D 51178; ISSN: 1438-9452 01.11.10 France
Regional market reports market Regional 11/10 No.
Part 3 Part IN THEAMERICAS,ASIA,EUROPEANDALLAROUNDPLANET MAGAZINE FORBOTTLERSANDBOTTLE-MAKERS
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PUBLISHER EDITORIAL Alexander Büchler, Managing Director
HEAD OFFICE EDITORIAL heidelberg business media GmbH
Landhausstr. 4 dear readers,, 69115 Heidelberg, Germany
phone: +49(0)6221-65108-0
ORIAL fax: +49(0)6221-65108-28 EDIT [email protected]
This edition of PETplanet Insider 11/10 contains part 3 of our regional EDITORIAL market report on France with reports on Evian and Danone, the Alma Doris Fischer fi [email protected] Group-Roxane, SBECM and Valorplast. The fi nal Part 4 of “Focus on Michael Maruschke France” will follow – with reports on APPE in Beaune and Bierne and on Ruari McCallion Retal. We are gratifi ed to have received so many positive comments from Tony O´Neill Ilona Trotter the market about our publications so far and thus feel that we should Wolfgang von Schroeter express our gratitude to those, who have made such reporting possible. Anthony Withers At the risk of repeating ourselves, we have to say once again that in- depth and comprehensive regional PET market reporting is possible only MEDIA CONSULTANTS with the help and support of those industries actively working in these Ute Andrä markets. In most cases the highest level of support comes from companies, [email protected] mostly makers of machines and systems, who are successfully involved Miriam Kiesler and eagerly engaged in their markets, and who, as a spin-off from the [email protected] investigations carried out by PETplanet Insider, can see an opportunity to phone: +49(0)6221-65108-0 fax: +49(0)6221-65108-28 communicate with their customers.
Referring to “Focus on France” readers should know: France, Italy, Spain, UK We owe our thanks to Eddy Fery from Husky and Bertrand Guillet from Elisabeth Maria Köpke Sidel for their readiness to open discussions, as well as for organising tours phone: +49(0)6201-878925 and most of our visits. With them we took an insight look into PET France fax: +49(0)6201-878926 and visited prominent converters and fi llers. (See our visit reports in PET- [email protected] planet 10/10, to be continued in issues 11/10, and 12/10)
LAYOUT AND PREPRESS Alain Viron from Netstal joined us at our meeting with PDG. The efforts Exprim Kommunikationsdesign of Martina Bottarel from Sipa were appreciated - shining an Italian light on Matthias Gaumann | www.exprim.de this complex French PET market - , despite the fact that Schweppes-Oran- gina, Sipa’s important customer did not open the gates for PETplanet. READER SERVICES Kay Krüger The role of Krones in the PET markets of France may (we admit) be [email protected] understated. We saw impressive Krones equipment in operation at Coca- Cola in Bierne and heard the controversial comments of Pierre Papillaud of Alma Roxane about the Krones recycling plant, but we failed to listen to the PRINT WDW Druck GmbH o-tone (o for original) from the local Krones people in Paris. Gustav-Throm-Straße 1 69181 Leimen-St.Ilgen Amongst others one more gentleman should be mentioned here: Germany Geraud Delorme, Director General of Valorplast. Thanks are due to him for explaining concepts and systems of recycling PET in France. We under- stood through him that the re-processing and re-use of PET bottles is cru- WWW cial for the future of the entire PET industry especially in this country. www.petpla.net | india.petpla.net We are certain that only by these joint efforts and friendly co-operation PETplanet insider ISSN 1438-9459 is published could we write our stories and do justice to the French PET market and its 10 times a year. This publication is sent to quali fi ed participants. subscribers (1-year subscription 149 EUR, 2-year subscription 289 EUR, Young professionals’ sub- scription 99 EUR. Magazines will be dispatched to Yours, you by airmail). Not to be reproduced in any form without permission from the publisher. Note: The fact that product names may not be identifi ed as trade marks is not an indication that Wolfgang von Schroeter such names are not registered trademarks.
PETplanet insider Vol. 11 No. 11/10 www.petpla.net 3 PETcontents 11/10
INSIDE TRACK Page 3 Editorial 22 4 Contents 6 News 42 Products 44 Bottles 44 Patents REGIONAL MARKET REPORT
10 France - Part 3
MATERIAL / RECYCLING
22 Cost effi ciency in PET resin production
PREFORM PRODUCTION
24 A rapid guide to perfect preforms - Part 16
MARKET SURVEY
Page 22 Suppliers of fi lling equipment 38 BOTTLING /FILLING
30 ‘Green Plan’ for eco-friendly water bottling
TRADESHOW PREVIEWS
32 drink technology India, Mumbai, November 18 - 20, 2010 34 Brau Beviale, Nuremberg, Germany, November 10 -12, 2010
Page 30
BUYER’S GUIDE Page 40 45 Get listed!
4 PETplanet insider Vol. 11 No. 11/10 www.petpla.net GOT BLACK MILK?
Our injection moulds produce multilayer preforms which provide excellent protection from light. www.otto-hofstetter.com/pet Arabian fi lling company PETnews chooses Corvaglia cap solution The Masafi company, of Dubai, United Arab Emirates, is an established supplier in the Gulf region of natural min- eral water, fresh and natural fruit juices and other prod- Mold-Masters acquires Abba Systems, ucts. It has been using its own-manufactured standard closures for cold-fi ll products and imported two-piece caps announces MasterPET brand for hot-fi ll from Australia. After the conclusion of a suc- cessful trial period, Masafi is now using one-piece hot-fi ll Hot runner solutions supplier Mold-Masters has com- caps it produces itself on a 16-cavity tool supplied by Cor- pleted the purchase of Abba Systems of Brantford, Ontario. vaglia, of Eschlikon, Switzerland. Corvaglia has been sell- Abba Systems and Mold-Masters have been working ing the one-piece concept to companies in several Latin together in a marketing alliance to build PET preform moulds American companies. After the market launch of the cap since 2009. Bruce Catoen, Vice President of Business and by an international beverage fi ller in Mexico, Corvaglia Product Development, said that Abba’s expertise in pre- presented the one-piece hot-fi ll cap to Masafi . Initial trials form stack manufacturing complements Mold-Masters’ core used 38mm caps; following minor modifi cations to the fi ll- strengths. The acquisition comes after the companies had ing equipment, the concept was accepted and Masafi has been working together for a period of nine months. The now become the fi rst beverage fi ller in the Middle East to Abba Systems PET business is changing its name, from produce its own hot-fi ll caps, using a 16-cavity tool sup- iPET to MasterPET (MPET). Abba Systems was founded in plied by Corvaglia. 1993 and is a global supplier of precision machined solu- The one-piece caps are claimed to offer a number of tions. It employs 78 people and is located in Brantford, economic and environmental advantages. They are made Ontario. from one type of material – HDPE – and processed in a www.moldmasters.com single injection moulded step. Corvaglia says that fi llers can cut costs by more than 30%, compared to conven- tional multi-piece hot-fi ll caps, from savings in machinery, materials and processing. A critical point is the transition Sidel opens SA subsidiary period from overpressure, which is cause by hot fi lling and occurs immediately after fi lling, and the vacuum that October 12 saw Sidel South Africa host its inaugural cus- occurs after the bottle is cooled down. It is also vital that tomer conference in Johannesburg, which focused on ‘Sus- the cap is leakproof at the second stage, in order to avoid tainability in Packaging’. The company established its South ingress of cooling water. Corvaglia claims to achieve African subsidiary in June 2010. Based in Johannesburg, secure seals by design and product geometry. The two- it provides sales and support to customers in South Africa start 38mm closure, when screwed down, provides suf- itself, Namibia, Botswana, Zimbabwe, Zambia, Malawi, fi cient tension for a perfectly tight seal, which is main- Tanzania, Mozambique, Lesotho and Swaziland. Sidel has tained by deformation of the cap during cooling. Corvaglia an existing installed base of more than 400 machines in reports that other beverage fi llers in the Middle East have Southern Africa. The region is viewed as a growing market also declared an interest in its hot-fi ll cap system. in all types of beverage business. According to Euromonitor, 3.5 billion litres of beer and 4 billion litres of CSD were con- www.corvaglia.ch sumed in South Africa in 2009. Forecasts for 2010 to 2014 are also positive. “We plan to bring additional resources onboard soon in order to offer more service capabilities and competences,” said Mart Tijsmann, Sidel President and CEO. “We are confi dent that economic growth in the future will continue to drive beverage consumption in Southern Africa.” Supply agreement for Husky and www.sidel.com Toyo Machinery and Metal Co.
Husky Injection Molding Systems has formed a strate- Changes in Husky’s gic supply agreement with Toyo Machinery and Metal Co., Ltd. Toyo will provide components and assemblies to be Americas sales organisation integrated into the new H-PET AE and H-MED AE systems that Husky launched at the K 2010 Show in Dusseldorf. Husky Injection Molding Systems has announced that Husky says that the new systems will complement its Mike Urquhart, Vice-President, Latin America Sales since Hylectric platform-based product line and will offer quality 2007, is to assume leadership responsibility for Husky’s cus- and performance but in a smaller size. All functions within tomer relationships throughout the Americas. The appoint- the workcell will be managed by the company’s PC-based ment comes after the announcement by Carmen Lowe, Vice- Polaris Control system. President North American Sales, of his intention to retire. Mr www.husky.ca Lowe joined Husky in 1987; Mr Urquhart has been with the company since 1980. www.husky.ca
6 PETplanet insider Vol. 11 No. 11/10 www.petpla.net www.deutscher-zu-kunftspreis.de award: technology. ing industries and for energy cling, beverage, gas, and print- patented systems for the recy- folio includes internationally with accuracy. detect even tiniest particles spectra per second and can can evaluate up to a million trum of the ‘good material’. It differs from the reference spec- 200 separates material that ual parts then emit. Powersort light spectrum that the individ- laser light and analyses the excites plastic particles with ess step. The detection system contaminants in a single proc- trum, separating it from various speci fl the ‘good material’ in a plastic Powersort system identi by conventional methods. The cled plastic that are missed identify contaminants in recy- speed laser spectroscopy to Berlin on December 1, 2010. the award at a televised gala event in eral President of Germany will present vations already on the market. The Fed- technical, engineering or scienti ing system. The award is for outstanding laser spectroscopy-based plastics sort- 2010“for the Powersort 200 high-speed nated for the “Deutscher Zukunftspreis Jürgen Bohleber have been nomi- lng. (FH) Dirk Fey and Dipl.-lng. (FH) award technology andinnovation Unisensor nominatedfor PETplanet insider Vol. 11 No. 11/10 www.petpla.net ake or pellet fl Further information on the product port- Unisensor’s Powersort 200 uses high- Professor Dr. Gunther Krieg, Dipl.- fi c opto-electronic spec- www.unisensor.de ow based on its fi es es fi c inno- c %++*)).,, ;Vm .&' IZa# .&'.++*))... Vcc!Bjah]^"EjcZ)&&%*,>cY^V GV^hdc^>cYjhig^VaEVg`"H#C'-)$&!''-($' eVgi !K^aaV\ZB ..+,8^cX^ccVi^9VnidcGdVY"LZhi8]ZhiZg!D=>D)*%+.!JH6 C7=FB7IJ?97I?7FLJ$BJ:$ C7=#FB7IJ?9C79>?D;HO"?D9$ GjZ6a[gZY"Edi&"8="&-.+Kdjkgn"Hl^ioZgaVcY C7=#FB7IJ?9C79>?D;HOI7 XXb FF; b ; em B L JJ m c Ij #c V j ] h[ W eke \ V Y jYj for commercial operations in the Americas, and for R&D and marketing. labelling business and joins Sacmi from Sidel, where he had responsibility commercial manager of Sacmi Verona. He has extensive experience of the and EDP systems from 2007 until taking up his new post. He joined the company in 2005 and was in charge of its production planning New managementappointmentsatSacmi ^ e bZ i ^^ _ Z a _d_ d d John Bruno Pasqua, an Australian of Italian origin, has been appointed Ermes Belicchi has been appointed general manager of Sacmi Labelling. V k [ ]] L h Z h § § o i ;gdb(%%id&'É%%%WdiiaZh$]djg HH7"A7BHA8bVX]^cZhZg^Zh g Hd!VgZndjhi^aaadd`^c\[dgi]Zg^\]ieVgicZg4 VcY bVX]^cZh gZa^VWaZ egdYjXZh EjcZ bdjaYhl^i]Hl^hhfjVa^inbVcj[VXijg^c\hiVcYVgYh# ^c XZciZg ^cY^Vc Djg DjgegZhZcXZ^cZVX]Xdci^cZciegdk^YZhi]ZWZhiadXVahjeedgi# VcY bVX]^cZh hZ\bZci! d[ b^Y"djieji gVc\Z dei^dchZkZgegdedhZY# VcY kZghVi^aZ bdhi hbVaa i]Z i]Z d[[Zgh ^c BV\eaVhi^X aZVYZg bVg`Zi V 6h ] ^ X ` Z ^ g ] c Z V Y k A8 h Z bVX]^cZ d i g [ ] n E Z hZghZg^ d g^ : Zh g j I ^ \ V W ] g d i Z 3LZ § § i h CZX`Òc^h]Zh[gdb'*id--bb 8dciV^cZg[dgbVih[gdb)%baid'+#*A a i d d www.magplastic.com a Z a X gZhedcY j ! V i i ^ Z d Y c '* ! id # id # -b -- --b # b # &*** ;Vm &*&(,***,)% ;Vm )&'))-'%-&. IZ &*&(,*.**** a# IZa# )&'))-'%-'% www.sacmi.com MEET USAT EMBALLAGE BOOTH N°4C 015 BOOTH NOVEMBER 22-25/2010 PARIS FRANCE [email protected] 7 NEWS 8 NEWS facturers. includes a producer directory with pro possibilities, legal situations, disposal, and recycling. It also important varieties of closure types: advantages, application 31 European countries and presents information on the most imports, exports, and revenue in the plastic closure market in dosing devices for medications. complex closures systems, such as those with built-in seals and PET bottles. Producers in Western Europe are focussing on production of standardised products, such as screw-caps for Turkey, where manufacturers are currently investing in mass and closures is growing most strongly in Russia, Poland, and drinks segments. Production and consumption of plastic caps growth is forecast for beer, yoghurt, milk products, and sports where PP and PE are increasing market share. Signi an increased use of plastic packaging for foods and drinks, and production machinery, are expected to pro owner of Ceresana. Manufacturers, of both caps and closures saving during production, and recycling,” said Oliver Kutsch, venience are in demand, in addition to weight reduction, energy continuing trend towards greater complexity. October 27 - November 3, 2010. launches, which were on display at the K Show in Dusseldorf, has seen a series of signi est turnover ever during 2010. Its notable anniversary year economic downturn, the company expects to achieve its high- employs more than 920 people across the world. Despite the refi woven plastic packaging and a leader in PET recycling and prices of commodi with consequent increase in revenues. Downward pressure on of the decade. Growth is expected to average 2.3% a year, throughout Europe in the past year, 60 bn more than at the start a year by 2017. More than 200 bn plastic closures were sold the market and increase in sales revenue, to more than €2 bn plastic caps and closures report forecasts continued growth in the company is a globally-recognised supplier of lines. With of market in 2005, with the introduction of PET reprocessing for weaving fabric from plastic tapes and broke into the PET pany. It began exporting with the introduction of circular looms 1959, can be regarded as the foundation for today’s com- of Starliger by Erna and Franz Xaver Starlinger-Huemer, in ming machines, to the Austrian textile industry. The acquisition of winders and auxiliary equipment, such as lace and trim- From the 1920s to the 1940s, it became known as supplier and drive elements to a leading supplier to the textile industry. pany has evolved from a specialist in stationary steam engines workshop in 1835 under the name of Franz Laubek, the com- Starlinger & Co GesmbH. Starting life as a small mechanic’s plastic packaging and PET recycling technology specialist market report Continued growthinplasticclosures 175 yearsofStarlinger www.ceresana.com/en/market-studies/industry/plastic-caps ning. It has grown from within and by acquisition and now The 1100-page study analyses production, consumption, “More functionality, better technical characteristics, and con- This year marks the 175 Market research organisation Ceresana’s recently-published fi ces in the USA, India, Russia, China and Brazil, fi ed products is expected to be offset by the fi cant upgrades and new product th anniversary of fl fi les of 379 closure manu- www.starlinger.com exible woven exible fi t primarily from fl exible exible fi cant cant most energy ef Octal has established itself as a leader and one of the the world’s fi nologies. In just a year since it ramped up production at carbon footprint of the production, compared to other tech- and utilities consumption, resulting in a signi tages in quality, investment costs, raw material usage plant. Uhde says that its MTR technology offers advan- and commissioning support for the PET polycondensation reactors, auxiliary and utilities processes, site supervision neering, process equipment such as Espree and Discage grade chips. Uhde will provide technology, expertise, engi- uses MTR technology to produce APET sheet and bottle- packaging-grade PET manufacturer. Its existing plant also and will make the company the world’s largest single-site built at Octal’s existing PET complex in Salalah, Oman, prietary MTR Melt-to-Resin technology. The plant will be delivery of two lines unique to Octal will use Uhde’s pro- tpy plant for the production of PET resin. The contract for Fischer (Uhde) of Berlin, Germany, to build a 550,000 of Oman, recently signed a contract with Uhde Inventa- MTR plantforOctal Uhde Inventa-Fischertobuildnew a Monday evening reception and networking opportunity. conference sessions and proceedings, breaks, lunch and nights accommodation at the ARIA Resort at CityCenter, to those registering prior to January 14. Fees include two $1,995; an early registration discount of $200 is available projected to shape the face of packaging. Registration is cussion on emerging technologies and legislative trends and Beverage Packaging. The session will include a dis- a presentation on Opportunities and Challenges in Food global head of packaging and design, who will be giving the keynote speakers will be Dr. Anne Roulin, Nestlé’s demand and emerging technologies/ applications. Among market analysis, merger predictions, plastic resin supply/ also expected to include presentations on sustainability, providers, equipment manufacturers, and converters. It is retailers and brand owners to resin suppliers, technology exhibitors and delegates are expected to range from CityCenter. Aimed at businesses in the supply chain, February 7-9, 2011 in Las Vegas at the ARIA Resort at Technologies, Inc. (PTI) and SBA-CCI, Inc., will be held 2011 PackagingConference,LasVegas Octal Petrochemicals, headquartered in the Sultanate The 2011 Packaging Conference, organised by Plastic rst integrated PET resin and PET sheet plant, PETplanet insider Vol. 11 No. 11/10 www.petpla.net fi cient PET manufacturers in the world. www.thepackagingconference.com www.uhde-inventa- www.plastictechnologies.com www.sba-cci.com www.octal.com fi cantly lower cantly fi scher.com
