www.koreaheating.com
Leading the Heating System Industry SH KOREA CO., LTD. SH KOREA SH KOREA is the industry leader of eco-friendly and high-efficiency heating system and Introduction is committed to manufacturing high-efficiency heating films and heating cables. As the oil price is continuously rising and global warming is getting worse, the demands for eco-friendly and high efficient heating system have risen higher than ever.
Our heating system, Hot Film and Hot Cable, are the key to heating spaces with the lowest possible pollution and the highest possible energy efficiency.
SH Korea has one of the largest production facilities in the world with dedicated technicians and engineers. Our dedicated researchers are always seeking ways to make our products better and make heating more environmentally friendly and effective. Our innovative spirit is also seeking ways to install our system easier and safer.
We lead the electric heating industry and continuously improve ourselves to supply the products which the market needs. SH KOREA guarantees the user's satisfaction.
Management Technology is our life. Quality is our pride Philosophy and Goals 1. We do our best on developing top quality products. 2. We do everything to satisfy our customers. 3. We build products which the market wants and needs. 4. We lead the electric heating industry. 5. We never stop improving our products and services.
02 THE INNOVATION OF ARCHITECTURAL HEATING SYSTEM IN 21TH CENTURY
Global leader of Heating System- SH Korea Co.,Ltd.
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Mongolia Kyrgyzstan
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Messenger Of Floor SH KOREA, with its top-notch engineers and production facility, has been supplying Heating Culture heating films and heating cables worldwide. Our major partners are located in over SH Korea Co., Ltd. 20 countries. As the messenger of Korean Floor Heating System, we are doing our best to manufacture top quality heating films and heating cables. We build the system in Korea; the world uses our system.
Main Export Countries: the United States, United Kingdom, Germany, Norway, Sweden, Finland, Russia, Poland, Romania, Ukraine, Turkey, China, Japan, Mongolia, Chile, Peru, Kazakhstan, Uzbekistan, Kyrgyzstan, Tajikistan, and Mexico.
www.koreaheating.com 03 International Certificates
CE GOST ISO9001 ISO14001
UL ROHS INTERNATIONAL CERTIFIED PRODUCT LIABILITY EXPORTER
Domestic Certificates
PATENT FOR FILM DESIGN PATENT TRADEMARK BUSINESS REGISTRATION
FACTORY CERTIFICATE OF PPS REGISTRATION R&D CERTIFICATE REGISTRATION VENTURE COMPANY
04 THE INNOVATION OF ARCHITECTURAL HEATING SYSTEM IN 21TH CENTURY
Production Facility
Heating Film Gravure Printing Slating Machine Production Line Machine
Heat Treatment Thomson Laminator Machine Machine
Two Automated Production Lines for Heating Film
TEFLON Extruder Silicon Extruder PVC Extruder
High Speed Conductive Automatic Braiding Machine Wire Winder Winder
Automated Heating Cable Production Line
www.koreaheating.com 05 The Heating Film - The heating film, Hot Film, is a breakthrough product which will lead the future of indoor Hot Film facility heating. Powered by electricity, the heating film heats up the facility effectively without any dust or allergens. SH KOREA, the leader in electric heating in Korea with its acclaimed production facility and engineering expertise, has been supplying heating films with the best quality which no one can match. The heating film is made by following a complex process of printing and binding. The primary heating material, carbon paste, is prepared by precisely combining materials to get the required electric characteristic. The carbon paste is printed over heat-resistant base PET film with laser carved molds. The silver paste, working as a conducting material, printed by following the same steps. The printed base PET film is bound with Laminex film. The 99% pure copper bar, working as a conducting material, is placed between the base PET film and the Laminex film on each edge. The heat is generated by using the carbon’s own electric resistance characteristics. In addition to effectively heating up the facility, the carbon naturally emits far infrared ray and anion which promote healthy environments by eliminating odor and sick home syndrome causing materials and suppressing bacterial growth.
Superiority of Easy to install Economic Heating Method Heating Film - Extremely easy to install and Significantly reduced installation works. Fast heating result with parallel heating element structures using electricity. Hot Film Saves energy with partial heating – heat up only needed areas. No boiler room is necessary – saves spaces in the facility
Environment Centered Healthy Heating Low electromagnetic waves by using carbon which is a main content of charcoals. Far infrared ray and anion by heated carbon – promote a healthy environment by reducing odor and sick home syndrome causing materials and suppressing Bacteria growth. No flame is necessary for heating – prevents dust, noise, and carbon dioxide.
Low Maintenance Cost Saves up to 50% of energy compared to conventional heating methods such as electric panel or gas boiler. Malfunction rate reduced significantly with the simple structure. Easy to uninstall and be carried to a new site when moving.
