaporator under multi effect distillation, raising film evaporator falling film or raising film evaporator as per requirement. These units are also used in other industries such as food, beverage, cosmetic and colour making.
B. For Herbal Soap Making Unit
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The fully automatic machine is available with a flexible belt that has strength and ability to withstand a heavy temperature or load of the machine during processing. We use the finest quality metal for making this machine extremely strong.
C. For Herbal Soap Packing Unit
The Soap Packing machine provides horizontal pouch packing, binding, overwrapping, bar cutting and carton sealing features.
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D. Herbal Oil Bottling Unit
The Automatic 6-Head Liquid Filling Machine is suitable for bottles with maximum speed of 120 Bottles per minute. The output of Bottle Filling Machines depends on nature of liquid, bottle diameter, bottle height, bottle neck size and fill Volume. Machine construction in fully stainless-steel finish including machine frame structure. Machine comes with optional turntables at In-feed and Out-feed with individual drives to match the speed of incoming and outgoing bottles for smoother operation. All parts coming in contact with Liquids are made from SS 316 Materials.
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Miscellaneous Items
Other Plant and Machinery incidental to the production are as follows:
a. Diesel Generator Set – To ensure uninterrupted power supply
b. Laboratory Testing Equipment – Weighing scale, Retorts and Jars, etc.
c. Office Equipment – Computers, printers, scanning solution, etc.
d. Electrical Installation & Fittings
e. Furniture & Fixture
f. Fire Fighting Equipment
Electric Load and Water
A. Electric Load
With all the machines placed the total load capacity assumed in this project report is 364kw, that is equivalent to 20,020 kwH per annum.
B. Water Consumption
The plant Of Herbal Extraction Unit and the Soap Making Unit would consume 10000 KL
Maintenance Cost
Every machinery item come with a one-year warranty. Thereafter, it is assumed to be 10% of the value of the machinery per annum as annual maintenance contract. The life of the machinery is taken to be 15 years. Accordingly, the depreciation of the machineries has been accounted for.
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Sources of Plant and Machinery
Suppliers of Essential Oil Extraction Plant
PM industries and Process Gate No. 53 Chikhali-Dehugaon Road, Equipments Pvt Ltd A. P. Talwade Talwade, Pune – 412 114 Maharashtra, India
CentPro Engineering Pvt Ltd 306, Vishal Ventila Magarpatta Road Pune - 411 028 Maharashtra, India
Pharmac Technologies Pvt Ltd J/137, 1st Floor, Ansa Industrial Estate Andheri East Mumbai - 400 072 Maharashtra, India
Arkchem Systems Pvt Ltd 404, Bhakti Genesis Aundh-Hinjewadi Road Wakad Pune – 411 057 Maharashtra, India
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Suppliers of Soap Making Plant
Rameshwar Steel Fab. 31, Shayona Ind. Estate, Ramol Cross Road, Vatwa, G.I.D.C. Phase-4, Ahmedabad-382 445 Gujarat, India Elizon India Private Limited 1/56-D, Office No 8, Opposite PWD Office, Near Gurudwara, Laxmi Nagar, New Delhi – 110092 Delhi, India Frigmaires Engineers 8, Janata Industrial Estate, High Street Phoenix, Lower Parel Mumbai-400013 Maharashtra, India
Suppliers of Soap Packaging Plant
Shri Vinayak Packaging WZ-443, Naraina Village Machine Pvt. Ltd
New Delhi - 110028, Delhi, India
Avi International Packaging Co. 67/ H - 3, Sector – 11, Rohini New Delhi – 110085 Delhi, India
Weilai Machinery, LLP 70, Babu Bagan Dhakuria Kolkata – 700031 West Bengal, India
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Suppliers of Bottling Plant
All Pack Engineers 29, Pushpak Industrial Estate, Phase I F Road GIDC Vatwa Ahmedabad – 382 445 Gujarat, India
Eva Pack Machinery 85, Gangotri Estate Vatwa, Phase 4, Opp. Ramol Over Bridge Vatwa GIDC Ahmedabad – 382 445 Gujarat, India
Dhruvesh Industries 18, Ravi Ind. Estate Behind Ajit Mills, Opp. Maniar Trailors Rakhial Ahmedabad – 380 023 Gujarat, India
Suppliers of Laboratory Equipment Cosmetics Testing
Sarvasv Machinery & Equipments B- 200, Okhla, Phase 1 Pvt Ltd New Delhi – 110020 Delhi, India
Corporate Resource Group No 2, Gr Flr, Keshav Apartment, Conductor Colony, Burari
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New Delhi – 110084 Delhi, India
Kamal Metal Industries 3, Subhash Industrial Estate Ramol Road, C.T.M., Ahmedabad – 380026 Gujarat, India
Suppliers of Weighing Machine
Ace Incorporation F - 286, Road No. 14 Opp. New Power House V. K. I. Area, Jaipur - 302001 Rajasthan, India
Rockway Weighbridge Office No. 1 And 2, Yashodhanandan Technologies Near INVENSYS, Opp. Kulkarni Motors Viman Nagar Pune – 411014
Maharashtra, India Sansui Electronics (P) Ltd Plot No.- E-59 Behind Krishi Panan Mandal Market Yard, Gultekdi Pune – 411037 Maharashtra, India
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Suppliers of D. G. Sets Shachi Engineering Private Limited Gate No. 271, A/PO Bhare, Tal. Pirangut Pune – 411 001 Maharashtra, India
Ra Powergen Engineers Pvt Ltd 3rd Floor, Shree Chambers 53,Subbaram Chetty Road Netkalappa Circle Bengaluru - 560 004 Karnataka, India
Ozone Technologies C - 228, Sector – 63 Noida - 201305 Uttar Pradesh, India
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Manufacturing Process – Herbal Extraction and Soap Manufacturing
A. Herbal Extraction Process
General Process of Herbal Extraction
A technical process (The general process) Plant extraction is solid/liquid extraction, eventually followed by purification stages. It is thus defined as an operation of the separation of one or several constituents (solid or liquid) contained in a solid object by solubilization in a fluid. This fluid, generally known as a solvent, may be a liquid or a gas (water vapor or supercritical fluids).