SCP Thullier - Soinne - Deguines Maître Mercédès Muné AUCTIONEERS AUCTIONEER 14 rue des Jardins à Lille - FRANCE 14 rue de Mulhouse à Saint Quentin - FRANCE Tél 00 33 (0)3 20 12 24 24 - Fax 00 33 (0)3 20 55 64 09 Tél 00 33 (0)3 23 62 28 30 - Fax 00 33 (0)3 23 67 69 36 [email protected] saint-quentin.enchè[email protected] PUBLIC AUCTION SALE WEDNESDAY 17th NOVEMBER at 2 pm rue Jules Vercruysse - 02430 GAUCHY (North of France - Close to St Quentin)
OF A PET RESIN AND POLYESTER STAPLE FIBER PRODUCTION PLANT
Further to the winding up
EX-SUBSIDIARY OF RHÔNE POULENC
PRODUCTION UNIT OF PET GRANULES - Cap : 8 T / hour BÜHLER POST CONDENSATION Year 1996 (Cap 7000 kg/h) POLYSTER FIBERS PRODUCTION cable, flock cable, flock from 0.9 to 17 dtex - Cap. 5 T/h LABORATORY - TRIAL SPINNING - BOILERS - COMPRESSORS - METHANISOR HANDLING - LIFTING - MAINTENANCE - GOODS SPARE PARTS - SCRAPPING : stainless steel, steel, aluminium Mise en page : Sarl Vilarts - [email protected] Mise en page : Sarl Vilarts
VIEWING Detailled catalogue with photos on request to Mercier et Cie th MONDAY 15 NOVEMBER from 2 pm to 6 pm or see our web site TUESDAY 16th NOVEMBER from 9 am to 6 pm WEDNESDAY 17th NOVEMBER from 9 am to 12 am www.mercier.com 10 REGIONAL MARKET REPORTS to be collected. need of exceeding amounts of used bottles cal and technical con attention once more high lighting the politi- topic of recycling PET in France received With Valorplast the very vital and sensitive need to adjust to smaller markets in France. SBECM we learned that PET converters Evain/Danone and Alma-Roxane. From second week, when visiting the big The tour through through France went into fl icts as well as the France fi llers March 25,2010 Sophie Dournier-Delamare, Evian Public Relations Department “We chosePET forenvironmentalreasons.” Evian (Danone) Amphion-Les-Bains atEvian Evian (Danone)in Part 3 Part PETplanet insider Vol. 11 No. 11/10 www.petpla.net von Schroeter Wolfgang
Regional market reports market Regional
France by
Part 3 in PET bottles. and thereafter with logistics. 95% of Evian waters are be so, the action plan has to do very much with packaging from theEvianspringsaresameatalltimesandshould environmental, social and economical arena. As the waters to sustainability, which is a commitment in the political, people of Evian call it the “great plan”, i.e. the commitment beyond the basic aim of securing business alone. The started to promote tap water. the water producers is not secure since the government ness should almost be guaranteed. But today business for water. They also need 1.5l per day, we learned. So busi- pure water with mineral ingredients for health. People want is water and will always be high-end high quality water - which motivates people and makes them work best. blend of intellectual conviction and emotional involvement lion litre and multimillion Euro business of Evian. It is this we inevitably touch on the emotional basis of this multibil- what we know about Evian. And as we tour, talk and listen, team, loves her job, loves Evian, and is responsible for ground is packaging engineering. She is head of the PR knowledgeable Sophie Dournier, whose academic back- mission, to the public in an almost missionary approach. convey the Evian philosophy, the Evian commitment and ing good image of Evian waters. Highly motivated ladies The plant tours de her assistants receive and host 20,000 visitors annually. Department at Evian Les-Bains on Lake Geneva) and situation as a blessing in disguise for the water reserves. favour of tap water. One could almost see the economic to the economic crisis and the government’s campaign in what the catchment area can provide. ity and the environment) the waters pumped are limited to ensure sustainability (as well as to safeguard water qual- - the origin of Evian as pure and healthy mineral water. To period itexperiences The journey through the rock takes 20 years, during which altitude of 400m and Evian Les-Bains on Lake Geneva. of 850m, then travel through layers of sedimentation to an (60%) and wetland (10%) area of 35 km Relations Department at Evian-Les-Bains on Lake Geneva) gently with their action plan on four major fronts: also report about our Alma Roxane visit). Evian reacted seems to be regarded as an environmental burden (see PETplanet insider Vol. 11 No. 11/10 www.petpla.net
Protection of the catchment area with sensitive inclusion Packaging, with analysis of the status quo, a reduc- of the people living there. tion of use of PET material (light weighting), water and PET, in the offi Thus Evian reacted and started campaigning - far But there is business too. Evian’s business was water, PETplanet had the privilege of a VIP tour with the very Sophie Dournier-Delamare (Evian Public Relations In recent years the Evian volumes have declined due Evian waters, which are collected in an agricultural We met: Sophie Dournier-Delamare cial eye of the French government, fi nitely add nitely fi ltration andenrichmentwithminerals fl avour to an already exist- 2 and at an altitude (Evian Public fi lled
11 REGIONAL MARKET REPORTS 12 REGIONAL MARKET REPORTS waters.” the safe material to protect the purity and quality of our PET because of our environmental commitment. It is trast to the governmental approach: “We at Evian chose ability of the company and the product by the public. of Evian’s plant. It is also intended to improve the accept- personalities: for sick patients. Behind Danone stand two extraordinary waters in the following years were used as part of a cure refl to PET. The BSN Group changed its name to Danone to exports to the US market in 1 litre formats. glass and clay jars. Bains, 7 km from Evian-les-Bains. Bottling was done in Danone a global brand. in 1972 and decided to unite their businesses, making proudly claim: The Group today: €14.982 billion sales in 2009. Danone Badoit, Salvetat. very famous name in bottled water. There are also Volvic, from several springs located in France. total and 2,600 employees in France - sources production Group in France, with net sales in 2007 of € 1.9billion in Evian) is part of the Bottled Waters Division of the Danone History
ect the international nature of the business. Recycling, actively pursued in general, targeting 50% package. energy savings, rail transport; what is called an Eco Carbon footprint (CO new bottles (bottle-to-bottle); waste management. and eventually 100% of recycled material to be used for carbon neutral by 2011. ing CO duction of Evian; compensation measures for remain- Daniel Carasso, who sold the Antoine Riboud, who in 1966 was Chairman and Chief million servings of yoghurt per year. Danone brand in 1919. In 1966 Danone produced 580 acquisition and mergers. the 1970s BSN took up a position in the food industry by manufacturer of glass of France, before divestment. In Executive of the newly created BSN, the second largest World number 1 in fresh dairy products. World number 2 in bottled waters World number 2 in baby nutrition European number 1 in medical nutrition The Evian statement about PET is very much in con- The above “great plan” is bene The In the mid 1990s there was a changeover from PVC PET arrived at Evian in 1981 and was mainly used for A new plant for Evian waters was built in Amphion-les- Both were bold, visionary entrepreneurs who met The leading brand in volume terms is Evian with its SAEME (Societé Anonyme des Eaux Minérales d’ fi rst water was found and bottled in 1789. The 2 (e.g. re-plantating of mangroves in Senegal); 2 ) reduction to near zero in the pro- fi rst yoghurt under the fi cial to the productivity Production formats: 0.33l, 0.5l, 0,75l, 1l, 1.5l and 2l. tion centres for domestic sale and also for export. Bottle “Eco system”. By rail the waters travel to several distribu- ted to ship 70% of production by rail, in line with the Evian between lines and to and from the storage area. Large AGVs (Automated Guided Vehicles) move pallets equipment. Average capacity per PET line is 36,000bph. Combiblocs are running in parallel with same downstream Combibloc blowing/ A total of 14 ties of 32 (one unit), 48 (6 units) and 96 (4 units). are made 100% in-house on 11 Husky systems with cavi- secure constant quality and continuous quantity. Preforms tiques Recyclage, in which Danone has a stake, in order to steps. Recycled material is obtained from France Plas- rently being used. 50/50 being targeted in two further PET resin converted: about 100,000t/a m2 is covered by buildings operating three shifts. Site of 52 hectares of which 91,000 Blowers Product andproduction
volume. 1.3 billion litres 1.45 billion bottles 6 million bottles between 11g and 40g. 24,000bph per machine (average) for bottles weighing 4.5 million preforms produced per day (maximum) mum) 20,000 preforms per hour per moulding machine (maxi- 100t of PET converted per day (maximum) 1 line for fi and representing 5% of the 1 line for fi equipment and representing 94% of the 12 lines for blowing/ Evian, with 11km of railway track on its land, is commit- All blowers are from Sidel. Of the 12 PET lines 3 are 75% virgin and 25% recycled PET granulate are cur- 1,100 people in total. 950 employees in the factory fi lling sprays and representing 1% of the lling glass bottles with downstream equipment gures: fi PETplanet insider Vol. 11 No. 11/10 www.petpla.net lling lines fi lled in 2009 fi fi lled each day (maximum) lling systems from Sidel. 2 of the fi lled in 2009 fi lling PET bottles with all downstream fi lled volume lled fi lled volume lled fi lled PETplanet insider Vol. 11 No. 11/10 www.petpla.net Top performanceresults inhighprofi Netstal-Maschinen AG |www.netstal.com Netstal-Maschinen and maximumprofi for thebestpossibleproduction effi capacity. Andthatcreates theoptimumbasis pioneering technicalfeatures inqualityand of preforms. Forexample, PET-LINE offers particular competenceintheproduction Netstal hasconvincingsalesargumentswith tability. ts. ciency
Nuremberg, 10–12 Nov 2010 Netstal at the Brau Beviale
Hall 7 / Stand 7-625 production preform Economical
13 REGIONAL MARKET REPORTS 14 REGIONAL MARKET REPORTS their lives while offering accessibility to the greatest number in order to build and maintain their health capital throughout Danone R&D. Science is placed in the service of consumers pany’s strategic axis. gives rise to high-level scienti and comparing working hypotheses. The complementarity erates and enables the sharing of knowledge, advancing specialised private and public research organisations, gen- side research teams, such as those of the universities and scienti 1200 personnel, and maintaining a network of almost 200 ization present in some skills are grouped in Danone Research, a worldwide organ- on the commitment and skills of the R&D teams. These many people as possible’. This ambition is largely based the heart of its mission: ‘Bringing health through food to as Danone was born from that conviction now inscribed at world one lives, health is always intimately related to diet. October 2009. Danone Dairy and was promoted in his today’s of Dairy Products, he moved to Product Development for years in different positions in R&D Packaging for Danone rent, where he developed packaging for perfumes. After 9 the Danone Waters and Dairy Divisions. Director, who is in charge of the entire R&D Packaging of ted toDanone’s mission people aspossible’,DanoneR&Discommit- ‘Bringing healththroughfoodtoasmany Reserach Frédéric Jouin, Global Packaging Platform Director, Danone a keyin-houseexpertiseforDanone Danone Research–Packaging, Danone Research March 29,2010 Science is fundamental to the products created by The dialogue between Danone researchers and out- “Irrespective of age and irrespective of where in the He came to Danone in 1997 after leaving Yves St. Lau- We met: fi c cooperations worldwide. Frederic Jouin, Global Packaging Platform fi fteen countries, employing about fi c cooperation on the com- fi ce in ce (25,000t are from post-consumer, recycled material). of which 100,000t of PET resin are converted in France as followed Danone Waters Factories around the world is spread The current sitation of machines used within the with 80 fi and ambitious, as Danone produces in 58 plants world wide pack in every hand.” equipment, packaging formats – all under the banner: “Best design and makes recommendations about supplier’s of new materials, of the design of any new bottle or cap located in the countries is in charge of the quali Jouin is made in two parts The R&D Global Packaging Platform lead by Frédéric ing on three principal axes The packaging experts of Danone Research are work- according to the Danone’s mission. expertise aiming at delivering the best pack in every hand, opment, sensory evaluation. Packaging is also an in-house molecular biology, biochemistry, food safety, product devel- physiology, immunology, food engineering, microbiology, expertise cover domains as varied as nutrition, human of good food. and maintaining the pleasure general: “Quantity is an issue, quality is a must.” 3 main tasks: This worldwide R&D Pack organization is focussing on Packaging strategy
