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Operating Instructions
FREUD Operating Instructions JS104K Biscuit Joiner Kit Contents Safety General Safety Rules Additional Safety Rules for Biscuit Joiners Functional Description and Specifications Symbols Parts and Feature Diagram Specifications Operating Instructions Prior to Operation Changing the Blade Using the Dust Bag Adjusting Cutting Depth Fence Adjustments Starting the Tool Making a Cut Machine Lubrication Applications Edge to Edge Joints T-Joints Frame Joints Edge Miter Joints Corner Joints Maintenance & Inspection Service Tool Lubrication Bearings Brushes Commutator Accessories Standard Power Tool Warranty BRIEF DESCRIPTION The Freud JS104K biscuit joiner is intended solely for cutting slots for biscuits in solid wood and wood related materials such as MDF, particle board, plywood, etc. Any alternative use of this machine would be considered a failure to comply with the intended purpose of the machine. The manufacturer is not liable for any damage or injury arising from the improper use of this machine and the user assumes sole responsibility in this case. ADDITIONAL SAFETY RULES FOR BISCUIT JOINERS WARNING! Do not cut material containing amianthus/asbestos. Working with materials containing amianthus/asbestos and/or silica stones produces a dust which is harmful to health. Protect yourself from inhaling this dust, in compliance with regulations on accident prevention. Be sure that you use this machine in an uncluttered work environment. Avoid wearing loose fitting clothing while operating this tool. Always wear eye protection, hearing protection, dust mask, and anti-slip footwear when using this tool. Always unplug the power cord before making blade changes or adjustments to the tool. Be sure the blade is properly tightened before turning the machine on and make sure the flange fits in the arbor hole when installing the blade. -
Twin-Blade Joinery the Fast Way to Make Perfect Tenons and Tongues on the Tablesaw
Twin-Blade Joinery The fast way to make perfect tenons and tongues on the tablesaw By Paul Anthony Joinery is probably the most exacting aspect of woodworking. It’s where stock around on your tenon jig to saw the thousandths of an inch matter. No kidding. oppositecut tenons cheek. is to sawThe oneproblem cheek, with then this flip is the that If a tenon, for example, is even .004" (the any inconsistency in your stock thickness thickness of a dollar bill) thinner than translates into inconsistency in your tenon its mating mortise, the joint’s strength thickness. As you’ll see, twin-blade joinery has been compromised, no matter how solves this problem, eliminating the need to well glue appears to hold it together. Because cutting joints can be fussy and The technique is just as effective at cutting time-consuming, it makes sense to take accuratefine-tune tongues the tenon on thickness panel edges for forfinal the fitting. same reason. Although a different principle This is where twin-blade joinery comes applies, twin-blade joinery is also the perfect in.advantage By stacking of any two efficiencies identical blades where together, you can. approach to cutting double spline slots. you can reduce the time it takes to cut tenons, All the technique requires is two identical tongues, and other joints with parallel saw blades and some shop-made spacers. faces. At the same time, you’re ensuring The small expense pays off big time, as accuracy. For example, a common way to you’ll find once you try the method. -
Dado & Accessories
20-73 pages 8-28-06 8/30/06 11:21 AM Page 63 Dado Sets & Saw Blade Accessories Dado Sets 63 Whether you’re a skilled professional or a weekend hobbiest, Freud has a dado for you. The SD608, Freud’s Dial-A-Width Dado, has a patented dial system for easy and precise adjustments while offering extremely accurate cuts. The SD300 Series adds a level of safety not found in other manufacturers’ dadoes, while the SD200 Series provides the quality of cuts you expect from Freud, at an attractive price. 20-73 pages 8-28-06 8/30/06 11:21 AM Page 64 Dial-A-Width Stacked Dado Sets NOT A 1 Loosen SD600 WOBBLE Series DADO! 2 Turn The Dial 3 Tighten Features TiCo™ High Dado Cutter Heads Density Carbide Crosscutting Blend For Maximum Performance Chip Free Dadoes In Veneered Plywoods and Laminates The Dial-A-Width Dado set performs like a stacked dado, but Recommended Use & Cut Quality we have replaced the shims with a patented dial system and HARDWOOD: with our exclusive Dial hub, ensures accurate adjustments. SOFTWOOD: Each “click” of the dial adjusts the blade by .004". The Dial- A-Width dado set is easy to use, and very precise. For the CHIP BOARD: serious woodworker, there’s nothing better. PLYWOOD: • Adjusts in .004" increments. 64 LAMINATE: • Maximum 29/32" cut width. NON-FERROUS: • Adjusts easily to right or left operating machines. • Set includes 2 outside blades, 5 chippers, wrench and Application CUT QUALITY: carrying case. (Not recommended for ferrous metals or masonry) • Does not need shims. -