In thermodynamics, the solid object is a homogeneous mixture in equilibrium, i.e. in the absence of external disturbances it will undergo no modification. This can be compared with the treatment of heterogeneous mixtures, which can be fractionated by filtration, decantation or centrifugation, for example.
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In solid/liquid extraction, this disturbance consists of an exchange of thermic and mechanical energy with the surroundings, combined with the provision of a third element, the solvent. Following this disturbance, the solid is no longer in equilibrium and the solid-solvent system will advance towards a new equilibrium through mass transfer. The whole art of extraction is a question of understanding the parameters that influence nature, and the kinetics of this mass transfer from the solid to the liquid.
Several separation procedures implement solid raw plant materials and lead to the production of extracts:
Main Separation Process
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A scalable procedure... The general procedure of solid/liquid extraction can be scaled in five different ways:
Maceration: the contact stage is maintained at room temperature.
Decoction or reflux: the contact stage is maintained at the boiling point of the solvent.
Digestion: the contact stage is maintained at a temperature in between those of the previous two cases.
Infusion: the boiling solvent is poured over the solid, then left to cool for a set time.
Leaching or percolation: the solvent passes through the biomass.
No other methods are possible in the case of solid/liquid extraction. On the other hand, it is common to:
Combine these methods with each other or with other processes such as distillation, steam distillation, rectification, etc.
Use various solvents, either successively or in combination.
Make use of extraction aids such as ultrafiltration, reverse osmosis, high pressure (supercritical CO2), microwaves, ultrasound, etc
A number of factors can have an impact on the quality of the plant extract, and combining them makes it possible to obtain an almost infinite number of different extracts.
The raw material is one of the most important parameters, but also the most difficult to master. In fact, even within a plant variety, there is often considerable variation in the quality depending on climatic conditions, cultivation practices, geographical origin, etc. This makes it all the more difficult to guarantee the consistent quality of the extracts.
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The specificity and yield of the extractions also depend on their intrinsic parameters (quality of the solvent, choice of equipment and properties pertaining to the procedures).
Graphic of the parameters influencing extract quality
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Manufacturing Process of Herbal Extracts
The extraction process involves the separation of medicinally active portions of plant from the inactive or inert components by extraction with selective solvents by standard extraction process. The extracts, so obtained are relatively impure liquid, semi solids or powder intended only for oral or external use. The extract thus obtained can be use as such or may be further processed.
A specified quantity of milled crude herbs powder is taken into a extractor (S.S) Jacketed and subjected to steam purging which helps in removal of volatile impurities such a pesticides. The process also improves the efficiency of extraction by increasing the porosity. The desired solvent is added in a ratio 1:4 to 1:6 of powdered herb solvent extraction is done for 4-5 h at a temperature of 40-45oC. The mixture is constantly stirred and sample of decoction are taken out at regular interval to check the concentration of the active material in the extract. When the concentration level becomes almost constant, the mixtures are drained and filtered using filter press. The filtrate (extract) is transferred to storage vessels.
• The extract is allowing to stand for 12 to 18 h for setting any suspended particles. Then it is filtered in a Nutsche filter.
• The extract can be concentrated in a close an open pan evaporator. The concentrate is dried in a vacuum dryer (Tray) or Fluidized Bed Dryer at 60oC under 30mm pressure or spray dryer. If the concentrated extract is required in liquid form it is used as such.
• The dried extract is pulverized in a suitable mill to get a 40 to 60 mesh powder. The step is not applicable to spray dried extract.
• The powder/liquid extract is mixed with suitable preservative (0.25/sodium methyl paraben for liquid preparation and 0.02% w/w bromide for preparation) and store in cool dry place.
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Process Flow Diagram of Herbal Extract
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Sequences in Herbal Extracts
Sorting & Milling
To remove any foreign matter from the herbs. Equipments such as Huller, disintegrator, pulverizer, multimill and flakers are used.
Extraction
Two most frequent used methods are:
1. Liquid carbon dioxide extraction method
2. Combination of percolation and solvent extraction method
Concentration of extract
The extract is concentrated in an open pan evaporator or in a closed distillation unit.
Drying
At this step specialist advice is required to optimize drying efficiency and minimize loss of critical plant components.
Pulverization of Dry extract
The dried extract is pulverized in a suitable mill to get a 40 to 60 mesh powder. This step is not applicable to spray dried extract.
Storage of Extract
The extract is store is cool dry place.
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Details of Herbs Extraction Process
Extraction is not a crude process, but a refined art and science that requires oversight by master craftsmen and craftswomen at each stage in every process.
Preparatory Work
Wash herbs repeatedly and rinse them in fresh running water to remove dirt and other impurities. Each type of herb and all individual pieces of each herb are then processed in particular ways to expose maximum surface area for further processing and to facilitate the highest extraction of active ingredients. For example, seeds are crushed open, and tonic roots are thinly sliced diagonally, prior to whatever is needed next to insure extraction of essential herb components.
Pre-Extraction Methodology
Herbs are prepared according to a unique Pre-Extraction Methodology, during which time the herbs may be roasted, baked, stir-fried, or even wine-fried, according to traditional methods to yield the maximum therapeutic effect. Some herbs, like Dang Gui (Radix Angelicae Sinensis), contain key alkaloids that are soluble in alcohol rather than water. In order for these active ingredients to be released, the wine-frying procedure must be performed prior to water extraction, or the therapeutic effect would be compromised. Knowing this and committing to these details are what makes our herbs more effective than others, so that you can see the difference in therapeutic results.
High-Pressure Low-Temperature Extraction and Granulation
Herbs are extracted in sealed, temperature-controlled, clean rooms. The only water that is used in extraction processes has been softened and purified to high standards. Herbs are not subjected to heavy metals from tap water, or to industrial solvents such as acetone or hexane, which are used by some manufacturers to extract one specific standardized active ingredient.
High-pressure system maximizes extraction of active ingredients, and the low- temperature approach ensures that phyto-nutrients and active compounds are not destroyed by heat--thus yielding a more potent finished product. The right temperature
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and time must be used to retain vital nutrients. If cooked for too long, or over high heat, all the vitamins and healthy ingredients are destroyed.