Installation and Criteria Oil/Gas Boiler Electric Panel Film Heating Maintenance Cost according to Installation Type Wet/Dry Dry Dry Boiler Room Required Not Required Not required Installation Heating Pipe Exposed None Not required Heating Method Method Installation period 4-5 days 1-2 Days 1 Day Installation Thickness 100 ~220mm 15-20mm less than 10mm
Fuel Fossil Electricity Electricity Heating Type Conduction, Convection Conduction far Infrared Ray Far Infrared Ray None None over 90% Heating Type Speed of Heating 30-60Min 15-30Min 4-10 Min Noise & dust Occurs None None Electromagnetic Wave none High Minimal
Rupture by Freezing Occurs None None Remodelling High Cost Possible Easy Maintenance Moveable Hard Possible Easy Weakness Maintenance Cost not functional when no electricity No Hot water Durability Around 10 years 2-3years Semi-Permanent
06 THE INNOVATION OF ARCHITECTURAL HEATING SYSTEM IN 21TH CENTURY
Hot Film Structure
➊ Carbon Heating Element ➋ Copper Bar ➌ Silver Bar ➍ Base PET Film ➎ LAMINEX Film
Patented Silver Bar Design to prevent electric shock.
Hot Film 1. Conventional Band Silver Bar Patent Technology · Due to structural characteristics, an air layer is formed between the copper bar and the silver bar. of Silver Pattern As the film is heated, the air may expand and damage the film bonding.
· Electric sparks may occur around the copper bar area. The silver bar is printed on top of the carbon bar, and the copper bar is placed right over the silver bar. When a constant pressure is applied on the part, it may cause dielectric breakdown which can cause electric sparks.
2. SH KOREA’s Patented Silver Bar · The terrace silver bar design makes sure the copper bar and silver bar are bonded tightly to prevent the air cushion from forming.
· The terraced design separates the copper bar from the carbon bar to prevent dielectric breakdown. The silver bar acts as a bridge between the two bars.
3. Key Technology for the Safe Heating Film The key technology for making a safe heating film lies in the silver bar design. Conventional heating films were prone to fail because of weakness in the copper and carbon bar connection.
SH KOREA's patented silver bar design separates the two bars from each other, preventing the cause of the dielectric breakdown. The design also actively prevents air cushions from being formed.
Moreover, SH KOREA only uses silver pastes with the optimal level of purity and electric resistance which are more than enough to withstand the maximum electric load of the heating film.
www.koreaheating.com 07 Specification of Hot Film
Power Packing Product Weight Model Number Width Thickness Consumption Length Remarks (HS CODE) (Kg/box) (w/m) (m/box) SH-203 30cm 67w/m 150 m 21Kg
SH-205 50cm 110w/m 150 m 32Kg 0.275mm SH-208 80cm 180w/m 100m 32Kg Semi-Transparent SH-210 100cm 220w/m 100m 40Kg
SH-303 30cm 67w/m 150m 23Kg Flame-Retardant Insulation PET SH-305 50cm 110w/m 150m 38Kg
SH-308 80cm 180w/m 100m 40Kg
SH-310 100cm 220w/m 100m 48Kg
SH-305PTC 50cm 110w/m 100m 38Kg with PTC charateristics Heating Film SH-303T 30cm 67w/m 150m 23Kg SH-305T 50cm 110w/m 150m 38Kg (3921.90) SH-306T 60cm 130w/m 100m 29kg 0.338mm Transparent SH-308T 80cm 180w/m 100m 40Kg
SH-310T 100cm 220w/m 100m 48Kg
SH-312T 120cm 264w/m 70m 40Kg
SH-305E 50cm 200w/m 100m 38Kg For High Temp.
SH-305O 50cm 110w/m 150m 38Kg
SH-308O 80cm 180w/m 100m 41Kg Overall Printed
SH-310O 100cm 220w/m 100m 50Kg
SH-303DC12v 30cm 67w/m 150m 23Kg For DC SH-303DC24v 30cm 67w/m 150m 23Kg
※ Custom Production Available : Film Thickness, Film Color, Film Width, Voltage, Power Consumption Rate, Custom Markings. Contact our sales team for further details.
Hot Film Product Image
08 THE INNOVATION OF ARCHITECTURAL HEATING SYSTEM IN 21TH CENTURY
DIY Hot Film Conventional heating films require an electrician to install. The DIY heating film is built with fully certified high-quality SH KOREA heating film and its patented connecting terminal. DIY Hot Film comes with the wiring already done. The heating film is connected easily with plug and play terminals. Just plug in the terminal to the thermostat then the DIY heating film will make the heat you need with ease.