Tools & Materials
Compliments of Fine Woodworking tools & materials ■ INNOVATIONS Festool joiner makes mortise- and-tenon joints as easy as biscuits rue innovations in portable power tools are rare. The random-orbit sander, the biscuit joiner, cordless technology—the big leaps forward are few and far between. Festool, a German company, stands out in recent years for reinventing a number of old faithful FEATURES tools. Readers will recall the plunge-style circular saw with the ingenious guide track, as well as a high-end cordless drill that accepts three different heads. TFestool’s latest innovation—the Domino Joiner—may be the compa- ny’s most significant. Available in April, this tool looks and operates like a biscuit joiner, but the Domino uses a spinning and oscillating (wobbling side to side) bit to cut a full mortise in a single plunge. The system employs different-size beech slip tenons. Though the largest tenons are only 3⁄8 in. thick by 7⁄8 in. wide by 2 in. long, the uniformly machined mortises and perfect-fitting tenons added up to very strong joints—strong enough for cabinet doors, drawers, face frames, many chairs, and all tables just shy of dining size. Simple, precise setup. A movable fence (left) has detents at But the real sizzle here is speed. I assembled an entire table, with common angles and a series of vertical stops. Alignment pins two slip tenons at each joint (32 mortises in all), in about half an hour, on the front of the tool (right) locate mortises a set distance with perfect alignment of parts. -
Festool Domino Tenon Joiner by Rick Christopherson
Festool Domino Tenon Joiner By Rick Christopherson Ed. Note: The photographs and column (1/2”) to 28mm (1-1/8”). Compare this to layout are placed within this draft as a tool biscuits, which are 4mm (5/32”) thick and to assist me in writing. The final manuscript penetrate into the workpiece a maximum of will be a raw text file. This is not a 12mm (1/2”). manuscript. I can’t remember the last time the woodworking community has been so abuzz about a new tool as I have seen with the eminent release of the Festool Domino® Tenon Joiner. So what’s the buzz all about? Well imagine being able to cut mortises for mortise and tenon joinery as easily as using a biscuit joiner. While a biscuit is loosely considered a spline, a Domino is a true floating tenon. The Domino tenon joiner is a revolutionary The primary distinction is the orientation of and evolutionary tool for the woodshop that the grain and the depth of the penetration. cuts mortise slots for mortise and tenon The wood grain of a biscuit is slightly off- joinery. What makes the Domino joiner axis from being a true spline, but it is unique from many other power tools for nevertheless predominately in-line with the mortise and tenon joinery is that you bring joint. A tenon achieves its strength because the tool to the work, instead of bringing the the grain of the tenon is perpendicular to the work to the tool. This is very handy for joint. larger projects, and is one of the primary reasons for the popularity of biscuit joiners. -
Stack Dado Set Instructions Item #SDS-0630 & SDS-0842
1051 Olsen Dr Ste 111 | Henderson, NV 89011 Phone: 702-294-1231 | Fax: 702-294-1232 Email: [email protected] | Website: www.oshlun.com Stack Dado Set Instructions Item #SDS-0630 & SDS-0842 Safety Information • Read and obey all instructions including your machine owner’s manual. Failure to obey instructions could lead to serious bodily injury or even death. • All rotating tools can be dangerous, use this product at your own risk. • Always wear ANSI approved eye and hearing protection, as well as a dust mask or respirator. A full-face shield is also recommended. • Do not use this product on any under-powered table saw or other type of machine such as a miter saw, portable circular saw, or any other saw that is not recommended to run a stack dado by the saw manufacturer. Consult your owners manual before use and obey all instructions. Contact the saw manufacturer if you do not have the manual. • Always turn the power off and unplug the electrical cord when changing blades, accessories, or servicing the machine. • Keep your hands, body, clothing, and hair clear of the cutting area. Do not wear jewelry or loose fitting clothing while using this product. • Be sure to follow the rotational arrows on the blades and chippers when installing. • Always do a final inspection and make sure the arbor nut is properly securing the dado. Also ensure that the blades and chippers are properly spaced so the carbide teeth are not touching. • Never use this product at speeds in excess of the maximum RPM rating. • It is recommended to use a dado insert if using on a table saw. -