Finally, one herb at a time, the liquid carrying the extracted ingredients, now in paste consistency, is turned into the final individual granular product under vacuum-dry evaporation and granulation in a totally enclosed chamber to protect against cross contamination from other herbs or from any other potential contaminant.
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Structure This herb extractor and concentrator include extractor, concentrator, receiver, condenser, cooler, pipes, valves, meters, water-oil separator, filter, vacuum pump, transfer pump, and so on.
Principle
First you put the herb (leaves, root, flower or seed) into extractor, add water or other sol vent (like alcohol) into extractor. Then heat the extractor, the component from herb will dissolved into water or solvent, after extraction, then pump the extracted liquid into the concentrator, evaporate the water or solvent (like alcohol) which will be cooled by condenser and flow to receiver, the solvent can be used again next time. The component in concentrator will became into cream or liquid which you need.
Character
It is new type equipment at present, this equipment is especially suitable for medium pharmaceutical factory or small pharmaceutical factory, hospital, academe and so on. It is specially used for producing small quality but high-quality herb. It can be heat by steam or electric, if the customer have not steam boiler, they can heat the machine by electric.
Save time: the extracting and concentration can be operated at the same time, so it saves much time, before the concentration should be operated after extraction.
Save energy: the steam from concentrator can heat the extractor directly so we can save 50% steam, so one year you can save money from steam which can buy one machine again. The extraction or concentration can be operated under vacuum, if the herb is sensitive to high temperature, so it can be operated under vacuum, so the herb cannot be burned by high temperature, second the solvent can be evaporating under lower temperature if the machine is working under vacuum, so it will save time and energy too.
All machines do not have dead corner, so it is good to clean and it is according GMP standard.
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All surface of the machine is mirror polished, so it is looks very neat. The temperature can be adjusted according to the requirement, for example it is required to heat the machine to 100o, it can be set to that, the heating can be stop when the temperature of 100o is achieved. If it is 96o, it can be heated again.
Processing Steps for Herbal Extract
• Macroscopic inspection by qualified experts to “weed out” commonly substituted herbs
• Microscopic examination of the herb’s surface, grain, and distinguishing characteristics
• TLC (Thin layer chromatography), a chemical “fingerprint” unique to each species
After authentication, batches of herbs are sorted through by trained technicians, who pick out and discard the damaged or subpar herbs.
Herbal Preparation & Formula Verification
Once the best herbs are selected, they are cleaned and prepared according to a protocol customized for that herb. Dirt and other foreign materials are meticulously removed, and the herbs are then sliced or prepared with traditional pao zhi methods before being cooked in a large vat, called a rotary extractor.
Extraction The rotary extractor spins to mix the herbs in a decoction liquid while the temperature is increased to cook the herbs. The precise extraction temperature and timing is strictly controlled.
Collection and Restoration of Essential Oil
In 2000, Kaiser Pharmaceutical earned patent number 160911 for the technology used for the Extraction and Retrieval of Herbal Essential Oils. Modern scientific processing
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methods and rigorous quality control set KPC herbs apart from all other sources of Chinese herbs. Essential oil retrieval system allows the vat to capture and preserve the volatile oils, which are reintroduced when the herbs are in the granulation phase. Essential oils increase efficacy and infuse the herbs with their natural aroma.
Herbal Concentration
After extraction, the decocted herbal liquid flows out through a valve directly into a state-of-the-art concentration system. The decoction liquid slowly evaporates in a low- temperature vacuum system. The low-temperature preserves the potency of the herbal extract’s potency that would otherwise be damaged under extended exposure to high temperatures.
All extraction factors are controlled, and then measured for extraction effectiveness using HPLC detection for known ingredients. The process is tweaked until the best procedure and herb-to-solute ratio is ascertained which then becomes the SOP (Standard Operation Procedure) for that product. Because each product has a different optimal herb extraction ratio and because herb extraction ratios are inherently misleading.
Granulation
The concentrated herbal extract, now in the form of a viscous liquid, is piped into a flow coater. The granulator sprays the concentrate onto minute particles of a base material as the moisture slowly dissipates. With the moisture evaporated, the granules are dry and ready to be packaged. The flow-coater’s process is automated, and it is completely sealed off to prevent the possibility of cross-contamination. The base material is formed using non-GMO potato starch and/or ground herbs depending on the formulation. The granules can then be pressed into easy-to-swallow tablets or encapsulated.
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Finished Product QC
High-precision laboratory tests check multiple samples from each batch to measure the potency and to establish the safety of the product. These tests include the following:
• Microbiological assays to screen for E. coli, salmonella and various other possible bio-contaminants such as molds or yeasts
• GC-MS-MS (Gas Chromatography-Mass Spectrometry) to ensure safety by testing for the presence of over 200 harmful substances such as pesticides, herbicides and fungicides
• UPLC-MS-MS (Ultra performance Liquid Chromatography-Mass Spectrometry) to measure key active ingredients, thereby indicating the general efficacy of the herb or herb formula
• ICP-MS (Inductively Coupled Plasma – Mass Spectrometry) to test heavy metals up to a range of parts per billion (ppb). ICP-MS is by far the most precise and sensitive technology available today to test for heavy metals.
Packaging and Appearances
Like all plant products, the characteristics of herbs vary from season to season and year to year depending on the environment in which the herbs were picked. Naturally, it is normal for the resulting granules to vary slightly in colour, texture or aroma, reflecting the variations in the source herbs from which they were produced.
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Manufacturing Process for Extraction of Essential Oils from Flowers, Herbs, Spices by Super Critical Fluid (Carbon Dioxide)
Extraction of Essential Oil [Solvent Extraction Process using Super Critical Fluid (CO2)]:
Extraction using super critical fluid instead of solvents viz. hexane, benzene etc. is a much beneficial.
From flowers:
Extraction of Essential oils from flowers, using Super Critical Fluids (SCF), is first carried out in an extraction unit with jacketed reactor convicted with condenser system. In the jacket steam is passed impart requisite temperature to the contents in the jacketed vessel, containing the charge comprising of various flowers viz. Jasmine, lavender, etc. using SCF and the vaporization of the essential oils is conducted out under vacuum separately from individual flavours based on their boiling points. These essential oils in the form of vapours rise from the main distillation unit and get condensed in the reflux condenser from which they are taken to their respective storage tanks, packed in suitable containers and dispatched for marketing.