Sacmi and Krones for labelling. Sidel, Sipa and Krones for blowing and Husky & Netstal for injection moulding and caps production and testing plus a training center. ISBM & caps workshops including equipments for bottles competencies on materials/polymers and technologies of in Evian in order to be close to a factory with The part dedicated to Danone Waters is located R&D center. The part of it working for Danone Dairy is based in this tations. ties of the product, health bene packaging solutions compatible with the sensory proper- stimulating innovation projects in order to identify new 2012, the aim of decreasing our carbon footprint by 30% by reducing the environmental impact of packaging, with with respect to the product contained, ensuring the safety and innocuousness of the packaging consumers. Bring packaging innovations on the market visible for products: Reduce signi Ensure safety and quality of the products to all consumers. Ensure safety and quality of the products to all consumers. 250,000t of PET resin are converted globally each year, The task of WW R&D Pack team is indeed enormous The team, in connection to the local R&D Pack teams Frédéric Jouin, emphasising the priorities of research in lling lines, most of them integrated with blowing. PETplanet insider Vol. 11 No. 11/10 www.petpla.net fi cantly the carbon foot print of the Danone fi ts and consumer expec- The fi lling fi elds of elds fi cation key joint venture sourcing water formed the Alma Group as a Pierre Papillaud, eventually located in the North owned by Pierre Castel, and Roxanne South of France and owned by ous regions of France. spread country-wide in numer- was created by Neptune, which concept of Cristaline was born. the multi-source spring water approach was required and so ally with the other two, a new wished to compete nation- realised, however, that if they The owners of Neptune soon – Nestlé, Danone and Neptune. the best known national brands three owners of what were then mineral water produced by the dominated by single source market was still essentially the French bottled beverage regulatory consequences in 1990s consolidation and its as Danone and Nestlé. tion with the global giants such empire in France in competi- ismatic builder of a beverage others consider him the char- the French beverage market; an unpredictable personality of part owner. Some will call him man of the Alma Group and kets of bottled water. 20% in 2008) in French mar- the biggest share (more than in France. The company has in the lead in terms of brands volume produced in France. Cristaline from Alma Roxane is Alma Group is a leading company in terms of soft beverage in brief Company history character andpersonalityis Alma-Roxane. Alma Roxane–PierrePapillaud-theman, de Brochard Alma Group–RoxaneinLaFerriere March 18,2010 PETplanet insider Vol. 11 No. 11/10 www.petpla.net Neptune, located in the In 1992 the Cristaline brand At the beginning of the Pierre Papillaud is chair- According to the French beverage data and statistics, We met: Pierre Papillaud, Chairman Cristaline - a multi-source spring water concept
15 REGIONAL MARKET REPORTS news andopinion 16 REGIONAL MARKET REPORTS Images: screen©Irochka, bottle © Filipe Varela, tomato© Mailthepic, carton©Photoeuphoria, cheese©EdytaPawlowska, glass Daily industry FoodBev.com orange ©LesCunliffe, bean©Monika3stepsahead, biscuit©Picsfi ve, ©Braendan strawberry Yong |Dreamstime.com FoodBev Making asplashonlinenow A world offood and drink com © Konstantin Tavrov,© strong foothold in the European mineral water business. strong foothold in the European mineral water business. form for further expansion into Europe in addition to having a Alma, theacquisition was amilestone,sinceitprovidedplat- anything – ““I have no secrets. I have nothing to tell and I ers, sitting behind the desk, initially did not want to tell us pany that makes you,” he says. them. “You don’t exist, just the company exists. The com- people. For those people he is the father, he takes care of or in the way of PET and his business. He likes his good – seemingly facing and challenging everybody in his way charge of his advertising and his public image. He is on top He can set the machines for optimised production. He is in “with small breaks”, he explains. He orders the equipment. He makes the decisions. He works from morning to night and personality is Alma-Roxane. He drives the company. laud and vice versa - Pierre Papillaud the man, character subsidiaries for water and CSD bottling is Pierre Papil- verbal exchanges: became clear to us after a few, inevitably provocative, point, on 3 Husky systems (72 cavities, 300t capacity). machines. Preforms are produced in-house, at a central ing. Sidel, Serac and Krones have supplied the core of of 4 lines, blowing, all Roxane brand), fruit drinks, carbonated water and tea are for PET and for sweeteners. Products such as Cola (own Today there are tower blocks in the once idyllic valley - mineral springs, the in FerrieredeBrochard A visitoftheRoxaneplant 3,000 employees, and (Roxane) has 34 production sites, 68 production lines, yeur and Cristaline, Verniere, Rozana. The Alma Group Vichy Celestins, Thonon, Pierval, Chateldon, Courma- mineral water springs, with brand names such as St. Yorre, keting mineral water in France, from a dedicated range of holds the number one market position bottling and mar- create the Crystal Geyser in the United States. ously, Roxane had already worked together with Otsuka to American partnership called Otsuka Beverages Co. with 51%, while the remaining 49% was taken by a Japanese- arranged for Papillaud to become the majority share holder for Papillaud alone to buy. Therefore a Alma, with a sales turn-over of €900 million, was too large selling volume brand in France. from 22 springs. This value model has become the best The manPapillaud fi lled here. At La Ferriere de Brochard, there are a total For Otsuka Pharmaceutical Europe, with a 49% share in For Otsuka Pharmaceutical Europe, with a 49% share in Despite the fact that the man with the wide suspend- The concept and strategy of the company with all The entire concept and strategy of Alma-Roxane For Roxane it all started in Ferriere de Brochard: the The situation today is that the Alma Group (Roxane) In 2008 Pierre Castel sold shares to co-founder Papillaud. PETplanet insider Vol. 11 No. 11/10 www.petpla.net fi lling, capping, labelling and pack- fi rst fi lls 4 billion bottles (in 2008). fi lling, the expanding factory. fi nancial deal was Previ- and 7.2 billion litres bottled in water consumed in France view of the 3.5 billion litres of public is a sensitive issue – in criminately carried into the TV plastics. But the issue indis- easy job. And PET surely is and recycling plastics is an fi cled to 100%.” It may be dif- Because PET can be recy- met him: “PET is not plastic. diplomacy insisted, when we cially. Papillaud with less (Sedif) disproved this of dicat des Eaux de Sources recycle plastics”. The Syn- stated that “it is dif general and categorically reported about plastics in France 5 on 14th of March not drink water that I use.” red cross and a tagline: “I do ing an open lavatory with a ered Paris with posters show- minérale” Cristaline he cov- able and polluted. capital’s tap water is undrink- vocative - implying that the with a campaign similar pro- eral water Papillaud hit back France’s most popular min- no packaging at all?” be more environmental than without a lift” and “What could those living on the 100 times more” or “Ideal for texts like “You’re free to pay posters carried provocative instance) and labelled “Eau du Robinet” or tap water. The bottles resembling known brands (Papillaud’s Cristaline for was spreading its message through posters that displayed million inhabitants in the region surrounding Paris. Sedif de-France (Sedif), the public water utility that serves four Eaux deSources versus Syndicatdes No 2topic–France5 No. 1topic–tapwaterversusbottled arena for the con provoking and under pressure. The aware public is his agenda. In these topics he is both aggressor and defender, aims and ambitions. Two major topics have priority on his will not tell you anyway.”- he told us a lot about himself, his PETplanet insider Vol. 11 No. 11/10 www.petpla.net cult to argue that collecting The television network In the name of his “eau Being the bottler of A campaign was launched by Syndicat des Eaux D’Ile- fl ict. fi fi cult to cult fth fl oor fi - for new bottles to be fi surely and in future include making food grade PET resin ally carried through to success against all odds. This will quently extruded and granulated at added cost. fl committed, yet apparently without much pleasure. The bottles by beverage companies. projects that exist to the use of recycled material in new people at risk as well as in view of the many recycling France, aswellputtingthejobsof2,500to3,000French akes, which he at present produces, are – so far – subse- But whatever this entrepreneur started he has eventu- Papillaud himself has started reprocessing PET – fully lled.
17 REGIONAL MARKET REPORTS 18 Would youliketorenew yourPET bottleswithuniqueshades?We canprovide the solutionforyourbusinesssuccess. any colour. Ouroutstandingexperienceandefficency inproducing colouringadditivesguarantees thatyourproduct willdiffer from yourcompetitors’. Would youlikeyourproducts to standoutfrom thecrowd? yourPETbottles intoalmost Thankstothetechnology ofHollandColoursyoucanturn Halvemaanweg 1, 7323 RW Apeldoorn, P.O.BoxHolland Colours European Apeldoorn, Division Halvemaanweg 1,7323RW TheNetherlands 720, 7300ASApeldoorn, REGIONAL MARKET REPORTS Or eye-catchingPETbottlesthatare goodtograb? A MODERNSTATUE PERHAPS? COLOURFUL BALLOONS? SILK SCARVES? Jean-Luc Didouan, President of SBECM in Paris. We met: Jean-Luc Didouan, President of SBECM smaller… wemustadjust.” SBECM -“Marketsforconvertersaregetting Conditionnements Modernes) Bouchages, Emballageset SBECM inParis(Sociétédes March 29,2010. ers. administrative functions, and for easy contact with custom- ience, but is the commercial of west of France. The Paris of of preforms and caps is located in Lavardac in the South- and has been running the business since that time. systems. Jean-Luc Didouan took over in 1994 as president second company in France purchasing Husky preform management with the founders. able supplier, took a participation in SBECM, but left the time, the Perrier Group, looking for a safe, secure and reli- manufacturing became the core business. At the same aluminium and steel were manufactured but rapidly plastic Didouan in 1961. Initially caps and closures made from Product andproduction History
2009 (available capacity near 1 billion). About 600 million preforms were injection moulded in far very little recycled material is used. About 10,000t of PET are converted per annum but so sures and other minor products 70% of turnover is preform business, 30% caps and clo- The head of In 1983 SBECM entered the PET market and was the The business was started by the parents of Jean-Luc I Tel: 31(55)368 0700I PETplanet insider Vol. 11 No. 11/10 www.petpla.net fi ce is located in Paris, although production Fax:31(55)366 2981IE-mail:[email protected] fi ce is not only for conven- fi ce for sales and company For furtherinformation, visitwww.khs.com/service Long lasting,safe,andefficient: Originalspare partsfrom KHS. KEEPING YOURLINERUNNING ISWHAT WESTAND FOR. temperature and humidity controlled. Incoming air is storage on automated conveyors. Production facilities are moving in and out of production room, to and from outside 48//60/72 cavities. more than 72 cavities in a machine.” Didouan comments, “No independent converter needs for caps and closures each with 48/72 cavities. Jean-Luc tered. All aimed at ensuring a top quality product. Equipment Formats: area, and 12 for caps and closures. ibean. 40 employees of which 15 are in the PET production Vittel). Exports to the UK, Germany, Spain and the Car- wine. French customers include the Nestlé Group (Perrier, Barrier moulding is also under consideration, especially for CSD, water, juice. Plans exist for packaging milk and wine. PETplanet insider Vol. 11 No. 11/10 www.petpla.net
Smallest size: 15 grams for 0.33l bottles Greatest size: 91 grams for 5.0l bottles Production is fully-automated. Pallets for 300kg bins 8 Husky preform systems, 300t clamping force, 14 Netstal and Ferromatik injection moulding machines Preforms and caps for the well-known commodities - fi l- adjust and must adjust.” applications. As a private company we are as increased productivity but we also have to look for other we can and must compensate by in-house measures such solutions for a small company like ours. Part of the decline weighting and the use of recycled material are no miracle We are not inactive and are looking for alternatives. Light- even smaller. requirements the available markets for converters is getting and CSD producers moulding 70% and more of their own when the market started to decline. In France, with the water has grown continuously with the market, until 5 years ago, Company future Jean-Luc Didouan: “The biggest markets are decreasing. In the 27 years of preform manufacturing, the company
Come and visit us at the Brau Beviale
Hall 5 Booth 127 fl exible, can exible,
19 REGIONAL MARKET REPORTS 20 REGIONAL MARKET REPORTS the con Emballage and Valorplast play an important role in easing campaign willfurthertheacceptanceoftapwater. BothEco Syndicat des Eaux D’Ile-de-France (Sedif), hoping that its at all?” This is the position of the government organisation secure the environment. Such is the position of the industry. is managed professionally its use of PET for bottling helps PET resin and saves resources. If bottle-to-bottle recycling Krones at Norpa Plast in Lille, owned by Alma Roxane). injection moulding, is still considered critical. (Reference: instance by Gneuss fi into a fl less sensitive for reprocessing. extrusion (Reference: Erema at APPE in Beaune) and is tles) are cause of the problem: Apparently the dirt of the incoming material (used bot- the form of granulate or Experts argue whether the recycled material should be in consumer bottles to food-approved granulate or The confl the critical topics only and in brief: fi are already re France: Our discussions with Geraud Delorme at Valorplast Granulate versus Géraud Delorme – Directeur Général of Valorplast exceed theamountcollected.” Valorplast -“Theneedmight Valorplast inParis March 30,2010 rst edition of “Focus on France”. Therefore we attend to “What could be more environmental than no packaging Recycling of post-consumer PET bottles replaces virgin Clean(er) post-consumer bottles are needed to be fed Granulate, no doubt, are cleaned during the process of Numerous steps are involved in the process from post- Recycling is the hottest topic for PET markets in We met: ake production system. Cleaning afterwards, for fl ict and pacifying the con ict: Géraud Delorme fl ected in great detail in “The PET Story” in ltration, in the preform system when fl akes fl akes. – Directeur Général. fl icting parties. icting fl akes. (syndicat and industry) to the table for the bene makes him the right man to bring the con before becoming Director of Valorplast. His experience from 1996 to 2004 with what was then Amcor PET France, recycling from experience when he was Managing Director exceed the amount collected.” makers to re-use PET. Big demand exists. The need might fore warns: Géraud Delorme,DirecteurGénéralofValorplast, there- viding work and employment. and recycled PET are valuable resources for industry pro- seems to be counter-productive in this respect, since PET tool as well. The waste prevention policy by municipalities orplast will step up accordingly, is used as an educational will be on big towns, on high-rise apartment blocks. Val- ing, strapping and others will receive less. and others. If beverage receives more volume, tries such as for fi industry, recycled PET is successfully used by other indus- the requirements exceed supply. almost certainly not come from used bottles. Already today istic or at least problematic. The volumes necessary can gets even 100%. in the forefront of the controversy with the “Syndicat”, tar- when making new bottles. Danone targets 75% and Alma, is common practice already to blend 25% recycled material Visions Blending virginwithrecycledPET Géraud Delorme knows PET conversion and PET “There is a strong commitment from Eco Emballage will have to collect more. Their focus Apart from the 24.5%, which returns to the beverage The highest targets set by the industries seem unreal- Industries have given themselves ambitious targets. It
APPE Beaune, APPE Bierne,France Retal part 4 - Issue 12/2010 PETplanet insider Vol. 11 No. 11/10 www.petpla.net
Regional market report market Regional bre (52%) for sheeting (20%) strapping fi llers and sheet fl icting parties icting fi fi bre, sheet- bre, t of all. Preform Machine Vision Inspection System
Preform sampling check by Vision Technology for LAB Model:PS-21GPM
This Preform Inspection Machine can be adapted for laboratory to whom manufactures various production with small quantity. P&S developed off-line preform inspection machine with easy management for laboratory by designing the new machinery material. This is the PS-21 GPM model with below features.
Features Detect for small quantity with various production within quick time. Detectable item for Neck Finish, basement, and sidewall and selectable preform mold number reading as an option. Semi-automatic preform feeding system. If choose preform mold number reading, bene¿ t for maintenance of preform mould because it’s easy to distinguish statistically bad type and ratio for each mould number. It designed without demanding changing parts if preform body size is changing. Easy adjusting guide for various size of preform neck without any changing parts separately. User can save detected image and data back up and storage by supplying SPC software. High speci¿ c inspection with clear image by adapting high solution digital camera with Ethernet communication. Stable performance of inspection software by supplying industrial computer and OS.