With Our Stack-Up of Three Dado Sets. Find out Which One Is Best for Your Needs in the Areas of Accuracy, Smooth Cutting and Ease of Use
{ } We put the “head” in “head-to-head” with our stack-up of three dado sets. Find out which one is best for your needs in the areas of accuracy, smooth cutting and ease of use. Forrest Dado King With six chippers, two 24-tooth outside blades, and a full quota of shims, Forrest Manufacturing Company’s 8" Dado King mills grooves (with the grain) and dadoes (across the grain) from 1/8" to 29/32" wide. In all of our tests, this set deliv- ered perfectly flat-bottomed grooves in every material. Equipped with C-4 carbide tips, the Dado King promises long intervals between sharpening, even when its primary use is on dense fiberboards and other hard composites. Each of the two trim saws – the circular outside blades – has 24 carbide tips. But where both the Forrest Dado King and the IT’S THE MOST BASIC MACHINED JOINT in woodworking – DeWalt DW7670 excel is that each of a simple groove that houses the edge of another workpiece. Yet their chippers is equipped with four the dado can cause heartache for hobbyists and pros alike. Torn carbide tips instead of the traditional two. This means that fresh cutters edges (especially in veneered stock), an uneven bottom and are offered to the material twice as problems matching the thickness of standard plywood sheets are often, which is a large part of the just some of the challenges involved. reason that the Dado King delivers Three relatively new dado sets – Forrest’s Dado King, Amana’s such a clean groove. 658040 and DeWalt’s DW7670 – seek to address these issues. -
What Do I Do Next? Name
Production Technology What do I do next? Name Not sure what to do next? Use this checklist to see what you should do! 1. Grab some knowledge Complete all your worksheets about measurement, drawing, layout, and safety. Then ask if you can choose your lumber. 2. Mill your lumber to width and thickness. Use the jointer to make one face and both sides flat. Use the planer to make all the pieces 1/2" thick. Use the table saw to rip the wood for the sides to 3" wide Use the table saw to rip the wood for the ends to 5" wide 3. Lay out your work. Lay out the cuts for the sides onto the 3" wide wood. Leave space at each end. Lay out both ends onto the 5" wide wood. Leave space at each end. Lay out the measurements for the bottom on your sheet of plywood. Remember to mark areas of waste. 4. Shape your pieces Use the tablesaw to mill the dadoes on your sides and ends Use the mitre saw to cut out the pieces. Remember to cut on the waste side of the lines! Use the drill press to drill a 3/4" hole in each end. Use the vice and a piece of scrap. Use the mitre saw to cut the ends, sides, and bottom to length. Use the bandsaw to cut the angles on the two ends. Use the bandsaw or tablesaw to rip the plywood bottom to width. Use a biscuit joiner to cut the biscuit slots for #0 biscuits 6. -
Making Stub-Tenon Doors
Making Stub-tenon Doors The stub-tenon joint will never be the super- hero of your joinery arsenal because it doesnʼt have the stuff necessary to be a strong joint. The mating parts are short (hence the “stub” moniker) and itʼs housed on only two sides: the face cheeks of the tenon. There is sufficient glue surface, but the cross-grain orientation compromises the glue joint. In the pantheon of woodworking joints, the stub-tenon joint may be more accurately described as a 90-pound weakling. But even so, this can be sufficient for smaller, lightweight doors that donʼt take a lot of abuse. For example, you wouldnʼt choose this joint for kitchen cabinet doors or built-ins for the kidsʼ playroom. But itʼs OK to use a stub-tenon door for a vanity cabinet or for a project thatʼs built as much for looks as it is for service. Once a door weighs more than four or five pounds, or is larger than 18" x 24", you must abandon the stub-tenon joint for a more substantial one. Mortise-and-tenon construction, dowels, loose tenons and even biscuit joints are superior choices for larger, heavier doors. So why use a stub-tenon joint? Well, itʼs easy to make because it requires a minimal amount of setup time regardless of the method you choose to cut the joint. Itʼs usually cut with a router in a table or on the table saw using a stack dado set. The ease of setup is because the same groove thatʼs cut to receive the panel doubles as the groove for the stub tenon. -