The SCF used in the above operation is carbon dioxide (CO2). This Super Critical CO2 at temperatures and pressures above the critical point of 31.06oC and 7.38 m pa (73.8 bars) may be employed.
After the extraction of essential oils, which are volatile oils, the remaining soft is withdrawn and transferred to the solvent extraction unit fitted with heating system using oleum ether for extraction of oleoresins.
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In the extraction unit the stuff is well stirred which the solvent is introduced into the system. When the extraction is complete, the solution is filtered and the solvent distilled off. In more up to date equipment, counter-current extraction may be affected through a series of percolators which are fitted, with trays packed with the remaining floral stuff.
The solvent after passing through the plant material passes to a vacuum still (vacuum distillation system with condenser, etc.), where it is distilled of and returned for fresh extraction i.e. the recycle of the solvent is accomplished. The relatively less volatile perfume oils remain in the still. The product is usually a solid mass and consists of a mixture of oleoresins plant waxes, pigments, etc. which is known as concrete on treatment with alcohol the insoluble plant waxes can be filtered off, removal of alcohol from the solution yields obsolete.
There are two types of extractors i.e. stationary & rotary extractors. The former consists of vertical cylinders provided with perforated metal goods arranged horizontally around a vertical shaft. The floral stuff is well changed on grids extraction is affected by successive washings whereby each batch of floral stuff is brought into contact with the solvent three times. The final extract is distilled to recover the solvent. The rotary extractor consists of a tinned iron-drum rotating on a horizontal axis. The interior is divided into four compartments (loading flowers) by means of perforated metal partitions. The solvent remains at the lowest part of the extractor and when one compartment is lifted in the course of the movement of the drum the liquid seeps through the perforations and drips back to the bottom. Each batch of flowers receive three washings. The extract pumped to a vacuum still and the solvent distilled of at a temperature below 60o 90-95% of the solvent is recovered. The concrete is cooled filtered and further concentrated in vacuo. The floral concrete so obtained contains the odoriferous principles and a considerable amount of plant waxes and pigments. For preparing the absolute the concrete is exhausted with warm alcohol and insoluble wax separated. The clear solution is cooled to -20o to -25o when more wax separates out.
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Process Flow Diagram for Extraction of Essential Oils from Flowers using SCF Method
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From Herbs
(Spikenard (Jatamansi)/Cinnamon/Zeodary (Kachur)
The process of extraction of respective essential oils from Herbs Comprises the following step:
• Cleaning of the Herb Rhizome,
• Washing,
• Drying,
• Disintegration into small chips,
• SCF Extraction for Essential Oils using super critical Fluid (CO2),
• Condensing of Essential oils,
• Bottling of Essential Oils & dispatch,
• Solvent Extraction using petroleum ether for extraction of oleo-resins,
• Bottling of oleoresins & dispatch.
Cleaning: Individually the respective herbs viz. spikenard (Jatamansi)/Zeodary (kachur) etc. of rhizomes are cleared off the adhering soil.
Washing: The herbs rhizomes are then washed with water to wash off the remaining adhering dust or any other impurities.
Drying: Then these rhizomes from which the respective essential oil is to be extracted, are dried. This process of drying of Herbs rhizomes is carried out in the sun for economic reasons. However, precautions are to observe that the place where these items are kept for drying in the sum should be such that dust or dirt and any other foreign matter shouldn't get contaminated with them during drying.
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Disintegration into small chip: Prior to the SCF extraction of Essential Fluid, the cleared and dried rhizomes are disintegrated into small chips, rather crushed to coarse powder. Process Flow Diagram for Extraction of Essential Oils from Flowers using SCF Method
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Detailed Process for Extraction of Essential Oil
Early efforts at extraction used alcohol and a fermentation process. New methods of essential oils extraction are entering the mainstream of aromatherapy, offering new choices in oils never before available. With the new labels of CO2 and Super Critical CO2, along with the traditional ‘steam’ and ‘hydro’ distillations, 'absolutes', and 'cold pressing', a little education for the aromatherapy enthusiast can go a long way in essential oil selection. Is one process better than another? Does one produce nicer smelling oil, or one with greater aroma therapeutic value? It turns out that essential oil production, like winemaking, is an art form as well as a science. The way in which oils are extracted from plants is important because some processes use solvents that can destroy the therapeutic properties. Some plants, and particularly flowers, do not lend themselves to steam distilling. They are too delicate, or their fragrance and therapeutic essences cannot be completely released by water alone. These oils will be produced as 'absolutes' – and while not technically considered essential oils they can still be of therapeutic value. Jasmine oil and Rose oil in particular are delicate flowers whose oils are often found in 'absolute' form.
The value of the newer processing methods depends greatly on the experience of the distiller, as well as the intended application of the final product. Each method is important, and has its place in the making of aromatherapy-grade essential oils. Some of the few methods are available for extractions of essential oils are given below:
Maceration: Maceration actually creates more of an “infused oil" rather than an "essential oil". The plant matter is soaked in vegetable oil, heated and strained at which point it can be used for massage.
Cold Pressing: Cold pressing is used to extract the essential oils from citrus rinds such as orange, lemon, grapefruit and bergamot. This method involves the simple pressing of the rind at about 120oF to extract the oil. The rinds are separated from the fruit, are ground or chopped and are then pressed. The result is a watery mixture of essential oil and liquid which will separate given time. Little, if any, alteration from the oil's original state occurs – these citrus oils retain their bright, fresh, uplifting aromas like that of smelling a wonderfully ripe fruit. It is important to note that oils extracted using this
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method have a relatively short shelf life, so make or purchase only what you will be using within the next six months.
Solvent Extraction: A hydrocarbon solvent is added to the plant material to help dissolve the essential oil. When the solution is filtered and concentrated by distillation, a substance containing resin (resinoid), or a combination of wax and essential oil (known as concrete) remains. From the concentrate, pure alcohol is used to extract the oil. When the alcohol evaporates, the oil is left behind. This is not considered the best method for extraction as the solvents can leave a small amount of residue behind which could cause allergies and effect the immune system.