cNeck Finish
dMold Number
Neck Finish Sidewall
eSidewall
fBottom Basement Mold Number Reading
Machine Speci¿ cation Container Various size of preform for PET bottle Machine speed 10,000 PPH max. Inspection Item - Neck ¿ nish - Basement - Sidewall - Mold number reading (option) Utilities Electricity : 3phase 3wire, 220V, 50/60Hz Air 4kg/cm², 0.1Nm³/min Dimension 1,400 x 1,500 x 2,000 mm (H) Weight Approx. : 1,200kg
: #326-1, Taejeon-dong, Gwangju-si, Gyeonggi-do, 464-805, R. O. Korea. Tel: +82 31 763 5621 Fax: +82 31 763 5623 E-mail: [email protected] URL: www.pnstech.co.kr 22 MATERIAL / RECYCLING However, the SSP stage is energy- is used to avoid polymer degradation. and a counter jected to a temperature above 210°C, PET precursor chips are typically sub- During this so-called solid-stating, the molecular weight of the polymer. sation (SSP) step to further increase a subsequent solid-state post-conden- tional routes have commonly required polycondensation process. Conven- ethylene glycol (EG) using a melt acid (PTA), isophthalic acid (PIA) and the feedstocks puri effi (FTR) technology, help PET producers to improve energy the Melt-To-Resin (MTR) technology and the Flake-To-Resin ers. New technologies from Uhde Inventa-Fischer, such as therefore creates a competitive advantage for PET produc- consumption during the production of PET bottle resins prices are expected to increase even further. Low energy lion euros for an output of 200,000t/a and in general, energy ers of PET. Annual energy costs can amount to up to 8 mil- Energy costs have become a crucial cost factor for produc- PET resinproduction Cost-effi Elimination ofthesolid-statepost-condensation(SSP)process Melt-To-Resin (MTR)technology- ciency. PET is produced by polymerising fl ow of puri fi ed terephthalic ed fi ed nitrogen ed ciency in MTR the PET industry. Three world-scale MTR technology was introduced to MTR -technology missioned for Indorama in Alabama world’s biggest MTR plant was com- have already come on-stream. The capacity of more than 800,000t/a ating personnel. additional plant equipment and oper- also has the disadvantage of requiring consuming andasitisanextrastep, In 2007 Uhde Inventa-Fischer’s In 2007 Uhde Inventa-Fischer’s
plants with a total production using MTRtechnology PET production plant PETplanet insider Vol. 11 No. 11/10 www.petpla.net tallinity compared to SSP material. its signi required for melting MTR resin due to e indicates that converters may ben- production. Recent experience also approved MTR resin for their bottle many well-known brand owners have ate the high quality of MTR resin, and turers and bottle producers appreci- stage. In addition, preform manufac- to the conventional route with an SSP production by about 40% compared improves the energy ef nology from Uhde Inventa-Fischer tion (FDA) for food contact applica- by the US Food and Drug Administra- PET packaging. FTR has been cleared recycling technology for food-grade proprietary is Uhde Inventa-Fischer’s the following: electrical and heating energy due to Major savings relate to a reduction in SSP stage is no longer required. technology is that the cost-intensive MV Reactor. ishing reactor - the so-called Discage means of a special high-viscosity during melt polycondensation by intrinsic viscosity is obtained directly PET material with almost the required need for solid-stating: High-molecular 2010. MTR technology eliminates the second line coming on-line in June (USA) in September 2009, with the PET fl bottle resinfromrecycled nology -Uniformvirgin-like Flake-To-Resin (FTR)tech-
fi
t from the fact that less energy is the 2-reactor melt-phase process the 2-reactor melt-phase process is also eliminated for the same reason a vacuum by means of steam jets. process steam is used to generate not require agitators the so-called Espree reactor does replaces multi-stage reactor cascades blowers and nitrogen puri the nitrogen circuit with its booster sor chips as solid-stating is eliminated there is no heating of the PET precur- It is said that this proprietary tech- Flake-To-Resin (FTR) technology The chief advantage of the MTR akes fi cantly lower degree of crys- fi ciency of PET fi cation unit unit cation fi n- used in the FTR virgin pellets. As the post-consumer bottle reported to be superior to mixes of recycled and tion site. The blend uniformity of the resin is even does not need blending at the preform produc- which is ready for use in preform production and polymerized to PET bottle polymer. process and the low-molecular-weight material is with virgin prepolymer during the polymerization step, the partially depolymerized PET is blended low-viscosity melt removes impurities. In the second ity of the polymer melt. Then a fi into smaller sections, which reduces the viscos- molecules. The long PET molecular chain is broken added to the melt to partially depolymerize the PET sumer PET made with a conventionally designed PET plant. stock cost savings can be added to the pro of PET production feedstocks, the resulting feed- Flake-To-Resin (FTR) process bottle resin is reformed. In the Firstly, impurities are eliminated and then the PET technology. tion plants which use the above-mentioned MTR tions. The technology can be integrated into produc- Melt-To-Resin (MTR) process PETplanet insider Vol. 11 No. 11/10 www.petpla.net The process leads to a virgin-like bottle resin The FTR technology consists of two steps: fl akes are melted and ethylene glycol is ® process can replace up to 50% www.uhde-inventa- fi rst step, post-con- ne fi ltration of the fi scher.com fl fi akes t usually t your requirements wherever youare. throughout theworld,enablesSacmitomeetall financial solidityandanetworkof70companies its reputation forsupplyingadvancedtechnology, company wasestablishedin1919,additionto The extensiveexperienceacquired sincethe operations. and closing,labellingfinalpackaging product preparation, containermanufacture, filling and packagingindustry:completebottlinglinesfor Sacmi offerssolutionsforthebeverage turnkey Enjoy completeness E-mail: [email protected] Tel. +390542607111- Fax +390542642354 40026 Imola(BO)Italy Via SeliceProv.le, 17/a Sacmi ImolaS.C.
23 MATERIAL / RECYCLING Vol.6 PETplanet print
The Rapid Guide to Perfect Preforms by Rick Unterlander and Ottmar Brandau
Troubleshooting guides have suffered in the past from being locked away in offi ces and not being available to the people that actually need them. Considering the high cost of machine and tools high scrap rates can be a costly proposition eating PREFORM PRODUCTION away at already tight margins. machine no./name
The Rapid Guide PETplanet’s “Rapid Guide to Perfect Preforms” to Perfect Preforms takes a different approach. Bound in laminated paper that is easy to clean off, the small format of the book of 108mm by 151mm (4.25” by 6”) allows easy storage in back pockets or tool boxes. It has been written for the people on the fl oor of injection moulding companies to support their daily work in making the best preforms possible.
The product of two industry experts, Rick Unterlander and Ottmar Brandau, it gives concrete advice on 35 of the most common problems in
vol.6 preform manufacture, most illustrated by pictures. PETplanet print From high AA levels to wavy bodies processors can fi nd help when they need it. Read chapter 16 of the story...
16. IV Loss
Symptom: The resin IV (Intrinsic Viscosity) has been reduced by more than 0.04dl/g between resin and preform. This cannot be seen in the preforms, rather it needs to be tested in a laboratory with an IV tester or melt viscometer.
Cause: The melt has been hydrolytically or severely thermally degraded during processing.
Solutions: 1. Check dryer for alarms and correct as necessary. 6. Check extruder back pressure and minimize if possible. A high dewpoint (above –40ºC (–40ºF)) may cause extru- Back pressure should be suffi cient to provide good melt sion problems and must be rectifi ed. The resin must be mixing, but not too much to cause excess shear. Typical dried below 50ppm of water to minimize IV loss during range is 15 – 20bar (200 – 300psi). melting. 7. Check screw rpm and minimize if possible. Screw speed 2. Check for adequate resin drying time in hopper (should should be reduced as much as possible to minimize shear be around 4h at 175ºC (347ºF) and up to 6h at 160ºC heating, yet still recover within the cycle time of the machine. (320ºF)). The stopped time at the end of recovery should be about 3. Check all temperature readings and correct if necessary. PET 2sec to offset any fl uctuations during screw recovery. resin should be melted at about 280ºC (536ºF) +/- 10ºC 8. Check to ensure incoming resin IV was within specifi cation (18ºF). Excessive temperatures may degrade the melt. (resin supplier). 4. Check all %-controlled temperature settings and minimize 9. Check hardware for worn, damaged or failed components, if possible. %-controllers provide no temperature feedback specifi cally the resin handling and storage area for excess and require fi ne tuning. moisture (silos), dryer hopper (especially the cone), resin 5. Check that all thermocouples are properly inserted and in-feed line, and machine and mould heaters. contacting the bottom of the wells.
24 PETplanet insider Vol. 11 No. 11/10 www.petpla.net MARKETsurvey11/10
Suppliers of fi lling equipment
for beverages in PET PET bottle-to-bottle Our detailed survey, in a special edition of PETplanet devoted to the Brau – Be- recycling plants viale trade fair, includes some of the best known suppliers of fi lling equipment for Caps and closures PET bottles. Conveyers for preforms Most of the manufacturers are based in Italy (GEA Procomac, Sacmi, Sidel and and empty bottles Sipa, closely followed by Germany (Krones and KHS) and one company from Preforms USA, Fogg Fillers. Preform moulds and The requirements for the equipment are high: amongst them, reducing operat- SBM moulds ing costs, saving space, increasing plant effi ciencies, and implementing the lat- Two-stage SBM est technologies to take into account the most stringent hygiene and health and machinery safety regulations. The aim is to achieve needs-based solutions for various drinks Preform and single and package sizes. For this reason the range of machinery offered by individual stage machinery companies is correspondingly large. Resins and additives It goes without saying that every company offers various special features with Filling equipment their systems: unfortunately, for reasons of space, we are unable to provide full descriptions. Full details of the various machines and optional equipment can be Compressors obtained from the relevant company.
Whilst the publishers have made every effort to ensure that the information is up to date, no claims are made regarding complete- ness or accuracy.
Company name Sipa GEA Procomac SpA Postal address via Caduti del Lavoro n. 3 Via Fedolfi , 29 31029 Vittorio Veneto (TV) Italy 43038 Sala Baganza (Parma) - Italy Telephone number 0039 0438 911511 +39 0521 839411 Web site address www.sipa.it www.procomac.it Contact name Matteo Tagliaferri Flavio Slavadori Function Marketing and Communication Sales Director Direct telephone number +39 0438 912273 +39 0521 839490 Fax +39 0521 548111 +39 0521 833879 E-Mail [email protected] fl [email protected]
1. Machine designation / model number Isofi ll P Isotronic Stillfi ll S Stillfi ll R\HR Unitronic 2. Number of fi lling heads (range: from/to) 20-160 40-160 20-130 20-130 20-130 24 -168 3. Filling speed/output - based on 1 litre PET bottles a. Still water (1 litre bph) 60,000 63,000 63,000 No 63,000 12,000 - 60,000 b. Carbonated drinks with 8 g CO² (1 litre bph) 51,000 (CMW) 60,000 (CMW) No No NO 8,000 - 48,000 c. Milk (1 litre bph) No No No No 45,000 (Fresh Milk) 6,000 - 48,000 d. Fresh fruit juice (1 litre bph) 45,000 (Clear) 50,000 (Clear) 63,000 (Clear) 48.000 45,000 (Clear) 6,000 - 60,000 4. Filling process Pressureless (still drinks) Yes Yes Yes Yes Yes Yes Pressure fi lling (carbonated drinks) Yes Yes Yes Hot fi lling Yes Yes Cold aseptic fi lling Yes Juices with high pulp content Yes Yes 5. Type of fi lling valve and metering system Isobaric mechanical Isobaric volumet- Mechanical gravity Mechanical gravity fi lling, Gravity volumetric Mechanical, electronic with fl ow level fi lling valve ric fi lling valve fi lling valve valve with recirculation fi lling valve measuring
25 26 MARKET SURVEY (1 litrebph) opn aeFg ilrKHSGmbH E-Mail Fax Direct telephonenumber FoggFiller Function Contact name Web siteaddress Telephone number Postal address Company name ucswt ihpl otn ou o1%Gravimetric 1 upto10% 1 48,000 48,000 No upto44,000 upto68,000 system 5. Typeof up to55,000 Juices withhighpulpcontent upto72,000 Cold aseptic Fogggravity Hot Pressure 1,800-36,000 Pressureless (stilldrinks) 1,800-36,000 4. Fillingprocess d. Freshfruitjuice(1litrebph) c. Milk(1litrebph) 1,800-36,000 b. Carbonateddrinkswith8gCO a. Stillwater(1litrebph) litre PET bottles 3. Fillingspeed/output-basedon1 2. Numberof number 1. Machinedesignation/model from/to) fi ligYsYsGravimetric Yes Yes lling fi lig(abntddik)YsN Y Ø No Yes lling (carbonateddrinks) fi lling valve and metering lling valve andmetering fi ligN oGravimetric No No lling fi lling heads (range: lling heads(range: MARKETsurvey 11/10 ²
No ehnclgaiyvleValve withswirlmodulforfoamfree Mechanical/gravity valve F6.2, F8andF9 Similar modelsindifferent sizes,F4,F4.1, slamar@fogg +1 616-786-0350 +1 616-738-0261 Sales/Marketing Susan Lamar www.fogg +1 616-786-3644 Holland MI49424,USA 3455 JohnFDonnellyDr. 29 8-103 4 9 3 8-90 36-144 48-180 12-90 fi ligo croae rdcsu o5,0 Ø1 Ø upto55,000 lling ofcarbonatedproducts fi ller.com fi fi lshtadcl S rdcsYsYsGravimetric Yes Yes lls hotandcoldESL products ller.com rsuees(tl rns e e e e Y Yes B Yes 1 6,000-16,000 Beer:12,000-50,000 Yes system 5. Typeof Juices withhighpulpcontent Cold aseptic Yes Hot Pressure Pressureless (stilldrinks) 4. Fillingprocess d. Freshfruitjuice(1litrebph) 16,000-80,000 c. Milk(1litrebph) (1 litrebph) b. Carbonateddrinkswith8gCO a. Stillwater(1litrebph) litre PET bottles 3. Fillingspeed/output-basedon1 2. Numberof number 1. Machinedesignation/model E-Mail Fax Direct telephonenumber SidelGroup Function Contact name Web siteaddress Telephone number Postal address Company name from/to) fi ligYsYes Yes lling fi lig(abntddik)YsYsYsYsY Yes Yes Yes Yes lling (carbonateddrinks) fi lling valve and metering lling valveandmetering fi fi DRV, computercontrolledvolumetric [email protected] +49 6718522714 Produktmanager Heinz Hillmann www.khs.com +49 231569-0 44143 Dortmund,Germany Juchostrasse 20 lling, volumetricsystemwithMID lling machine,forcarbonatedsoftdrink fi lling fi lling heads (range: lling heads(range: ² fl Volumetric with FM-S Eurotronica [email protected] +390521/999299 +390521/999249 Filling ProductManager Mr. StefanoBaini http://www.sidel.com +39 05219991 43100 Parma,Iitaly Via LaSpezia241 2144-9 8123-02-04 24-50 36-50 48-192 48-192 32-144 owmeters Non contact,free machine, forstillwaterandjuice(coldhot) NV, computerconntrolledvolumetric ( magneticinductive 300-8009001,0 ,0-30011 4,000-13,000 9,000-15,000 13,000 -68,000 FM-C Eurotronica fl ow uornc ML eet uotrM E EurostarMS SelectaC Eurotronica FM-LT meters -longtube Volumetric with fl owmeter ) owmeter fi lling valve with MID, lling valve withMID, fl ow ow fi lling lling metric, volumetric Mechanical isobaro-
EL&SS V SESL &SAS4 48,000 48,000 [email protected] +33 243602955 Marketing Fabienne Cheriaux www.serac-group.com +33 2406028 La-Ferté-Bernard 12 RoutedeMamers,F-72400 antcVle n e eg M Magnetic Valves andnet weigh
