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Corporate Brochure.Pdf YOUR WORLD LEADING PARTNER IN INTELLIGENT HEATING & CONTROL HEATER + MEASUREMENT = COMPLETE & CONTROL SOLUTION PRODUCT DEVELOPMENT We work together in a gate model to make sure we reach target in cost and production SOP Evaluation / Approval to Prototype Production Design / Testing & start: development: development: Pre-production Development: validation First serial (B-SAMPLES) (C-SAMPLES) (A-SAMPLES) delivery • Specification work • Initial testing • Production work / • Functional testing and • DVP Work • Project management • Feasibility • Verification and Final design evaluation • PPAP • Final report • First proposals analysis of A samples • Documentation and • Production engineering • Final design • Design preparation preparation • Prototype design QUALITY CERTIFICATIONS We strive to deliver the highest quality products combined Backer Calesco is certified with a flexible way of working. This permeates the whole by Intertek ISO 9001 · ISO 14001 process including sales, product development, manufactur- ing, customer service and logistics. Backer Calesco delivers Our facilities in China, Poland & Vietnam products that meet all relevant standards and tests, cer- are certified according to ISO 14001, tifying products according to customer specifications. We ISO 9001 and IATF 16949 are also able to carry out tests in modern labs, constantly Third-party approvals: improving our product performance and energy efficiency. VDE / ETL / S / UL 2 WE MAKE IT HAPPEN Our heating products together with our measurement and control devices offer our customers complete solutions. Our engineers will not only suggest solutions, they can also take part in and contribute to your product development by using our advanced technical tools and lab facilities. Our extensive experience and competence as well as our reliable quality and service guarantee your success. Our ambition is to not only be a supplier, but your preferred partner. Customized solutions Together we can make it happen! Innovations for the future A partnership with Backer Calesco gives you a dedicated team of designers, project engineers and technical experts in the fields of electric heating, measurement and control, ready to provide you with the optimal solutions for your needs. 3 INTELLIGENT HEATING WHERE IT’S NEEDED TABLE OF CONTENTS 6 8 10 AUTOMOTIVE LIFE SCIENCE RAILWAY 12 14 16 BATTERY COMFORT COMMERCIAL EQUIPMENT 18 TECHNOLOGY 5 RELIABILITY · SUSTAINABILITY · COMFORT AUTOMOTIVE With over 30 years of experience in the automotive industry, APPLICATIONS and as one of the largest suppliers of rear-view mirror heating Vision systems concepts, we have a vast knowledge of the demands of the trans- Fluid systems portation business. We keep your thumbs warm when operating Rear-view mirrors a snowmobile or keep tanks from freezing on trains. We heat the Seat heaters handlebars for ATVs and the floors in trams. With a product range Floor heaters from lens and sensor heaters to heating batteries. Windshield wipers The possibilities are endless. Filters Alco locks HEATING SOLUTIONS CAMERA HEATER Backer Calesco provides heat for different types of sys- tems, for example, front-view, side-view, rear-view & park- ing cameras. All systems need heat to keep the lens free from moisture and ice to ensure a safe drive. REAR-VIEW MIRROR HEATER Backer Calesco designs heaters for every specific rear-view mirror, either in Constant Wattage or PTC. We meet most of the car manufacturers specifications, through high and low power, depending on the allowed maximum temperature on the glass. UREA HEATER AdBlue® freezes at -11°C and needs heat to be able to pump liquid in all climates. Backer Calesco provides heat- ing solutions for these systems with added temperature control. 6 OVER 30 YEARS OF EXPERIENCE IN THE AUTOMOTIVE INDUSTRY SAFETY · RELIABILITY · TEMPERATURE CONTROL LIFE SCIENCE Backer Calesco supports many segments of the Life Science APPLICATIONS and analytic industry where precise heat and maintaining exact Magnetic stirrers temperatures are important in many processes. We recognize Autoclaves the importance of technological advancements and are develop- Surgery beds ing and designing heating solutions that will work in the medical Incubators field. Our knowledge and expertise in heating products will allow Fluid heaters (Infusion) us to produce a heater that meets your heating specifications. Dehumidifiers We can fit thermostats, temperature fuses and sensors of the DNA Analysis thermo-element type, thermistors and resistance sensors directly Laboratory research equipment on elements in accordance with customer specifications. This Respirators helps to ensure reliable control. Sterilization equipment Washing machines Intelligent controls HEATING SOLUTIONS AUTOCLAVE HEATER Our flexible foil heaters can be used as booster heaters and for applications such as autoclaves and vaporizers. Our heaters prevent dripping from the top of the vessel and speed up the cycling time. TEST TUBE HEATER Backer Calesco designs and produces heaters that require small, exact and direct heat. Our heaters are good for ap- plications that need the heater to route around tubes and have different power zones. ANESTHESIA HEATER Backer Calesco customizes the heat so it is exactly at the right spot, for both temperature and range. Vaporizing moisture and keeping the right climate are important. By using a flex foil with an integrated controller, we can opti- mize and ensure proper functioning. 