Joinery Tools and Fastening Tools
JoineRY TOols: Biscuit JoineRs & PockeT Hole JigS Joining fl at panels to make a box is the ultimate and basic goal of a lot of wood- working. There are a lot of ways to get there, from nails to fancy locking sliding dovetails. All the methods work, and all are valid when used properly. The prob- lem is that most of the techniques require a number of large machines with special bits or blades. We wanted to keep things Biscuit joiners (left) cut a football-shaped simple and strong. So when it comes to recess in two parts to be joined. The biscuits case joinery, we think you should choose fi t into that recess and (with a little glue) either a pocket-hole jig or a biscuit joiner. hold the joint together. A pocket-hole jig (above) allows you to join two pieces of wood The pocket-hole jig bores an angled without clamping. The only real downside is hole (a pocket) in one half of your joint the fact that you have to conceal the holes with a special bit included in the kit. The made by the stepped drill bit. pocket is sized and shaped perfectly for a special screw designed for the jig. You put Using a biscuit joiner is simple, but other half of the joint. Add glue and a bis- glue on your pieces, clamp them together you really have to pay attention because cuit and clamp things up. and drive in the screw. Most people con- it’s easy to make stupid mistakes with- It sounds easy, but I’ve seen a lot of ceal the pockets by placing them on the out knowing it. -
Woodworking Machinery Catalogs Manuals Parts
WOODWORKING MACHINERY CATALOGS MANUALS PARTS LISTS COMPANY PUBLICATIONS TEXTS Mr. Dana Martin Batory, 402 E. Bucyrus St., Crestline, OH 44827 Order By Full Title And Date Postage Paid Within U.S. Outside U.S. Add $3.50 Per Item No Minimum Order NO PHONE CALLS PLEASE U.S. Funds Only Money Orders Preferred Allow Three Weeks For Delivery Web Catalog Updated Quarterly—Jan.1, April 1, July 1 & Oct. 1 Master List Updated Daily Listings & Prices Valid Only Through January, 2018 Current Master List Available As CD Copy Only (Word 2000) $7.50 PLEASE NOTE: Quality of photocopies is dependent on the quality of the original or master copy. Age, paper quality, condition, ink colors, printing, etc., are all contributing factors. Therefore photocopies are sold “as is” with No returns accepted. Pagination: Page numbers listed represent the number of pages making up the document not necessarily the actual number of photocopy pages. Unfortunately, I lack both the time and expertise to serve as an appraiser or broker. Nor to give advice on locating or fabricating replacement parts. In order to continue my definitive history series on American manufacturers of woodworking machinery, I’m interested in acquiring by loan, gift, or photocopy, any and all documents, catalogs, manuals, photos, trade journals, personal reminiscences, etc., pertaining to woodworking machinery and/or their manufacturers, past or present. All assistance will be acknowledged in print. Loaned material will be treated with care and promptly returned. WRITE with particulars. 2 Cir.=Circular/Bul.=Bulletin/Bro.=Brochure -
Let's Stay Together
Let’s Stay Together An introduction to wood shop-related fasteners and joinery accessories Joinery Accessories: ● Wood Dowel ○ Used in many applications for joining and aligning wood material ○ Can be used as a pivot for moving parts ○ Can be used with or without glue ● Stepped Dowel ○ Installed using the Miller stepped drill ○ Provides surface tension when set with a mallet ○ Instantly sets without the use of glue ○ Available in several wood species ● Domino Tenon ○ Installed using the Festool Domino Jointer ○ Tenon is designed to fit precisely into the mortise created by the tool ○ Glue expansion slots ensure a tight and rotation-proof joint ● Biscuit Tenon ○ Installed using the biscuit joiner ○ Typically used to laminate lengths of wood along the edge ○ Require less accuracy than the Domino as the mortise cut is larger than the tenon ● Pocket Hole Joint ○ Installed using the Kreg Pocket Hole jig (available in tool checkout cage) ○ Provides a strong joint with or without glue ○ Pocket can be filled and hidden by inserting a dowel into the hole and cutting off flush Binding Hardware: ● Barrel Nut ○ Also known as cross dowels or dowel nuts ○ Creates a strong joint for wood and composite materials ○ Used extensively in flat-pack furniture ● Sex Bolt/Binding post ○ Barrels and screws team up to hold items together ○ Provides a low-profile when compared with a nut and bolt combination ● Wood-screw Stud ○ Wood screw to machine screw ○ Used to install a threaded stud into a wood structure ● Screw-stud snaps ○ Used to install a regular fabric