fi fi fi fi ligtn N tank lling ligtn Y tank Y lling tank lling ligtn Y tank lling 1 in + + M w + 4 S V p 0 6 8 e e e u n 0 0 0 2 3 e e e e 3 3 3 e i a a o w f ea S Serac 0 0 g 0 Mechanicalorelectro- h 0 Via E. Ferrari, 1 Via E.Ferrari,1 0 e 18°C 32-120 24-72 18,000-36,000 Senso 70-130 CombiPredisFMm Yes Yes 40-108 Yes CombiPredisFMc 10,000-54,000 Beer: 40-90 Veloce FM 11,000-58,000 15,000-62,000 16,000-72,000 32-120 Veloce "mech" 48-180 EuropaWM Eurostar HS am iln ...Krones AG Sacmi FillingS.p.A. e e e e Volumetric yes yes upto65,000 yes 10,000-60.000 10,000- 16-216 10,000-60-000 Yes 10,000-60,000 Modul 16-168 10,000-60,000 Solo-Mas 10,000- 32-192 10,000-72,000 Volo-Mas 10,000-72,000 10,000-60,000 32-168 10,000-72,000 Alfa 32-192 Vega info@sacmi +39 0521695400 +39 0521695411 Sales GeneralManager Matteo Quaini www.sacmi +39 0521695411 43058 RamoscellodiSorbolo(PR)-Italy pneumatic /venttube e oysn Volumetric no yes no Yes e e e e Volumetric yes yes yes Yes on on E sp ,PTAetDShorttubeorlong Heigh PET Asept L,PET Asept D yes no yes no yes no Yes No fi fi lling.it lling.it gravity level Mechanical vent tube Mechanical / e e,u o1x01m oYsYes Yes 10,000-60,000 8,000-40,000 No Yes, upto10x10x10mm upto94°C Contact Yes up to94°C 10,000-48,000 10,000-48,000 fi Hot [email protected] +49 1727114982 Product ManagerSensitiveProducts Gero Von Stackelberg lling valvewithlevelcontrol fi l lr la o abntdbvrgsCl hi Aseptic ColdChain UltraCleanforcarbonatedbeverages ll fi fl volumetric / electronic ,0 000700-4,0 upto 60,000 7,000-40,000 7,000 -40,000 lling with mechanical lling withmechanical owmeter 60,000 72,000 fl volumetric / electronic owmeter inductive Contact less fl owmeter fi [email protected] +49 9401/70-3056 +49 9401/70-4346 Product ManagerFilling Technology Georg Setz www.krones.com +49 9401/70-0 93073 Neutraubling,Germany Böhmerwaldstr.5 up to60,000 up to72,000 Volumetric lling with with lling fi fi ll ligsse,Pedsn ytmContactless lling system, Predosingsystem fi fi fi fi lling system,netweight lling system, netweight lling system,netweight lling system,netweight Contact fi lling withinductive fi fi fi fi lling system,heigh ligsse Magnetic system lling lling system,heigh lling system,heigh fl owmeter Contact less Contact owmeter fi fi fi ligsse Contactless system lling ligsse Shorttubeorlong lling system ligsse Shorttubeorlong lling system <4°C 10,000-60,000 8,000- 40,000 8,000-45,000 inductive fl owmeter systems /volumetricornetweight for pulp, systems, longtube fi lling with with lling fi bers or fruitpieces fl ow meter ow fi fi lling system lling lling systems /volumetricornetweight Yes Magnetic [email protected] +39 521959009 +39 521999141 Product Manager- Aseptic Filling Guillaume Rolland etering control fi lling system,fullbore fi ll FMa/CombiPredisFma fi fi fi fi lling valvewithFlowm- lling systems,contactless lling systems,contactless lling systems,contactless fi lling systems lling fi lling / contactless / lling /contactless / fi fi fi lling system lling lling lling system lling fi lling lling
27 MARKET SURVEY Photo: ©suzannmeer - Fotolia.com
zoo m ANALYSIS OF ALL ESSENTIAL PET BOTTLE COMPONENTS WORLDWIDE
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4 - 10 > 10 PETplanet insider Vol. 11 No. 11/10 www.petpla.net - 10
1- 3 5...... ed Lines Weld 35...... Body 34...... Wavy Wall ThicknessVariation33...... 32...... Unmelts 31.. TSS (Top Sink SealingSurface) ThreadFlowLines 30...... Blemishes 29...... Surface Stringing 28...... Necks Stretched 27...... Splay 26...... Sinks 25...... Shots Short 24...... Yellowing Preform 23...... LineDeformation Parting 22...... LineCrease Parting 21...... NeckFinishoutofRound 20...... Marks Moisture 19...... Preform 18...... Milky 17.. GateNub ...... Long Loss IV 16...... Sinks 15...... Internal GateSink Internal 14...... GateVoids /PinHoles 13...... Peeling Gate 12...... Depressions Gate 11...... Flash 10...... Marks Drool 9...... 8...... Crystallinity 7.. Streaking/Peeling .....Colour Marks 6...... Burn Bubbles 5...... Specks Black 4...... 3.. hooks/Streaks ...... Air Preform Accordion 2...... 1.. LevelHigh ...... AA Chapter ii...... Introduction AbouttheAuthors i...... Table ofContents www.petpla.net [email protected] fax: +49(0)6221-65108-28 copy now! Order your 10
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T. Spiral Binding Sidel •SIGKronesSIPA o. •MAGADSKosme •Nissei a. PET STRETCH For oursubsidiariesinChina,USA andLatinAmerica please checkourwebsite. Telephone +495191-603-53/Fax +495191-603-36/[email protected] Röders GmbH/Scheibenstr. 6/29614Soltau /Germany YOUR PARTNER FORBLOW MOULDS. Nov. 10-12, 2010 Hall 5Booth419 VISIT US BLOW MOULDS Laminated CoverSheet Benefit of30Years Manufacturing! in Blow Mould Tape andeyeletforeasyhanging of Experience www.roeders.de
29 PREFORM PRODUCTION 30 BOTTLING / FILLING all of its products over to rPET plastic way Ice River Springs could convert baled PET bottles to Asia. The only recyclers are used to selling their able rPET inthemarket.ManyOntario there was a general shortage of avail- However, they quickly realized that of their major Canadian customers. rPET (either 100% or 50%) to some ing water in bottles that contained preform production. to maintain constant pressure during reliability – for example, it was unable processed with the demanded level of form. Flakes from rPET could not be but only if the resin was in pellet make a 100% recycled PET bottle, gies and found that it was possible to recycling specialist Phoenix Technolo- purchased recycled resins from PET to experiment with recycled resins. It same time, the company also began solar) and packaging reduction. At the energy (primarily geothermal and focuses on ef bottler in the world. The strategy most environmental friendly water intended to make the company the incorporates a number of initiatives launched its ‘Green Plan’: which in themarket Shortage ofrPET In 2009, the company began sell- In 2008, Ice River Springs fi ciency,renewable haul the baled material and mini- for Ice River trucks in order to back- located on the existing trucking route from the main factory. The facility is in a new facility located about 25km the washing line, which was installed two production lines. The and pelletizing/SSP line The equipment:washingline single-use products. either shipped overseas or applied in North America for tics and re-processing post consumer PET that is currently is to reduce its carbon footprint by closing the loop for plas- duce its own 100% recycled PET for water bottles. The aim of installing their own PET recycling plant, which will pro- Ice River Springs of Ontario, Canada, is in the bottling leadership eco-friendly water ‘Green Plan’ for Bottle productionfrom100%recycledmaterial more economically feasible. prices and making recycling centres post consumer plastic, stabilising provide a stable demand for baled plastic on this scale in Ontario would Furthermore, purchases of PET baled reducing transportation emissions. sell baled PET bottles to Asia, further recyclers would no longer need to cling system. If successful, Ontario to go for its own in-house PET recy- itself; the company therefore decided was if it could supply the material to The company proceeded to install fi rst was rst PETplanet insider Vol. 11 No. 11/10 www.petpla.net unit that removes contaminants. The pellets are then sent into an SSP melt line, melt it down, send it through a PET plants. It is designed to take clean Ice River Springs’ existing bottling tion) line, which is located in one of & SSP (Solid State Polycondensa- from the UK; and others. Ariostea; Titech of Norway; Sortex, vendors, including Italy’s Amu and line was supplied by several different product is clean PET fl colour and type of plastic. The fl content, wash them, grind them into type of plastic and metal/paper bottle depots, sort them for colour, baled form from recycling centres & designed to purchase PET bottles in mize freight cost and emissions. It is akes and then sort the fl The second line is the pelletising The equipment for the washing fi fl lter and then pelletize it. The ake material from the washing fi nal stages nal ake material. ake akes for akes fi nal to further minimize packaging. recycled paper and cases will be produced without cardboard a cap and bottle under 10g combined weight. 7+8/2010) and weighs 0.97g. Ice River Spring’s goal is to have current closure is the Corvaglia design (see also PETplanet However, the company has been able to make this work. The window on the blow moulding machines becomes very narrow. 2011. The challenge with lightweighting is that the processing the intention is to have everything completed by spring of ing its existing 500ml water preforms from 9.94g to 8.67g; Lighter bottledesignmadeofrPET resin are then used to produce the preforms. in converting clean r-PET during the SSP process and overall low energy consumption which was chosen because of its convincing performance food-grade pellet. fi bottling plants The Starlinger SSP line is located in one of Ice River Springs RPET plant at Ice River Spings PETplanet insider Vol. 11 No. 11/10 www.petpla.net nal product of this process is a Canada and USA-approved These 100% rPET bottles will have small labels made of Ice River Springs is currently in the process of lightweight- This turnkey line was supplied by Starlinger, of Austria, fl akes into pellets. These pellets www.iceriversprings.com environmental-friendlyandef • • • volumenecessary nomeasuringoutofdosage • user-friendlyone-hand-use no overdosing one2dose one hand! exact andcleandosingwithonly with a system. A measureddosingsystem easy dosing. Intelligent packaging, fl ip topcap.Enablingeasy, [email protected] Fon +492721518113 Industriestraße 26 Co. MenshenGmbH& KG Georg ® , theinnovativedosing |57413Finnentrop |Fax+492721518115 |www.menshen.com fi cient
31 BOTTLING / FILLING 32 BOTTLE MAKING Ludwigsburg Gmbh | Pvt. Ltd.|ZiemannIndia |Ziemann | Wittemann India | Yudo Hot Runner India Vlb Berlin|Weyermann® SpecialtyMalts Group |Vin ServiceDispensingGroup| Barrier Systems Sprl | Vibrofloors World | Trade4india.Com | Tradeindia.Com |Vacuum Ltd. | Technopet Industries| Times Infomedia Limited | Tech-Long PackagingMachinery Spiritz | Srithai Superware Public Company Kaspar | Sidel India Pvt.Ltd. | Siemens | | Sap Media Worldwide Limited | Schulz, Media Pvt.Ltd.(Food And BeverageNews) Industries Ltd.|RepiS.P.A. |SacmiSaffron Food Industry|RadicalWaters |Reliance Pvt. Ltd. | Praj Industries Ltd. | Processed Gmbh |PiovanIndiaPolyonePolymers Ltd. | Petplanet Insider, Heidelberg Business Pvt Limited | Nsf International | Parle Agro Pvt. Nexgen DryingSystemSPvt.Ltd.|NoritIndia | Moretto S.P.A. | Netstal-Maschinen Ag | | Mold-Masters Technologies (P)Limited Limited |MhtMold&Hotrunner Technology Gomma S.P.A. |Manjushree Technopack Magplastasia PvtLtd|Manifattura Tubi Ag | Lambrechts N.V. | Lehui Industry | | Kraussmaffei Technologies Gmbh | Krones Kieselmann Gmbh|KosmeSrlUnipersonale Ltd. | Khs Gmbh | Khs Machinery Pvt. Ltd. | Distilling |JiaxingHaonengPackingCo., Engineers | The InstituteOfBrewing& Natermann Gmbh|HollandColoursHypro |Haendler&Packing MachineryCo.Ltd M&G FinanziaraS.R.L.|GuangzhouVanta Gmbh &Co.Kg|GruppoMossiGhisol Engineering (India)Pvt.Ltd.|Globalmalt World |GardnerDenverLtdGeaProcess And Technology |Food And Processing Water Treatment Marketing | Food, Plants Plastics N.V. |EcokrinHygienePvtLtdEuwa Academy Gmbh|DsmFoodSpecialitiesDw Della | Toffola Digmesa | Spa. Doemens | Ag Dase-Sing Packaging Technology Co., Ltd. Colormatrix |DanfossIndustriesPvt.Ltd. Systems International(I)PrivatELimited| Cipriani Harrison Valves Pvt. Ltd. | Closure Systems And Sensors Private Limited | Carl) |Buhler(India)Pvt.Ltd.CentecRrr | Brauwelt International (Fachverlag Hans Wehmiller InternationalResourcesPvtLtd | Atlas CopcoCompressorSales|Barry Industries Ltd | Anton Paar India Pvt. Ltd. Ltd. | Ambicon Brewpub Pvt Ltd | Amd Events | Advanced Enzyme Technologies Technologies | Advance Info Media & - Arizaga Bastarrica Y Cia, S.A. | Ace A. Ziemann Gmbh | Abc Compressors Exhibitors fi - exhibitors will also be present at dti. for dti. And many well-known drinktec technology held in Munich, and also trade fair for beverage and liquid food sible for drinktec, the world’s leading Petra Westphal of MMI, who is respon- place where that demand is,” explains countries in particular together in the cal solutions of the Western industrial bring this demand and the technologi- erages and liquid food. Our aim is to November 18-20,2010 regions being speci visitors from India and the adjacent cially the Indian, market, with trade requirements of the Asian, and espe- ogy. There is a special focus on the of beverage and liquid food technol- dti are displaying the complete range The lectures are divided into blocks of present their products and solutions. sentatives of the exhibiting companies in the Exhibitor Forum, where repre- tors both at the exhibitors’ stands and innovations is available to trade visi- producing, demand for the latest technology for tional (MMI). subsidiary of Messe München Interna- The organiser of dti is MMI India, a Exhibitor forum ‘Bombay Exhibition Centre’ from November 18 to 20, 2010 – drink technology India (dti), which is taking place in Mumbai at products and services on a total of 1,300 m² of exhibition space Around 90 exhibitors from twelve countries are presenting their dti India Exhibition Centreforthe India willtakeplaceintheBombay On 18Novemberdrinktechnology The companies represented at Information oncurrentproductsand “In this region there is a huge fi lling and packaging bev- fi cally targeted. cally PETplanet insider Vol. 11 No. 11/10 www.petpla.net fi rst time rst liquid food industries. the packaging and the beverage and ing platform for customers from both two fairs will form a large joint trad- bene tion as dti. Trade visitors will greatly the same time and at the same loca- Düsseldorf India, is taking place at Düsseldorf and its subsidiary Messe tech-india.com), organised by Messe tional PackTech India (www.pack- Bombay Exhibition Centre. Interna- of the Grand Hyatt Hotel lobby to the dti is moving from its previous location necessitated a change of venue, and from convention to trade fair has also for the taking place as a trade fair in Mumbai with anaccompanyingexhibition,dtiis 2008, both planned as conventions International PackTech India Joint tradingplatformwith beverage producers. technical managers from breweries and is holding a three-day seminar aimed at stalt für Brauerei (VLB), based in Berlin, ing industry, the Versuchs- und Lehran- leading research institutes in the brew- In parallel with dti, one of the world’s speakers in the table on the next page. topics and you can view the topics and After two events held in 2007 and fi t from this merger, because the www.drinktechnology-india.com fi rst time. The progression Data are subject to change. Final version expected for 08.11.2010 Exhibitor forum PETplanet insider Vol. 11 No. 11/10 www.petpla.net 33 m-0:0p Company to be con 03:30 pm - 04:00 pm 43 m-0:0p Company to be con 04:30 pm - 05:00 pm Company to be con 04:00 pm - 04:30 pm Block 12 - Beverage packaging in cartons, cans and glass Part 2 (Duesseldorf Fairs) 04:00 pm - 05:00 pm Sacmi 03:00 pm - 03:30 pm Block 11 - Beverage packaging in cartons, cans and glass Part 1 (Duesseldorf Fairs) 03:00 pm - 04:00 pm 23 m-0:0p nttt fBeigAdDsiln rSmnJcsnWhy technical education and quali Mr Simon Jackson Institute Of Brewing And Distilling 02:30 pm - 03:00 pm 20 m-0:0p Ziemann India Pvt. Ltd. 02:00 pm - 02:30 pm Block 10 - Brewing and beverage technology Part 3 02:00 pm - 03:00 pm VLT Conveyor solutions - OneGearDrive Mr John Unbehaun 01:00 pm - 02:00 pm Danfoss Industries Pvt. Ltd. 12:30 am - 01:00 pm 20 m-1:0a Norit N.V. 12:00 am - 12:30 am Block 9 - Brewing and beverage technology Part 2 12:00 am - 01:00 pm 13 m-1:0a Denwel EU s.r.o. Mr Riccardo Guad- 11:30 am - 12:00 am Vin Service Dispensing Group 11:00 am - 11:30 am Block 8 - Brewing and beverage technology Part 1 11:00 am - 12:00 am 20 m-1:0a E rcs niern ni rVlroCzaoFilling aseptic Mr Valerio Cazzato Atlas Copco (India) Ltd. 12:30 am - 01:00 pm GEA Process Engineering India 12:00 am - 12:30 am Block 3 - Beverage packaging in PET Part 3 