1. Thermostat 2. Temperature Sensor 3. Terminal Wire to the Thermostat 4. DIY Heating Film 5. End Cap
Applicable 80w/㎡ For 120w/㎡ For 140w/㎡ For less Model Width Length Voltage Specification Area 24H Use 12H Use than 12H Use SH-306(DIY3) 3m 1.8㎡ 119w~144w 179w~216w 208w~252w SH-306(DIY4) 4m 2.4㎡ 159w~192w 238w~288w 278w~336w 60cm 200V~220V SH-306(DIY5) 5m 3.0㎡ 198w~240w 298w~360w 347w~420w SH-306(DIY7) 7m 4.2㎡ 278w~336w 417w~504w 486w~588w SH-310(DIY3) 3m 3㎡ 198w~240w 298w~360w 347w~420w SH-310(DIY4) 4m 4㎡ 264w~320w 397w~480w 463w~560w 100cm 200V~220V SH-310(DIY5) 5m 5㎡ 331w~400w 496w~600w 579w~700w SH-310(DIY7) 7m 7㎡ 463w~560w 694w~840w 910w~980w SH-312(DIY3) 3m 3.6㎡ 238w~288w 357w~432w 471w~504w SH-312(DIY4) 4m 4.8㎡ 317w~384w 476w~576w 555w~672w 120cm 200V~220V SH-312(DIY5) 5m 6.0㎡ 397w~480w 595w~720w 694w~840w SH-312(DIY7) 7m 8.4㎡ 555w~672w 833w~1008w 972w~1176w SH-306(DIY3)U 3m 1.8㎡ 144w 216w 252w SH-306(DIY4)U 4m 2.4㎡ 192w 288w 336w 60cm 110V SH-306(DIY5)U 5m 3.0㎡ 240w 360w 420w SH-306(DIY7)U 7m 4.2㎡ 336w 504w 588w
Power Consumption Rate, Voltage, Width and Length can be adjusted depending on order quantity. Maximum Allowed Current: AC220 ~ 240V: 15A / AC100 ~ 120V: 7.5A
Precaution General installation method is the same as that of regular heating film. However, additional precautionary measures are required when connecting terminals.
Assemble each terminal block firmly to the end. There Cut out the insulation pad in the shape of the terminal should be no space between the assembled terminals. above. Place the terminal into the cut area to flatten
Installation Instruction Video Place an end cap at the end of the circuit. Use the extension wire terminal (sold separately) when it is necessary to adjust the distance between the film or between the film and the thermostat.
www.koreaheating.com 09 Hot Film Installation Process
1. Clean and flatten the area. 2. If the area is wet, remove moisture completely and waterproof or place vinyl over the surface. 3. Place insulation pad and fix the pads on the ground with OPP Tape. If you want to improve heat efficiency, please use thicker pads. 4. Cut the edge of insulation pads according to each end of the surface. 5. Leave about 5cm at the end of the pad and make a space for the wires go through. If the wires go between the pad, leave about 2 ~3 cm distance from each pad. 6. Place Hot Film on insulation pad. 7. When placing films, keep 10 ~ 20 cm distance from the wall. Also, place at least 1cm distance from each film. 8. When cutting the film, always follow the dotted line marked with scissors diagram. 9. Do not go over the length limit of the film. 10. Fix the film with OPP Tape, Paper Tape or Electric Tape.
How to Calculate Power Consumption Rate: Power Consumption(Watt) = V(Voltage)²/R(Resistance)
※ Maximum Length of 1 sheet of Heating Film 50cm Width : 12-13m / 80cm Width : 7-8m / 100cm Width : 5-6m
※ Do not overlap heating films when installing. Leave at least 1CM - 3CM space in between each heating film.
010 THE INNOVATION OF ARCHITECTURAL HEATING SYSTEM IN 21TH CENTURY
Hot Film Installation and Wiring
11. Insulate every cut end with the special insulation tape to keep the area from moisture. 12. Measure resistance value of every installed heating film. 13. Calculate and check the power consumption rate. 14. Put the electric wire mold close to main power console and arrange the wires in the mold. 15. Fix the thermostat close to the main power outlet. 16. Test the circuit of the installed heating film before connecting the wire to the thermostat. If there is a current leakage tester, test the leakage current. 17. Turn on the thermostat and check the film's heating performance with the thermal measuring tool. 19. For a laminate floor finishing, cover the film with non-woven fabric for protection. 20. For linoleum or deco tile finishing, place a protective board over the film for protection.
Laminated Floor Finishing Linoleum Finishing
www.koreaheating.com 011 Hot Film Wiring for Hot Film
1. Punch a hole on the copper bar. 2. Place the connection terminal in between the copper bar and the silver bar as shown above. 3. Secure the connection terminal with the eyelet terminals. 4. Press down the eyelet terminals firmly with a presser. 5. Insulate the connection area with the special insulation tape.
