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Original BMW Accessories. Installation Instructions

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Original BMW Accessories. Installation Instructions Original BMW Accessories. Installation Instructions. LED Headlight Retrofit BMW 1 Series 5-door (F20) BMW 1 Series 3-door (F21) BMW 3 Series Saloon (F30 LCI) BMW 3 Series Touring (F31 LCI) Installation instructions applicable only to F2x cars build after 03/2015 and F3x cars built af- ter 07/2015. Retrofit kit number 61 12 2 410 239 LED headlight retrofit wiring harness Installation time The installation time is approx. 7.00 hours. This may vary depending on the condition of the vehicle and its equipment. The installation time shown does not include any time spent on programming/coding. The calculation of the total costs for the programming time must be factored into the calculation of retrofitting costs (no invoicing via warranty). Important information These installation instructions are primarily designed for use within the BMW dealership organisation and by au- thorised BMW service companies. These installation instructions are intended for use by qualified specialist staff trained on BMW vehicles with the relevant expert knowledge. All work must be completed using the latest BMW repair manuals, wiring diagrams, servicing manuals and work instructions, in a logical order, using the prescribed tools (special tools) and observing current health and safety regulations. If you experience installation or function problems, restrict troubleshooting to approx. 0.5 hours for mechanical work and 1.0 hour for electrical work. To avoid unnecessary extra work and/or costs, send an inquiry straight away to the technical parts support team via the Aftersales Assistance Portal (ASAP). Quote the following information: – Chassis number, – Retrofit kit part number, – A detailed description of the problem, – any work already carried out. Do not archive the hard copy of these installation instructions since daily updates are provided via ASAP. Pictograms Denotes instructions that draw your attention to dangers. ! Denotes instructions that draw your attention to special features. Denotes the end of the instruction or other text. © BMW AG, Munich 01 29 2 420 333 11/2016 (Z/Z) 2.2 1/21 Installation information Ensure that the cables and/or lines are not kinked or damaged as you install them in the car. Costs arising from this will not be reimbursed by BMW AG. Additional cables/wires that are installed must be secured with cable ties. If the specified PIN chambers are occu- pied, bridges, double crimps, or twin-lead terminals must be used. All pictures show LHD cars; proceed accordingly on RHD cars. All illustrations show F3x cars; proceed similarly on F2x cars. After the installation work, the retrofit must be programmed / coded via the – Conversions – path. Ordering instructions The LED headlight retrofit is not a retrofit kit. All the parts required for the LED headlight retrofit must be ordered separately for the appropriate car version and year of manufacture (for part numbers and instructions, see EPC). Special tools required Details of the special tools required can be found in the relevant ISTA repair manual. © BMW AG, Munich 01 29 2 420 333 11/2016 (Z/Z) 2.2 2/21 Table of contents Section Page 1. Parts list for retrofit kit . 4 2. Preparatory work . 5 3. Retrofit wiring harness connection diagram . 6 4. Connection diagramfor level sensors . 7 5. Installation and cabling diagram for retrofit wiring harness . 8 6. Installation and cabling diagram for level sensors . 9 7. Retrofitting the LED headlight . 10 8. Retrofitting the level sensors . 14 9. Concluding work and coding . 18 10. Retrofit wiring harness wiring diagram . 19 11. Level sensors wiring diagram . 