12:00 am - 01:00 pm Sidel Group 11:30 am - 12:00 am Netstal-Maschinen AG 11:00 am - 11:30 am Block 2 - Beverage packaging in PET Part 2 11:00 am - 12:00 am 03 m-1:0a Piovan S.p.A. 10:30 am - 11:00 am M&G Finanziaria S.r.l. 10:00 am - 10:30 am Block 1 - Beverage packaging in PET Part 1 10:00 am - 11:00 am November 18th2010 Time 40 m-0:0p oomti uoeLd rLcVryc Technology in dairy packaging processing Mr Luc Vervynck Siemens AG 04:30 pm - 05:00 pm Colormatrix Europe Ltd. 04:00 pm - 04:30 pm Block 6 - Technology in dairy packaging and processing 04:00 pm - 05:00 pm 03 m-1:0a Krones AG 10:30 am - 11:00 am 00 m-1:0a KHS GmbH 10:00 am - 10:30 am Block 7 - Hot 10:00 am - 11:00 am November 19th2010 Company to be con 02:30 pm - 03:00 pm Sacmi 02:00 pm - 02:30 pm Block 4 - Caps and closures for beverages 02:00 pm - 03:00 pm 01:00 pm - 02:00 pm 30 m-0:0p UAHH uanGb Mr Michael Norit N.V. 03:30 pm - 04:00 pm EUWA H.H. Eumann GmbH 03:00 pm - 03:30 pm Block 5 - Water treatment 03:00 pm - 04:00 pm Break Company Break fi ll technology ll fi fi fi fi re Speaker to be con- rmed re Speaker to be con- Speaker to be con- rmed rmed re Speaker to be con- rmed Mr Satish Kanag- fi fi fi Mr Arun Kumar inhal rN so auNorit's clean & sustainable brewing and Mr N. Ashok Babu rMr olgrEf Mr Marc Bolliger rAekRyEnergy ef Mr Aneek Roy Packaging of sensitive beverages in PET Mr Torsten Performance of PET preform production Kaiser Mr Stefan Bock rGogoSnel Energy ef Mr Giorgio Santella Poliprotect, technical innovation in PET Ms Cécile Bourland Speaker Mr alupi Mr Hans Hiendl Mr Frank Haesen- Closures - New developments Mr Rajesh Sharma rOie eke Norit AirLift MBR – Wastewater reuse in Mr Oliver Meckler fi donckx Eumann rmed rmed rmed rmed Pratish Sheth Topic to be con Topic to be con Topic to be con Complete solution for PET bottling line are integral to production excellence Engineering and design of turn-key breweries beverage technology industry and FC/D 302 Inverters for the beverage Topic high gravity blending erage technology News and advantages using draught bev- fruit juiceswith/withoutpiecesandslurry Hot processing and system pressed air in bottling production Integrated solutions for maximum ef Topic to be con breweries lenging technology Cost optimization in PET hot water treatment Best available technology in brewery fi cient water deaeration and precise fi fi cient ways of using com- cient solutions for PET preform fi fi fi fi rmed rmed rmed rmed fi lling: Soft drinks and fi lling by chal- fi cation fi ciency
33 BOTTLE MAKING 34 TRADE SHOW PREVIEW fi exhibitors ofparticular interesttoPetbottle preview webringyouashortofthe open from9a.m.to6p.m.Inthistradeshow starts (8./9.11.). The exhibitioncentrewillbe on Mondayand Tuesday beforetheexhibition ence in Tokio hall ofCCNOstwilltakeplace CCN Ost. The PETnology EuropeConfer- afternoon (11.11.) intheNeu-Delhiroomof age producers”startsat2p.m.on Thursday “Beverage packages–Challengesforbever- bition visitors. The exchangeofopinionson offers aworkshopforitsmembersandexhi- of non-alcoholicbeveragemanufacturers, (wafg), theGermanemployersassociation Getränke Wirtschaftsvereinigung Alkoholfreie How canqualitymanagementbeimproved? technologies helptoincreaseproduction? challenges: Howcancostsbecut?What industry. The beverageindustryfacesgreat ventures alookintothefutureofbeverage Beverage Industry20XX”themepavilion analysis andtreatmentofwater. The “Future units, contracting,disinfection,andrecovery, rational energyconversion,cogeneration cal University, focusesonrenewableenergy, tence PoolWeihenstephan ofMunich Techni- which isorganizedtogetherwiththeCompe- located. The “Energy&Water” themepavilion, tors Forumandthetwothemepavilionsare berg. At hall7A atBrauBevialetheExhibi- are expectedatthefairgroundinNurem- 34,000 visitorsfromNovember10–12,2010 tant exhibitionforthebeverageindustrysome will host1,400exhibitors. impor- At thisyear’s Brau Beviale2010inNuremberg,Germany llers. and specializedsolutionsfor the beveragemarket. and supportnetwork,aswell asdiscussingtailor-made and willbetalkingtovisitors about itsglobaldistribution Aptar willbeexhibitingarange ofdispensingsolutions ing systemsforleadingfoodandbeveragemanufacturers. Pharma. Itdesigns,developsandmanufacturesdispens- of companies,alongwith Aptar Beauty+Homeand Aptar Caps andclosuressolutions FoodAptar +Beverage quality awardbyDesignZentrumNordrhein-Westfalen. tions. The HMIsystemhas beenconferreda‘reddot’ memorable iconsandclear, interactivehandlinginstruc- to offer greaterease-of-use,withrecognisableandeasily- company saysthisisa be controlledandmonitoredonasingleinterface. The Both individualmachinesandentireproductionlinescan machine operatorinterfacestoformauniformsystem. that thenewHMIisitbringstogetheranumberof is theworkofProjekttriangleDesignStudio.KHSsays hofer IAOInstitute. The graphicdesignoftheinterface which thecompanydevelopedincollaborationwithFraun- (human-machine interface)machineoperatorsystem, Combined operator-machineinterface KHS Aptar Food+Beverageispartofthe Aptargroup family KHS Gmbhwillbeshowingitsnewly-developedHMI PET planet insider Vol. 11 No.11/10 www.petpla.net fi rst. The userinterfaceisclaimed Hall 5| Hall 4| Booth 127 Booth 336 www.aptar.com www.khs.com energy reduction pasteurisation and labelling, Developments in Sidel are toimprove its latestoffers intheseareas applications. The goalswith cold glue,sleeveandroll-fed solutions forself-adhesive, developments inlabelling will featureSidel’s recent ibility. The company’s stand sustainability, savingand 2010, underthethemesof expenditure atBrauBeviale showing someresultsofthat R&D since2007.Itwillbe has doubledinvestmentin reducing energyuse. machines’ productivitywhile aimed atoptimisingexisting ECO Servicesoffer, whichis able todiscussthecompany’s to theSidelstandwillalsobe and energyusage.Visitors delivers savingsinbothwater tion thatthecompanyclaims a newpasteurisationsolu- quality. The standwillfeature productivity andenhance PET Hall 5| planet Sidel Groupsaysthatit Booth 121 insider Vol. 11 No.10/10 www.petpla.net fl exibility,raise www.sidel.com fl ex- Hall 5| Booth 407 krones Using ProShape latest –the module for the beblow-moulded. shapes also oval can evenamazes the This professionals: Contiform. reduction inPET bottles. with customers.Itiscurrentlyfocusedheavilyondesignforweight development andmould-manufacturingisinclosecollaboration Tetra Pak.Kiefersaysthatitprovidescompletedesign,process machines deployedonequipmentfromSipa,Kosme, ADS and as Krones,Sidel,KHS/SIGandSipa;linearstretchblow blow machinesthatareusedonequipmentfromcompaniessuch An independenttoolmaker, Kieferproducesroundrunningstretch become atoolmakingspecialist,focusedonplasticprocessing. Beviale. Overthepast20yearscompanyhasexpandedto mould-manufacturing Full design,processdevelopmentand Kiefer Werkzeugbau GmbH Kiefer will be showcasing ist full range of services at Brau Kiefer willbeshowcasingistfullrangeofservicesatBrau www.krones.com
Brau Beviale 2010 Nürnberg 10 – 12 November Hall 7A, Stand 206 www.kiefer-mold.de
35 TRADE SHOW PREVIEW 36 TRADE SHOW PREVIEW for nestedpalletstacks. in highrackwarehouses.CompactStackisanautomaticdestacker inspection systemisintendedtoensuresafetransportandstacking QualiPalIIpallet footprint andlowpowerconsumption.Schaefer’s movement andtravellingdistancetotheminimum,hasasmall pallet inspectionsystems Palletising, sortingand Schaefer undMaschinenbau GmbH Förderanlagen- pact A 4Cfullyautomaticstretchblowmouldbottling, Complete PETlineinacontainer Plast EngineeringKnauff air generation,treatmentandstorage.Visitors tothestand pressor systemoffering high-quality, all-in-onecompressed whichitdescribesasacompactcom- its ‘AirboxCenter’, rotary screwcompressors. The highlightofthestandwillbe of productsanddevelopments,includingitsnewdry-running Energy-saving boostersandcompressedairsystems Kaeser Kompressoren con and arrangedinonemachine.PatternBuilderfeaturesanupgraded bottles/hr, non-returnablepacksandsinglebottlescanbemixed ing timeislessthan7s.Capableofpalletisingupto62,0001.5lPET head. Withcapacityinexcessof500layers/hr, claimedlayerform- has alowlevelinfeedanddividedloadingplateinthepalletising its displaywillbeMultiROBHighSpalletisingmachine,which cation system. supplied completewithadieselgeneratorandwaterpuri the outsideofcontainer. Onrequest,thesystemcanbe power andtwo-inchpipecouplingforwaterarebuiltinto source ofdrinkingwater;anECconnectionforelectrical production unitsrequirean80kWpowerconnectionanda are dischargedthroughawindowinthecontainerwall. The ered withtamper-evidentsleeves.Ready-for-salebottles are thenclosedwithUVradiatedcaps,labelled,andcov- which UV radiationandtransferreddirectlytothe preforms. The PET bottlesareautomaticallydisinfectedby factures upto2,800PET 500to1,500mlbottles/hrfrom (40ft) transportcontainerunits. The Compact A 4Cmanu- is thattheyaredesignedtobeinstalledinstandard12m and labellingplants. The unusual featureoftheseplants Plast EngineeringKnauff willbeshowcasingitsCom- Kaeser Kompressorenwillbepresentingitslatestrange Palletising systemspecialistSchaefersaysthatthehighlightof fi guration tableandRoboTurn packturner. Itisdesignedtokeep www.plastics-equipments.de fi lls themwithUVdisinfecteddrinkingwater. They www.pet-equipments.de Hall 5| fi Booth 423 lling station, lling www.schaeferpal.de fi lling Hall 7| fi - Booth 206 plete compressedairsystems. for PET bottleproduction will beondisplay, aswellcom- systems foreffective heat recovery. Energy-savingboosters blowers, whicharedesignedforef will alsobeabletoseethecompany’s latestrangeofrotary and beverages,suchasjuice,winesauces. oxygen ingressbarriertailoredforoxygen-sensitivefood display wlllbeOxyClearbarrierresin,acrystalclear sensitive foodandbeverages,includingbeer. Also on meets theshelflifeandbarrierrequirementsofoxygen- PolyShield resin,amonolayerPET barrierresinthat aging resins. The company’s barrierportfolioincludes Barrier resins Invista Invista willdisplayitsportfolioofbarrierPET pack- PET planet insider Vol. 11 No.11/10 www.petpla.net fi cient airdelivery;and Hall 4| Hall 4| www.kaeser.com Booth 423 Booth 143 equipment Oxygen measuring +CoKGDr Thiedig after example atthestoragetank, in laboratoriesandin-line,for used formeasuringoxygen evaluation. The Digox6.1 is PC fordocumentationand prior todirectloadingontoa sets canbesavedinternally, only 10min.Upto500data and cansisavailableafter oxygen calculationsinbottles procedures. Resultsoftotal optimised fordailyoperational tive controlsystems,whichare machine offers clearand intui- The companysaysthatthe the machineasanoption. ment canbeintegratedinto packaging oxygen–measure- or portableforms. TPO – total available ineitherstationary equipment forbeverages.Itis ple ofitsoxygenanalyzing Digox 6.1,thelatestexam- Thiedig+Co KGwillpresent centration inlessthan10s. to changesintheoxygencon- ing mediumandcanrespond direct contactwiththemeasur- The measuringelectrodeisin Calibration. Thiedig Active sensor andbuilt-in,automatic of themembrane-less Thiedig urement ofoxygenbymeans machine featuresdirectmeas- for materialdeliveries. The PET planet Berlin-based companyDr. fi ltration, atthe insider Vol. 11 No.10/10 www.petpla.net www.thiedig.com fi ller and ller Hall 4| Booth 322
37 TRADE SHOW PREVIEW 38 idndjgegdYjXi LZ\^kZVigjZh]VeZ [jcXi^dcVaXdciV^cZgh# ZnZ"XViX]^c\VcY Zg\dcdb^XhigjXijgZh! >ccdkVi^kZYZh^\ch! gZÒcZbZci# d[ZaZ\VcXZVcY 8gZVi^k^in^chZVgX] 9:H>
39 TRADE SHOW PREVIEW 40 TRADE SHOW PREVIEW GEA Procomac hot PET bottlesfor Sipa aseptic low/medium speedlines New aseptic greater electronic reduced footprint. GEA Procomacsaysthatitfeaturesshorterrinsingtimeand eration ofitshigh-speedwetPAA-based aseptic be abletodiscussthecompany’s EcoSpin,thelatestgen- action forcapandbottletreatment.Visitors tothestandwill sterilisation onthesameframe.Itincludesstrongchemical it isacompactmachine,featuringancillariesunitsandcap medium speedasepticlines. The companysaysthat labelling. to aidlabelling. The systemisalsoclaimedtosavecostsin sure remainsat0.2-0.3bar, toensurerigidpackagingand at 1.5bar. As thebeveragecoolsandcontract,internalpres- at 85-87degCentigrade,adoseofliquidnitrogenisadded absorption panels.Immediatelypriortocapping,after cations ofseveralhot- technology asanalternativemediumfordecontamination. the company’s researchanddevelopmentofelectronbeam tron emitters.GEA Procomacstaff willbeonhandtodiscuss ilbeam isanewenergy-basedcapsteriliser, whichuseselec- pulps and designed forstillandcarbonatedproductswithwithout Hall 7| GEA Procomac’s newModulbloc Also onshowwillbeitsFillstarCXandFXvolumetric Booth 602 fi fi fl ll applications lling machineisdesignedforlowto exibility. The standwilldemonstrateindustrialappli- fi fi llers withmagnetic bres, andFillstarFXseriesforstillproducts.Ster- fi ll bottleswhichdonothavevacuum fi ller for fl ow meters.FillstarCXis Hall 7| ef higher outputs,improved side isrepresentedby ‘Less andMore’;the‘More’ Its sloganfortheshowis time) andminimisewaste. nance needs(anddown- reduce machinemainte- consumption, savespace, bottle weight,cutenergy ples ofitsdrivetoreduce showing thelatestexam- empty. The companywill be but theareawillnotbe ing machineryonitsstand process windowsand quicker changeovers,wider fi ciency, fastercycles, Sipa willnothavework- Booth 335 www.procomac.it fi lling bloc. lling www.sipa.it fi lling two different typesofmachines. The tainer formatsusinghotmeltadhesivethereisachoiceof For thewraparoundlabellingofPET bottlesorothercon- shape ofawiderangedifferent labellingsystemsat. be presentingthemostup-to-datetechnologiesin machines locatedinSouthernGermany, willonceagain Gernep GmbH Gernep Labelling isallwrappedup! well astheLabettatypecanbe Duo Series. The LabettaDuotypelabellingmachinesas the processingindustry, GernephasdevelopeditsLabetta order toaccommodatethefullrangeofrequirements ling offers special series. The combinationofwetandself-adhesivelabel- adhesive labellingasasystemisillustratedbyitsLabetta the wetadhesivesystems.Gernep’s approachtowet work areconsiderablyshorterthan,forexample,using but alsothetimetakenforcleaningandmaintenance or water-resistantplasticlabels.Notonlyre-toolingtimes facturer, justasfeasibletheprocessingofno-label-look and exclusivedesignlabelsare,accordingtothemanu- Series asaself-adhesivelabellingsystem.Innovative roll foillabels.GERNEP has developeditsLabetta-SK second istheinnovativeRollfedforlabellingwithoff-the- is representedbytheRollinaSeriesmachines,whilst pre-cut paperorplasticlabelsfromthelabelmagazine, ling intheshapeofanL ora U. with aseal(self-adhesive)aswellwetadhesivelabel- At the customer’s requestthemachinescanalsobe At thecustomer’s a mechanicalorphoto-electriccontaineralignmentfacility. the publicfor With thisnewpositioning,thecompanyispresentedto Injectoplast” to“Injectoplast-Effective ClosureSystems”. been adaptedtothecompany’s brandidentity. From“IP position correspondingtothemarkethasthus as adevelopmentpartnerfornewclosuresystems. This range ofbeverageclosures,aswellthecompetence Waidhofen atthe Thaya, Lower Austria willpresentits Multi-functional systemclosures Injectoplast be initiated. liquid. As aresult,coloreffects orchemicalreactionscan (liquid orpowder)isreleasedanddosedtotheunderlying company KTW. Whenopened,thecontainedadditive developed incooperationwiththemouldmanufacturing system withintegratedadditivecontainer, whichwas the openingoperation. Another exampleistheclosure of containers,whichcanbesimultaneouslyremovedin crete exampleisre invested inthenewdevelopmentofclosures. A con- steadily increasingshareofthecompany’s capacityis Gernep, anestablishedmanufactureroflabelling Ijectoplast (Kunststoffverarbeitungsges.m.b.H)in PET planet fi fl rst timeattheBrauBeviale2010. A exibility intermsofuserpotential.In fl ected inscrewcaps,withfoilseals insider Vol. 11 No.11/10 www.petpla.net fi tted bywayofoptionwith fi Hall 7| Hall 4| rst, forprocessing www.gernep.de Booth 222 Booth 500 fi tted Bring to light whats inside.