※ The alligator clip is used commonly for connecting wires to the heating film. When alligator clips are used, electric sparks may occur around the loose connection area. SH KOREA strongly recommends the users to use our connection terminal for safety.
Wiring for Power In Thermostat Power Out to the heating film
Thermal Sensor
Overheat Sensor
Screw Hole
For proper operation, place the sensor in between the carbon bars and fix the sensor with inuslation tape.
※ For safety, use thicker electric wires than heating film wire to power the thermostat.
012 THE INNOVATION OF ARCHITECTURAL HEATING SYSTEM IN 21TH CENTURY
Circuit Diagram of Hot Film
※ Use Parallel connection when wiring the film.
Installation Diagram
Laminate Floor Linoleum Finishing
Precautions · Clean the floor before installation. · If the floor is wet, remove the moisture completely and waterproof the surface before installation. · Do not use insulation pads with conductive material covering. Use only foamed polyethylene insulation pad. · Do not damage the heating film. Avoid stepping over the heating film during installation. · When the film is damaged, insulate the damaged area completely with insulation tapes. · Check contracted power capacity before installing heating film. · Use only up to 70% to 80% of the total capacity of a thermostat for safety. Insulate every cut area firmly. · Never use the heating film without a thermostat. · When wiring, connect each terminal firmly. Do not overlap wires on the floor. · Test the connection before applying finishing materials.
www.koreaheating.com 013 Hot Film Submaterials
Insulation pad Eyelet terminal Pressed termianl Special Electric wire Insulation tape
Thermostat Presser Eyelet puncher OPP Tape Electric tape
Residential Gas Electric Consumption Classification Oil Boiler Heating panel Heating Film Comparison by Heating (LNG) Method Daily consumption 5.83L 4.3㎥ 64.0kw 34.8kw
Monthly 175L 130㎥ 1,920kw 1,044kw consumpton
1. Based on 30days operation in 33㎡ space(8 hours a day) 2. When outside temperature is 0℃, maintaining indoors temperature at 22 ℃ 3. The above values may vary according to testing environment(e.g. insulation condition of the place)
Other Product Item
Air Conditioner Purification Filter Flat electric wire
Water-proof heating film DIY Film
014 THE INNOVATION OF ARCHITECTURAL HEATING SYSTEM IN 21TH CENTURY
Heating Cable To meet various demands for various finishing materials, SH KOREA implemented (Hot Cable ) cutting-edge production line and acquired top-notch engineering team to manufacture heating cables and special cables. The heating cables are suitable for various finishing methods including conventional concrete finishing or tiles. The heating cable is made up of 4 parts. The primary heating source, NiChrome Resistor, is designed with precision by calculating resistant value per length of each model. The heating wire is covered with primary insulation covering - TEFLON which withstands heat up to 200℃. The insulated heating wire is then covered with braids to reinforce the structural robustness and cut electromagnetic waves. The braided wire is covered with outer PVC sheath which is flame retardant and resists heat up to 105℃. Built with only top quality materials and SH KOREA’s patented technology, the Hot Cable delivers the functionality and durability that the market wants.
Superiority of Excellent Safety Hot Cable Healthier environment with minimized electromagnetic waves. Layers of insulations keep the cable robust and safe from electric hazards.
Economic Heating Low cost in installation and maintenance compared to conventional heating methods. Partial heating, concentrated heating, and individual heating are available as the user needs. Semi-Permanent Durability Top quality materials with good insulation and durability maximize the heating cable’s life.
Various Applications Marbles, tiles, or other various finishing materials can be used. With its robust structure, the heating cable, HOT CABLE, can be used for various applications.
Environment-Friendly Heating System No dust, No noise, No contamination. Eco-friendly heating system. When the installation area is too humid or conventional fossil fuel heating is not available, Hot Cable is the best solution.
Technical Advantage SH Korea’s heating cable – Hot Cable – is built with a patented safety system. The of Hot Cable conventional heating cable is prone to failure because of weakness in heating wire and power wire connection. SH KOREA’s patented cold lead wire design prevents such problems, making the cable much more durable and safe. Three layers of insulation, with braiding and high-quality insulation material Teflon and PVC, makes the cable stronger and safer than ever. The Heating Cable Mat, Hot Cable - Mat type, makes the installation even easier. The Mat Type eliminates tedious processes of placing and fixing a heating cable on a wire mesh. Just roll over the Hot Cable Mat Type. The cable is already layered and fixed on the adhesive alkali resistant wire mesh for easy installation.
www.koreaheating.com 015 Structure of Hot Cable
4
3
2 1. 2P Nichrome (Ni-Cr) Alloy Heating Element 1 2. TEFLON Primary Insulation 3. Tinned Copper Braided Electromagnetic Wave Screen 4. PVC Outer Sheath (withstands heat up to 105℃)
Hot Cable Patent technology of Insulation holder
SH KOREA's Patented Cold Lead Wire
SH Korea’s Hot Cable’s cold lead wire is built with the Patented Insulation Holder which solved conventional heating cable’s safety issue. The patented holder is made with silicon which can Withstand heat up to 200℃. The holder keeps a safe insulation distance of each wire. Such structure prevents electric hazards which can cause overheating and short circuit.