Enfleurage: An intensive and traditional way of extracting oil from flowers. The process involves layering fat over the flower petals. After the fat has absorbed the essential oils, alcohol is used to separate and extract the oils from the fat. The alcohol is then evaporated and the essential oil collected.
Hydro distillation: Some process becomes obsolete to carry out extraction process like Hydro Distillation which often used in primitive countries. The risk is that the still can run dry, or be overheated, burning the aromatics and resulting in an Essential Oil with a burnt smell. Hydro distillation seems to work best for powders (i.e., spice powders, ground wood, etc.) and very tough materials like roots, wood, or nuts.
CO2 & Super Critical CO2 Extraction: The most modern technologies, carbon dioxide and Super Critical carbon dioxide extraction involve the use of carbon dioxide as the 'solvent' which carries the essential oil away from the raw plant material. The lower pressure CO2 extraction involves chilling carbon dioxide to between 35oF and 55oF, and pumping it through the plant material at about 1000 psi. The carbon dioxide in this condition is condensed to a liquid. Supercritical CO2 extraction (SCO2) involves carbon dioxide heated to 87oF and pumped through the plant material at around 8,000 psi– under these conditions; the carbon dioxide is likened to a 'dense fog' or vapor. With release of the pressure in either process, the carbon dioxide escapes in its gaseous form, leaving the essential oil behind. The usual method of extraction is through steam distillation. After extraction, the properties of a good quality essential oil should be as close as possible to the "essence" of the original plant. The key to a 'good' essential oil is through low pressure and low temperature processing. High temperatures, rapid
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processing and the use of solvents alter the molecular structure, will destroy the therapeutic value and alter the fragrance.
Turbo Distillation Extraction: Turbo distillation is suitable for hard-to-extract or coarse plant material, such as bark, roots, and seeds. In this process, the plants soak in water and steam is circulated through this plant and water mixture. Throughout the entire process, the same water is continually recycled through the plant material. This method allows faster extraction of essential oils from hard-to-extract plant materials.
Steam Distillation: Most commonly, the essence is extracted from the plant using a technique called distillation. One type of distillation places the plants or flowers on a screen. Steam is passed through the area and becomes "charged" with the essence. The steam then passes through an area where it cools and condenses. This mixture of water and essential oil is separated and bottled. Since plants contain such a small amount of this precious oil, several hundred pounds may need to produce a single ounce.
Extraction of Essential Oils Using Steam Distillation Method
Essential oils can be extracted using a variety of methods, although some are not commonly used today. Nowadays, a reputable distiller will try to preserve the original qualities of the plant, but the final therapeutic result is often not formed until after the extraction process. During extraction, the qualities of the oil change to give it more value - for example, chamazulene (characteristic of the pure blue colour of German Chamomile) is formed during the steam distillation process. Currently, the most popular method for extraction is steam distillation.
Many old-time distillers favour this method for most oils, and say that none of the newer methods produces better quality oils. Steam distillation is a special type of distillation or a separation process for temperature sensitive materials like oils, resins, hydrocarbons, etc. which are insoluble in water and may decompose at their boiling point. The fundamental nature of steam distillation is that it enables a compound or mixture of compounds to be distilled at a temperature substantially below that of the boiling point(s) of the individual constituent(s). Essential oils contain substances with boiling points up to 200°C or higher temperatures. In the presence of steam or boiling water, however, these substances are volatilized at a temperature close to 100°C, at atmospheric pressure.
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Fresh, or sometimes dried, botanical material is placed in the plant chamber of the still and the steam is allowed to pass through the herb material under pressure which softens the cells and allows the essential oil to escape in vapor form. The temperature of the steam must be high enough to vaporize the oil present, yet not so high that it destroys the plants or burns the essential oils. As they are released, the tiny droplets of essential oil evaporate and, together with the steam molecules, travel through a tube into the still's condensation chamber. As the steam cools, it condenses into water. The essential oil forms a film on the surface of the water. To separate the essential oil from the water, the film is then decanted or skimmed off the top. The remaining water, a by- product of distillation, is called floral water, distillate, or hydrosol. It retains many of the therapeutic properties of the plant, making it valuable in skin care for facial mists and toners. In certain situations, floral water may be preferable to be pure essential oil, such as when treating a sensitive individual or a child, or when a more diluted treatment is required. Rose hydrosol, for example, is commonly used for its mild antiseptic and soothing properties, as well as its pleasing floral aroma.
Essential oil isolated by steam distillation are different in composition to those naturally occurring in the oil-bearing glands of plants, since the steam distillation conditions cause chemical reactions to occur which result in the formation of certain artificial chemicals, called artifacts. Some of these are considered beneficial e.g. the formation of chamazulene during the steam distillation of Chamomile oil; whilst others may not be, e.g. the hydrolysis of linalyl acetate during the distillation of clary sage. Few essential oils are unscathed by the thermal conditions of steam distillation, but some distillation techniques can, in certain instances, be a measure less damaging than others (e.g. hydro diffusion – a sort of inverted steam distillation where steam is introduced at the top of the vegetable material-packed container, and oil and condensate issue from the bottom – can produce oils with higher ester contents that is less thermally induced hydrolysis).
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HERBAL SOAP MANUFACTURING PROCESS
Process of Soap Making
Due to the complexity of the full boiling process, it is generally not used in small and village scale soap making. However, the semi-boiling and the cold process normally used by the small-scale soap makers are not suitable for use with non-edible oils due to fact that majority of these oils have deep colour and bad odour. Instead, a combination of the full-boiling and semi-boiling process is used.
In the combined process, the deep coloured and bad smelling non-edible oils to be purified are first saponified, and then grained to remove the colour and odour. The grained soap obtained is used in soapmaking together with other pale coloured oils, using the semi-boiled process.