Oxygen Ingress Measurement
Non-Invasive, non-destructive measurement Online measurement in pressurized fluids Shelf-life & scavenger capacity determination Sensitivity down to 1 ppb dissolved oxygen Easy & precise measurements
Meet us at BRAU beviale Optical light guide light Booth 603 is transferred to the sensor , Hall 4, spot and the oxygen values Nuremberg are transmitted. November 10 12, 2010 Sensor spot on the inside PETnology of the bottle. Nuremberg November 8 9, 2010
Learn more about PreSens products. Ask our experts: Phone +49 941 942 72 100, [email protected] www.PreSens.de/PET PETproducts
Energy-saving cap feeder
Sidel has launched a new range of cap feeders, named Aidlin Eco, which it says are designed to consume as little as one-tenth the electricity used by traditional models. The new feeder does not use air for any functions, including cap propulsion and off-spec products. However, the company claims that Aidlin Eco is capable of producing The most ambitious project fl at caps at a rate exceeding 120,000/h – more than fi ve times the speed of its predecessor, the Aidlin Premier. in the history of the dehumidification. The well-established cap orientation principle is maintained. Caps are carried from a large storage hopper towards an adjustable speed bump by cleats, linked together by an articulated chain. The speed bump inclines the cleats and grav- ity makes poorly oriented caps fall out. The chain has a lateral curvature; after the speed bump, the caps enter a corridor that guides them to a wheel for sorting and elevation. Any units that are poorly oriented or missing tamper-proof rings are auto- matically ejected via a magnetic fi nger system. On-spec caps are continuously con- veyed by the wheel, which is equipped with a brushless motor, and then elevated in a vertical column to the required height and direction in order to feed the capper. The new range’s electricity consumption, including the off-spec cap ejection system, has been cut by 90%, compared to standard compressed-air cap feeders, and by 50%, compared to the ventilated-air cap feeder. The installed power is 0.7 kW.
www.sidel.com
W. Amsler Equipment’s ‘one-stop shop’ for liquid fi lling machinery
W. Amsler Equipment Inc., the Canadian manufacturer of all-electric, reheat stretch-blow moulding machines and related equipment, has expanded its custom line of fi lling equipment with the announcement of a single-source service for turnkey fi lling operations. The company’s solutions are targeted for tight manufacturing foot- prints, expansion of existing fi lling lines, and turnkey operations.
Amsler produces equipment for a broad range of liquid fi lling applications including beverage, edible oil, household cleaners, and pharmaceuticals. Its rotary monoblock fi lling lines are made of stainless steel and all rinsing, fi lling, and capping operations are enclosed. The unit can be built with Hepa fi ltration and serve as its own clean room. Filling lines can be set up independently or inline with an Amsler linear or rotary blow moulder. Other equipment available includes, bottle unscramblers, labellers, shrink bundlers, stretch wrappers, date code printers, palletisers, and other down- Drying Revolution stream packaging solutions. www.amslerequipment.net
Quadrel’s track-and-trace barcode labeller
American company Quadrel Labeling Systems has launched an integrated track- Moretto S.p.A. and-trace system that prints a serialized EPC code on each bottle, while labels Via dell’Artigianato 3 - 35010 Massanzago (PD) ITALY are printed with another EPC barcode. The codes are captured and automatically Tel. +39 049 93 96 711 - Fax +39 049 93 96 710 uploaded into a Video Jet (ePedigree) database for full tracking of each unit. The www.moretto.com Versaline system features Allen Bradley controls, Emerson servo motors, Cognex vision and Videojet printing, and ePedigree technologies. Quadrel says that it can be used for front/back, wraparound and custom applications. o. www.quadrel.com
Hall 5 - Stand 5B58 designed by Moretto 42 PETplanet insider Vol. 11 No. 11/10 www.petpla.net PETbottles drs:DPATas Lzoie26 Z731 ln zc eulc -al nodls.z a:+2 7 1 7 tel:+420577610 fax:+420577 610170 e-mail:[email protected] CzechRepublic CZ-76311 Zlin Luzkovice206 a.s. Address: DPLAST for this beverage. torn off completes the packaging a tamper-evident seal that can be information and a screw cap with label printed with the necessary only 1kcal. A wraparound body trate, 100ml of which delivers can be made out of the concen- to the manufacturer, 5l of drink clear PET bottles. According of for mixing in a very wide range concentrate with no added sugar Kavli is marketing 0.5l soft drinks “Fun One“, the Danish company Fun withoutcalories PETplanet insider Vol. 11 No. 11/10 www.petpla.net fl avours in easy to handle, Under the brand name of range of fl ing 0.7l of fruit syrup in a very wide Slim bottleforsyrup storage. keeps it safe during transport and off prior to use seals the bottle and die-cut lid that needs to be pulled embossed brand name. A laminate a dispenser section and integral label and a screw snap closure with bottle. The bottle features a body www.fun.dk Eckes-Granini Austria is offer- avours in a tall, slim PET Plastisols Granulen Granulit Granulen Granulon Granulit Granulen www.yo-fruchtsirup.at SEALING COMPOUNDSFORCROWN ® ® ® ® ® ® S CR S CR/TO for crown corksandaluminium closures – OS PVC free liners for plastic closures, application by out–shell – ROPP CORKS ANDCLOSURES moulding orin–shell moulding technology sealing compoundcapableoftrapping oxygen – – extending andshelflife for beer flavour stability PVC dry blend for pry–off crown corks blendfor pry–off PVC dry nonPVC liner for aluminium closures – – PVC dry blendfor twist PVC dry corks – nonPVC crown liner corks for pry–off – tamper-proof guarantee. in different colours with a tear-off bottles feature printed screw caps pomegranate/cherries , the printed may be pomegranate / blueberry or Depending on the juice which is bottled in the USA. the fruit drink made from 100% ful B.V., Amsterdam is marketing the Dutch company Pom Wonder- Double bodyforPom life unopened of approximately 1 year. In the PET bottle the soy sauce has a shelf information and a red, screw-on hinged cap. The clear bottle features a label printed with sauce in a round, special shape PET bottle. Hvidovre is offering 300 ml real Chinese soy China soyainPET packaging. ments the appearance of the tamper-proof guarantee comple- one hand only and with a tear-off which can be operated using injection-moulded in two colours, International. A screw-on cap, Bob images from licensor Viacom labels are printed with Sponge- PET bottles. The wraparound fruit juices in eye-catching yellow is selling 0.5 litre packs of various drink Marketing GmbH of Mainz Yellow PETforkids Under its brand name of “Pom”, The Danish company O. Kavli AS based in The German company sonic- www.sonic-drink.de fl avour,which www.kavli.dk www.pomwonderful.eu 111
43 BOTTLES PETpatents
Folding bottle International Patent Preform with pourer No. WO 2009 / 027224 A2 Applicant: Nestlé Waters International Patent Management & Technology, No. WO 2010 / 054059 A1 Issy-les-moulineaux (FR) Applicant: Procter & Gamble Comp., Date of Application: 12.8.2008 Cincinnati (US) Date of Application: 5.11.2009 Plastic bottle with reversible com- pression facility through integrated Concept and process for manufacturing fold lines to save space in trans- a preform with an integrated pourer has port, storage and return operations. been registered internationally. Based Once on site, the bottle can sub- on this preform, even bottles of differ- sequently be easily restored to its ent shapes can be manufactured / blow original shape. The application has moulded. been fi led internationally.
Reinforcing ribs Tool for bottle International Patent manufacture No. WO 2010 / 053251 A1 Applicant: CJ Cheildjedang International Patent Corp., Seoul (KR) No. WO 2010 / 058098 A2 Date of Application: 24.8.2009 Applicant: Sidel Participa- tions, Octeville sur Mer (FR) Oval plastic container with Date of Application: resealing cap. The container, 17.11.2009 which is of “lightweight / thin- walled” construction is fi tted with The patent describes the specially mounted reinforcing structure and the function of ribs to provide optimum protec- a tool for manufacturing a tion for the product during trans- plastic bottle with a specially port and storage. moulded fl oor area.
Drinks container Beverage pouring spout
International Patent European patent granted No. WO 2010 / 054734 A2 No. EP 1966059 B1 Applicant: Schäfer Werke GmbH, Applicant: Bapco Closures Neunkirchen (D) Research Ltd., Woking (GB) Date of Application: 20.10.2009 Date of application: 19.12.2006
Simple construction, easy to oper- A reduced weight, resealable hinged ate container made from PET with a closure designed to be screwed onto a compressed gas cartridge (also made bottle is described in this application. The from PET) for storing and discharging tamper evident closure is designed for liquids. use as a one-handed sports cap.
www.verpackungspatente.de
44 PETplanet insider Vol. 11 No. 11/10 www.petpla.net Buyer’sguide 1.0 MATERIALS PET PREFORMS AND CLOSURES 1.2.4 Caps and Closures 1.1 Materials for bottle and cap production BUYERS GUIDE GABRIEL-CHEMIE INTERGULF LTD. (EMPOL) Gesellschaft m.b.H. (Zentrale) KHALID SEAPORT 1.1.1 PET Industriestrasse 1 P.O.BOX 6131, Creative Dispensing Solutions (Polyethylen terephthalate) A-2352 Gumpoldskirchen SHARJAH, U.A.E. Seaquist Closures Löffl er GmbH Tel.: +43 (0)2252 / 63 630-0 Tel. 009716 502 9244 / 9246 D94078 FREYUNG Fax: +43 (0)2252 / 62 725-0 Fax. 009716 528 5720 Tel: + 49 8551 975 234 e-mail: [email protected] [email protected] Fax: + 49 8551 975 180 www.gabriel-chemie.com www.empol.com [email protected] www.aptar.com
PDG PLASTIQUES HOLLAND COLOURS NV F-45330 Malesherbes - France P.O. box 720 Tel. 00 33 2 38 34 61 95 BERICAP GmbH & Co. KG 7300 AS Apeldoorn, Netherlands [email protected] Kirchstr. 5 0031-55 3680700 www.pdg-plastiques.com D - 55257 Budenheim 0031-55 3662981 Germany www.ril.com [email protected] Tel. +49 (6139) 2902 0 Headquarter Mumbai, India www.hollandcolours.com Fax +49 (6139) 2902 181 India: + 91 99676 23810 [email protected] USA: +1 704 9538103 www.bericap.com Germany: +49 170 3473790 China: +86 13817981235 PET Preform Brazil: +55 11 81362515 Plastic cap and closure Malaysia: + 601 2267 1336 Rue de la plaine Advanced Colorants and Additives 47230 Lavardac - France COLORMATRIX EUROPE LTD. Tel.: +33 (0)5 53 97 41 00 Knowsley Business Park, Fax: +33 (0)5 53 65 85 97 1.1.9 Additives and colorants Knowsley, Merseyside. www.sbecm.com L34 9GT. UK Tel: 0044-151 632-8800 Idsteiner Strasse 74 [email protected] D-65527 Niedernhausen, www.colormatrix.com Germany Tel. +49 6127 8954 + 8850 Fax +49 6127 78189 Preform manufacturer [email protected] Americhem Europe Ltd 3 Rue de l’île Macé www.cct-gmbh.com Cawdor Street, Eccles 44 412 REZE France Manchester, M30 0QF, UK Tel: + 33 (0)2 40 05 09 37 Tel: +44 (0)161 789 7832 Liquid colours and additives Fax: + 33 (0)2 51 70 00 55 [email protected] [email protected] Americhem Inc REPI S.p.A. www.sgt-pet.com 2000 Americhem Way Via B. Franklin 2 Cuyahoga Falls, OH 44221 21050 LONATE CEPPINO VA www.corvaglia.ch Tel: +1(800) 228 3476 ITALY 1.2.2 Bottles [email protected] tel. +39 0331 819511 fax +39 0331 819581 [email protected] 1.2.3 Labels , www.repi.it
1.2 Packaging components Clariant Masterbatches and accessories (Italia) S.p.A. Gulf Packaging System Co Via Lainate, 26 1.2.1 Preforms Post Box No. 20266 20010 Pogliano Milanese (MI) CCL Label GmbH Jeddah - 21455 Italy Werner-Heisenberg-Str. 6 Saudi Arabia Tel +39.02.9918.7558 9100 Völkermarkt · Austria Tel +966 (02) 636-0099 Fax +39.02.9918.7552 Tel.: +43 4232 4983 0 Fax +966 (02) 635-2111 [email protected] offi [email protected] [email protected] http://mb.clariant.it Gastro PET d.o.o. www.ccl-label.com/voelkermarkt [email protected] Kotna ulica 5 www.gulf-pack.com SI-3000 Celje Tel: +386 (0)3 425 80 30 Fax: +386 (0)3 425 80 31 [email protected] www.gastropet.si
PETplanet insider Vol. 11 No. 11/10 www.petpla.net 45 Buyer’sguide Entries from 5,70 Euro/mm, Call +49-6221-65108-0
2.1.1 Injection moulding machines KHS Corpoplast
KHS Corpoplast GmbH & Co. KG No. 688-1, Zhong-shan road, Has Plastik San.Tic.A.S. Meiendorfer Str. 203 Sec. 3, Wuri, Taichung, Esenyurt Fabr.Yolu No:74 22145 Hamburg 414, Taiwan 34320 Avcilar Deutschland Tel: 886-4-23388289 Istanbul Turkey T +49 40 67907-0 Fax: 886-4-23380219 Tel +90 212 695 50 00 F +49 40 67907-100 [email protected] Fax +90 212 694 97 24 E-Mail: [email protected] www.chumpower.com [email protected] www.khscorpoplast.com www.hasplastik.com DODHIA TECHNO ENGG. PVT. LTD. TEL: +91-22-66662111 +91-22-24030034 www.dodhia.com www.dtdotel.com [email protected] SKYPE: dodhiagroup Norgren AG MAG-PLASTIC MACHINERY S.A. Ventilfabrik Rue Alfred-Pot 1 Postfach P.O. Box 140 8362 Balterswil, Switzerland CH - 1896 - Vouvry (VS) Georg Menshen GmbH & Co. KG Tel +41 71 973 83 00 Switzerland Industriestraße 26 Fax +41 71 973 83 01 Tel. 0041-24-4820-820 D-57413 Finnentrop [email protected] Fax 0041-24-4820-819 Tel.: +49-2721-518 0 www.norgren.com/sbm [email protected] Fax: +49-2721-518 198 www.magplastic.com [email protected] Ferromatik Milacron India Ltd. www.menshen.com 92, Phase - I, GIDC Vatva, Ahmedabad - 382 445, Gujarat, India Tel: +91-79-25890081 2.0 MACHINES AND [email protected] EQUIPMENT www.milacronindia.com Eugen Seitz AG Spitalstrasse 204 Stretch Blow Molding Machines, 8623 Wetzikon, Switzerland Preform Molds & Cap molds phone: +41 44 931 80 80 Tel.: +86-576-84066853 fax: +41 44 931 80 90 Fax: +86-576-84020107 ffi [email protected] [email protected] www.seitz.ch www.MegaMachinery.com