Conventional Lead Wire
Conventional heating cables without our patented holder system are prone to failure because of weakness in connection parts of heating wires and power wires. The wires get converged in the cold lead which can cause overheating and short circuit.
016 THE INNOVATION OF ARCHITECTURAL HEATING SYSTEM IN 21TH CENTURY
Hot Cable Roll Type SH KOREA’s electromagnetic field free heating cable, Hot Cable Roll Type, is made up of 4 parts. The primary heating wire, NiChrome heating resistor is designed with precision by calculating resistant value per length. The heating resistor cable is covered with its first insulation coating: TEFLON. TEFLON, a trade name for Polytetra Fluoroethylene(PTFE), shows strong resistance to heat and chemicals. TEFLON withstands heat up to 200℃. It is a premium insulation material used for only top quality heating cables. The TEFLON coated cable is processed with electromagnetic wave shield braiding. The braiding minimizes electromagnetic fields and reinforces the Cable’s structure. The braided cable is covered with PVC outer sheath which resists heat up to 105℃. SH KOREA never stops improving its product quality. By improving our engineering expertise, we developed our heating cables to be equipped with the bests of conventional heating cables without weakness. SH KOREA’s heating cables are premium sources for heating both new buildings and remodeled buildings.
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Power Applicable Specification Model Size Consumption Rate Area Length Structure SHR-2P-05 5m/RL 90w 0.5㎡ 5m Ø5.8~6.0mm SHR-2P-10 10m/RL 180w 1.0㎡ 10m
SHR-2P-15 15m/RL 270w 1.5㎡ 15m 220Volt SHR-2P-20 20m/RL 360w 2.0㎡ 20m 18w/1m SHR-2P-25 25m/RL 450w 2.5㎡ 25m SHR-2P-30 30m/RL 540w 3.0㎡ 30m 2P Non-magnetic field SHR-2P-35 35m/RL 630w 3.5㎡ 35m SHR-2P-40 40m/RL 720w 4.0㎡ 40m Teflon Insulation (-65℃~250℃) SHR-2P-50 50m/RL 900w 5.0㎡ 50m
SHR-2P-60 60m/RL 1080w 6.0㎡ 60m Tin Braided SHR-2P-70 70m/RL 1260w 7.0㎡ 70m Shields
SHR-2P-80 80m/RL 1440w 8.0㎡ 80m 105℃ Heat SHR-2P-100 100m/RL 1800w 10.0㎡ 100m Resistant SHR-2P-120 120m/RL 2160w 12.0㎡ 120m 3 Layer SHR-2P-140 140m/RL 2520w 14.0㎡ 140m Insulation SHR-2P-165 165m/RL 2970w 16.5㎡ 165m ※ Max. Temperature: 75℃(Ambeint Temperature) Max. exposure temperature: 105℃. DC & AC110V - Custom Production
www.koreaheating.com 017 Installing Hot Cable Roll Type
Clean and flatten the installation area.
Place insulation material. For new buildings or wide areas, aerated concrete is recommended. Place aerated concrete by 40mm thick. For remodeling, use 5mm thick insulation pads and leave about 5cm space in between.
Place #8 ~ #10 wire mesh over the aerated concrete.
Place Hot Cable Roll Type. Keep 10cm space between the cable. Fix the cable over the mesh with plastic cable ties. Depending on installation purpose, the spacing can range from 7cm to 15cm. Connect the lead wire of the heating cable to the thermostat. Place a thermal sensor for concrete in between the cables.
Check the circuit and operation before applying finishing materials. Finish with concrete. The thickness of the finishing should be around 30mm. Be careful with the cables when applying concrete.
Finish with desired finishing materials.