A typical formulation and process involving the use of neem, castor and physic nut oils is described as follows:
Raw Materials
Neem Oil 60 kg Physic nut Oil 35 kg Castor Oil 5 kg Caustic Soda 14 kg Sodium Carbonate 25 kg Common Salt 8 kg
Process The process oil is clarified by boiling with an equal volume of water and draining the water out after settling, with the dirt from the oil. 8.4 kg of the caustic soda is then dissolved in 25 kg of water to form a 33% solution. The neem oil is then put in a boiling pan over fire and the caustic solution run into it little by little with proper stirring. When all the caustic soda is used up in the saponification of the oil after about 4-5
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hours boiling, the salt is dissolved in a small quantity of water and is added to the soap and stirred. The homogeneous soap is then grained and the colouring matter in the oil separates out from the soap and settles down with the excess lye. About 80 kg of water is then added to the grained soap and after proper stirring for some time, the contents of the boiling pan are allowed to settle for one night, when the pure soap floats on the surface of the lye. The coloured spent lye with the impurities are drained out, and the soap melted with some quantity of water.
It must be noted that since non-edible oils have comparatively large proportions of free fatty acids, retardation of the saponification sometimes occurs because the free fatty acids sometimes form granular soap and accumulate a considerable quantity of caustic soda, thus preventing free contact between the oil and the caustic. When retardation occurs, some water should be added to the soap and boiled with stirring.
The melted neem soap can be drained into soap moulding boxes to harden and keep for future use, or when a continuous process is being done, the neem soap is melted with some water. Meanwhile the remaining 6.6 kg of caustic soda is dissolved in 16.8 kg of water. Some of the caustic solution is added to the melted soap and the physic nut and castor oils added and stirred. The remaining caustic solution is added to the soap in bits until it is all used up to complete the saponification process. The sodium carbonate (or 25 kg of 40oBe sodium silicate solution) can be introduced at this stage and stirred for about an hour. Colour and perfume may be added and the soap drained into moulds. The temperature at the time of moulding, in the case of pure soap, should not exceed 70oC.
Perfumes for Herbal Soaps
Various formulation of perfumes for different types of soap
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Soap Perfumery
In perfuming soap, the above-mentioned essential oils are seldom or never employed alone, two or more different kinds being combined in order to produce the particular odour desired; and the proper blending of the perfumes is an art acquired only after considerable experience. The different and graduated odours, both in character and intensity, and the art of the perfumer consists in blending the oils, in such proportions, that the different characteristic odours are brought out, and rendered as effective as possible, by contrast; and yet are combined in one harmonious whole. The odours, themselves, of the essential oils can be grouped into distinct series, or octaves, and are almost as capable of being tabulated in scale, as are the notes of music. For full information on this subject, Dr. Piesse’s excellent work on essential oils may be consulted; it will be sufficient in this place to give one or two examples of mixtures actually used in perfuming toilet soaps. The quantities given below, are in each case, for 1cwt. of soap:
Honey Soap
Citronella 9 oz. Oil of Lemon Grass 4½ oz. Oil of Cassia 2¼ oz.
Orange Soap
Oil of Orange peel 9½ oz. Oil of Thyme 2¼ oz. Oil of Cinnamon 5 dr.
Lemon Soap Oil of Lemon 9½ oz. Oil of Lemon Grass 5 oz. Oil of Bergamot 4½ oz. Oil of Cloves 2¼ oz.
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Rose Soap
Oil of Rose 2¾ oz. Oil of Geranium 2½ oz. Oil of Cinnamon 1 oz.
Elder-flower Soap
Oil of Bergamot 6¾ oz. Oil of Lavender 3½ oz. Oil of Thyme 1 oz. Oil of Cloves 1 oz. Oil of Cassia 1 oz. Oil of Almond 5 dr.
Transparent Glycerin Soap
Oil of Rosemary 9½ oz. Oil of Orange peel 2¼ oz. Oil of Cassia 2¼ oz. Oil of Thyme 1 oz. Oil of Myrbane (nitro-benzene) 5 dr.
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Different Method of Soap Making
There are four basic methods for making soap for small scale industry:
1. Melt and Pour: A process in which you melt pre-made blocks of soap and add your own fragrance.
2. Cold Process: The most common method of making soap from scratch with oils and lye.
3. Hot Process: A variation of the cold process method, where the soap is actually cooked in a crockpot or oven.
4. Re-batching: A method of grinding up bars of soap, adding milk or water, and re-blending them.
Each method has pros, and cons, and variations. Reviewing the two most popular methods, melt and pour and cold process, will help you decide which is right for you.
Melt and Pour Soap Making
Making soap with a melt and pour base is sort of like making a cake with a cake mix. What you lose in control of your ingredients and customization of your recipe, you make up for in safety, ease, and convenience.
With melt and pour soap making, you buy pre-made blocks of uncoloured, unscented soap “base” from a craft store or soap supplier. You melt the soap base in the microwave or a double boiler. When the soap is fully melted, add fragrance, colour
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and/or additives. Put it in a mould, and voila, you’re done. The soap is ready to use as soon as it hardens.
To get started with melt and pour soap making, you need:
A countertop or other clean workspace with a microwave or double boiler
A heat-resistant bowl for the microwave
A couple of spoons or whisks
Some melt and pour soap base
A set of measuring spoons
Fragrance, colour, or additives, as desired
Something to mould the soap in
Pros and Cons of Melt and Pour Soap
There are some considerations for this type of process, including:
Pros:
An easy and inexpensive way to start making soap
No need to deal with dangerous lye mixture
You don’t need a lot of ingredients to start
Your soap is ready to use as soon as it hardens
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Cons:
No control over your ingredients
Melt and pour is not quite as natural as other methods. (Many manufacturers add chemicals to increase lather or to better allow the soap to melt.)
Your soap is only as good as the base you purchase
Cold Process Soap
If making melt and pour soap is akin to using a cake mix, cold process is making your cake from scratch. You control everything that goes into the pot and you can make it as natural as you want. Your setup is a little more complicated and you’ll need to learn a few techniques of the craft first.
To make cold process soap, you heat the oils in your soap pot until they’re approximately 100 degrees. Slowly add the lye-water mixture and blend the soap until it thickens to trace. After the mixture reaches trace, you add your fragrance, colour, and additives and pour it into the mould. The raw soap will take about 24 hours to harden and about four weeks to cure before it’s ready to use.