8 WHEN TEMPERATURE MATTERS TEMPERATURE IN CONTROL RELIABILITY · SUSTAINABILITY · COMFORT RAILWAY Backer Calesco has been supplying flexible foil to the Railway APPLICATIONS industry for decades. Our foil is approved for high-tech, weight- Floor heating systems management applications. A space-saving efficient alternative to Couplers be used in, for example, as floor heating, frost protection, rear- Steps view mirror heating and seat heating. The flexible foil is supplied Windshield wipers in various materials such as PVC, Polyester, Silicon and Mica. Headlights Lens heaters Heating in driver’s cabins Heating of water pipes Switch points Rear-view mirrors HEATING SOLUTIONS SWITCH POINT HEATING With our switch point heating system, you get an energy saving system, which secures reliable railway traffic through the switch points even under severe winter weather conditions. FLOOR HEATING With our electric radiant heated floor solutions, you can save space and weight by installing foil as floor heating. Power output: 50W - 700W/m² Supply voltage: 48-800VAC/DC STEP HEATING We offer a range of customized special solutions for easy installation on all steps and disabled ramps. In particular, our range of flexible foils for defrosting and hydraulic oil heating save space and weight. 10 APPROVED FOR HIGH-TECH, WEIGHT-MANAGEMENT APPLICATIONS INCREASED LIFETIME · INCREASED CAPACITY · FASTER CHARGING TIME · RELIABILITY BATTERY The need for environmentally-friendly vehicles creates a demand APPLICATIONS for more efficient batteries both for Hybrid and Electrical cars. Lead-acid When batteries are exposed to cold weather the temperature of the Nickel Metal Hydride battery drops and the chemical reactions occur more slowly, so the Lithium Ion battery cannot produce the same amount of current that it can at Sodium Ion room temperature. When decreasing below -20°C in some situations, Zebra the chemical reactions will happen so slowly and generate so little Lithium Metal Polymer power that the battery will appear to be dead when, in fact, if it is warmed up, will return to normal output. The batteries charging rate is affected by temperature and by adding heating to the batteries, both lifetime and efficiency will increase. HEATING SOLUTIONS INTERNAL HEATING When our heater is mounted between the pouch it makes the heating fast and heat distribution even. With foil heat- ers you get safe heat with direct contact and low surface power. You can also use the heater as a load dump cell. PRISMATIC CELL & POUCH Our heaters can be laminated with an aluminum pouch to improve heat transfer. We can offer self-regulated PTC heaters or constant wattage heaters for prismatic cell and pouch batteries. Max. temperature is +80°C for this type of application. 12 BACKER HEATING - PROLONGS CAPACITY AND LIFETIME OF YOUR BATTERY RELIABILITY · ENERGY EFFICIENCY · COMFORT COMFORT Backer Calesco offers a variety of solutions for comfort heating. APPLICATIONS Our heaters are found in applications such as waterbeds, floors Mirrors for housing or RVs, bathroom mirror demisters, panel heaters and Waterbeds towel heaters. Our domestic products offer you great solutions Floors for easy and safe heating. We give you warmth where it’s needed Infrared Panels most for enhanced comfort. Radiators Heat pumps HEATING SOLUTIONS FLOOR HEATING Our heating film is a low profile heater (0.3 mm) and the parallel circuits ensure a robust operation of the heating element. Our floor heating does not need to be glued or fastened with a filler, which ensures easy installation. It can be used for wood/laminate floors for housing and for RVs. MIRROR HEATING (DEMISTER) Foil heaters are used for bathroom mirrors and the heat- ers are simple to install and prevent the mirror from steaming up. The heaters have a low, even temperature that makes the mirror safe to touch but still keeps the mirror clear, and they have a very low running costs. INFRARED PANEL HEATING We design customized heaters for infrared heating panels. Our thin flexible foil heaters fit perfectly in the compact and customized
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