018 THE INNOVATION OF ARCHITECTURAL HEATING SYSTEM IN 21TH CENTURY
Installing Hot Cable Roll Type
Precautions on · Do not cut or disassemble the cable. Installing · Do not reconnect the cut heating cable – once the cable is cut, it cannot be used. · After the installation, avoid nailing or anchoring over the installed surface. · Do not overlap heating cables. Keep the cable safe from sharp objects. · Test the cable for any cut area with resistance tester before installing the heating cable. · Before installation, design the cable spacing considering the heat emission rate. Standard spacing is 10cm (7 ~ 15cm). · When fixing the cable on the wire mesh, use only plastic cable ties. Do not use metal bands. · Before applying finishing material, check resistance value and power consumption rate. · When applying finishing material, be careful with the cables and keep the cable from damage. · Put the thermal sensor for wet application between the cable spacing.
Efficiency of Power Total Power Consumption Rate (1.0㎡) Consumption 90 based on Compared to heating up floor to 25℃ with Applied Area 80 0.18KW design, the 0.15KW design consumes 70 1.12 times more power and 0.12KW consumes 1.09 times more power. 60
50 Electricity cost (1.0㎡) ℃ 40 Compared to heating up floor to 25 with 0.18KW design, the 0.15KW design costs 1.12 times more and 0.12KW 1.09 times more . 3 7 10 12
26W 20W 16W 10W Time to reach setting temperature (1.0㎡) ※ The test result is based on the test performed at Compared to heating up floor to 25℃ with SH KOREA’s lab with an ambient temperature of 0.18KW design, the 0.15KW takes 2.25 more time 16℃. The result may vary depending on insulation condition and the ambient environment of the and 0.12KW takes 4.25 times more time. installed area.
www.koreaheating.com 019 Hot Cable SH KOREA’s Hot Cable Mat type reduces installation period shorter than ever. Conventional Mat Type roll type heating cable requires a wire mesh to be installed in advance. After a wire mesh is installed, the roll type cable is placed over the wire mesh and fixed on the mesh with cable ties. The tedious process takes a great deal of work and energy. SH KOREA has done the work for you. The thin 4mm thick heating cable is firmly fixed on adhesive alkali-resistant glass fiber mesh. The adhesive mesh stays firmly on insulation pads and strengthens the concrete structure. The Mat Type Cable is also built with SH KOREA’s Patented Cold Lead Wire design along with other safety features applied to Hot Cable Roll Type. The Hot Cable Mat Type is easy to install and guarantees top performance and safety. Moreover, the cable is only Ø4.3mm thick which reduces the required amount of finishing materials.
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Specification Power Model Size Consumption Rate Area Length Structure SHM-2P-05 0.5mx1m 80w 0.5㎡ 5m Ø 4.3~5.5mm SHM-2P-10 0.5mx2m 160w 1.0㎡ 10m 220Volt SHM-2P-15 0.5mx3m 240w 1.5㎡ 15m
SHM-2P-20 0.5mx4m 320w 2.0㎡ 20m 16w/1m
SHM-2P-25 0.5mx5m 400w 2.5㎡ 25m 2P Non-magnetic Tefloninsulation SHM-2P-30 0.5mx6m 480w 3.0㎡ 30m (-65℃~250℃) SHM-2P-35 0.5mx7m 560w 3.5㎡ 35m Tinned braided SHM-2P-40 0.5mx8m 640w 4.0㎡ 40m shields SHM-2P-50 0.5mx10m 800w 5.0㎡ 50m 105℃ Heat Resistant / SHM-2P-60 0.5mx12m 960w 6.0㎡ 60m FlameRetardant PVC SHM-2P-70 0.5mx14m 1120w 7.0㎡ 70m 3layers of SHM-2P-80 0.5mx16m 1280w 8.0㎡ 80m insulation SHM-2P-100 0.5mx20m 1600w 10.0㎡ 100m 3 layers of insulation- SHM-2P-120 0.5mx24m 1920w 12.0㎡ 120m Adhesive Alkali-Resis- tantglass fiber mesh SHM-2P-140 0.5mx28m 2240w 14.0㎡ 140m
SHM-2P-165 0.5mx33m 2640w 16.5㎡² 165m
※ Mat Width: 50cm, Maximum Temperature: 75℃ (Ambient Temperature), Maximum Exposure Temp.: 105℃ / AC110V- Custom production
020 THE INNOVATION OF ARCHITECTURAL HEATING SYSTEM IN 21TH CENTURY
Mat Type Hot Cable- Installation Process
Clean and flatten the installation area.
Place 5mm thick foamed polyethylene insulation pad over the installation area. Leave about 5CM space between each sheet of insulation pads. The 5cm space prevents cracks and reinforces firmness of concrete.
Place Hot Cable Mat Type over the insulation pad. The adhesive alkali-resistant wire mesh places the cable firmly on the pad. To rotate the cable, cut the mesh and rotate the cable. Do not cut the cable. When the cable is cut, use a new cable. Connect the lead wire to the thermostat and place the sensor in between the cable.