To get started making cold process soap, you’ll need:
A flat, uncluttered workspace with a heat source and access to water
Some animal fats or vegetable oils
A pitcher of lye-water
A soap pot and some other easily found tools and equipment
Fragrance or essential oil, as desired
Natural or synthetic colorant, as desired
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A mould to pour the raw soap into
A cool, dry place to let the soap cure
Pros and Cons of Cold Process Soap Making
This process has a number of considerations to take into account, including:
Pros:
Your soap is truly made from scratch
You control all of the ingredients in the soap
You can tailor your recipe into unlimited variations
Cons:
You need to learn how to safely work with lye
You’ll need more ingredients and tools to start
It takes longer to make and there is more clean-up involved
You need to wait several weeks before your soap is ready to use
Whichever method you choose, you can make great soap. Work patiently and follow the instructions closely to start with. Once you’re familiar with the basic steps, you’ll be able to let your creative inspirations flow and make all sorts of wonderful soap creations.
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Processing details of soap manufacture
The kettle method of making soap is still used today by small soap manufacturing companies. This process takes from four to eleven days to complete, and the quality of each batch is inconsistent due to the variety of oils used. Around 1940, engineers and scientists developed a more efficient manufacturing process, called the continuous process. This procedure is employed by large soap manufacturing companies all around the world today. Exactly as the name states, in the continuous process soap is produced continuously, rather than one batch at a time. Technicians have more control of the production in the continuous process, and the steps are much quicker than in the kettle method—it takes only about six hours to complete a batch of soap.
The Kettle Process
1. Boiling: Fats and alkali are melted in a kettle, which is a steel tank that can stand three stories high and hold several thousand pounds of material. Steam coils within the kettle heat the batch and bring it to a boil. After boiling, the mass thickens as the fat reacts with the alkali, producing soap and glycerine.
2. Salting: The soap and glycerine must now be separated. The mixture is treated with salt, causing the soap to rise to the top and the glycerine to settle to the bottom. The glycerine is extracted from the bottom of the kettle.
3. Strong change: To remove the small amounts of fat that have not saponified, a strong caustic solution is added to the kettle. This step in the process is called "strong change." The mass is brought to a boil again, and the last of the fat turns to soap. The batch may be given another salt treatment at this time, or the manufacturer may proceed to the next step.
4. Pitching: The next step is called "pitching." The soap in the kettle is boiled again with added water. The mass eventually separates into two layers. The top layer is called "neat soap," which is about 70% soap and 30% water. The lower
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layer, called "nigre," contains most of the impurities in the soap such as dirt and salt, as well as most of the water. The neat soap is taken off the top. The soap is then cooled. The finishing process was the developed around 1940 and used by today's major soap-making companies, the above illustrations show the continuous process of making soap.
The Continuous Process
1. Splitting: The first step of the continuous process splits natural fat into fatty acids and glycerine. The equipment used is a vertical stainless-steel column with the diameter of a barrel called a hydrolyser. It may be as tall as 80 feet (24 m). Pumps and meters attached to the column allow precise measurements and control of the process. Molten fat is pumped into one end of the column, while at the other end water at high temperature (266°F [130°C]) and pressure is introduced. This splits the fat into its two components. The fatty acid and glycerine are pumped out continuously as fatter and water enter. The fatty acids are then distilled for purification.
2. Mixing: The purified fatty acids are next mixed with a precise amount of alkali to form soap. Other ingredients such as abrasives and fragrance are also mixed in. The hot liquid soap may be then whipped to incorporate air.
3. Cooling and finishing: The soap may be poured into molds and allowed to harden into a large slab. It may also be cooled in a special freezer. The slab is cut into smaller pieces of bar size, which are then stamped and wrapped. The entire continuous process, from splitting to finishing, can be accomplished in several hours.
4. Milling: Most toiletry soap undergoes additional processing called milling. The milled bar lathers up better and has a finer consistency than non-milled soap. The cooled soap is fed through several sets of heavy rollers (mills), which crush and knead it. Perfumes can best be incorporated at this time because their volatile oils do not evaporate in the cold mixture. After the soap emerges from the mills, it is pressed into a smooth cylinder and extruded. The extruded soap is cut into bar size, stamped and wrapped.
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Plant Layout
Principles of plant layout
Some of the guiding principles for detailed plant layout will be discussed for the benefit of those making layout decisions for the first time.
Storage Layout
Storage facilities for raw materials and intermediate and finished products may be located in isolated areas or in adjoining areas. Hazardous materials become a decided menace to life and property when stored in large quantities and should consequently be isolated. Storage in adjoining areas to reduce materials handling may introduce an obstacle toward future expansion of the plant. Arranging storage of materials so as to facilitate or simplify handling is also a point to be considered to design. Where it is possible to pump a single material to an elevation so that subsequent handling can be accomplished by gravity into intermediate reaction and storage units, costs may be reduced. Liquids can be stored in small containers, barrels, horizontal or vertical tanks and vats, either indoors or out of doors.
Equipment Layout
In making a layout, ample space should be assigned to each piece of equipment; accessibility is an important factor for maintenance.
It is extremely poor economy to fit the equipment layout too closely into a building. A slightly larger building appears necessary will cost little more than one that is / that crowded. The extra cost will indeed be small in comparison with the penalties that will be extracted if, in order to iron out the kines, the building must be expanded.
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The operations that constitute a process are essentially a series of unit operations that may be carried on simultaneously. These include filtration, evaporation, crystallization, separation and drying. Since these operations are repeated several times in the flow of materials, it should be possible to arrange the necessary equipment into groups of the same kinds. This sort of layout will make possible a division of operation labour so that one or two operators can be detailed to tend all equipment of a like nature.
The relative levels of the several pieces of equipment and their accessories determine their placement. Although gravity flow is usually preferable, it is not altogether necessary because liquids can be transported by blowing or by pumping and solids can be moved by mechanical means. Gravity flow may be said to cost nothing to operate, whereas the various mechanical means of transportation involve the first cost of the necessary equipment and the cost of operation and maintenance. But material must be elevated to a level where gravity flow must start. However, gravity flow usually means a multi-storey layout, whereas the factors favouring a single-story plant may largely, if not entirely, compensate for the cost of mechanical transportation.