NETSTAL-MASCHINEN AG Bulk conveying and storage Tschachenstraße specialists for Preform, Closures 8752 Naefels, Switzerland and Bottles. Tel. 0041-55-618-6111 Bottle and Closure Silos Fax 0041-55-618-6605 Totes [email protected] Your partner for improvement and Bulk Conveyors www.netstal.com innovation for the P.E.T. industry www.petkamold.com Pneumatic Conveyors Krones®, Sidel®, KHS®, SIPA®, others [email protected] Complete Turn Key Automation Wide diversifi ed inventory available www.teceng.net www.umallette.com [email protected] 2.2 Bottle production [email protected] Tel.: +52 449 971 06 53 (machines and equipment) PETTechnologies Europe 2.2.1 Single stage stretch blow moulding PET Technologies Europe GmbH 2.1 Preform production equipment Austria (machines and equipment) Tel.: +43-720-555300 2.2.2 Two stage stretch blow www.pet-eu.com moulding equipment Nissei ASB Machine Co., Ltd. 4586-3 Koo, Komoro-shi, Nagano-ken 384-8585, Japan PREFORM and CAP Production Tel. 0081-267-23-1565 Hong Kong Fax 0081-267-23-1564 Tel: 852-2665 3888 [email protected] Fax: 852-2664 8202 www.nisseiasb.co.jp Amsler Equipment Inc. [email protected] Swiss Engineered - SIAPI S.r.l. www.chenhsong.com.hk Canadian Built Via Ferrovia Nord, 45 1245 Reid St, Toronto, 31020 San Vendemiano (TV), Italy Canada L4B1G4 Tel: +39 0438 4096 Phone 905 707 6704 Fax: +39 0438 401016 [email protected] [email protected] www.siapi.it www.amslerequipment.net
46 PETplanet insider Vol. 11 No. 11/10 www.petpla.net 2.4 Crate production (machines and equipment)
UROLA S.C. 20230 Legaz pi, Spain NETSTAL-MASCHINEN AG BUYERS GUIDE Tel. + 34 943 737003 LMF GmbH & Co. KG Tschachenstraße Fax + 34 943 730926 Suedbahnstraße 28, 8752 Naefels, Switzerland [email protected] A-2544 Leobersdorf, Austria Tel. 0041-55-618-6111 www.urola.com Tel: +43 2256 9001-0 Fax 0041-55-618-6605 Fax: +43 2256 9002 [email protected] E-mail: [email protected] www.netstal.com Werner Koch 2.2.3 Coating systems www.LMF.at Maschinentechnik GmbH Industriestraße 3 75228 Ispringen / Pforzheim Tel.: +49 72 31/80 09 0 KHS Plasmax Fax: +49 72 31/80 09 60 SIAD Macchine Impianti S.p.A. E-Mail: [email protected] KHS Plasmax GmbH Via Canovine, 2/4 www.koch-technik.com Meiendorfer Str. 203 24126 Bergamo, Italy 22145 Hamburg Tel. +39 035 327611 Deutschland Fax +39 035 316131 2.5 Ancillary equipment T +49 40 67907-364 [email protected] for the production of F +49 40 67907-353 www.siadmi.com www.packsysglobal.com preforms, caps and crates E-Mail: [email protected] www.khsplasmax.com 2.2.5 Heating boxes for blow molding machines 2.2.4 Compressors
Material Drying and SACMI IMOLA Mould Dehumidifi cation OLICORP Via Selice Prov. le 17/a Eisbär Trockentechnik GmbH. Montbrillant 26 40026 Imola BO, Italy A-6840 Götzis 1201 Geneva Tel. 0039-0542-607-111 Tel.Nr. 0043 5523 55558 0 Switzerland Fax 0039-0542-642-354 [email protected] www.eisbaer.at Ph +41 22 309 1540 [email protected] Fax: +41 44 355 3820 www.sacmi.com ARIZAGA BASTARRICA Y CIA, S.A. www.olicorp.ch www.abc-compressors.com 2.3.2 compression moulding 2.2.8 Unscramblers machines Green Box S.r.l. Cooling systems - cap coolers - 2.3.4 Printing equipment mould dehumidifi ers Unscramblers, Silos and Air Tel. +39 049 9703319 Conveyors for empty plastic bottles Fax. +39 049 9701968 AEROFLON ENGINEERS [email protected] [email protected] PRIVATE LIMITED www.posimat.com www.greenbox.it Tel: +917926589712 +919824049737 TAMPOPRINT® AG info@aerofl on.com 2.3 Cap production Lingwiesenstrasse 1 www.aerofl on.com (machines and equipment) 70825 Münchingen, Germany Tel.: +49 7150 928-0 Fax: +49 7150 928-400 [email protected] www.tampoprint.de Moretto S.p.A. Tel. +39 049 9396 711 www.atlascopco.com/petcompressors [email protected] www.moretto.com
BMB SpA Via Enrico Roselli 12 25125 Brescia (BS) - Italy Oil free compressors for Tel.: 0039 030 2689 811 Fully automatic rotary pad printing PET bottle blowing Fax: 0039 030 2689 880 machine to print up to 3 colors on [email protected] closures at speeds of 1000 caps motan-colortronic gmbh Gardner Denver Ltd. www.bmb-spa.com per min. Otto-Hahn-Straße 14 Claybrook Drive, Redditch, Winner Screen Machines Pvt. Ltd. 61381 Friedrichsdorf Worcestershire, B98 0DS, England W-372, TTC Indl. Area, Rabale Tel.: +49 6175 792 167, Tel: + 44 (0) 1527 838600 MIDC, Navi Mumbai, India – 400 701 Fax +49 6175 792 284 Fax: +44 (0) 1527 838630 Tel: +91 – 9820 888 542 www.motan-colortronic.com [email protected] Fax: +91 – 22 – 2769 9758 www.gardnerdenverproducts.com [email protected] www.imdvista.ch www.winnerscreen.com
PETplanet insider Vol. 11 No. 11/10 www.petpla.net 47 Buyer’sguide Entries from 5,70 Euro/mm, Call +49-6221-65108-0
Tel. +39 041 57 99 111 [email protected] www.piovan.com Specialist for PET Preform Injection TOOLING PREFORM Mold, Injection Stretch Blow Mold & SYSTEMS BV PET Blow Mold Moulds & Robotics PET Preform and Blow Molds 2.5.3 Dryers www.moltechkorea.com PET-related Services for Different Application Tel : + 82-11-224-1571 / & Technologies + 82-32-684-0153 C. Houtmanstraat 42 Guang Dong Xing Lian Precise Fax: + 82-32-684-0139 Emmen, The Netherlands Machinery Co., Ltd. [email protected] Tel +31 (0) 591 679768 Baoshi Rd, Xiabei, Pingzhou, for North American market Fax +31 (0) 591 630616 Nanhai, Foshan, Guangdong, China [email protected] [email protected] · www.tps.nl Tel: (86-757) 8677 7168 for International market Fax:(86-757) 8623 3168 200 West Kensinger Drive E-mail: [email protected] Cranberry Township, PA 16066, USA Website: www.gdxl.com Tel.: +1-724-584-5500 [email protected] www.conairgroup.com
3.0 SUPPLIERS FOR www.petkamold.com STRETCH BLOW MOULDS [email protected] www.wtbvc.com Otto Hofstetter AG AND PREFORM MOULDS Zürcherstrasse 73 Blow Molds for All Technologies, 8730 Uznach, Switzerland All Machine Types, All Sizes. Tel. +41 55 285 22 11 Highest Quality, Fastest Delivery, Fax +41 55 285 22 44 Lowest Cost. [email protected] Canada - 905-574-0010 www.otto-hofstetter.com www.pmci-solutions.com [email protected] Molds, Change Parts, SBM and Poland - 48-81-820-5730 Injection Molding Machinery for [email protected] the PET/Bioplastics Industries UK - 44-1623-658-416 [email protected] 284 Pinebush Road China - 86-137-646-05384 Cambridge Ontario [email protected] Canada N1T 1Z6 Argentina - 54-11-4753-1111 Tel: 001-519-624-9720 [email protected] Fax: 001-519-624-9721 R&D -Integrated Solutions In Plastics [email protected] Leverage - Integrated Industrial Design www.hallink.com Hamilton Road 3.1 Preform moulds 50 Galaxy Blvd. #13 Sutton-in-Ashfi eld Toronto, Ontario Nottinghamshire, NG17 5LD M9W 4Y5, CANADA England P- (+1) 416 213 9400 Tel: +44 1623 556287 F- (+1) 416 213 9379 Fax: +44 1623 552240 [email protected] www.rdleverage.com www.rnaprecision.com Production of blow moulds and PET mould parts 1009 SE Browning Avenue tel.: +359 32 606 821 Lee’s Summit, Missouri 3.2 Stretch blow moulds fax: +359 32 606 888 MO. 64081, USA www.wtbvc.com o f fi c e @ i t d . b g Tel: +1 816 525 0353 www.itd.bg Fax: +1 816 524 5068 Preform Moulds, Components, www.rdleverage.com Refurbishments and Conversions. Awanti Polymoulds Highest Quality, Fastest Delivery, Pvt. Ltd. Lowest Cost. 25/5A/1/2, Nanded, Sinhagad Rd., KHS Corpoplast United States - 937-898-8460 Pune - 411 041, INDIA [email protected] Telefax: - 91 20 24392805 KHS Corpoplast GmbH & Co. KG Poland - 48-17-860-1020 [email protected] Meiendorfer Str. 203 [email protected] www.awantipolymoulds.com 22145 Hamburg UK - 44-1623-658-416 Deutschland PREFORM MOULDS / [email protected] T +49 40 67907-0 STRETCH BLOW MOULDS Argentina - 54-11-4753-1111 F +49 40 67907-100 Tel: 0039 071 7500214 [email protected] E-Mail: [email protected] Fax: 0039 071 7501958 www.khscorpoplast.com [email protected] · www.simexitaly.it PET engineering, bottle design, Prototyping, industrial blow mould and services - Rue du buisson Moreau 16100 Cognac FRANCE Tel : 0033 (0)5 45 36 63 50 www.sa-comep.fr [email protected]
48 PETplanet insider Vol. 11 No. 11/10 www.petpla.net 5.0 RECYCLING
Erwes Reifenberg GmbH & Co KG EMPTY BOTTLE DEMO Design and Moulds High Precision Mould Maker INSPECTION SYSTEM BUYERS GUIDE 31020 San Vendemiano (TV) - Italy P&S technology Co. Ltd Tel.: +39 0438 409048 www.erwes-reifenberg.de #326-1, Taejeon-dong Fax: +39 0438 409046 Gwangju-si, Gyeonggi-do [email protected] 464-805, Korea www.designandmoulds.com Tel.: 0082-31-763-5621 Fax: 0082-31-763-5623 Chemical products and solutions [email protected] for PET recycling. Cleaning www.pnstech.co.kr agents, antifoams, products to z-werkzeugbau-gmbh improve fl otation and fl occulants Hoechster Strasse 8 for waste water treatment. 6850 Dornbirn, Austria 4.4 Labellers and capping Tel. 0043-5572-7272-720 machines CHT R. BEITLICH GMBH www.petkamold.com Fax 0043-5572-7272-8620 Bismarckstraße 102 [email protected] offi [email protected] D-72072 Tübingen www.z-moulds.com Tel +49 7071 154-0 4.4.1 Labelling machinery Fax +49 7071 154-290 [email protected] 3.6 Mould Cleaning www.cht.com 4.0 FILLING / BOTTLING GERNEP GmbH RÖDERS GMBH Benzstraße 6 Scheibenstr. 6 D-93092 Barbing 29614 Soltau, Germany Tel: +49 9401/9213-0 Bühler AG Tel. 0049-5191-603-53 Fax: +49 9401/9213-29 Thermal Processes Fax 0049-5191-603-36 Email: [email protected] CH-9240 Uzwil [email protected] Blow molding, Filling, www.gernep.de T +41 71 955 3466 www.roeders.de Packaging equipment F +41 71 955 3440 [email protected] Tech-Long, Guangzhou, China www.buhlergroup.com Tel: +86-20-62956881 Fax: +86-20-82266913 PET-Recycling Plants [email protected] Consulting & Engineering www.tech-long.com P.E. LABELLERS S.p.A. Complete Solutions Via Europa 25 46047 Porto Mantovano (MN), Italy Tel.: +39 0376 389311 Solent Mould Tools Ltd [email protected] Tel: +44 (0) 23 9223 9950 www.pelabellers.it [email protected] www.sipa.it SMT Americas Inc. Tel: +1 905 315 9882 [email protected] 4.1 Bottle handling and 4.5 Downstream equipment Herbold Meckesheim GmbH www.solentmouldtools.co.uk preparation PET Granulators, Agglomerators, Shredders, Complete PET 4.2 Beverage preparation washing and recycling lines 3.3 Cap moulds Industriestrasse 33 74909 Meckesheim Tel.: 06226 - 932 – 0 4.3 Filling machines ZECCHETTI S.R.L. Fax: 06226 - 932 – 495 Via Galileo Galilei, 1-1A [email protected] 42027 Montecchio Emilia RE, www.herbold.com www.cantoni.biz 4.3.3 Hot fi lling lines Italy [email protected] Tel. 0039-0522-867-411 Fax 0039-0522-866-034 4.3.4 Aseptic fi lling lines [email protected] www.zecchetti.it
PET Chemical treatments: Cleaners, fl otation compounds www.corvaglia.ch Aseptic fi lling lines and additives 12 route de Mamers - BP 46 72402 LA FERTE BERNARD Via Vigevano 61 Cedex 28069 - San Martino di Trecate Tel.: (33) 2 43 60 28 28 Novara - Italy Fax: (33) 2 43 60 28 39 Tel. 0039-0321789770 [email protected] Fax 0039-0321789765 www.serac-group.com [email protected]
PETplanet insider Vol. 11 No. 11/10 www.petpla.net 49 Buyer’sguide Entries from 5,70 Euro/mm, Call +49-6221-65108-0
5.6 Melt fi ltration, screen 6.0 OTHER 6.3 Contract manufacturers changers 6.1 Laboratory equipment lonely 6.3.2 Suppliers of custom 5.8 Complete recycling plants 6.1.2 O barrier measurement designed bottles in space – 2
or plugged in to the world- Complete PET recycling plants, wide PET community? FDA approved, integrated IV Non-invasive oxygen/ Mphinite Solutions (P) Ltd. increase without Pellet-SSP, pH measurement 60E, Bommasandra Indl. Area, A few ways to benefi t from process features lowest overall PreSens Precision Sensing Hosur Road, Bangalore 560 099 PETplanet‘s many offers. energy consumption, more than GmbH Germany INDIA 100 plants supplied to industry. [email protected] T. +91.80.4343 6200 EREMA GMBH Tel +49 941 94 27 21 00 F. +91.80.2783 2245 Unterfeldstr. 3 www.PreSens.de/PET [email protected] Stay permanently listed in the 4052 Ansfelden/Linz, Austria www.mphinite.com magazine‘s Buyer‘s Guide with Tel. 0043-732-3190-0 your company logo and contact Fax 0043-732-3190-23 6.1.4 Bottle and Preform information. For only EUR 5,70 [email protected] inspection equipment per mm you can be present www.erema.at among top suppliers of PET Engineering P.E.T. since 1980 processing materials – in every 30037 Scorzè (Venice / ITALY) issue of the year. www.novapet.it [email protected]
Price of the entry: “PET washing and recycling number of lines plants, turnkey and modules for Intravis GmbH x 3,2 mm line height B2B, fi ber, sheet” Rotter Bruch 26a x 5,70 EUR SOREMA division of PREVIERO N.srl 52068 Aachen, Germany Via per Cavolto 17, Tel.: +49 (241)9126-0 P.E.T. Engineering Srl = entry per issue 22040 Anzano del Parco (Co) -Italy Fax: +49 (241)9126-100 Via Celtica 26 Tel:+39 031 63491250 E-Mail: [email protected] 31020 San Vendemiano (TV), Italy [email protected] · www.sorema.it www.intravis.de TEL + 39 0438 403069 FAX +39 0438 408420 Example: www.petengineering.com 6.2 PET consultancy and [email protected] 1,824.– EUR/year support services 7.0 USED MACHINERY PETpla.net PET recycling technology: PETplanet Publisher Recycling extruders with Landhausstr. 4 inline SSP (IV increase,
69115 Heidelberg, Germany 32 mm food-contact, FDA) MachinePoint Used Machinery Tel. 0049-6221-65108-0 Oxygen/water-vapour Parque Tecnológico de Boecillo Fax 0049-6221-65108-28 Starlinger & Co. Ges.m.b.H. barrier measurement Edifi cio C.E.E.I. - 2.01 [email protected] Sonnenuhrgasse 4 Aldehydes content (HPLC, GC) E-47151 Valladolid (SPAIN) www.petpla.net AT-1060 Vienna Light transmission, mechanical Tel.: +34 983 549 900 Tel.: +43/1/599 55 0 properties Fax: +34 983 549 901 1 Line = 3,2 mm Fax: +43/1/599 55 180 Packaging Laboratory [email protected] e-mail: [email protected] Route de Cheseaux 1 www.machinepoint.com www.recycling.starlinger.com 1401 Yverdon - Switzerland Tel. +41 24 557 62 76 e-mail:[email protected] http://lec.cett.ch contact Ask for your individual offer – call +49-6221-65108-0
50 PETplanet insider Vol. 11 No. 11/10 www.petpla.net Your one stop shop for mold makers and molders PET Preform Engineering Solutions
Complete Preform Molds • 2 to 144 cavities • Std Guarantee 5 year on plates 3 years on stacks, and 2 million shots on hot runner
Preform Hot Runner Systems • New systems or retrofit to existing molds
Cold Half Stacks • Replacement parts, or complete re- engineering for lightweighting, thread conversions.
Hot Runner Stacks • Complete stacks for moldmakers or spare parts replacement
Manifold Systems • Design / Build manifold systems for mold makers who manufacture their own plates
Cold Half / Hot Runner Refurbishing • From simple cleaning to complete rebuild • Service centers in Canada, Europe, and China • All components made in CANADA
Spare Parts • Extensive stock of replacement hot runner parts for most major brand OEM molds
Engineering Services • Mold Conversions • Light weighting • System Optimization • Turnkey Solutions
50 Galaxy Blvd Unit 13, Toronto, Ontario, M9W 4Y5 CANADA : (P) +1 416 213 9400 : (F) +1 416 213 9379 www.rnaprecision.com D 51178; ISSN: 1438 9452