Place wire mesh to disperse heat and to prevent the crack of concrete.
Test the circuit before applying concrete. Apply concrete about 30mm thick. Do be careful with the cable when applying the concrete.
Finish with desired finishing materials.
www.koreaheating.com 021 Installing Hot Cable Mat Type
2 Heaters are connected Heater 1 Current Flow - Heater 1 to counteract opposite Electro Magnetic Heater 2 current flow. Wave Controlled - Non Megnatic Wave Hot Cable
Current Flow - Heater 2
Non-Magnetic Hot Cable
· The two heating wires are with same amplitude and wavelength but with opposite current flows. The opposite current flows counteract the magnetic fields resulting in minimized electromagnetic waves. · The braiding layer adds shielding against the electromagnetic wave and works also as earth wire for safe grounding to prevent electric hazards.
· Prepare power cable for the thermostat by peeling off Connecting electric power wire and earth wire. Hot Cable with a · Peel off PVC covering of the heating cable’s lead wires. Thermostat · Connect the heating cable’s lead wire to the thermostat’s “OUT” outlet. · Connect the thermostat’s power wire to the thermostats ” IN” outlet. · Connect the heating cable’s earth wire to the power wire’s earth wire. Make sure that earth wires and power wires are connected properly. Do not connect the earth wire to the power wire. · Use electric tapes or shrink tubes to secure any open electric wire parts. · Place the thermosensor for wet Installation. Place the end of thermosensor in the middle of the cable’s spacing for the accurate reading. · Test the circuit before applying finishing materials.
022 THE INNOVATION OF ARCHITECTURAL HEATING SYSTEM IN 21TH CENTURY
Hot Cable for Snow SH KOREA’s Hot Cable for Snow Melting is built for maximum performance in snow melting Melting under harsh environments. Conventional snow melting method such as Calcium Chloride causes severe environmental hazards. The conventional method also causes metallic parts to corrode. The snow melting system with SH KOREA’s Hot Cable for Snow Melting does not cause such environmental problems. The cable melts away snow with heat, leaving no chemical residues. Multiple layers of braids and insulations make the heating cable withstand the harshest installation environment such as asphalts. Hot Cable for Snow Melting guarantees to deliver the needed heat. Application: Drive way, Curved roads, Sloped Roads, Gas Station, Car Wash Facility, Entrances, Roofs, etc.
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Power Specification Type Model Size Area Current Voltage Structure Consumption Rate
SH-SA-120 Ø 8.5mmx120m 4200w 24.0㎡ 19A Under 35w/m 380V Asphalt Sus Braided SH-SA-85 Ø 8.5mmx85m 3000w 17.0㎡ 13.7A
SH-SC-120 Ø 7.8mmx120m 4200w 24.0㎡ 19A Under 380V 35w/m Concrete SH-SC-85 Ø 7.8mmx85m 3000w 17.0㎡ 13.7A
※ Spacing between cables: 125mm Max Temperature: 85℃ (under ambient temperature) Max. Exposure Temperature: 200℃
www.koreaheating.com 023 Technical SH KOREA’s Hot Cable is built with its patented technology which solved conventional heating Characteristics of Hot cable’s common defects on connecting electric wire and heating wire. Cable for Snow Melting Safety is maximized with 3-layer insulation structure, electromagnetic field shield braid, high- quality TEFLON, and EPDM rubber. The Hot Cable for Asphalt has been fortified with stainless steel braid to protect the cable from heat and pressure from the road. The Hot Cable for Concrete is built with high-quality EPDM rubber sheath which protects the Cable from continuous sunlight, rain, and temperature changes. SH KOREA’s Hot Cable for Snow Melting is ready to be applied to any applications including the automated snow melting system.
Characteristic of EPDM Excellent ozone resistance Excellent low temperature resistance Excellent material properties Excellent electrical insulation properties Excellent resistance to moist and steam Excellent weather resistance Excellent chemical resistance to polar substances Excellent heat resistance (for prolonged exposure: 120℃, for short exposure: 300~500℃)
Structure of Hot Cable 6 1. NiChrome Heating Wire for Snow Melting 5 2. TEFLON Primary Insulation 4 3 3. EPDM Rubber Secondary Insulation 2 4. Tinned Copper Braided Screen 1 5. EPDM Rubber Sheath Heating cable for Asphalt 6. Braided Stainless Steel Layer
5 1. NiChrome Heating Wire 4 2. TEFLON Primary Insulation 3 3. Santoprene Secondary Insulation 2 1 4. Tinned Copper Braided Screen 5. UV treated PVC Outer Sheath Heating cable for concrete
The Lead Wire for The lead wire of Hot Cable for Snow Melting (Asphalt and Concrete) is a special wire which Hot Cable for connects the heating wire to a power wire. The material of the lead wire should be the Snow Melting same for both types to keep the integrity of each cable. The lead wire for Hot Cable Snow Melting is a specially designed cable built with the same design and materials of relative heating cable. The lead wire is built tough to withstand heat up to 230℃.