Access for initial construction and maintenance is a necessary part of planning. For example, overhead equipment must have space for lowering into place, and heat- exchange equipment should be located near access areas where trucks or hoist can be placed for pulling and replacing tube bundles. Thus, space should be provided for repair and replacement equipment, such as cranes and forked trucks, as well as access way around doors and underground hatches.
Safety: A great deal of planning is governed by local and national safety and fire code requirements. Fire protection consisting of reservoirs, mains, hydrant, hose houses, fire pumps, reservoirs, sprinklers in building, explosion barriers and directional routing of explosion forces to clear areas and dikes for combustible - product storage tanks must be incorporated to protect costly plant investment and reduce insurance rates.
Plant Expansion: Expansion must always be kept in mind. The question of multiplying the number of units or increasing the size of the prevailing unit merits must be studied. Suffice it to say that one must exercise engineering judgment; that as a penalty for bad judgment, scrapping of present serviceable equipment constitutes but one phase, for
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shutdown due to re-modelling may involve a greater loss of money than that due to rejected equipment.
Nevertheless, the cost of change must sometimes be borne, for the economies of larger units may, in the end, make replacement imperative.
Floor Space: Floor space may or may not be a major factor in the design of a particular plant. The value of land may be a considerable item. The engineers however, follow the rule of practicing economy of floor space, consistent with good housekeeping in the plant land with proper consideration given to line flow of materials, access to equipment, space to permit working on parts of equipment that need frequent servicing, and safety and comfort of the operators.
Utilities Servicing: The distribution of gas, air, water, steam, power and electricity is not always a major item, in as much as the flexibility of distribution of these services permits designing to meet almost any condition. But a little regard for the proper placement of each of these services, practicing good design, aids in of operation, orderliness and reduction in costs of maintenance. No pipes should be laid on the floor or between the floor and the 7-ft. level, where the operator must pass or work. Chaotic arrangement of piping invites chaotic operation of the plant. The flexibility of standard pipe fittings and power - transmission mechanisms render this problem one of minor difficulty.
Building: After a complete study of quantitative factors, the selection of the building or buildings must be considered. Standard factory buildings are to be desired, but, if none can be found satisfactory to handle the space and process requirements of the chemical engineer, then a competent architect should be consulted to design a building around the process - not a beautiful structure into which a process must fit. It is fundamental in chemical engineering industries that the buildings should be built around the process, instead of the process being made to fit building of conventional design.
In many cases only the control area requires housing, with the process equipment erected outdoors. This is known as outdoor construction and such layouts should be considered for many types of plants. What consideration must be given to buildings depends upon conditions. If the designer must adapt his design to fit an old building or
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building space already erected, his problem is cut out for him and he has limiting conditions. However, the selection of the design of a new building to meet the requirements of the process is more scientific. In this case, one finds before him practically all types of standard building, built in units, interlocking or otherwise, ready for shipment and erection.
Throughout chemical industry, much thought must be given to the disposal of waste liquors, fumes, dusts and gases. Ventilation, fume elimination, and drainage may require the installation of extra equipment. This may involve the design of the individual pieces of operating equipment, or it may require the installation of isolated equipment. If the latter be the case, the location of such equipment where it will not interfere with the flow of materials in process should be practiced. The selection of the proper piece of equipment for doing this service is also an important point; the less attention the ventilating, fume, or waste-elimination systems require, the better service they may render. Sometimes air conditioning of the plant is called for and may require an elaborate setup. But the installation of such equipment, when needed, pays in better service from operators, less discomfort, greater production and a better morale than when such conditions are left to nature. It must be recognized that there is not only one solution to the problem of layout of the equipment. There are many rational designs. Which plant to adopt must be decided upon after exercise of engineering judgment and after striking a balance between the advantages and disadvantages of each possible choice?
Material-handling Equipment
Consideration of equipment for materials handling is only a minor factor in most cases of arrangement, because of the multiplicity of available materials handling devices. But where this operation is paramount in a process, serious thought must be given to it. Again, it should be said that engineering judgement must be exercised. Whenever possible, one should take advantage of the topography of the site location, and the process involved.
Access Roads: Existing or possible future highways adjacent to the plant must be known in order to plan access roads within the plant. Roadways of the correct capacity and at the right location should be provided for in a traffic study and overall master
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road plan of the plant area. Major provisions in road planning for multipurpose service are:
1. A means of interplant movement for road traffic, both pedestrian and vehicular
2. Heavier and wider roads for large-scale traffic
3. Routing of heavy traffic outside the operational areas
4. Roadways for access to initial construction, maintenance, and repair points
5. Roadways to isolated points, storage tanks and safety equipment, such as fire hydrants.
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Process Flow Chart for Soap Manufacturing
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Layout of the plant
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Project Location
The project is required to set up in an area with access to highway and good supply of power and water. Ease of availability of both skilled and unskilled labour is ideal for the project location. Proximity to town will provide good access to talented manpower for managing the plant operations.
Requirement of Land Area
Total Land Requirement is about 0.5 acre, approximately 2,000 sq mt which would include:
Area (in sq mt)
Extraction, Soap and Packaging Plant 400 Raw Material Storage 100 Finished Goods Storage 100 Testing Laboratory 50 Boiler House 50 Administrative Block 100 Security Area 10 Open spaces for Green Patch and within factory 1190 movement area
Built up Area
From the table in Point 7.2 it can be seen that out of 2000 sq. mt. of land only 810 sq. mt. is will be the built-up area whereas the remaining portion will be left open for green patch, parking and ample space for vehicular movement within factory premises for the purpose of movement of goods and raw materials
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Construction Schedule
From the date of acquisition of the land and after completion of all statutory formalities, the construction would commence. The construction is assumed to be completed in all respects, including installation of plant and machinery and building the administrative blocks, within 5 months from the date of commencement of construction. The lead considered, for the acquisition of each of the primary plant and machinery, is around 60 days. The date of acquisition of land is considered as the commencement of Year 1. Around a month’s time has been considered for the purpose of completion of statutory formalities.
Considering the afore-mentioned timelines, the production commences from the beginning of the 7th month of Year 1. Therefore, in Year 1 only 6 months’ production has been considered in this Project Report.
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Project at a Glance along with Project Financials
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