21 © BMW AG, Munich 01 29 2 420 333 11/2016 (Z/Z) 2.2 3/21 1. Parts list for retrofit kit A B C D E F G H I J K L M N O P Q R S T U V W F30 0484 Z Legend A Retrofit wiring harness B Right LED headlight C Left LED headlight D LED module (4 x) (part of the LED module set) E LED flasher module (2 x, for F3x cars only) F LED module (2 x, for F3x cars only) (part of the LED module set) G Front electronic light control unit (2 x) H Light operating unit I Rear level sensor retrofit wiring harness (part of retrofit wiring harness A) J Front level sensor retrofit wiring harness (part of retrofit wiring harness A) K Level sensor (2 x) L Front level sensor holder M Oval-head screw (24 x for F3x, 14 x for F2x) N Control rod O Hexagon nut (3 x) P Hexagon screw (2 x) Q Insert nut (2 x) R Rear level sensor holder S Deflection rod T Cable tie U Mini 15 A fuse (2 x) V ISA screw (4x) W SW 3+3-pin socket housing (for F2x only) © BMW AG, Munich 01 29 2 420 333 11/2016 (Z/Z) 2.2 4/21 2. Preparatory work ISTA No. Disconnect the negative terminal of the battery 61 20 900 The following components must be removed first of all Front bumper trim 51 11 156 Right headlight (no longer required) 63 12 009 Left headlight (no longer required) 63 12 003 Left and right engine compartment cover 51 13 ... Pedal trim 51 45 184 Bottom right dashboard trim 51 45 195 Centre console 51 16 165 Right A-pillar footwell side trim 51 43 075 Front right (interior) door sill cover strip 51 47 000 Bottom right B-pillar trim 51 43 150 Rear right (interior) door sill cover strip 51 47 030 Luggage compartment floor trim 51 47 101 Luggage compartment wheel arch trim, right 51 47 161 Rear fuse box (release only) 61 14 010 Right rear seat backrest side section 52 26 008 Front fuse box (release only) 61 14 005 Camber control arm cover, left (nuts must be replaced, for part numbers and identification, 33 32 188 see EPC) Underbody shield on the left 51 71 017 Left front and rear wheel 36 10 300 Rear left wheel arch cover 51 71 041 Front left wheel arch cover (front section) 51 71 038 Front left wheel arch cover (rear section) 51 71 039 Left tank cover 51 75 ... © BMW AG, Munich 01 29 2 420 333 11/2016 (Z/Z) 2.2 5/21 3. Retrofit wiring harness connection diagram Item Designation Signal Cable colour/ Connection location in the car Abbreviation/ Cross-section Slot A Retrofit wiring harness --- --- --- --- A1 Socket contact B-CAN_H OR/GE To right headlight E5/B E5*1B 0.35 mm² PIN 9 A2 Socket contact B-CAN_L OR/GN To right headlight E5/B E5*1B 0.35 mm² PIN 10 A3 Socket contact Terminal 30 RT/SW To right headlight E5/B E5*1B 2.5 mm² PIN 3 A4 Socket contact B-CAN_H OR/GE To left headlight E86/C E86*1B 0.35 mm² PIN 9 A5 Socket contact B-CAN_L OR/GN To left headlight E86/C E86*1B 0.35 mm² PIN 10 A6 Socket contact Terminal 30 RT/SW To left headlight E86/C E86*1B 2.5 mm² PIN 3 A7 Double flat spring contact 30_F40_vBF RT/SW To front fuse box Z7 Z7*10B 2.5 mm² PIN 2 A8 Socket contact B-CAN_H OR/GE To FEM A173 A173*2B 0.35 mm² PIN 21 A9 Socket contact B-CAN_L OR/GN To FEM A173 A173*2B 0.35 mm² PIN 20 A10 Socket contact B-CAN_H OR/GE To FEM A173 A173*8B 0.35 mm² PIN 50 A11 Socket contact B-CAN_L OR/GN To FEM A173 A173*8B 0.35 mm² PIN 49 A12 Double flat spring contact 30_F100_HR RT/SW To rear right fuse box Z2 Z2*5B 2.5 mm² PIN 5 © BMW AG, Munich 01 29 2 420 333 11/2016 (Z/Z) 2.2 6/21 4. Connection diagramfor level sensors Item Designation Signal Cable colour/ Connection location in the car Abbreviation/ Cross-section Slot I Rear level sensor retrofit wiring --- --- --- --- harness I1 BR 6-pin socket housing --- --- To rear left level sensor B11*1B I2 Socket contact LWR_H_ SW/WS To ICM control unit A78 A78*1B GROUND 0.35 mm² PIN 9 I3 Socket contact LWR_H_ Ein SW/GN To ICM control unit A78 A78*1B 0.35 mm² PIN 8 I4 Socket contact LWR_H+ SW/GR To ICM control unit A78 A78*1B 0.35 mm² PIN 36 J Front level sensor retrofit wiring --- --- --- --- harness J1 BR 6-pin socket housing --- --- To front left level sensor B39*1B J2 Socket contact LWR_V_ GR/WS To ICM control unit A78 A78*1B GROUND 0.35 mm² PIN 27 J3 Socket contact LWR_V_ Ein GR/GN To ICM control unit A78 A78*1B 0.35 mm² PIN 26 J4 Socket contact LWR_V+ GR/BR To ICM control unit A78 A78*1B 0.35 mm² PIN 35 Disconnect branches I2-I4 and J2-J4 from connector (1). Connector housing (1) is no longer required. © BMW AG, Munich 01 29 2 420 333 11/2016 (Z/Z) 2.2 7/21 5. Installation and cabling diagram for retrofit wiring harness A Retrofit wiring harness B Left LED headlight C Right LED headlight 1 Rear fuse box Z2 2 FEM control unit A173 3 Rubber grommet 4 Front fuse box Z7 © BMW AG, Munich 01 29 2 420 333 11/2016 (Z/Z) 2.2 8/21 6. Installation and cabling diagram for level sensors I Rear level sensor retrofit wiring harness J Front level sensor retrofit wiring harness K Level sensors 1 Rubber grommet 2 ICM control unit A78 © BMW AG, Munich 01 29 2 420 333 11/2016 (Z/Z) 2.2 9/21 7.
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