6 1. Conductor (2.5sqmm Tin plated copper wire) 5 2. TEFLON Primary Insulation 4 3 3. EPDM Rubber Secondary Insulation 2 4. Tinned Copper Braided Screen 1 5. EPDM Rubber Sheath 6. Braided Stainless Layer
※ Cross section of conductor: 2.5sqmm, Diameter: Ø8.8mm, Spec.: 200m/1roll
024 THE INNOVATION OF ARCHITECTURAL HEATING SYSTEM IN 21TH CENTURY
Installing Hot Cable for 6 Snow Melting 6. Asphalt road 5 5. Concrete Reinforcement 4 3 4. Hot Cable for Snow Melting 2 3. Steel Mesh 1 2. Concrete 1. Gavels
· Flatten the gravel layer and place reinforced concrete · Install the reinforced steel mesh · Install Hot Cable for Snow Melting with 125mm spacing. Fix the cable on the reinforced steel mesh firmly. · Connect the heating cable with the lead wire. · Connect two lines of lead wire separately. The Snow Melting Cable is made of a single core to reinforce endurance against loads from the road. · Connect the stainless steel braid layer of the heating cable to the earth line. · Before plastering, check resistance value and power consumption rate of the cable. · Place the concrete plastering to reinforce endurance against heat from asphalt and loads from the road. · Place asphalt over the concrete. The total thickness of plastering is 40~70mm. Connect the lead wire to the junction box of automatic snow melting system. Check the automatic snow melting system for proper operation.
Circuit of Automatic Snow Melting System
Precaution · Calculate heat output based on the average temperature of installation area and the purpose of installation. · Do not connect each end of the cable. · Check capacity and type of ground electricity. · Decide the type of finishing - asphalt, concrete, etc. · Decide the type of control method of the automatic system. · Recommended spacing between cables is 125mm. Depending on the installation situation, the spacing can be adjusted by 10 ~ 15cm.
www.koreaheating.com 025 Definition of SH KOREA’s Freeze protection heating cable prevents pipe or tank from heat loss and heat PTC Carbon Freeze up the inside liquid. Protection Hot Cable It helps to prevent the pipe or tank from frozen. From the start to the end it conveys consistent and equivalent heat by using thermal sensor it keeps certain termperature and improves thermal efficiency at the same time it can reduce unnecessary energy loss. It is semi-permanent, easy to install and can be installed on necessary spot . It dosen’t makes noise and emits pollution. Compare to using steam or other heat sources, it is simple and costs low.
Features of You can cut the cable arbitrarily and freely. PTC Carbon Freeze In characteristic of PTC, carbon heating element heated up, the power consumption goes Protection Hot Cable down and saves energy. Standard power consumption is based on 10℃, if the temperature varies(under 0℃),the power consumption rise up to 3 times instantly. Depends on the times of operation, the resistance value of carbon heating element can be changed.
Specifications of PTC consecutive Power Model no. operation Length Remarks Carbon Freeze Protection temperature consumption(10℃) Hot Cable SHF-16-2 16w/m 300m/roll PTC carbon SHF-30-2 30w/m 65℃ SHF-16-2CR 16w/m PTCcarbon 200m/roll braided shieds SHF-30-2CR 30w/m screen
※ Specifications of PTC Carbon Freeze Protection cable assembling
Ordering assembly kit is available : 1m/2m/3m/4m/5m/6m/8m/10m · Maximum length of heating cable 16w/m is 140meter. · Maximum length of heating cable 30w/m is 70meter. · Ordering assembly kit by the length is available(timer thermostat is not included)
Structure of PTC Carbon Freeze Protection Hot Cable
NORMAL TYPE CR TYPE
※ End of cable never should be connected together. It needs insulation finishing.
026 THE INNOVATION OF ARCHITECTURAL HEATING SYSTEM IN 21TH CENTURY
Precaution · Do not connect each end of the cable. · High temperature and flame resistant insulation pad must be placed after installing the cable. · Always use thermostat · Do not overlap cables. Do not damage the cables. · Place the thermosensor in between the cable and the insulation pad to get an Do not connect the two wires at the accurate reading end of the cable. Insulate each wire end
separately. · The cables can be cut to suit the needs. but the minimum length, 3 M, must be kept.
Application of SH KOREA’s Heating System
Residence Schools
Resorts Roads
Religious Facilities Parking Facilities
Offices Hotels
Hospitals Restaurants
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